Worldwide # 1 in Concrete Cooling More than 25 years of experience Concrete Cooling Systems
Ice Water and Cold Water Plants Containerized Ice Water Plant CIWP.4 (4th Generation) m³/h 45 C Ice Water and Cold Water Plants Up to 55% less power consumption compaired to air cooled systems due to the use of evaporative condensers Cold water production from 45 C down to less than 1 C 4 stage cooling system (cooling tower effect, 2 stages shell & tube evaporator, ice bank) High quality semi hermetic screw compressors PLC controlled with touch panel for operation Compact containerized design Plug in Unit: Just water supply and power supply to be contected Product range from 32m 3 /d to 450m 3 /d available Subcooling facility to maintain the temperature inside the cold water tank Prefabricated Cold Water Tanks Containerized Cold Water Plant CCWP.4 (4th Generation) <1 C Range of cold water tanks from 58m 3 to 150m 3 Prefabricated and insulated Including support for discharge screw conveyors or pumps Support base for chillers or ice plants m³/h 45 C < 4 C 6High efficiency shell & tube evaporators (insulated) 2 nd & 3 rd stage cooling 6Pressure control valve for freezing protection 6Containerized Cold Water Tank insulated 57 m 3 ; chillers to be installed on top High-tech semi-hermetic screw 4 compressors made by BITZER 5Inside view of Containerized Ice Water Plant CIWP.4-312 6Electronic expansion valve 6Inside view of Containerized Ice Water Plant CIWP.4-128 6High-efficiency copper-coil heat exchanger for ice bank system (4 th stage) 6Evaporative condenser inside CIWP.4 (1 st stage cooling) 6Water flow control 6Insulated cold water tank 150 m 3 inside steel frame for support of chillers or ice storage and flake ice plant
Flake Ice Plants Prefabricated and mobile 3Flake Ice Benefits of Flake Ice Fastest melting time of Flake Ice compared to any other ice Shortest mixing time as Flake Ice melts rapidly Longer lifespan of the Batching Plant equipment and cost saving due to the short mixing times The cooling energy is 100% or even higher as the Flake Ice is sub-cooled (-7 C) Due to the dryness, the cooling input of Flake Ice can be accurately calculated and its effects on the mixture s temperature is quickly apparent Flakes remain crisp and do not stick together nor do they form blocks Flakes are free flowing Easy to be stored and leveled inside a refrigerated ice storage with a fully automatic ice rake system Easy to transport via screw conveyors or blowing system No defrost losses as subcooled Flake Ice is sheared from the freezing surface by the ice removal tools 5Arabian Cement, Saudi Arabia 4x FLIP 86; 2x MIS 75 for up to 4500 m 3 /day concrete production 6Inside view machinery container 5Jirau Dam, Brazil 6Electrical switchboard with PLC control and touch panel for indication of ice level and all other relevant plant performance values 6Ice outlet of discharge screw 32 Collapsible Ice Storages MIS 75 with 2 Flake Ice Plants (FLIP 150) installed in Subansiri dam project, India 6Ice maker (inside view) 6Stainless steel gauge panel with pressure transducers 6Prefabricated ice storages 6Flake Ice Maker
Ice Storages Ice inlet Air cooler Ice rake Steel frame Power cable Bin door closed position reel assembly Inspection hatch Opening for ice inlet Bin door open position Insulation Ice level Removable and insulated wall Belt conveyor to batching plant or etc. Access door Max. ice height Access door Double discharge screw conveyor Level control Ice chute Partition wall Double pull hoist assembly Air circulation within walls and floor Insulation Slide gate for ice discharge Intermediate hopper Double discharge screw Transportable & Semi-Automatic Fully Automatic Automatic loading Manual discharge Insulated ice storage with cooling room Mobile 40ft container Integrated discharge screw conveyors Power generator optional Mobile Ice Storage for 19 to 90 tons Integrated ice rake for automatic ice discharge Patented air circulation and room cooling system 3Collapsible Ice Storage MIS 75 under production 5Back view MIS.4-75 62x FLIP 280, MIS 200 3End section of ice rake 5Inside view MIS.4-60 6Dubai Airport 280 tons ice production per day with 250 tons ice storage 5Inside view MIS 26 sa 3Ice rake drive unit with flexible slip clutch
Ice Delivery Systems Weighing & Dosing Ice delivery screw conveyors for a efficient and fast delivery Hot dipped galvanized screw conveyors Double discharge screw conveyor for simultaneous ice delivery to 2 different locations Blowing system for ice delivery especially long-distance Exact dosing of ice by integrated weighing system 5Ice weighing hopper 6Ice discharge and delivery screw with metering hopper 6Blower outlet 6Blower for pneumatic ice delivery 35Galvanized screw conveyor 6Blower for pneumatic ice delivery 6Cyclone reciever 6Diverter valve 6Loading for transportation Metering hopper 5 6Blowing station under construction
Dam Projects & Mass Concrete Ice Water Plant4 Ice Water Storage4 Maintenance Penthouse4 Flake Ice Plants4 Mobile Ice Storage4 3Aggregate Belt Conveyor 6Concrete Batching Plant 3Air Cooler for Aggregate Cooling Aggregate Cooling for Dam Projects Wet belt cooling by Ice Water Silo Cooling by flooding with Ice Water Aggregate cooling by Air Post Cooling of Concrete after pouring Sand Cooling equipment Ice Water Chiller for Wet Belt Cooling producing water of less than 1 C Falling film evaporator insensitive against mud and scale Evaporator easy to clean during operation Falling film evaporator made of stainless steel High efficiency due to an excellent heat transfer between Water and Aggregates Environment friendly refrigerant: Ammonia Latest Screw Compressor Units Turnkey design Containerized Plants to achieve the shortest delivery time 5Karun Dam, Iran 5Wet Belt Aggregate Cooling Tunnel 3Sediment Settling Tank 6Falling film heat exchanger 6Water distribution for falling film evaporator 6Screw compressor unit for aggregate cooling 5Al Wehda Dam, Jordan 6Plantanovryssi Dam, Greece 6Subansiri Dam, India 6Falling film evaporator 6Stainless steel heat exchanger plates 5200 t Flake Ice Plant, Jirau Dam, Brazil 6Wet belt for aggregate cooling 6Compressors 6Water chiller for aggregate cooling and flooded belt conveyors
KTI Agencies and Installations Worldwide Athens Ankara Tehran Kuwait KTI Cairo Dammam Riyadh Jeddah Doha VIP Dubai Muscat VIP Sites/Installations Agencies KTI Office Agencies with KTI service staff KTI KTI-Plersch Kältetechnik GmbH Carl-Otto-Weg 14/2 D-88481 Balzheim Germany Tel.: +49/73 47/95 72-0 Fax: +49/73 47/95 72-22 E-mail: ice@kti-plersch.com www.kti-plersch.com KTI Plersch do Brasil Ltda. Mobile: +55/12/91 63-98 74 E-mail: juergen@kti-plersch.com.br KTI is represented with offices and agencies, among others, in Brazil (São Paulo), Kuwait, Qatar (Doha), China (Zhengzhou), Iran (Tehran), Oman (Muscat), Egypt (Cairo), Turkey (Ankara), the Philippines (Manila), Singapore, Greece (Athens), Libya (Tripoli), Italy (Milano) and Saudi Arabia (Dammam, Jeddah and Riyadh). KTI-Plersch Dubai Branch Mobile: +9 71/50/4 54 21 86 E-mail: info@kti-emirates.com www.kti-emirates.com KTI-Qatar Mobile: +9 74/5 49 12 86 E-mail: info@kti-qatar.com www.kti-qatar.com KTI-Saudi Arabia Mobile: +9 66/50/6 82 49 18 E-mail: info@kti-saudi.com www.kti-saudi.com VIP Various Ice Products Sales Representative Middle East for KTI-Plersch P.O.Box 17618 (Jebel Ali Free Zone) Dubai, United Arab Emirates Tel.: +971/4/8 83 47 74 Fax: +971/4/8 83 47 79 Mobile: +971/50/4 56 04 14 E-mail: vip@vipdubai.ae www.vipdubai.ae 04/10 (NL 2.0 kom DESIGN 1 GmbH Munich # 343.201008) All rights reserved. Information subject to change without notice.