E26 CONVECTION OVEN SERVICE MANUAL -1-
WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY. -2-
CONTENTS This manual is designed to take a more in depth look at the E26 convection oven for the purpose of making the unit more understandable to service people. There are settings explained in this manual that should never require to be adjusted, but for completeness and those special cases where these settings are required to change, this manual gives a full explanation as to how, and what effects will result. SECTION PAGE NO. 1. SPECIFICATIONS...5 2. INSTALLATION...7 3. OPERATION...8 3.1 Description of Controls 3.2 Explanation of Control System 4. MAINTENANCE...10 4.1 Cleaning 4.2 Routine Procedures 5. TROUBLE SHOOTING GUIDE...11 6. SERVICE PROCEDURES...13 6.1 Fault Diagnosis 6.2 Access 6.3 Replacement 6.4 Adjustment / Calibration 7. ELECTRICAL SCHEMATIC...23 8. ELECTRICAL WIRING DIAGRAM...24 9. SPARE PARTS...25 10. ACCESSORIES / OPTIONS...26 11. PARTS DIAGRAM...27 11.1 Main Assembly 11.2 Control Panel Assembly 12. SERVICE CONTACTS...30 IMPORTANT: MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS. -3-
-4-
1. SPECIFICATIONS MODEL: E26 885 (34.9) 668 (26.3) 430 (16.9) 791 (31.1) FRONT 124 (4.9) 45 (1.75) 179 (7.0) SIDE 395 (15.5) PLAN LEGEND - Electrical connection entry point Dimensions shown in millimetres. Dimensions in inches shown in brackets. -5-
LOCATION To ensure correct ventilation for the motor and controls the following minimum installation clearances are to be adhered to: Rear 25mm / 1 Left-hand side 25mm / 1 Right-hand side 25mm / 1 OVEN INTERNAL DIMENSIONS Width 635 mm / 25 Height 270 mm / 10.5 Depth 500 mm / 19.5 Oven Volume 0.14 m³ / 5.0ft³ OVEN RACK SIZE Width 600 mm Depth: 400 mm ELECTRICAL SUPPLY SPECIFICATION OPTIONS 220Vac, 50/60Hz, 11A, 2.4kW @ 220V 230-240Vac, 50Hz, 10A, 2.4kW @ 240V ELECTRICAL PLUG SPECIFICATION REQUIREMENTS Australia 3-pin 250V 15A, AS/NZ 3112 New Zealand 3-pin 250V 15A, AS/NZ 3112 United Kingdom 3-pin 250V 13A fused, BS 1363A Other Countries 3-pin 250V 13A minimum, type to meet country standards -6-
2. INSTALLATION WARNING: THIS APPLIANCE MUST BE GROUNDED. WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY. It is most important that the oven is installed correctly and that the operation is correct before use. Installation shall comply with local electrical, health and safety requirements. BEFORE CONNECTION TO POWER SUPPLY Unpack and check unit for damage and report any damage to the carrier and dealer. Report any deficiencies to your dealer. Check that the available power supply is correct to that shown on the rating plate located on the righthand side panel. E26 220Vac, 50/60Hz, 11A, 2.4kW @ 220V 230-240Vac, 50Hz, 10A, 2.4kW @ 240V LOCATION To ensure correct ventilation for the motor, and controls the following minimum installation clearances are to be adhered to: ELECTRICAL CONNECTION E26 convection ovens are supplied with pre-fitted cords. Ensure unit is fitted with the correct cord and plug for the installation. Refer specifications section. Should changing of the cord be necessary, gain access to the electrical connection terminal block, grounding lug, and strain relief by removing the back panel (four screws). Figure 2.1 RATING PLATE LOCATION The rating plate for the E26 convection oven is located at the bottom left corner of the RH side panel. Rear 25mm / 1 Left-hand side 25mm / 1 Right-hand side 25mm / 1 IMPORTANT: THE OVEN VENT LOCATED ON THE CABINET TOP MUST NEVER BE OBSTRUCTED. Position the oven in its allocated working position. Use a spirit level to ensure the oven is level from side to side and front to back. (If this is not carried out, uneven cooking could occur). The feet used with bench mounting are adjustable and will require adjusting in levelling the unit. It should be positioned so the operating panel and oven shelves are easily reachable for loading and unloading. Figure 2.2 Rating Plate BEFORE USE Operate the oven for about 1 hour at 200 C (400 F) to remove any fumes or odours which may be present. -7-
3. OPERATION NOTE: A full user s operation manual is supplied with the product and can be used for further referencing of installation, operation and service. 3.1 DESCRIPTION OF CONTROLS - E26 1. POWER Depress to switch power on or off (switch illuminates when power is on). 1 2. THERMOSTAT Temperature range 50-250 C. Light illuminates when elements are cycling ON to maintain set temperature. 3. BAKE TIMER 1 Hour bake timer. (Light illuminates when time up (0) reached, and buzzer sounds). 2 4. LIGHT SWITCH Push switch to activate light. (Light illuminates while button depressed). 3 4-8-
3.2 EXPLANATION OF CONTROL SYSTEM The E26 Turbofan convection ovens feature multi-function operator controls for which a correct understanding of their operation is required before carrying out any service or fault repair work. The control device functions are explained as follows: A power switch on the control panel isolates power to all the controls of the oven. With the power switch Off all functions of the oven are inoperable. Off position, the element relies on the thermostatic control to prevent it switching on. Accordingly, if the oven temperature drops below approximately 20 C the thermostat and element may cycle on at this setting. The following Troubleshooting Guide should be used to identify any incorrect oven operation. On correct identification of the operating fault the Troubleshooting Guide will make reference to the corrective action required, or refer to the Fault Diagnosis section and/or Service section to assist in correction of the fault. With the power switch On (illuminated) power is directly supplied to the 60 minute bake timer, door microswitch, temperature control circuit, fan motor, and the light switch. The light switch will turn the oven light on when the door is closed, but only whilst the light switch is held in. The door microswitch on the E26 oven controls the oven light only. Accordingly the light will come on when the door is opened but the circulation fan and fan element will remain on. The 60 minute timer is a mechanical timer and can therefore be operated with the oven s power switch On or Off. However, only with the oven s power switch On will the switch contacts of the 60 minute timer turn on the time-up buzzer and illuminate the time-up indicator on the control panel. The buzzer and time-up indicator provide indication that the time setting has run down to zero and at this point will remain On continuously until the 60 minute timer has been manually set back to the Off (vertical) position. The 60 minute timer does not control any other part of the oven s operating system as this timer is independent of the temperature control and heating system. The temperature control of these ovens is with a capillary type thermostat which can be set to a required cooking temperature. The E26 has an element coiled around the circulation fan in the rear of the oven. Power to the element is provided directly from the thermostat. The control panel indicator light above the thermostat knob cycles on and off with the thermostat to indicate when the element is on and the oven is heating. In the -9-
4. MAINTENANCE WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY. 4.1 CLEANING WARNING: ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. IMPORTANT: THIS UNIT IS NOT WATER PROOF. DO NOT USE A WATER JET SPRAY TO CLEAN INTERIOR OR EXTERIOR OF THIS UNIT. EXTERIOR Clean with a good quality stainless steel cleaning compound. Harsh abrasive cleaners may damage the surface. OVEN SEALS To remove, hold at their centre point and pull forward until they unclip. Remove side seals first, then top and bottom. The seals may be washed in the sink, but take care not to cut or damage them. To replace, ensure that the lip is facing the oven opening. Fit the top and bottom seals first, then the side seals. OVEN DOOR GLASS Clean with conventional glass cleaners 4.2 ROUTINE PROCEDURES DOOR SEALS Check for deterioration 12 months INTERIOR Ensure that the oven chamber is cool. Do not use wire brushes, steel wool or other abrasive materials. Clean the oven regularly with a good quality oven cleaner. Take care not to damage the fan or the tube at the right side of the oven which controls the thermostat. ELEMENTS Check that element resistances are correct to their ratings (refer 6.3.9) 12 months OVEN RACKS To remove, slide out to the stop position, raise the front edge up, and lift out. BOTTOM BAFFLE Slide forward and lift out. When replacing, ensure tray is pushed fully in to rear of oven. SIDE RACKS Loosen rear thumbscrew 2-3 turns. Remove front thumbscrew and pull rack forward to disengage rear screw then lift out. Replace in reverse order. FAN BAFFLE To remove, undo thumbscrew (counterclockwise rotation) at top of baffle and remove. Lift baffle out from rear of oven by tilting forward while lifting out of location studs at baffle base. Replace in reverse order. -10-
5. TROUBLE SHOOTING WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY. FAULT POSSIBLE CAUSE REMEDY THE OVEN DOES NOT OPERATE / START The mains isolating switch on the wall, circuit breaker or fuses are off at the power board. Turn on. The power switch on the oven is off. Depress switch. Switch will illuminate. FAN DOESN T OPERATE OVEN LIGHT NOT ILLUMINATING - DOOR OPEN OVEN LIGHT NOT ILLUMINATING - DOOR CLOSED 60 MINUTE TIMER WILL NOT TIME DOWN 60 MINUTE TIMER INACCURATE BELOW 20 MINUTES 60 MINUTE TIMER NO TIME UP BUZZER 60 MINUTE TIMER NO TIME UP INDICATOR Incorrect electrical supply. (Refer fault diagnosis 6.1.1) Power switch on unit faulty. (Refer fault diagnosis 6.1.1) Fan motor faulty. (Refer fault diagnosis 6.1.2) Wiring. Blown bulb. No power to light. (Refer fault diagnosis 6.1.3) Blown bulb. Light switch faulty. (Refer fault diagnosis 6.1.4) Timer faulty. Timer not set correctly. Zero (time up) position not set correctly. Buzzer faulty. (Refer fault diagnosis 6.1.5) Timer not switching on buzzer. (Refer fault diagnosis 6.1.5) Indicator faulty. (Refer fault diagnosis 6.1.6) Ensure electrical supply correct. Replace. (Refer service section 6.3.4) Replace. (Refer service section 6.3.10) Check and tighten any loose wiring. Replace. (Refer service section 6.3.1) Correct fault. Replace. (Refer service section 6.3.1) Replace. (Refer service section 6.3.4) Replace. (Refer service section 6.3.6) For timer settings below 20 minutes, always rotate past 20 minutes, then back to desired time. (Refer service section 6.4.3) Replace. (Refer service section 6.3.5) Replace. (Refer service section 6.3.6) Replace. (Refer service section 6.3.3) -11-
FAULT POSSIBLE CAUSE REMEDY NO HEAT NO TEMPERATURE CONTROL SLOW RECOVERY FAN ELEMENT NOT WORKING NO THERMOSTAT HEATING INDICATOR LIGHT DOOR DOES NOT CLOSE DOOR SEAL LEAKS No power to thermostat. (Refer fault diagnosis 6.1.7) Thermostat faulty. (Refer fault diagnosis 6.1.7) Fan element faulty (Refer fault diagnosis 6.1.10) Thermostat faulty. (Refer fault diagnosis 6.1.8) Overloading of oven. Electrical supply incorrect. Fan not working. Thermostat calibration. (Refer fault diagnosis 6.1.9) Fan element not working. Element faulty (blown). (Refer fault diagnosis 6.1.10) Indicator faulty. (Refer fault diagnosis 6.1.11) Tray in way of door. Door seal obstruction. Door hinges worn. Door hinge counter brackets worn. Door seal damaged. Door seal incorrectly fitted. Identify fault and correct. Replace. (Refer service section 6.3.7) Correct element fault. (Refer Fault: Fan Element) Replace. (Refer service section 6.3.7) Reduce oven loading. Check supply voltage is as per rating plate voltage. Check fan operation. Correct calibration. (Refer service section 6.4.1, 6.4.2) Correct element fault. (Refer Fault: Fan element) Replace. (Refer service section 6.3.8) Replace. (Refer service section 6.3.3) Correctly position tray in rack. Correctly install door seal. (Refer service section 6.3.13) Replace. (Refer service section 6.3.15) Replace. (Refer service section 6.3.16) Replace. (Refer service section 6.3.13) Correctly install door seal. (Refer service section 6.3.13) -12-
6. SERVICE PROCEDURES WARNING: ENSURE POWER SUPPLY IS SWITCHED OFF BEFORE SERVICING. WARNING: ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY. SECTION PAGE NO. 6.1 FAULT DIAGNOSIS... 14 6.1.1 Oven Does Not Operate / Start... 14 6.1.2 Fan Does Not Operate... 14 6.1.3 Oven Light Not Illuminating Door Open... 14 6.1.4 Oven Light Not Illuminating Door Closed... 14 6.1.5 60 Minute Timer No Time Up Buzzer... 14 6.1.6 60 Minute Timer No Time Up Indicator... 15 6.1.7 No Heat... 15 6.1.8 No Temperature Control... 15 6.1.9 Slow Recovery... 15 6.1.10 Fan Element Not Working... 15 6.1.11 No Thermostat Heating Indicator... 15 6.2 ACCESS... 16 6.2.1 Control Panel... 16 6.2.2 Service Panel (Rear Panel)... 16 6.2.3 Baffle... 16 6.2.4 Control Panel (Rear)... 16 6.3 REPLACEMENT... 17 6.3.1 Light Bulb / Glass... 17 6.3.2 Door Microswitch... 17 6.3.3 Indicator Neon Light... 17 6.3.4 Power / Light Switches... 17 6.3.5 Buzzer... 17 6.3.6 Bake Timer... 18 6.3.7 Thermostat... 18 6.3.8 Element... 18 6.3.9 Fan... 18 6.3.10 Motor... 19 6.3.11 Outer Glass... 19 6.3.12 Inner Glass... 19 6.3.13 Door Seals... 20 6.3.14 Door Handle... 20 6.3.15 Door Hinges... 20 6.3.16 Hinge Counter Brackets... 20 6.4 ADJUSTMENT / CALIBRATION... 22 6.4.1 Thermostat Calibration... 22 6.4.2 Door Microswitch Adjustment... 22 6.4.3 60 Minute Timer Zero Position Adjustment... 22-13-
6.1 FAULT DIAGNOSIS 6.1.1 OVEN DOES NOT OPERATE / START Incorrect electrical supply Check that the voltage across phase and neutral (L1 and L2) terminals of terminal block is the voltage as stated on the unit s electrical rating plate. If incorrect, check electrical connection of supply wiring and / or check electrical supply. Power switch faulty Check if power switch latches. If the switch does not latch, then switch is faulty replace. With switch latched, check voltage across terminal one to terminal three or four. If there is no voltage, check for fault in wiring. Check voltage across terminal two to terminal three or four. If there is no voltage, then switch is faulty replace. NOTE: When power switch is latched, it should illuminate if operating correctly. 6.1.2 FAN DOESN T OPERATE Fan motor faulty Check the supply voltage across motor terminals. If there is no voltage then check the electrical connections of supply wiring. If voltage is correct then check the oven fan for free rotation. Remove any obstruction. If fan is free to spin and the voltage supply is correct, then the motor is faulty replace. 6.1.3 OVEN LIGHT NOT ILLUMINATING DOOR OPEN With the door closed there should be power to the com terminal and the n.o. terminal. With the door open there should be power to the com terminal and the n.c. terminal. If not, microswitch is faulty replace. 6.1.4 OVEN LIGHT NOT ILLUMINATING DOOR CLOSED Light switch faulty Check voltage to the top terminal of the switch. If there is no voltage, then check wiring. With switch depressed, check voltage at bottom terminal. If there is no voltage, then replace the switch. If voltage is correct, then check wiring to light. NOTE: Alternately, perform a continuity test across the terminals with the light switch depressed. 6.1.5 60 MINUTE TIMER NO TIME UP BUZZER Buzzer faulty With timer in zero position, check the buzzer at bottom of control panel (inside) for voltage across terminals. If voltage is correct then buzzer is faulty replace. If there is no voltage, then check wiring. Buzzer Terminals Buzzer No power to light Check the supply voltage across lamp housing terminals at rear of oven. If the voltage is correct, replace the bulb (if faulty). If the bulb is OK, check lamp housing. Replace if faulty. If there is no voltage, open oven door and manually depress then release door microswitch actuator at top right of oven. Check actuator moves freely under spring tension of microswitch. If not, free up actuator and adjust microswitch actuator arm as required. Check voltage across micro-switch terminals to neutral. Figure 6.1.1 Timer not switching on buzzer With timer in zero position, check voltage to terminal 1 and terminal 1B of timer. If there is no voltage at terminal 1 then check wiring. If no voltage at terminal 1B then timer is faulty replace. NOTE: Buzzer and time up indicator will continue until the timer manually switched off (to vertical position). -14-
6.1.6 60 MINUTE TIMER NO TIME UP INDICATOR Indicator faulty With the timer in the zero position, check for voltage across the indicator light. If correct, then the indicator light is faulty replace. If there is no voltage then check wiring. 6.1.7 NO HEAT No power to thermostat Check voltage to terminal P (top terminal) on oven thermostat. If there is no voltage then check wiring. Thermostat faulty Set thermostat to 200 C or 400 F. Check the voltage out of terminal 1 on the thermostat. If there is no voltage then the thermostat is faulty replace. If the voltage is correct and the heating light is on then check all wiring to elements. 6.1.8 NO TEMPERATURE CONTROL Thermostat faulty With thermostat in off position (knob vertical), slowly turn thermostat up until heating indicator just comes on. Wait for heating indicator to cycle off. If indicator has not cycled off after 10 minutes then thermostat is faulty replace. NOTE: Thermostat may cycle on and off with the knob set to the off position if the oven temperature is below 20 C. 6.1.10 FAN ELEMENT NOT WORKING Element faulty (blown) With the thermostat on and heating check voltage across fan element terminals at rear of oven. If the voltage is correct then check the current draw of element. If there is no current draw then element is faulty replace. NOTE: Correct fan element current draw: 220-240 V: 10A ± 1.5A Thermostat faulty If there is no voltage to element terminals then check voltage is being supplied to fan element from terminal 1 on the thermostat. If no voltage at 1 then check for voltage at terminal P. If power to P (and none to 1), then the thermostat is faulty replace. 6.1.11 NO THERMOSTAT HEATING INDICATOR Indicator faulty With the thermostat on and heating, check the voltage across the indicator terminals. If the voltage is correct then the indicator is faulty replace. If there is no voltage then check wiring. 6.1.9 SLOW RECOVERY Thermostat out of calibration Place an accurate digital thermometer probe in centre of oven. Set thermostat to 180 C or 355 F. Close the oven door and allow oven thermostat to cycle on and off twice. Record oven centre temperature for the next thermostat on and off cycle. The thermostat should cycle on and off between 170 C and 205 C or 335 F and 400 F when set to the above temperature. If oven temperature is outside these ranges, then the thermostat requires recalibration. NOTE: Thermostat cycling span should be ±18 C or 32 F. Under no load conditions the oven runs slightly hotter than the selected thermostat temperature. -15-
6.2 ACCESS 6.2.4 CONTROL PANEL REAR 6.2.1 CONTROL PANEL 1) Undo one screw at bottom of control panel. Power Switch Heating Indicator Thermostat One Screw Figure 6.2.1 2) Pull out bottom of control panel and drop down to disengage tabs at top of control panel. Bake Time Up Indicator Bake Timer 6.2.2 SERVICE (REAR) PANEL 1) Undo the four screws holding the panel. Light Switch Four Screws Buzzer 2) Remove panel. Figure 6.2.2 Figure 6.2.4 6.2.3 BAFFLE 1) Remove trays, racks and bottom tray. 2) Undo thumbscrew (top). Thumb screw 3) Remove baffle. Figure 6.2.3-16-
6.3 REPLACEMENT 6.3.1 LIGHT BULB / GLASS Neon Wires 1) Unscrew lamp cover. Lamp Cover Figure 6.3.3 2) From back push neon through front of panel rotating clockwise. 3) Push new neon in from front of panel, and reconnect wires. Figure 6.3.1 2) Unscrew bulb out of fitting. 3) Screw in replacement bulb. 4) Replace lamp cover 6.3.2 DOOR MICROSWITCH 6.3.4 POWER / LIGHT SWITCHES 1) With control panel open (refer 6.2.1) remove the wires from the back of the switch, noting their positions. Switch Wires 1) Open oven door. 2) Open control panel (refer 6.2.1). 3) Remove two screws holding microswitch to bracket. Figure 6.3.4 Two Screws 2) From back push switch through front of panel. 3) Push new switch in from front of panel, and reconnect wires. Figure 6.3.2 4) Transfer wires to new micro-switch and re-assemble. 5) Adjust microswitch (refer 6.4.2). 6.3.5 BUZZER 1) Remove control panel (refer 6.2.1). 2) Remove two screws holding buzzer to panel. 6.3.3 INDICATOR NEON LIGHT 1) With control panel open (refer 6.2.1) remove the wires from the back of the neon. Two Screws Figure 6.3.5 4) Transfer wires to new buzzer. 5) Reassemble in reverse order. -17-
6.3.6 BAKE TIMER 1) Remove bake timer knob by pulling it firmly away from control panel. 2) Open control panel (refer 6.2.1) and undo two screws securing timer. Two Screws 5) Withdraw old thermostat phial through rear of oven. 6) Insert new thermostat. 7) Re-assemble in reverse order. 6.3.8 ELEMENT 1) With service panel and baffle removed (refer 6.2.2 and 6.2.3) remove the wires from the element. 2) Unscrew the element from inside the oven. 3) Transfer wires to new timer. 4) Withdraw old timer and insert new timer, securing with screws. 5) Replace knob. Figure 6.3.6 Figure 6.3.9 Fan Element 3 Screws 6.3.7 THERMOSTAT 1) Pull knob off front of thermostat. 2) Open control panel (refer 6.2.1) and undo two screws securing thermostat. 3) Pull element carefully to remove. 4) Replace and re-assemble in reverse order. Element Ratings (at room temperature) 220V Fan Element 20 ohms ±5% 230-240V Fan Element 24 ohms ±5% Two Screws 6.3.9 FAN 1) With baffle removed (refer 6.2.3) undo the centre nut. NOTE: LH thread - Turn clockwise to loosen. Figure 6.3.7 3) Transfer wires to new thermostat. 4) Remove service panel (refer 6.2.2) and from inside of oven loosen two screws holding thermostat phial bracket. Figure 6.3.10 Centre Nut 2) Replace and reassemble in reverse order. NOTE: Reassemble with one washer behind fan and one washer in front. Two Screws Figure 6.3.8-18-
6.3.10 MOTOR 1) Remove fan (refer 6.3.9), remove service panel (refer 6.2.2), and then remove the wires that go to the motor. 2) Undo the four screws holding the motor bracket in place (from the outside) and remove motor assembly. Hinge Locking Notch Phase Terminal Earth / Ground Neutral Screws (4) Hinge Locking Clip Figure 6.3.13 3) Lift door away from the oven and place on a flat surface. 4) Undo three screws and remove the trim from the bottom of the door. Carefully withdraw the glass. Figure 6.3.11 3) Remove three screws holding motor to bracket and remove motor. Three Screws Figure 6.3.14 Figure 6.3.12 Three Screws 4) Replace and re-assemble in reverse order. 5) Ensure wire connections are correct (fig 6.3.11) 5) To replace, ensure that the three silicone rubber seals are in place, one each side of the door frame and one on bottom centre. Clean the inside of the glass and refit, ensuring that the silicone rubber seals cover the outer edges of the glass. Refit the bottom trim, and fit the door to the oven. 6.3.12 INNER GLASS 1) Remove the outer glass (refer 6.3.11). 2) Undo three screws and remove the top trim and handle assembly. 6.3.11 OUTER GLASS 1) Open the oven door. 2) Lock hinges into position by rotating the hinge locking clip over the hinge locking notch. Three Screws Figure 6.3.15-19-
3) Uncrimp the retaining lugs of the window spacer and remove the spacer and glass. 6.3.15 DOOR HINGES 1) Remove outer glass (refer 6.3.12). 2) Undo two screws securing hinge assembly to oven door. Retaining Lugs Two Screws 6.3.13 DOOR SEALS 1) Open oven door. Figure 6.3.16 4) To replace, ensure the silicone rubber seal has not been displaced. Clean the glass and refit it. Place the window spacer in position and crimp the retaining lugs over to hold the glass in place. Refit outer glass as above. 2) To remove, hold at their centre point and pull forward until they unclip 3) Refit new seals. Note: Fit top and bottom seals first, with open side of seal facing downwards. Fit side seals with open side facing outwards. 6.3.14 DOOR HANDLE 1) Remove the door (refer 6.3.11). 2) Undo three screws and remove the top trim and handle assembly, taking care not to dislodge the outer glass. 3) Undo two bolts securing handle to top trim. Replace handle and reassemble in reverse order. Figure 6.3.18 3) Withdraw hinge assembly and replace. Reassemble in reverse order. 6.3.16 HINGE COUNTER BRACKETS 1) Remove door (refer 6.3.12). 2) Remove screws from back of oven securing wrapper to oven. Figure 6.3.19 3) Turn oven onto its back and remove three screws at each side securing wrapper, and two securing insulation panel. Two Bolts Figure 6.3.17 Figure 6.3.20 8 screws 4) Undo three screws and remove lintel cover. 5) Remove control panel (refer 6.2.1) and microswitch bracket (refer 6.3.2). Place inside oven. -20-
6) Remove three screws securing lintel support to oven and remove. Three screws Two screws Figure 6.3.24 Figure 6.3.21 11) Replace, ensuring roller to top of bracket. Re-assemble in reverse order. 7) Remove wrapper. 8) Undo two screws securing left hand counter bracket to oven and remove. Replace, ensuring that bracket is installed with roller to top. Figure 6.3.22 Two screws 9) Remove two screws securing insulation panel to oven liner. Two Screws Insulation panel Figure 6.3.23 10) Prise open the insulation panel to allow access to the right hand counter bracket. Undo two screws securing bracket, and remove bracket. -21-
6.4 ADJUSTMENT / CALIBRATION 6.4.1 THERMOSTAT CALIBRATION - E25 IMPORTANT: IF THE OVEN TEMPERATURE NEEDS TO BE INCREASED, ENSURE THAT THE THERMOSTAT IS IN THE OFF POSITION BEFORE CARRYING OUT ADJUSTMENT. IF OVEN TEMPERATURE NEEDS TO BE DECREASED, ENSURE THERMOSTAT IS IN THE MAX TEMPERATURE POSITION BEFORE CARRYING OUT ANY ADJUSTMENT. 1) Turn off power. 2) Remove thermostat knob by pulling it firmly away from control panel. 3) Adjust the calibration screw located in the centre of the thermostat shaft. To increase oven temperature, turn calibration screw anticlockwise. To decrease oven temperature, turn calibration screw clockwise. Adjustment of the calibration nut by 1 angular will alter oven temperature by approximately 0.8 C (1.5 F). Figure 6.4.2 Actuator Arm 6.4.3 60 MINUTE TIMER ZERO POSITION ADJUSTMENT 1) Remove 60 minute timer knob by pulling it firmly away from control panel. 2) Open control panel (refer 6.2.1). Loosen two screws on control panel holding 60 minute timer. Two Screws Figure 6.4.3 3) The timer can now be rotated as required to ensure that the buzzer sounds at the zero position. Figure 6.4.1 Calibration Screw 6.4.2 DOOR MICROSWITCH ADJUSTMENT 1) Open oven door. 2) Open control panel (refer 6.2.1). 3) With fingers, bend actuator arm of microswitch so that switch operates when door is in closed position. -22-
7. ELECTRICAL CIRCUIT SCHEMATIC E26 FAN ELEMENT 220v 2.4Kw 240V 2.4kW -23-
8. ELECTRICAL WIRING DIAGRAM E26-24-
9. SPARE PARTS PART NO DESCRIPTION CONTROLS 021473 Switch - Power 023211 Thermostat 021472 Knob - Thermostat 020823 Knob - Bake Timer 020849 Neon Indicator 023212 Bake Timer 011794 Buzzer 021474 Light Switch 003004 Microswitch 003002 Oven Lamp Glass 013520 Oven Lamp Assembly 013521 Oven Lamp - 240V 40W Miniature Edison Screw MOTOR & ELEMENTS 023371 Oven Fan Element (240V) 023372 Oven Fan Element (220V) 023215 Fan Motor (c/w fan) DOOR 023099 Oven Door Seal Strip Side 023192 Oven Door Seal Strip Top/Bottom 021468 Handle 023187 Handle Stiffener 023064 Door Outer Glass 023065 Door Inner Glass 023218 Door Hinge RACKS/BAFFLES 023225 Oven Side Rack LH 023226 Oven Side Rack RH 023068 Side Rack Screw 023273 Oven Rack 023382 Fan Baffle 023068 Fan Baffle Screw 004869 Bottom Baffle -25-
OVEN RACKS (PART NO 023273) 10. ACCESSORIES 100 MM (FOUR INCH) FOOT OPTION (PART NO 13048) 25 MM (ONE INCH) FOOT OPTION (PART NO 13908) -26-
11. PARTS DIAGRAMS 11.1 MAIN ASSEMBLY - E26-27-
Pos Part No. Description 1 004856 LINTEL 2 023172 LINTEL SUPPORT 3 023184 WRAPPER 4 --------- FAN (Refer Item 6) 5 003016 MOTOR PLATE 6 023215 MOTOR / FAN 7 004858 OVEN 8 017770 PHIAL GUARD 9 013520 OVEN LIGHT ASSEMBLY 10 023093 MICROSWITCH MOUNTING BRACKET 11 013977 MICROSWITCH INSULATION 12 003004 MICROSWITCH 13 023226 RH SIDE RACK 14 023170 COVER PANEL 15 002138 CABLE CLAMP 16 002441 INSULATOR 17 013586 TERMINAL BLOCK 18 018251 CABLE ENTRY 19 023186 INSULATION PANEL 20 023185 BODY 21 013908 FOOT 22 004852 CONTROL PANEL 23 004869 BOTTOM BAFFLE 24 023218 DOOR HINGE 25 023179 BOTTOM TRIM 26 004862 GLASS CLAMP ANGLE 27 023065 INNER GLASS 28 023064 OUTER GLASS 29 023229 INNER GLASS SEAL 30 023230 OUTER GLASS SEAL 31 004855 DOOR INNER PANEL 32 023382 BAFFLE RA 33 021468 DOOR HANDLE 34 023178 TOP TRIM 35 023187 HANDLE STIFFENER 36 023225 LH SIDE RACK 37 023273 OVEN RACK 38 023095 VENT TUBE 39 044215 CAGE NUT 40 023068 SIDE RACK SCREW 41 041410 M8 X 20 42 023387 BAFFLE SUPPORT 43 023384 BAFFLE PIVOT WA 44 023071 FAN ELEMENT 45 013610 DOOR BUSH 46 044210 SPIRE CLIP 47 021637 MICROSWITCH BUTTON 48 023192 TOP SEAL 49 023219 HINGE COUNTER BRACKET 50 023099 SIDE SEAL -28-
11.2 CONTROL PANEL ASSEMBLY - E26 Pos Part No. Description 22 004853 CONTROL PANEL BAKBAR 22 004852 CONTROL PANEL BLUE SEAL 51 021473 POWER SWITCH 52 020849 NEON 53 021472 KNOB THERMOSTAT 54 020823 KNOB TIMER 55 021474 LIGHT SWITCH 56 011794 BUZZER 57 023212 TIMER C20 60 MINUTE 58 023211 THERMOSTAT -29-
11. SERVICE CONTACTS AUSTRALIA VICTORIA HEAD OFFICE AND MAIN WAREHOUSE 740 Springvale Road Tel (03) 9518 3888 Mulgrave VIC 3170 Fax (03) 9518 3838 Spare Parts Department Free Call 1800 337 963 Fax (03) 9518 3895 NEW SOUTH WALES Unit 8/142 James Ruse Drive Rosehill NSW 2142 Spare Parts Free Call 1800 337 963 Fax (03) 9518 3895 QUEENSLAND 30 Prosperity Place Geebung QLD 4034 Spare Parts Free Call 1800 337 963 Fax (03) 9518 3895 SOUTH AUSTRALIA Suite 8/71 Fullarton Rd Tel (08) 8431 0522 Kent Town SA 5067 Spare Parts Free Call 1800 337 963 WESTERN AUSTRALIA PO Box 689 Tel (08) 9305 8855 Joondalup Business Centre WA 6027 Spare Parts Free Call 1800 337 963 NATIONAL COVERAGE FOR 24 HOUR SERVICE OR MAINTENANCE DIAL FREE CALL 1800 622 216 (AUSTRALIA ONLY) CANADA Lessard Agencies Limited Tel (416) 766 2764 PO Box 97 Fax (416) 760 0394 Stn D Free Call 1 888 537 7273 Toronto, ONT M6P 3J5 NEW ZEALAND CHRISTCHURCH 16 Osborne St Free Call 0800 Moffat PO Box 10-001 (0800 663 328) Christchurch Spare Parts Tel (03) 389 1007 Fax (03) 389 1276 AUCKLAND 4 Waipuna Road Tel (09) 570 6630 Mt Wellington Fax (09) 570 0099 Auckland Spare Parts Free Call 0800 Moffat (0800 663 328) -30-
UNITED KINGDOM Units 6-7 Mount St Tel 0121-327 5575 Business Park Fax 0121-327 9711 Birmingham B7 5QU England UNITED STATES OF AMERICA 1-35 Business Center Tel 1-800-551 8795 Building 1 Fax 210-590 9479 12000 Crown Point Drive, Suite 100 San Antonio, Texas 78233 NATIONAL COVERAGE FOR SERVICE OR MAINTENANCE DIAL FREE CALL 1800 551 8795 (USA ONLY) -31-