Plate Water Heaters Brazed Plate Water Heaters-BPH Series Plate and Frame Water Heaters-PFH Series Designed to be used with condensing boilers. Increase the boiler efficiency by allowing condensing boilers to condense. Lower return temperatures to the boiler. Operate the boiler at a lower temperature.
Standard Equipment Brazed Plate Heater-BPH Series Plate and Frame Heater-PFH Series Cemline Brazed Plate Heaters are completely packaged and ready to use. All components are sized, mounted and piped prior to shipment. These heaters come complete and require only connection to services Advantages of Cemline Packaged Plate Boiler Water Fired Water Heater Cemline Packaged Plate Boiler Water Fired Water Heaters (BPH/PFH) are a perfect choice for domestic water heating systems using hydronic boilers including cast iron, copper tube, water tube, or specialty high efficiency boilers. The BPH uses a brazed plate heat exchanger for smaller loads while the PFH uses a plate and frame heat exchanger for larger loads. The BPH/PFH heat exchanger allows these boilers to operate more efficiently since the BPH/PFH heat exchangers can return the boiler water to the hydronic boiler at lower temperatures than the traditional u-bend heat exchanger. The boiler water can be returned to the boiler as low as 90 F from the BPH/PFH water heaters. Cemline Plate Heaters (BPH/PFH) are completely packaged and ready for use. The BPH/PFH can be used in conjunction with an existing tank or used as an instantaneous water heater. The heaters come complete and require only connection to services. The BPH/PFH heat exchanger has a high heat transfer rate allowing for maximum heat transfer between the boiler water and the domestic water. As the heat is transferred from the boiler water to the domestic water, the boiler water can experience large temperature drops through the heat exchanger. The BPH/PFH can achieve larger temperature drops through the heat exchanger requiring less gallons per minute of boiler water than a traditional U-bend heat exchanger that is performing a 20 F delta T on the boiler water side. The large temperature drops occur without laminar flow on the boiler water side of the heat exchanger. The heat exchanger can even allow for temperature crosses between the boiler water outlet and the domestic water outlet temperature, meaning the domestic water outlet temperature can be greater than the returned boiler water temperature. The boiler can be run at lower temperatures with the BPH/PFH s ability to perform temperature crosses and to take large delta T s as a lower boiler water temperature can be used to make domestic hot water. Cemline Corporation Plate Water Heaters are available with a storage tank either a cement lined STONESTEEL or 316-L stainless steel vessel in sizes 60, 120, 200, 300, 500, and 680 gallon capacity. See Cemline SPH brochure for more details. The Cemline BPH/PFH comes factory standard with a 2-way electronically operated control valve. The 2-way electronically operated control valve allows for close temperature control of the water heater by modulating flow of the boiler water through the heat exchanger. The BPH/PFH can achieve +/-2 F with a steady state flow and +/- 4 F under normal operating conditions. The 1000:1 turn down ratio of the control valve allows for accurate control of these water heaters. The Cemline BPH/PFH can be used for a variety of heat recovery systems or in hot water or chilled water systems. Contact Cemline Corporation with your specific application. Basic BPH/PFH Package Includes: 16 gauge steel frame with hammertone enamel paint Steel channel base Electronic temperature gauge. Water pressure gauge Brazed Plate Heat Exchanger (BPH) Plate & Frame Heat Exchanger (PFH) Integral bronze circulator Clean out ports Single safety system with electronic limit control 2-Way Electronic Boiler Water Control Valve CEM-TROL Control Module Boiler water temperature gauge Inlet boiler water strainer Inlet domestic water strainer Pressure temperature relief valve Optional Trim Double Walled Plate Heat Exchanger (Brazed Plate or Plate and Frame) Boiler water pump Aquastat for boiler water pump Balance valve 3-way electronic boiler water control valve Multiple Brazed Plate units can be piped together with by-passes for larger flow rates or for redundancy Blowdown valves on strainers PT plugs California AB-1953 Lead-Free components 2
Standard Equipment Cemline Brazed Plate Heaters and Plate and Frame Heaters Cemline Brazed Plate Heaters and Plate and Frame Heaters are completely packaged and ready to use. All components are sized, mounted and piped prior to shipment. These heaters come complete and require only connection to services CEM-TROL Control Module and Electronically Operated Control Valve Cemline CEM-TROL Solid State Water Heater Control Module incorporates operating and limit functions in one solid state controller. The controller features a LCD display of the temperature and on board operating PID temperature control along with high temperature safety cut offs and alarm indications. The CEM-TROL simplifies the control of Cemline Water Heaters, enhances the look of the product, and follows the industry trend to solid state controls. Electronically operated control valve used for boiler water applications. Electronically operated control valves use a solid state temperature sensor which is wired to the CEM-TROL control module. The CEM-TROL has an adjustable set point. The control module compares the set point with the sensed temperature and sends an electric signal to a magnetic linear actuator on the control valve. The magnetic linear actuator modulates the control valve and regulates the amount of boiler water through the valve to maintain the set point of the controller. When the set point is achieved the CEM-TROL sends a signal to the valve actuator and the valve closes. In the event of high temperature or loss of building power the CEM-TROL shuts off the electric power to the control valve closing the valve. CEM-TROL Features Built in PID Control Signal (PID Control Signal to control electronic valve or control I-P transducer on Air operated control valve) Built in On-Off Switch Built in Single Point Wiring Built in High Temperature Set Point (Closes control valve in event of a high temperature situation) Built in Secondary High Temperature Set Point (Opens a water solenoid to dump over heated water down the drain) Built in Remote Temperature Setting (Building Automation System can remotely set the operating temperature using a 4-20 ma signal) Built in LCD Display of Functions Power On Primary High Temperature Indication Secondary High Temperature Indication Built in contacts to notify BAS (Building Automation System) of functions Power On Primary High Temperature Secondary High Temperature Operating Temperature (4-20 ma) Any Limit CEM-TROL Ratings Input Selectable 120/220 VAC-50/60 HZ Output Contacts: 1 amp at 24 VAC Building Automation outputs: Dry contacts, NO/NC 0.5 amp maximum, non inductive Display: LED display with resolution of 0.3% of scale Available temperature ranges: 32 F 200 F Operating ambient temperature: Min 32 F Max 1 F Operating Humidity: 5% to 95% relative humidity (RH) non-condensing NEMA 4 enclosure UL listed Digital Electronic Temperature Limit Control. BPH/PFH Water Heaters have a Digital Electronic Limit Control with LCD readout. The ASME code requires that water heaters utilizing boiler water as the energy source have a high limit temperature control. The CEM-TROL has an easily field-programmable high limit set point and differential. 3
Recovery Capacities Cemline Brazed Plate and Plate Frame Heaters Heat exchanger sizing for BPH/PFH can be obtained by using Cemline Corporation s automatic sizing program on the Cemline website at www.cemline.com. Please contact Cemline or your local representative for sizing or for access to the on-line sizing program. Domestic Water Recovery Boiler Water as Energy Source Hex Model # Flow Rate gpm (ϒF) (ϒF) (ϒF) (ϒF) gpm 250 500 750 1000 1250 1300 1750* 2000* 2250* 5 10 15 20 25 30 35 45 1 1 1 1 1 1 1 1 1 200 200 200 200 200 200 200 200 200 13 26 39 52 65 78 91 104 117 2500* 50 1 200 130 3000* 60 1 200 156 00* 80 1 200 208 5000* 100 1 200 260 Domestic Water Recovery Hex Model # 250 500 750 1000 1250 1300* 1750* 2000* 2250* Flow Rate gpm 5 10 15 20 25 30 35 45 2500* 50 3000* 60 00* 80 5000* 100 Boiler Water as Energy Source (ϒF) (ϒF) (ϒF) (ϒF) gpm 1 180 1 13 1 180 1 26 1 180 1 39 1 180 1 52 1 180 1 65 1 180 1 78 1 180 1 91 1 180 1 103 1 180 1 116 1 180 1 129 1 180 1 155 1 180 1 207 1 180 1 258 BPH water heaters are not recommended for water with hardness over 1 parts per million. If water hardness exceeds 1 ppm either put a water softener in the system or use Cemline SEH, SSH, or SWH series water heaters. * When using a double wall heat exchanger a plate and frame style is required for these conditions. Domestic Water Recovery Boiler Water as Energy Source Hex Model # Flow Rate gpm (ϒF) (ϒF) (ϒF) (ϒF) gpm 250 500 750 1000 1250 1300* 1750* 2000* 2250* 5 10 15 20 25 30 35 45 1 1 1 1 1 1 1 1 1 120 120 120 120 120 120 120 120 120 13 26 39 51 64 77 90 103 116 2500* 50 1 120 129 3000* 60 1 120 154 00* 80 1 120 206 5000* 100 1 120 257 4
Cemline Plate Heaters Dimensional Data - Brazed Plate Heat exchanger sizing for BPH/PFH can be obtained by using Cemline Corporation s automatic sizing program on the Cemline website at www.cemline.com. Please contact Cemline or your local representative for sizing or for access to the on-line sizing program. L W Temperature Sensors (or installed in storage tank) Relief Valve Pipe to Drain Control Valve Boiler Water Inlet Hot Water Outlet 36 H Boiler Water Outlet Cold Water Inlet Boiler Water Temperature Gauge Model Number W L H BPH 100-2000 BPH 2000 and Above 16" 24" 36" 36" 51" 51" 5
Recovery Capacities Dimensional Data - Plate and Frame Heaters Heat exchanger sizing for BPH/PFH can be obtained by using Cemline Corporation s automatic sizing program on the Cemline website at www.cemline.com. Please contact Cemline or your local representative for sizing or for access to the on-line sizing program. Thermometer L Control Valve W Relief Valve Temperature Sensors CEM-TROL Boiler Water Inlet Strainer Boiler Water Outlet Hot Water Outlet Pressure Gauge Cold Water Inlet H 4 Steel Channel Base Domestic Water Strainer Model Number W L H PFH 1300-3000 PFH 3000 and Above 24" 30" 48" 54" 45" 52" 6
BPH and PFH Water Heaters- Sample Specifications For specifying Cemline Packaged Brazed Plate Boiler Water Fired Water Heater water heaters, select model from charts and use specification below. Cemline has representation in most major cities, or consult factory. BPH Water Heaters Plate heater shall be Cemline Series BPH (or PFH); factory assembled and packaged. Heater shall be mounted on an enameled metal base, 16 gauge minimum thickness. Heater shall be factory assembled and piped including electronic operated 2-way temperature regulating valve. Heat exchanger shall be single walled brazed copper brazed 316L stainless steel plate type (or double walled copper brazed 316L stainless steel plate type) and shall have an integral valved circulator to re-circulate the water through the heat exchanger. Heater shall be supplied with solid-state control module with LED backlit LCD display and LED pilot lights to indicate on-off, primary high limit, and secondary high limit. Solid-state control module shall be provided with a field programmable digital electronic PID controller allowing the owner to set operating and temperature limits on the display screen. Solid-state control module shall have red alarm light and alarm horn with built in alarm silence relay. Solid-state control module shall be supplied with dry contact closure outputs to indicate to building automation system (BAS) the occurrence of power on, primary high temperature, and secondary high temperature. The control module shall allow the BAS to turn the heater on or off through a remote relay suitable for 24 VAC, 1 amp. The control module shall allow the BAS to remotely set the temperature of the heater using a 4-20 ma input signal. The control module shall allow the BAS to remotely monitor the operating temperature. Control module shall be supplied with an on-off switch and shall be mounted in a NEMA 4 panel. All solenoids and limits shall be 24 VAC. Heater shall be furnished with a water pressure gauge and an A.S.M.E. pressure-temperature relief valve of sufficient size to relieve total BTU input of heat exchanger. Manufacturer shall assume responsibility for correct sizing of components to assure performance designated in design criteria. Heater shall be CEMLINE Corporation Model BPH/PFH. Unit dimensions width x long x height. Plate exchanger to heat GPH from F to F with GPM of F inlet F outlet Hot Water. Cemline BPH/PFH Series Packaged Heaters are normally piped as shown below. To System Boiler Water In Hot Water Boiler BPH/ PFH Hot Water Out Storage Tank House Recirculation Cold Water Supply Boiler Water Out 7
Sales Offices Other Sales Offices: Alaska Hawaii Puerto Rico Taiwan www.cemline.com Graphical Interfaces Informational Sections Agent Locator Plant Tour Sizing programs for all products Catalog Brochures Available STONESTEEL Water Storage Tanks STONESTEEL Jacketed Storage Tanks Submerged Heating Coils Replacement Tube Bundles Steel Tanks Chilled Water Buffer Tanks System Efficiency Buffer Tanks STONESTEEL Commercial Electric Water Heaters Electric Boilers STONESTEEL Packaged Copper Coil Water Heaters Stainless Compact Packaged Copper Coil Water Heaters - Semi-instantaneous, Instantaneous Unfired Steam Generators Condensed Catalog Cemline is represented in all major cities. Please contact your local representative or call Cemline Corporation. 2011 Cemline Corporation All Rights Reserved. All trademarks on this brochure are the property of Cemline Corporation, unless otherwise noted or in any other way set forth as a third party rights. Unauthorized use of these trademarks, as well as the materials presented on this site, is expressly prohibited and constitutes a violation of the intellectual property rights of Cemline Corporation. Vol. 4 Scan to view our mobile web link. CEMLINE CORPORATION P.O. BOX 55 CHESWICK, PENNSYLVANIA 15024 Phone: (724) 274-5430 FAX (724) 274-5448 www.cemline.com
SPH Series Vertical Packaged Storage Boiler Water Fired Plate Heat Exchanger Water Heaters STONESTEEL is a registered trademark of Cemline Corporation CEMLINE CORPORATION P.O. BOX 55 CHESWICK, PENNSYLVANIA 15024 PHONE: (724) 274-5430 FAX: (724) 274-5448 www.cemline.com
Advantages of Cemline Vertical Packaged Storage Boiler Water Fired Plate Heat Exchanger Water Heaters Cemline Vertical Packaged Storage Boiler Water Fired Plate Heat Exchanger Water Heater (SPH) is a perfect solution for domestic water heating systems using hydronic boilers including cast iron, copper tube, water tube, or specialty high efficiency condensing boilers. The SPH heat exchanger allows high efficiency condensing boilers to operate more efficiently since the SPH heat exchanger can return the boiler water to the hydronic boiler at lower temperatures than the traditional u-bend heat exchanger. The boiler water can be returned to the boiler as low as 90 F from the SPH water heater. The SPH heat exchanger has a high heat transfer rate allowing for maximum heat transfer between the boiler water and the domestic water. As the heat is transferred from the boiler water to the domestic water, the boiler water can experience large temperature drops through the heat exchanger using less boiler water without experiencing laminar flow on the boiler water side of the heat exchanger. The heat exchanger can even allow for temperature crosses between the boiler water outlet and the domestic water outlet temperature, meaning the domestic water outlet temperature can be greater than the returned boiler water temperature. This heater can be used in many hydronic heating style applications including those systems using low temperature boiler water. The SPH heater can also be used in in condensate systems by recovering heat from the condensate to produce hot water. Cemline Vertical Packaged Storage Boiler Water Fired Plate Heat Exchanger Water Heaters (SPH) are completely packaged and ready for use. The tank allows for storage of hot water and all components are sized, mounted and piped prior to shipment. The heaters come complete and require only connection to services. Cemline Corporation SPH Series Water Heaters are available with Cement Lined STONESTEEL or 316-L stainless steel vessel in sizes 60, 120, 200, 300, 500, and 680 gallon capacity. The time tested STONESTEEL lining is a unique formulation of hydraulic cement that is durable, reliable, troublefree lining know for hot water storage. Optionally, the 316-L stainless steel is corrosion resistant and with solid 316-L stainless steel vessel no lining is required. The Cemline SPH comes factory standard with a 3-way electronically operated boiler water control valve. The 3-way electronically operated control valve allows for close temperature control of the water heater by modulating flow of the boiler water through the heat exchanger. The 1000:1 turn down ratio of the control valve allows for accurate control of these water heaters. Standard SPH Package Features A.S.M.E. CODE constructed National Board Registered Storage tank (125 PSIG WP)... ASME Code stamping and registration offers the assurance of quality controlled construction. STONESTEEL lining...stonesteel prevents rust or and corrosion. OR 316-L Stainless Steel Vessel...Type 316-L Stainless is virtually rustproof. Brazed Plate or...extremely efficient. Allows close temperature approaches. Plate & Frame Heat Exchanger 3 Fiberglass insulation... Prevents heat loss to cut operation costs. Meets latest ASHRAE standards. 20 gauge steel jacket with hammertone enamel paint... Protect insulation & provides neat finished appearance with hammertone enamel painted exterior. Standard operating controls... All components necessary for safe-complete-operation. All gauges, relief valves, controls, and piping factory piped and mounted. Over-temperature safety system which will close the main control valve upon an over-temperature condition. This system utilities an adjustable electric thermostat which monitors the temperature of the water and if over-temperature condition is detected, sends an electric signal to the valve, thereby closing the valve. This system requires a 120 volt 5 amp circuit. Optional Safety System... Double safety system: This is an optional over-temperature safety system which will deactivate the main control valve, as described above and also open a solenoid valve at the top of the vessel to drain. This system requires a 120 volt 5 amp circuit. 2
Standard Equipment Cemline Storage Plate Heat Exchanger Water Heaters Cemline Storage Plate Heaters are completely packaged and ready to use. All components are sized, mounted and piped prior to shipment. These heaters come complete and require only connection to services. Basic SPH Package Includes: A.S.M.E. CODE Constructed National Board Registered storage tank STONESTEEL lining 316-L Stainless Steel threaded connections 3 Fiberglass insulation Optional 316-L Stainless Steel Vessel* (Note: 60 gallon only available in 316-L stainless steel) Double Walled Plate and Frame Heat Exchanger Boiler water pump Aquastat for boiler water pump 20 gauge steel jacket with hammertone enamel paint Structural steel base A.S.M.E. relief valve-pressure and temperature Electronic temperature gauge Water pressure gauge Drain valve Brazed Plate Heat Exchanger Integral bronze circulator Single safety system with electronic limit control 2 or 3-Way Electronic Boiler Water Control Valve Boiler water temperature gauge CEM-TROL control module 3
Digital Electronic Temperature Control Cemline Storage Plate Heat Exchanger Water Heaters SPH water heaters have a CEM-TROL electronic control and limit with LCD readout. Electronically Operated Control Valves Electronically operated control valve used for boiler water applications. Electronically operated control valves use a solid state temperature sensor which is wired to the CEM-TROL electronic control module. The control module has an adjustable set point. The CEM-TROL compares the set point with the sensed temperature and sends an electric signal to a magnetic linear actuator on the control valve. The magnetic linear actuator modulates the control valve and regulates the amount of boiler water through the valve to maintain the set point of the controller. As the set point is approached the controller sends a signal to the valve actuator and modulates the valve to a closed position. In the event of high temperature or loss of building power the limit control interrupts the power to the controller which closes the valve. Digital Electronic Temperature Limit Control SPH Water Heaters have a CEM-TROL Digital Electronic Limit Control with LCD readout. The ASME code requires that water heaters utilizing boiler water as energy source have a high limit temperature control. Our limit controller is a solid state device with LCD readout of temperature, set point and differential and easily field-programmable. Standard: Single Safety System: This temperature controller is a single set point limit control will act directly to close an electronic control valve on over temperature. Optional: Double Safety System: This temperature controller is a dual set point limit control. The first set point output will act directly to close an electronic control valve on over temperature. The second adjustable set point output will open a water solenoid to drain excessively heated water from the water heater. Since there are two set points and two outputs, the water drain solenoid set point can be set at a slightly higher temperature than the valve close-off temperature. Advantages over electro-mechanical device: Solid state device/no mechanical parts to wear out. Digital readout on large LCD screen. Easily adjustable set point and differential. Dual set points for double safety system. Accuracy within +1 F. As a safety measure, all heaters are designed to shut off on loss of primary power. Specifications: Set point adjustment range: 50-180 F Input: 115v AC Temperature Sensor: 1000 ohm Operating Ambient: 32 to 1 F Operating Humidity: 5% to 95% RH (Noncondensing) 4
Recovery Capacities - Single or Double Wall Brazed Plate Heater and Double Wall Plate & Frame Heater The listing below is for the boiler water temperatures and temperature rises which are most widely used. Heat exchangers are available for other boiler water temperatures and different temperature rises. Consult factory for further information. Domestic Water Recovery Hex Model # 250 500 750 1000* 1250* 1300* 1750* 2000* 2250* Flow Rate gph 300 600 900 1200 1500 1800 2100 20 2700 2500* 3000 Boiler Water as Energy Source ( F) ( F) ( F) ( F) gpm 1 200 13 1 200 26 1 200 39 1 200 52 1 200 65 1 200 78 1 200 91 1 200 104 1 200 117 1 200 130 Domestic Water Recovery Hex Model # 250 500 750 1000* 1250* 1300* 1750* 2000* 2250* Flow Rate gph 300 600 900 1200 1500 1800 2100 20 2700 2500* 3000 Boiler Water as Energy Source ( F) ( F) ( F) ( F) gpm 1 180 1 13 1 180 1 26 1 180 1 39 1 180 1 52 1 180 1 65 1 180 1 78 1 180 1 91 1 180 1 103 1 180 1 116 1 180 1 129 Domestic Water Recovery Hex Model # 250 500 750 1000* 1250* 1300* 1750* 2000* 2250* Flow Rate gph 300 600 900 1200 1500 1800 2100 20 2700 2500* 3000 Boiler Water as Energy Source ( F) ( F) ( F) ( F) gpm 1 120 13 1 120 26 1 120 39 1 120 51 1 120 64 1 120 77 1 120 90 1 120 103 1 120 116 1 120 129 When using a double wall heat exchanger a plate and frame style is required for these conditions. SPH water heaters are not recommended for water with hardness over 1 parts per million. If water hardness exceeds 1 ppm either put a water softener in the system or use Cemline SWH series water heaters. 5
CEM-TROL SPH Water Heaters - Dimensional Data Cemline SPH Series (single wall or double wall brazed plate) vertical Packaged Heaters are normally piped as shown below. Also available with 2-way control valve. Brazed Plate Unit CEM-TROL GALLON CAPACITY MODEL NUMBER TANK SIZE D x L W H O J M S A & B* 60 V60SPH 24" x 36" 28" 56" 78" 27" 16" 20" 1 1/2" 120 V120SPH 24" x 63" 28" 77" 78" 24" 10" 20" 1 1/2" 200 V200SPH 30" x 76" 34" 90" 82" 28" 10" 24" 1 1/2" 300 V300SPH 36" x 80" " 94" 85" 28" 10" 25" 1 1/2" 500 V500SPH 42" x 90" 46" 104" 90" 30" 10" 32" 1 1/2" 680 V680SPH 48" X 96" 52" 110" 91" 30" 12" 42" 2" *Inlet and outlet dimensions listed are standard size. Please verify maximum flow rate. X 42" 42" 45" 51" 63" 69" Y 79" 79" 82" 85" 91" 106" 6
CEM-TROL SPH Water Heaters - Dimensional Data Cemline SPH Series (single or double wall plate and frame) vertical Packaged Heaters are normally piped as shown below. Also available with 2-way control valve. Plate and Frame Unit Y Cold Water Inlet Pressure Gauge CEM-TROL Boiler Water Temperature Gauge Strainer GALLON CAPACITY MODEL NUMBER TANK SIZE D x L W H O J M S A & B* 60 V60SPH 24" x 36" 28" 56" 78" 27" 16" 20" 1 1/2" 120 V120SPH 24" x 63" 28" 77" 78" 24" 10" 20" 1 1/2" 200 V200SPH 30" x 76" 34" 90" 82" 28" 10" 24" 1 1/2" 300 V300SPH 36" x 80" " 94" 85" 28" 10" 25" 1 1/2" 500 V500SPH 42" x 90" 46" 104" 90" 30" 10" 32" 1 1/2" 680 V680SPH 48" X 96" 52" 110" 91" 30" 12" 42" 2" *Inlet and outlet dimensions listed are standard size. Please verify maximum flow rate. 7 X 42" 42" 45" 51" 63" 69" Y 79" 79" 82" 85" 91" 106"
Sample Specifications Heat exchanger sizing for SPH can be obtained by using Cemline Corporation s automatic sizing program on the Cemline CD Rom or from the internet at www.cemline.com. Please contact Cemline or your local representative for sizing or for a copy of the sizing program. SPH Water Heaters Storage heater shall be Cemline Series SPH; factory assembled and packaged. Water heater shall be constructed in accordance with ASME Code for a working pressure of 125 psig. The packaged water heater shall be constructed with a vertical steel tank, cement lined (or 316-L stainless steel) with 316-L stainless threaded openings. Heater shall be mounted on a steel support skid and shall have concealed lifting lugs. Heater shall be insulated with 3 Fiberglass protected by an enameled metal jacket, 20 gauge minimum thickness. Heater shall be factory assembled and piped including electronic operated 2 or 3-way temperature regulating valve. Heat exchanger shall be single wall copper brazed 316L Stainless Steel Plate Type (or double wall brazed or double wall plate and frame heat exchanger) an integrated cover and shall have an integral valved circulator to circulate domestic water through the heat exchanger into the bottom of the tank. Heater shall be provided with a field programmable digital electronic limit control with LCD readout and digital thermometer. Heater shall be furnished with a water pressure gauge and an A.S.M.E. pressure-temperature relief valve of sufficient size to relieve total BTU input of the coil. Manufacturer shall assume responsibility for correct sizing of components to assure performance designated in design criteria. Heater shall be Cemline Corporation Model V SPH. Tank dimensions diameter x long. Storage gallon capacity. Plate exchanger to heat GPH from F to F with GPM of F inlet - F outlet Hot Water. 2012 Cemline Corporation All Rights Reserved. All trademarks on this brochure are the property of Cemline Corporation, unless otherwise noted or in any other way set forth as a third party rights. Unauthorized use of these trademarks, as well as the materials presented on this site, is expressly prohibited and constitutes a violation of the intellectual property rights of Cemline Corporation. Vol. 3 Scan to view our mobile web link. CEMLINE CORPORATION P.O. BOX 55 CHESWICK, PENNSYLVANIA 15024 PHONE: (724) 274-5430 FAX: (724) 274-5448 www.cemline.com
CCH Series Condensing Companion Heater The Cemline Condensing Companion Heater (CCH) is a perfect solution for producing domestic hot water when using a Hydronic Condensing Boiler. The package consists of storage vessel, brazed plate heat exchanger, and domestic water pump. The boiler s controller monitors the domestic hot water temperature in the tank turning on and off a boiler water pump to maintain the desired domestic water temperature. Optionally, a boiler water pump and pump control panel can be supplied by Cemline. The Condensing Companion Heater (CCH) is completely packaged and ready to install. CCH Series Features ASME Pressure Vessel.............. ASME Code Stamping and Registration offer the assurance of quality controlled construction. STONESTEEL Tank................. Prevents rust and corrosion. Brazed Plate Heat Exchanger....... Highly efficient allowing for optimal heat transfer between the boiler water and the domestic hot water. Intratank Circulating Pump........ Constant flow through heat exchanger maintaining a constant domestic water temperature while reducing the risk of legionnaire s disease. Well for Boiler Controller........... Condensing boiler monitors Temperature Sensor domestic hot water temperature as required. Jacket and Insulation............. 20 gauge steel jacket protects the insulation and provides a neat finished appearance with hammertone enamel painted exterior. Insulation prevents heat loss and meets ASHRAE standards. ASME Relief Valve................. Temperature and pressure relief valve sized to relieve in the event of over temperature or pressure situations...... Gauges......................... Thermometer and Pressure Gauge indicating vessel temperature and pressure. Optional Equipment Stainless Steel Vessel.............. Type 316-L provides long life with corrosion resistance. Boiler Water Pump................ Turns on from boiler s control to maintain desired set point in the tank. Unit shown with optional Boiler Water Pump. Control Panel..................... Interfaces with condensing boiler s controller to turn boiler water pump on/off controlling temperature of the water heater. Includes On/Off switch, power on light, pump running lights..
CCH Series Sizing Chart Available with Single or Double Wall Brazed Plate Heat Exchangers. GPH Recovery at Degree Rise Gallon BTU/Hr 80 F 100 F Model Capacity Input to 120 to 1 V120CCH100 120 100,000 150.. 120 V120CCH250 120 250,000 375.. 300 V120CCH500 120 500,000 750.. 600 V120CCH750 120 750,000 1125.. 900 V120CCH1000 120 1,000,000 1500.. 1200 GPH Recovery at Degree Rise Gallon BTU/Hr 80 F 100 F Model Capacity Input to 120 to 1 V200CCH250 200 250,000 375.. 300 V200CCH500 200 500,000 750.. 600 V200CCH750 200 750,000 1125.. 900 V200CCH1000 200 1,000,000 1500.. 1200 V200CCH2000 200 1,200,000 1800.. 14 GPH Recovery at Degree Rise Gallon BTU/Hr 80 F 100 F Model Capacity Input to 120 to 1 V300CCH750 300 750,000 1125.. 900 V300CCH1000 300 1,000,000 1500.. 1200 V300CCH1200 300 1,200,000 1800.. 14 V300CCH1500 300 1,500,000 2250.. 1800 V300CCH2000 300 2,000,000 3000.. 20 GPH Recovery at Degree Rise Gallon BTU/Hr 80 F 100 F Model Capacity Input to 120 to 1 V500CCH1000 500 1,000,000 1500.. 1200 V500CCH12000 500 1,200,000 1800.. 14 V500CCH1500 500 1,500,000 2250.. 1800 V500CCH2000 500 2,000,000 3000.. 20 V500CCH2500 500 2,500,000 3750.. 3000 Energy Source: Boiler Water, typically 180,, 150, or 1 of with a 30 - F Delta T. (1 F boiler water can not be used to produce 1 F of domestic water.) Dimensional Data "C" Relief Valve Temperature Gauge Pressure Gauge Boiler Water Outlet 3/4" NPT for Remote Temperature Sensor Provided by Others 8" 8" 3" Fiberglass w/20ga. Steel Jacket "B" NPT Hot Water Outlet Boiler Water Intlet F Boiler Water Temperature Gauge "A" NPT Cold Water Inlet J X O Unit shown with optional Boiler Water Pump. 1" NPT Drain Three Jacket Stands MODEL NUMBER GALLON CAPACITY TANK SIZE D x L W H J X F O A B V120CCH 120 24" x 63" 28" 66" 14" 25" " 32" 2" 3/4" V200CCH 200 30" x 76" 34" 80" 16" 28" 46" 37" 2" 1" V300CCH 300 36" x 80" " 84" 17" 28" 52" " 2" 1" V500CCH* 500 42" x 90" 46" 94" 20" 31" 58" 48" 2" 1" * V500CCH models will be supplied with 12 x 16 manhole C 3/4" 1" 1" 1" 2012 Cemline Corporation All Rights Reserved. All trademarks on this brochure are the property of Cemline Corporation, unless otherwise noted or in any other way set forth as a third party rights. Unauthorized use of these trademarks, as well as the materials presented on this site, is expressly prohibited and constitutes a violation of the intellectual property rights of Cemline Corporation. Vol. 1 Scan to view our mobile web link. CEMLINE CORPORATION P.O. BOX 55 CHESWICK,. PENNSYLVANIA 15024 PHONE: (724) 274-5430. FAX (724) 274-5448 www.cemline.com