IN-SITU IRCONIA OXYGEN ANALYER DATA SHEET FK8, KM, TA This oxygen analyzer is used to continuously measure oxygen concentration in combustible exhaust gas of industrial boilers or furnaces, and is ideally suited for combustion management and control. Setting configurations are flow guide tubes which conduct measured gas to the detector inserted directly, detectors which are fitted with flow guide tubes (FK8), control detectors, signal processing, displays, external input/ and communication converters (KM), detectors and converters are coupled together. The Detector is composed of unit sensor, easy to maintenance on spot. The converter is equipped with non-conventional function such as performing the sensor diagnostics and sensor recoverable function, so the detector can be used within long term stability. General-use detector (FK8) High-temperature detector (TA) FEATURES. Gas sampling device is unnecessary For quick response, insert the detector to a flue directly. Gas sampling functions such as a gas aspirator and a dehumidifier are not required.. Easy maintenance The sensor equipped with the detector, has unit construction, it is easy to replace. By separating the detector and the flow guide tube, filter replacement can be easy, and possible to maintain them individually.. More reliable than sensor diagnosis, sensor recoverable function Depending on the component of the measurement gas, the power of the sensor might be deteriorated. The equipment includes sensor recoverable function by electronic, checking the deterioration of the converter as standard equipment. Because of that, it has high reliability and you can measure within long-lasting stability. 4. Safe and secure The equipment detects the break of thermocouples for heater control which equipped on sensor side, also includes the function which stops a power supply to the detector, or also stops a power supply by external contact input to the detector in an emergency and key lock functions as standard equipment. So you can use it at ease.. Easy operation The operation and setting for the converter can be performed interactively, and are available to select from English, Japanese and Chinese for language display. <IP66> SPECIFICATIONS Converter (KM) <IP> General Specifications Measuring object: Oxygen in noncombustible gas Measuring method: Directly insert type zirconia system Measuring range: 0 to setting range at option in 0 vol% O (in vol% O steps) Repeatability: Within ±0.%FS Linearity: Within ±%FS Response time: Reply 90% less than 6 sec. (from calibration gas inlet) Warmup time: More than 0 min Analog : 4 to 0mA DC (allowable load resistance less than 00Ω) or 0 to V DC ( resistance more than 00Ω) Power supply: Rated voltage; 00 to 0V AC (operating voltage 90 to V AC) 00 to 40V AC (operating voltage 90 to 64V AC) Rated frequency; 0/60Hz Power consumption: Maximum 40VA (Detector: about 00VA, Converter: about 40VA) Normal 70VA (Detector: about 0VA, Converter: about 0VA) EDSX-7a Date May. 0, 008
FK8, KM, TA Detector Specifications (FK) Measured gas temperature: Flow guide tube system; 0 to +600ºC (for general-use, corrosive gas) Ejector system; 0 to +00ºC (for high-temperature gas) 0 to +800ºC (for general-use) Measured gas pressure: to +kpa ( 06 to +06mmH O) Flow guide tube: With or without blow-down nozzle Flange; JISK 6A FF (JISK-80AFF for high particulate gas) Insertion length; 0., 0., 0.7, m (0.8m for high particulate gas) Ejector (general-use): Probe for guiding measured gas to detector Flange; JIS0K 6A RF Insertion length; 0., 0.7,,.m (according to customer's specification) Operating temperature: 0 to +60ºC for Primary detecting element to +00ºC for ejector section ºC or less at detector flange surface with power applied Storage temperature: Sensing element: 0 to +70ºC Ejector: 0 to +00ºC Structure: Dust/rain-proof structure(iec IP equivalent) Filter: Alumina(filtering accuracy 0µm) and quartz paper Main materials of gas-contacting parts: Detector; irconia, SUS6, platinum Flow guide tube; SUS04 or SUS6 Ejector (general use); SUS6, SUS04 Ejector; (for high temperature) SiC, SUS6, SUS04 Calibration gas inlet: φ6mm tube join or φ/4-inch tube join (as specified) Reference air inlet (option): Rc/8 or NPT/8 Detector mounting: Horizontal plane ±4º, ambient surrounding air should be clean. Outer dimensions: (L max. dia.) 0mm 00mm (detector) Mass (approx.) {weight}: Detector;.6kg Ejector; kg (insertion length m) Flow guide tube (general-use, m); kg Finish color: Silver and SUS metallic color Ejector air inlet flow rate: to 0 L/min Calibration gas flow:. to L/min Blowdown air inlet pressure: 00 to 00kPa { to kgf/cm } Ejector exhaust gas processing: Within furnace, returned to flue Heater temperature drop alarm (ejector): Alarm when below 00 ºC Mechanical thermostat N.O. (a) contact, 00V AC, A Converter specification (KM) Concentration value indication: Digital indication in 4 digits Contact signal: () Contact specification; 6 points, a 0V AC/A or 0V DC/A () Contact function; Under maintenance Under blowdown Note) Span calibrating gas ero calibration gas Instrument anomalies Note) Alarm Note) Note) The following Instrument errors ) Thermocouples break ) Sensor break ) Temperature anomaly 4) Calibration error ) ero/span adjustment abnormal 6) Output error turn the contact- ON Note) Alarm selects just one as mentioned below ) High ) Low ) Upper and Lower 4) High-high ) Low-low, it turns ON while operating. Note) Under blow down is available in case of option, and it turns on while operating. Contact input signal: () Contact specification; points (the following option) ON; 0V (0mA or less), OFF; V () Contact function; External hold Calculation reset Heater OFF Blow down (option) Inhibition of calibration Calibration start Range change Calibration method: (a) Manual calibration with key operation (b) Auto. calibration (option) Calibration cycle; 00 day 00 hour to 99 days hours (c) All calibration Calibration gas: Range settings ero gas; 0.00 to.00% O Span gas: 0.00 to 0.00% O Recommended calibration gas concentration ero gas; 0. to.0% O Span gas; 0.6 to.0% O (oxygen concentration in the air) Blowdown: A function for blowing out with compressed air dust that has deposited in (option) the flow guide tube. Blowdown can be performed for a predetermined time and at predetermined intervals. Blowdown cycle; 00 hour 00 minute to 99 hours 9 minutes Blowdown time; 0 minute 00 second to 0 minutes 999 seconds Output signal hold: Output signal is held during calibration, processing recoverable sensor, warmup, and blowdown. The hold function can also be released.
Transmission function: RSC (MODBUS) standard specification RS48 (MODBUS) Combustion efficiency display (option): When you select this display, "rich mode display" will be an simultaneous display. This function calculates and displays combustion efficiency from oxygen concentration and measured gas temper-ature. Thermocouple (K or R) is required for temperature measurement. Operating temperature: 0 to +ºC Operating humidity: 9% RH or less, non condensing Storage temperature: 0 to +70ºC Storage humidity: 9% RH or less, non condensing Construction: Dust-proof, rainproof construction (corresponding to IP66 or IP of IEC) Material: Aluminume case Outer dimensions (H x W x D): 70 X 9 X 70mm (IP66) 0 X 0 X 9mm (IP) Mass {weight}: IP66: Approx. kg (excluding cable and detector) IP: Approx. 4.kg (excluding cable and detector) Finish color: IP66: Case: Silver Cover: Pantone Cool Gray C-F IP: Munsell 6PB./0. (blue) Cover: Silver (case) Mounting method: Mounted flush on panel or on pipe Electrical Safety: Overvoltage category ; II power supply input ; I relay interfaces (IEC00-) External overcurrent protective device ; 0A Equipment interfaces are safety separated (SELV) CODE SYMBOLS (Detector) 4 6 7 8 90 4 FK 8 R - - 0 Y 0 A A A 7 A B B B 7 B C C C 7 C 6 D 6 D 6 D 7 6 D 6 E 6 E 6 E 7 6 E Y A Y A B J E C Description Cal. gas inlet For φ6mm tube (SUS) For φ/4 inch tube (SUS) Power supply 00 to 0VAC 0/60Hz 00 to 40VAC 0/60Hz Flow guide tube flange application length SUS04 general use 00mm SUS04 general use 00mm SUS04 general use 70mm SUS04 general use 000mm SUS6 for corrosive gas 00mm SUS6 for corrosive gas 00mm SUS6 for corrosive gas 70mm SUS6 for corrosive gas 000mm SUS6 with blow-down nozzle 00mm SUS6 with blow-down nozzle 00mm SUS6 with blow-down nozzle 70mm SUS6 with blow-down nozzle 000mm SUS6 for high particulate 00mm SUS6 for high particulate 00mm SUS6 for high particulate 70mm SUS6 for high particulate 000mm SUS6 for high particulate with 00mm cover SUS6 for high particulate with 00mm cover SUS6 for high particulate with 70mm cover SUS6 for high particulate with 000mm cover Others Protection cover Without With Reference air inlet Non Rc/8 NPT/8 Filter spec. Standard For high particulate Standard (integral type) Instruction manual language Japanese English Chinese The product conforms to the requirements of the Electromagnetic compatibility Directive 89/6/EEC as detailed within the technical construction file number T747. The applicable standards used to demonstrate compliance are : (Replacement Detector element) Power supply Code symbols 00 to 0V AC FK8YY-0Y0YY-0Y 00 to 40V AC FK8YY-0Y0YY-0Y EN 0 : 99 CLASSA Conducted and Radiated emissions EN 008- : 99 Radiated immunity, ESD and FBT FK, KM
FK8, KM, TA (Converter) 4 6 7 8 90 K M - B E Y Y 4 6 7 J E C (Exclusive-special cable) 4 6 7 8 9 R KR - K R YA YB YC YD YE YF YG YH YJ YK YL YM AA BB CC DD 0 Construction IP66 IP Description Output signal 4 to 0mA DC 0 to V DC Other Transmission function RS-C RS-48 Mounting bracket Mounting on panel surface Pipe mounting Optional Functions Combustion efficiency display function Note4) Blowdown Auto calibration Combustion efficiency indication + Blowdown Combustion efficiency indication + Auto calibration Blowdown + Auto calibration Combustion efficiency indication + Blowdown + Auto calibration Display language Japanese English Chinese Note4) When you select this display, rich mode will be a simultaneous display. Description Connectable devices For KM Types For R thermocouple Conduit length Cable length 6m 0m m 0m 0m 40m 0m 60m 70m 80m 90m 00m 6m 6m 0m 0m Note m m 0m 0m Cable end treatment One side (detector side) Both sides Note) For connection between detector and converter, the conduit to be used should be rainproof flexible type. (Ejector) 4 6 7 8 T A B C D E SCOPE OF DELIVERY Description Measured gas temperature For high temperatures (+00 C max.) General-use (+800 C max.) Insertion length [mm] 00 70 000 00 Power supply 00V/V AC 0/60Hz 00V/0V AC 0/60Hz 0VAC 0/60Hz Detector: Detector main unit, Viton O ring, mounting screw (Mmm 6) 6, thermal sticker, flow guide tube (as specified), ceramic filter, rainproof cover (as specified), Instruction manual Converter: Converter main unit, mounting bracket set, (as specified) Accessories (AC0V 00mA T fuse, AC0V.A T fuse ), Instruction manual Ejector: Ejector main unit, insertion tube, M6mm nut, and washer 4, packing Items to be prepared separately: () Standard gas for calibration Type BM NSH4-0 (up to % O range) Type BM NSJ4-0 (over % O range) () Reduction valve for standard gas (type BD600) () Flowmeter Type; BD40, 0. to L/min (for calibrating gas) Type; BD440, to 0L/min (for ejector) CAUTIONS If combustible gas (CO, H etc.) exists in the measured gas, error will occur due to burning at the sensor section. The inclusion of corrosive gas (Si vapor, alkaline metal, P, Pb etc.) will shorten the life of the sensor. When the measured gas temperature is high (+00 C or higher), the flange should be separated from the furnace wall in order to bring the detector flange surface temperature below the specified value + C). The flow guide should be attached in the direction in which the gas flow to the detector decreases. When much dust is included in the gas, the flow guide tube should be attached at an inclination so that the flow goes from below to above. And the flow guide should be attached in the direction in which the gas flow to the detector decreases. In the case of a refuse incinerator, automatic blow down of the flow guide should not be performed (to prevent corrosion of the flow guide tube due to drainage). Blowdown should be performed manually when change in the indication has become very little with the furnace stopped. 4
CONFIGURATION Flow guide tube system Rc/4 (upper side blow port should be selected) Blow-down, 00 to 00kPa Solenoid valve Reduction valve (unnecessary when supply air pressure is 00 to 00kPa Supply air Flow guide tube Rainproof cover ASGP tube equivalent or ø0/ø8 PTFE pipeor copper pipe ASGP tube equivalent or ø0/ø8 PTFE pipeor copper pipe Detector (FK8) Gas temperature. 600ºC max. Sample gas outlet 4 6 Bule Black Red Yellow White White Rainproof flexible conduit. 0m max. AC power supply Gas temperature. 600ºC max. -core cable 4-core cable Thermocouple O input input Converter (KM) Analog Fault contact Calibrating gas contact C S Heater NC Flow guide tube for high particulate Sample gas outlet 4 6 7 8 9 0 4 Bule Yellow Red White 4 to 0mA DC or 0 to V DC (TM-) Black White Gas temperature. 600ºC max. Flow guide for high particulate with cover RSC or RS48 (option) (TM) Thermocouple for combustion control Contact input Alarm Maintenance contact contact Blow contact (TM-) * 6 7 8 9 0 4 6 7 8 PE ø6mm or ø4 inch tube for calibration gas * Ref. air Flowmeter (BD4) ( to.l/min) Joint Solenoid valve Reduction valve (BD6) Standrad gas for zero point (BM) AC power supply Reduction valve (unnecessary when supply air pressure is 0 to 00kPa) to Detector * Air supply (0. to 0.L/min) Solenoid valve Reduction vale (BD6) Span point * Standard gas for span point (BM) Note: * Standard gas or instrumentation air can be used in place of span gas. * Instrument quality air or bottled air is available as reference air instead of ambient air. * Protective earth.
FK8, KM, TA Ejector system Gas temperature. 00ºC max. Ejector (TA) 4 Ejector ( to 0L/min) Power supply Heater temperature drop Alarm Flowmeter (BD) Copper pipe φ6/φ4mm Joint Reduction valve (unnecessary when supply air pressure is 00 to 00kPa ) Supply air Copper pipe φ0/φ8mm Solenoid valve Copper pipe φ0/φ6mm Detector (FK8) 4 6 Rainproof flexible conduit. Black Red Yellow White White Bule 4-core cable AC power supply -core cable Converter (KM) O input Thermocouple input Analog Fault contact Calibrating gas contact C S Heater NC 4 6 7 8 9 0 4 Blue Yellow Red White 4 to 0mA DC or 0 to V DC Black White (TM-) RSC or RS48 (optein) (TM) Thermocouple for combustion control Contact input Alarm contact Maintenance contact Blow contact (TM-) * φ6mm or φ4 inch tube for calibration gas 6 7 8 9 0 4 6 7 8 PE ( to.l/min) Joint Solenoid valve Reduction vale (BD6) AC power supply Standrad gas for zero point (BM) to Detector * Ref. air Flowmeter (BD4) Reduction valve (unnecessary when supply air pressure is 0 to 00kPa) * Air supply (0. to 0.L/min) Solenoid valve Reduction vale (BD6) * Standard gas for span point (BM) Note: * Standard gas or instrumentation air can be used in place of span gas. * Instrument quality air or bottled air is available as reference air instead of ambient air. * Protective earth. 6
DEVICE CONFIGURATION The device to be combined differ according to the conditions of the gas to be measured. Select the devices to be combined with reference to the following table. Measured gas Device configuration Application Temperature Gas Flow DUST Protection Note Detector type Converter Ejector cover type type General-use 600ºC or to 0m/s Less than 0.g/mm Fuel; gas, oil FK8R - A - KM (boiler) less Less than 0g/Nm Fuel: coal with blow down FK8R - C - KM For corrosive 600ºC or to 0m/s Less than g/nm Included low moisture FK8R - B - KM gas (refuse less Less than 0g/Nm Included low moisture FK8R - C - KM incinerator) with blow down Less than g/nm no Included low moisture FK8R - D6 - KM with blow down Less than g/nm yes Included high moisture with blow down FK8R - E 6 - KM General-use 800ºC or Less than Less than g/nm SUS6 tube FK8R -0Y0 - KM TA (boiler) less m/s with blow down 90ºC or less Less than m/s Less than g/nm SIC tube with blow down FK8R -0Y0 - KM TA Note () Dust volume is approximate value. () Instrument quality air or bottled air is available as reference air by selecting detector with reference air inlet. 7
MODE ESC ENTER Oxygen Analyzer POWER FK8, KM, TA OUTLINE DIAGRAM (Unit:mm) Converter (KM) <IP66>.. 7 4 0 70 Mounting hole 9 0 0 U bolts M8 (depends on specified type) 0 70 9 00 (9) KM Oxygen Analyzer Mounting for B pipe Ф60. Cable graund For sensor (coupling) For For earth terminal (M4) For contact input/ Mounting plate For power supply For transmission Converter (KM) <IP> 0 -ø9 7 Mounting hole 4-ø9 0 Panel flush mounted. 9 4 0 CABLE GRAND ø -G/ 9 For sensor (coupling) For contact input/ For power supply 40 40 40 40 For For transmission EXTERNAL TERMINAL (TM) O signal input Thermocouple input + O + TC + AO FAULT BLOW V HEATER 4 6 7 8 9 0 4 6 7 8 9 0 4 6 7 8 + TC DI DI DI DICOM ALARM MAINTE COM SV N AC L Thermocouple input type R Analog 4-0mA DC or 0-V DC Contact input 0V AC A 0V DC A Fault contact contact capacity 0V AC/A 0V DC/A Alarm contact 0V AC/A 0V DC/A Blow contact 0V AC/A 0V DC/A Note) Heater power may depend on FK power supply. COM ERO GAS Maintenance contact 0V AC/A 0V DC/A Note) Heater power SPAN GAS Calibrating gas contact 0V AC/A 0V DC/A Power supply input 00V AC /00V AC COMMUNICATION TERMINAL (TM) RSC RS48 Terminal number RXD GND TRX GND TXD TRX+ Remarks standard option 8
φ 80 φ Detector (FK8) APPROX.86 APPROX. APPROX.6 APPROX.0 TEMP.PROOF COVER 6-φ 6TERMINAL BOX Standard EXTERNAL CONNECTION DIAGRAM φ 79 φ 8 Heater Thermocouple Element 60 FILTER. φ 6 APPROX.0 4 6 Black / White/ red / White/ yellow / blue -core wire 4-core wire Exclusive-special cable NPT/8 or Rc/8 REF.AIR INLET EXCLUTIVE CABLE GRAND CALIBRATIN GAS INLET SUS6, FOR φ 6/φ 4 TOBE or /4inch TOBE Flow guide tube Approx. L Approx. 0 0 Gas inlet 0 4 F K 8 R - A 7 Gas outlet 6-M detector side Oxygen detector 8 MTG. holes Cord th L (m) MASS Approx.(kg) 7 0. 0. 0.7.0.7. 4. 4.8 L= Flow guide tube (with blow-down nozzle) 8 Approx. L Approx. 0 0 60. Gas inlet 6-M detector side F K 8 R - C 7 Oxygen detector Gas outlet Blow down air inlet 8 4-Rc/4 MTG. holes with plug int.thd. Cord th L (m) Mass Approx.(kg) 7 0. 0. 0.7.0.0.8 4.8.7 L= 9
FK8, KM, TA Flow guide tube (for high particulate) 4 - Rc /4 with plug int thd. 80 4 8-9 MTG. hole Blow down air inlet Select an upper port to avoid the condensation in the piping 9. Flange: JIS K80A FF FK MTG. position Packing Gas outlet 800 8 0 F K 8 R - 6 D 7 0 Cord th 7 L (m) 0. 0. 0.7.0 Mass 4. Approx.(kg).6 7.0 8. L= Gas flow Tube (0A SCH40) 4 - Rc /4 with plug int thd. Flow guide tube (for high particulate with cover) 80 4 8-9 MTG. holes Blow down air inlet Select an upper port to avoid the condensation in the piping 9. Flange: JIS K80A FF FK MTG. position Packing Gas outlet (790) 800 (7) 0 0 F K 8 R - 6 E 7 Gas flow Cord th 7 L (m) 0. 0. 0.7.0 Mass 7. Approx.(kg) 9.0.4.6 L= Protection tube (6A SCH40) (8) Tube (0A SCH40) 0
Approx. L Approx. 40 Flow guide tube 0 Gas inlet 60. F K 8 R - B 7 Gas outlet 6-M detector side Cord th L (m) MASS Approx.(kg) 7 0. 0. 0.7.0. 4. 6. 7.6 L= Oxygen detector 8- MTG. holes Ejector (TA) Viewed from P direction 40 (JIS 0K6ARF) 0 4-M6 bolt Approx. L 90 4.7 P 70 0 8 Gas inlet 7 L [mm] 00 70 000 00 40 Ejector air outlet (Rc/4) Blow -down air inlet (Rc/4) Ejector air inlet (Rc/4) 40 0 4 Cable gland (AC) Detector (FK8) EXTERNAL CONNECTION DAIAGRAM 4 AC power supply Heater temp.drop alam
FK8, KM, TA Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Sales Div. III, International Sales Group Global Business Group Gate City Ohsaki, East Tower, -, Osaki -chome, Shinagawa-ku, Tokyo 4-00, Japan http://www.fesys.co.jp/eng Phone: 8--4-780, 78 Fax: 8--4-74 http://www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan