Automotive Air Conditioning Hybrid Oil Injector Fitting Guide TM autoclimate
COPYRIGHT INFRINGEMENT NOTICE Autoclimate Limited. All rights reserved. No part of this manual, publication or text may be reproduced in any material form (including photocopying scanning or storing in any medium by electronic means and whether in permanent or temporary form) without the written permission of the copyright owner. Applications for permission to reproduce the whole or any part or parts of this manual, publication or text should be addressed to the copyright owner at its registered office, Unit 37, Atcham Business Park, Atcham, Nr Shrewsbury, Shropshire SY4 4UG. You are advised that doing, permitting or allowing any unauthorised act in relation to a copyright work may result in a civil claim for damages and/or criminal prosecution. To the extent permitted by law neither Autoclimate Limited not any of its directors or employees will be liable in negligence or for breach of contract or otherwise for any direct indirect incidental or consequential loss or damage resulting from any person acting, omitting to act or refraining from acting in reliance on the material contained in this manual, publication, text and any written or oral advice or instruction given in relation to or in consequence of it. Foreword This manual is intended for use by a fully qualified technician who has undertaken a recognised training programme covering the principles and fundamentals of vehicle air conditioning or Module 1 of our structured training programme. It is imperative that any service or repair work carried out on a vehicles air conditioning system is performed by technicians who are fully conversant in the health and safety issues relating to the handling of refrigerant, oils and associated substances. The aim of this manual is to offer general guidance on the procedures involved in refrigerant flushing. Procedures may vary by vehicle manufacturer, we therefore recommend that you refer to the relevant OEM technical data prior to commencing. Whilst this manual has been written around the ROBINAIR REFRIGERANT MANAGEMENT SYSTEM (AC690PRO) the fundamental procedures remain the same for other equipment types. Please check with Autoclimate technical support if you are unsure whether the equipment you are using meets the recommended level of specification. Disclaimer The contents of this publication are correct at time of publication. Autoclimate Limited reserves the right to vary, modify or change any of its products, services or specifications including those described or referred to in this publication at any time without prior notice.
Automotive Air Conditioning Hybrid Oil Injector Fitting Guide Table of Contents 1. Service Preparations & Precautions 4 2. Fitting Guide 5 3. Universal Flushing Kit Parts 7
1. Service Preparation & Precautions Read all instructions before fitting the hybrid oil injector Health & Safety / Personal Protection When handling refrigerant or carrying out repairs to an automotive air conditioning system it is recommended that eye protection and protective gloves are worn. Extreme caution must be taken not to allow any refrigerant to come into contact with the skin and especially the eyes. Liquid refrigerant (R134a) evaporates at -26.3 C (depending on atmospheric pressure), because it evaporates quickly, it removes heat (freezes) anything it comes into contact with. Care must also be taken to avoid breathing refrigerant or system lubricant vapour. Exposure may irritate eyes, nose and throat. Use only approved Automotive Air Conditioning Service Equipment. Your Refrigerant Management Station (RMS) should be compatible with the refrigerant being used. Avoid carrying out Air Conditioning service repair work in any small un-ventilated area to avoid asphyxiation. We strongly recommend that all servicing technicians refer to their appropriate Health & Safety file for more detailed information. 4
Automotive Air Conditioning Hybrid Oil Injector Fitting Guide 2. Fitting Guide Initial Preparation Before commencing please refer to Section 1 Service Preparations & Precautions. Important. Ensure there is no pressure on the high side pressure gauge (1). 1 Remove the high side (Red) hose off the side of the machine (2). 2 Assemble the oil injector as shown opposite. For more information 0345 50 50 900
Fit the oil injector assembly to the machine by screwing the knurled fitting to the high side (Red) hose connection. Important. Knurled fitting only needs to be hand tight. When tightening up the 2x hex socket bolts (3) lightly push on the bracket (4) with your thumb so the bracket fits parallel to the side of the machine. 3 Tighten up using 4mm allen key and an 8mm spanner. 3 This adjustment should only be carried out if the bracket is not sitting parallel to the side of the machine. 4 Re-fit the high side (Red) hose to the injector assembly. Fit the oil inject bottle (5). 5 Important. Ensure the oil inject valve is set to closed ( O position) when not in use (6). 6 6
Automotive Air Conditioning Hybrid Oil Injector Fitting Guide 3. Universal Flushing Kit Parts 2 5 3/4 1 POS Part No. Description QTY 1 02502-0130 Hose Flushing adaptor assembly 1 2 02512-0013 Oil / Dye injector to suit AC690 RMS 1 3 01602-0017 Hybrid Oil 68 cst Suitable for Electric Compressors 1 4 02615-0070 Hybrid UV Dye 1 5 02600-0153 MG Adaptor for use with U-View Hybrid Oil & UV Dye 1-02901-0102 Fitting Guide for Hybrid Kit 1-02904-0102 Procedure Guide for Hybrid Kit 1 For more information 0345 50 50 900
Autoclimate Ltd Units F-J Vanguard Way Shrewsbury SY1 3TG Tel: 0345 50 50 900 Fax: 0345 50 50 901 sales@autoclimate.com www.autoclimate.com Disclaimer The contents of this publication are correct at time of publication. Autoclimate Limited reserves the right to vary, modify or change any of its products, services or specifications including those described or referred to in this publication at any time without prior notice. Document Ref: FGHYCK02901-0102 v.1.1 Feb. 2014 TM autoclimate