Amajet Type Series Booklet
Legal information/copyright Type Series Booklet Amajet All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. KSB Aktiengesellschaft, Frankenthal 11.06.2014
Contents Contents Waste Water...4... 4 Amajet...4 Main applications... 4 Fluids handled... 4 Operating data...4 Designation... 4 Design details... 4 Configuration and function... 5 Amajet system for cleaning tanks... 5 SewerAmajet system for cleaning storage sewers... 5 Product benefits... 5 Example of operating costs per cleaning process... 6 Selection information... 6 Amajet system for cleaning tanks... 6 SewerAmajet system for cleaning storage sewers... 6 Programme overview / selection tables...8 Overview of product features... 8 Material variants... 9 Technical data... 10 Dimensions... 11 Amajet H - Horizontal installation... 11 Amajet S - Compact installation... 12 Amajet VX - Vertical installation...13 General assembly drawings with list of components... 14 Amajet H...14 Amajet S... 15 Amajet VX... 16 SewerAmajet H... 17 SewerAmajet S...18 SewerAmajet VX...19 3
Waste Water Amajet Designation Example: Amajet H 100-260 / 11 4 X G Key to the designation Code Description Amajet Type series H Installation type H Horizontal installation S Compact installation VX Vertical installation with guide wire and suspension arrangement 100 Nominal discharge nozzle diameter [mm] 260 Impeller diameter [mm] 11 Motor size 5, 7, 11, 16 4 Number of poles X Motor version U Non-explosionproof X Explosion-proof to ATEX II 2G T3 G Material variant G Standard design, main components made of grey cast iron G1 Like G, with impeller made of duplex stainless steel G2 Like G, with impeller made of white cast iron GH Like G, with impeller and intermediate casing made of white cast iron Main applications The Amajet system can be employed wherever tanks and storage sewers require cost-efficient cleaning. The Amajet system is perfect for automatic cleaning of walls and floors in: Stormwater retention tanks, stormwater overflow basins and stormwater settling basins Storage sewers in sewer systems Fluids handled Water Stormwater Waste water Mixed water Operating data Operating properties Characteristic Value Sizes DN 100 Motor rating P 2 5.5 to 16 kw Fluid temperature t Up to +40 C 1) Design details Design Drive Stationary or compact pump set with horizontally or vertically installed submersible motor propulsive jet pump with non-clogging F impeller Three-phase asynchronous motor DOL starting Enclosure: IP68 (permanently submerged) to EN 60529 / IEC 529 Thermal class F Motors integrated in explosion-proof pump sets are supplied in Ex d IIB type of protection. Shaft seal Two bi-directional mechanical seals in tandem arrangement, with liquid reservoir Impeller type F impeller Free-flow impeller (impeller type F) Suitable for the following fluids: fluids containing solids and stringy material as well as fluids with entrapped air or gas F impellers are suitable for handling the following fluids: Activated sludge Digested sludge 1) Higher fluid temperatures on request. 4 Amajet
Heating sludge Mixed water Raw waste water Raw sludge Recirculated sludge Bearings Grease-packed rolling element bearings Configuration and function Amajet system for cleaning tanks Design KSB's system solution consists of: A robust submersible motor propulsive jet pump with nonclogging free-flow impeller An Amajet ejector set designed for high cleaning performance A control unit, optionally with operating data logging system and data storage unit Level monitoring equipment Control unit Function Amajet sucks in the fluid from near the tank floor and transports it to the ejector nozzle. The narrow passage through the reducing nozzle increases the flow velocity in and downstream of the nozzle, producing a low pressure in the mixing chamber compared to the fluid surrounding it and compared to the atmosphere. Through the vent line this low pressure draws in air, which is mixed with the fluid in the mixing chamber. The fluid-air mixture is ejected through the ejection pipe as a high-velocity jet that is horizontal to the tank floor. The combined effects of the water jet and the small air bubbles in the fluid generate a powerful horizontal flow with a large vertical reach in the tank. The turbulences caused in the entire tank by both transverse and longitudinal flows lift up the solids and keep them suspended. During drainage the sludge is carried out of the tank at an even rate to prevent peak demand periods for biological waste water purification. If the fill level in the tank exceeds 1 metre, the energy-saving intermittent operation mode set to approximately 10 to 50 % of the operating time is sufficient. This mode is designed for cleaning tank walls and posts. At a fill level below approximately 1 metre, the general cleaning mode (i.e. continuous operation) is activated. A control unit with operating data logging system and data storage unit Function SewerAmajet is installed on the sewer floor in the storage area. By means of a suction pipe and ejector it mixes waste water with air and ejects the mixture lengthwise along the bottom of the sewer, thus enriching the waste water with oxygen and preventing digestion. The high-grade cleaning effect of this patented cleaning equipment is achieved by combining a throttle valve with a jet nozzle. The control unit of the storage sewers transmits the required impulses for opening and closing the throttle valve at set intervals. When the valve is partly closed, the pressure increases up to 1.5 times during continuous operation of the pump set. When the valve opens, this energy is suddenly released and produces shock waves, which spread over the entire length of the storage sewer. SewerAmajet for storage sewers can usually be retrofitted without any structural modifications as long as a suitable shaft structure is available for installing SewerAmajet. A single SewerAmajet system can also be used to clean several sewers arranged in parallel, provided that specific conditions are met. Control unit The control unit is precisely set to match the conditions in storage sewer systems and ensures a fully automatic operation of the pump set, taking into account the storage sewer geometry, inflow and discharge conditions as well as the pollution load. Product benefits Energy-saving cleaning mode by intermittent operation matching the actual hydraulic conditions Intelligent control system and perfect automation by process controller: Electronic control units select a matching operating mode for each water level; operating times are computed based on the current water level. Low maintenance Low life cycle costs thanks to low maintenance costs and high energy efficiency Straightforward assembly of ready-made components Control system Optimum operation of the Amajets is provided by KSB's electronic control unit. The parameters for all levels and hystereses needed for automatic operation can be freely set to satisfy all system requirements. Amajet only operates when the water level within the tank decreases, i.e. during the draining process. The operating times for the individual Amajets are calculated separately based on the current water levels. SewerAmajet system for cleaning storage sewers Design KSB's system solution consists of: A robust submersible motor propulsive jet pump with nonclogging free-flow impeller A SewerAmajet ejector set with throttle valve Amajet 5
Example of operating costs per cleaning process Pump set: 1 Amajet H 100-249/7 4 X G Flow rate of the drainage pump: Q = 72 m 3 /h Tank size: 20 x 8 m Fill level: 3.5 m Electricity costs (assumed): 0.25 /kwh Total tank volume: V T = 560 m 3 Water volume in continuous operation: V C = 160 m 3 Water volume in intermittent operation: V I = 400 m 3 Drainage times (without inflow): 1. In continuous operation: 2. In intermittent operation (at operating time set to 30 %): Operating time of the Amajet: Electricity costs: t D = t I = 160 m 3 72 m 3 /h 400 m3 72 m 3 /h = 2,2 h 0,3 = 1,6 h t M = 2.2 h + 1.6 h = 3.8 h K En = 9.8 kw x 3.8 h x 0.25 /kwh K En = 9.31 Selection information Amajet system for cleaning tanks For a pre-selection of Amajet pump sets and ideal tank shapes please contact your KSB AG sales representative. The reference values given are based on optimum conditions. As project-specific conditions such as fluid composition, internal structures, surfaces, drainage, etc. can have a significant impact we recommend involving us already in the planning phase. SewerAmajet system for cleaning storage sewers Rough reference values for the cleaning capacity per pump set Maximum cleaning reach depending on the floor gradient Floor gradient Max. cleaning reach per pump set 2) [ ] [m] 2-3 80 2) These values are practically only achieved in ideal conditions; floors, rough surfaces and unfavourable sewer geometries may reduce the cleaning capacity. 6 Amajet
1400 1500. Shaft structure dimensions [mm] Amajet 7
Programme overview / selection tables Overview of product features Overview of product features Feature Material variants G G1 G2 GH Number of motor poles 4-pole 5 4, 7 4, 11 4, 16 4 Motor Explosion protection, version U Not explosion-proof Explosion protection, version X ATEX II 2G T3 Starting method DOL 3) Voltage 400 V 4) Cooling By surrounding fluid Power cable Length 15 m 5) Cable entry Absolutely watertight Type Rubber-sheathed cable, see table "Overview of power cables" Bearings Grease-packed rolling element bearings sealed for life Sealing elements Elastomer seals Nitrile butadiene rubber NBR 6) Shaft seal Bellows-type mechanical seal 7) Monitoring equipment Winding temperature Temperature switch (bimetal) in the winding, plus PTC for explosion protection Leakage in the motor space 8) Coating Environmentally friendly KSB standard coating, colour RAL 5002 9) Max. ambient temperature 40 C Max. fluid temperature 40 C Acceptance tests Hydraulic system 10) General To ISO 9001 11) Overview of power cables Feature S1BN8-F rubber-sheathed cable S07RC4N8-F rubber-sheathed cable TEHSITE Tefzel cable Design Standard Optional Optional Rated voltage 1000 V 750 V 750 V EMC screening - - Insulation material EPR 12) EPR 12) ETFE 13) Max. continuous temperature of insulation 90 C 90 C 135 C For permanent immersion in waste water to DIN VDE 0282-16/HD22.16 3) Star-delta starting is an option at 400 V 4) Optional: 500 V, 690 V 5) Optional: up to 50 m 6) Optional: Viton = fluorocarbon rubber FPM 7) Optional: mechanical seal with covered spring 8) Optional: leakage sensor 9) Optional: 250 µm two-component epoxy coating 10) On request only 11) Optional: with test report EN 10204-2.2 12) EPR = ethylene propylene rubber 13) ETFE = ethylene tetrafluoroethylene 8 Amajet
Material variants Overview of material variants Component Material variants G G1 G2 GH Pump set Pump casing EN-GJL-250 Impeller EN-GJL-250 1.4517 0.9635 Intermediate casing/discharge cover EN-GJL-250 0.9635 Mechanical seal (pump end) SiC / SiC Mechanical seal (drive end) Carbon / SiC Shaft 1.4021 Bearing bracket EN-GJL-250 Motor housing EN-GJL-250 Elastomer seals NBR 14) Screws/bolts A4 (corresponds to 1.4571) Installation parts Claw (for installation type VX) EN-GJL-250 Bracket (for installation type VX) 1.4517 Guide wire suspension bracket (for 1.4517 installation type VX) Guide wire (for installation type V/X) 1.4401 Support foot (for installation type Galvanised steel 15) V/X) Suction elbow and discharge elbow Galvanised steel 15) Ejector set Galvanised steel 15) Ejector set, mixing chamber EN-GJL-250 Vent line Galvanised steel 15) Connection pipe (for installation type Galvanised steel 15) H) Other connecting pipes Galvanised steel 15) 14) Nitrile rubber (Perbunan) 15) Optional: 1.4571 Amajet 9
Technical data Technical data for standard operation Pump size Ejector set Rated power Hydraulic power Flow rate Head Nozzle Diffusor P 2 P Hydraulic Q H [mm] [mm] [kw] [kw] [l/s] [metres of water] 100-200 / 5 4 60 104 5,5 4,0 23 5,5 100-237 / 5 4 60 104 5,5 5,5 32 7,0 100-249 / 7 4 60 104 7,5 7,5 40 7,5 100-260 / 11 4 65 104 11,8 11,3 48 10,0 100-262 / 16 4 65 104 16,0 13,0 52 11,5 100-265 / 16 4 65 104 16,0 14,0 54 13,0 Technical data for shock wave operation Pump size Ejector set Rated power Hydraulic power Flow rate Head Nozzle Diffusor P 2 P Hydraulic Q H [mm] [mm] [kw] [kw] [l/s] [metres of water] 100-249 / 11 4 60 104 11,8 7,5 40 7,5 100-260 / 16 4 65 104 16,0 11,3 48 10,5 100-262 / 16 4 65 104 16,0 13,0 52 11,5 Motor data Explosion-proof and non-explosionproof designs: motor data for 400 V, 50 Hz, 3-phase Motor type Rated power P 2 Power input P 1 Rated current I N Power factor cos φ Starting method Starting current I A, DOL 16) Enclosure to DIN 40050 Power cable Outside diameter of the cable [kw] [kw] [A] [A] [mm] 5 4 XG 5,5 6,7 12,1 0,80 DOL/YΔ 56 IP 68 H07RN-F12G1.5 17,0-19,0 7 4 XG 7,5 8,86 15,8 0,81 DOL/YΔ 80 IP 68 H07RN-F12G1.5 17,0-19,0 11 4 XG 11,8 13,4 23,5 0,82 DOL/YΔ 132 IP 68 H07RN-F12G1.5 17,0-19,0 16 4 XG 16,0 17,9 33,0 0,79 DOL/YΔ 200 IP 68 H07RN- F7G4+5x1.5 26,9-28,8 16) See Motor Data Booklet 2553.53 10 Amajet
Dimensions Amajet H - Horizontal installation 1 2 4 3 50 165 2520 5 315 6 Amajet H 1) Floor suction pipe 2) Connection pipe 3) Max. fluid level 4) Vent DN 65 5) Supporting angle, adjustable 6) Locking pins (Ø 10 mm, depth 30 mm) Weights Size [kg] H 100-... / 5 4 140 H 100-... / 7 4 150 H 100-... / 11 4 165 H 100-... / 16 4 180 Amajet 11
Amajet S - Compact installation 1) 3) 2) 4) 73 w 205 h 1 h 2 d 6) 5) c 1550 1000 Amajet S 1) Cable tie 2) Max. fluid level 3) Vent DN 65 4) Inspection hole 5) Locking pins (Ø 10 mm, depth 30 mm) 6) Supporting angle, adjustable Dimensions [mm] Size c d h 1 h 2 w [kg] S 100-... / 5 4 485 903 225 280 610 140 S 100-... / 7 4 485 903 225 280 610 150 S 100-... / 11 4 485 903 225 280 640 165 S 100-... / 16 4 485 903 225 280 640 180 12 Amajet
Amajet VX - Vertical installation Ø 10 A 60 A B 85 100 85 2) 165 Ø 5 1) a 700 a) b 1 3) B O a) N a) 62 Z 1765 190 500 a) d 220 Ø 14 4) 310 150 Z 120 Amajet VX 1) Normal fluid level 2) Max. fluid level 3) Vent DN 65 4) Foundation bolts Ø 14 Dimensions [mm] Size a b 1 d N min O min [kg] S 100-... / 5 4 600 580 388 610 610 130 S 100-... / 7 4 600 580 388 610 610 140 S 100-... / 11 4 630 580 388 610 610 155 S 100-... / 16 4 630 580 388 610 610 170 DN 2 z f x l f g f K f D f Flange dimensions Flange dimensions [mm] DN 2 g f K f D f z f Ø l f 100 158 180 220 8 18 Amajet 13
General assembly drawings with list of components Amajet H 705 710 71.14 139 183.61 257.61 Amajet H List of components Part No. Description Part No. Description 71.14 Connection pipe 257.61 Adjusting strip (part of the ejector set) 139 Suction elbow 705 Vent line 183.61 Support foot 710 Pipe 14 Amajet
Amajet S 705 710 139 257.61 183.61 892.61 139 144 Amajet S List of components Part No. Description Part No. Description 71.14 Connection pipe 257.61 Adjusting strip (part of the ejector set) 139 Suction elbow 705 Vent line 144 Discharge elbow 710 Pipe 183.61 Support foot 892.61 Foot plate Amajet 15
Amajet VX Z 705 732 183 90-3.61 257.61 Amajet VX Z 894 970 920.37 59-18 904 920.36 571 572 59-24.01 List of components Part No. Description Part No. Description 59-18 Hook 705 Vent line 59-24.01 Wire 732 Claw 90-3.61 Anchor bolt 894 Mounting bracket 183 Support foot 904 Grub screw 257.61 Adjusting strip (part of the ejector set) 920.36/.37 Nut 571 Bracket 970 Label/plate 572 Guide wire suspension bracket 16 Amajet
SewerAmajet H 97-3 71.14 705 710 746 139 183.61 257.61 SewerAmajet H List of components Part No. Description Part No. Description 71.14 Connection pipe 257.61 Adjusting strip (part of the ejector set) 97-3 Lifting magnet (including holder) 705 Vent line 139 Suction elbow 710 Pipe 183.61 Support foot 746 Throttle valve Amajet 17
SewerAmajet S 97-3 746 710 705 139 257.61 183.61 892.61 139 144 SewerAmajet S List of components Part No. Description Part No. Description 71.14 Connection pipe 257.61 Adjusting strip (part of the ejector set) 97-3 Lifting magnet (including holder) 705 Vent line 139 Suction elbow 710 Pipe 144 Discharge elbow 746 Throttle valve 183.61 Support foot 892.61 Foot plate 18 Amajet
SewerAmajet VX 97-3 Z 705 746 732 183 90-3.61 SewerAmajet VX Z 894 970 920.37 59-18 904 920.36 571 572 59-24.01 List of components Part No. Description Part No. Description 59-18 Hook 705 Vent line 59-24.01 Wire 732 Claw 90-3.61 Anchor bolt 746 Throttle valve 97-3 Lifting magnet (including holder) 894 Mounting bracket 183 Support foot 904 Grub screw 571 Bracket 920.36/37 Nut 572 Guide wire suspension bracket 970 Label/plate Amajet 19
KSB Aktiengesellschaft P.O. Box 200743 06008 Halle (Saale) Turmstraße 92 06110 Halle (Germany) Tel. +49 345 4826-0 Fax +49 345 4826-4699 www.ksb.com 1574.5/05-EN 11.06.2014