Temperature Controller General Description The is a socket mounting type temperature controller and is available for mounting inside the panel or by easily mounting on DI rail. The has features such as analog retransmission, advanced self-tuning, alarms, digital communications for networking and digital contact for / or RU/STOP functions.. Features Simple mounting on DI Rail Corresponding to various applications Analog retransmission Digital communications Advanced self-tuning Simple Mounting on DI Rail The can be simply mounted on a DI rail with DI rail mounting socket. The maintenance is also simple, as the unit can be removed from socket. DI rail mounting socket Corresponding to Various Applications Two points of can be used as control, alarm or analog retransmission. The corresponds to various applications such as temperature controller and overheat protection unit. As a temperature controller. Temperature alarm controller Alarm.Temperature retransmitting controller.heat/cool temperature controller Heating Cooling As a overheat protection unit or alarm unit. Overheat protection unit * Setting to / action by specifying direct action.. Overheat protection unit with transmitting function * Setting to / action by specifying direct action.. Alarm unit Alarm Alarm The change of display for / can be configurable. For the details of it, contact our sales office. (measured value) display only (set value) display only The is displayed on display. Parameters are displayed on display. The rear terminal socket allows the unit to be mounted on a panel board. Rear terminal socket Analog Output An analog is available so that the process value can be retransmitted an analog signal to a remote instrument such as a recorder or data-logging equipment. 00.0 C Analog to 0 ma DC or 0 to 0 ma DC _0E
A6P ACPU Temperature Controller Features Alarms Two alarm points can be configured for specific applications. Alarm Type Temperature Alarm Deviation High, Deviation Low, Deviation High/Low, Band, Process High, Process Low (Hold action can be added to deviation and process type) Set Value Alarm High, Low Loop Break Alarm Deviation High Deviation Low Deviation High/Low Band Temperature Alarm (Alarm Set Value is a positive (+) setting) (Alarm Set Value is a negative (-) setting) (Alarm Set Value is the absolute deviation value) : : Alarm (Alarm Set Value is the absolute deviation value) Digital Contact for External Switching An optional digital contact input is available for RU/STOP and / switching. (RU/STOP switching can also be completed at the front key panel.) This function can be used with the from a timer, PLC, etc. When the communication feature is selected, the external contact input is not available. RU/STOP Instrument operating (RU mode) Down for maintenance (STOP mode) Contact: Contact: / Contact: Machine production in full operation () Machine production suspended () Contact: Process High Heat/Cool Control The Heat/Cool control features heat and cool s for use where process-generated heat exists. This allows the input of overlap or deadband settings which contribute to energy savings. 00% Process Low Set Value High Set Value Low Heat 0% Set value Overlap Cool Set Value Alarm 00% Heat 0% Digital Communications : Set value Deadband Cool The offers an optional RS-85 communications interface for networking to computers, PLCs and SCADA software. MODBUS or ASI protocol can be selected. Up to units, including host computer, can be multi-dropped on one RS-85 communication line. When the communication feature is selected, the external contact input is not available. Self-Tuning Algorithm The offers a new self-tuning feature that is initiated at start-up and when process parameters or conditions change. In these situations, the controller evaluates whether the preset parameters should be maintained or replaced by the latest self-tuning parameters to achieve the best control for the process. Self-tuning can be manually turned / in the parameter setting mode. This feature is not available with the Heat/Cool control. In addition to self-tuning, the has standard autotuning () so that either function can be selected to achieve optimum process control. Temp At start-up or set value change When overshoot occurs, self-tuning is initiated When control is stable, self-tuning is not initiated When control disturbance occurs, self-tuning is initiated Oscillation When control is stable, self-tuning is not initiated When undershoot occurs, self-tuning is initiated At set value change When control is stable, self-tuning is not initiated Time RS-85 Communication level converter _0E Up to units
Temperature Controller Specifications Alarms (Up to points) a) Thermocouple : K, J, E, T, R, S, B,, PLII (BS) W5Re/W6Re(ASTM), U, L (DI) impedance : Approx.MΩ Influence of external resistance : Approx. 0.μV/Ω break action : Up-scale b) RTD : Pt00, JPt00(JIS) Influence of lead resistance : Approx. 0.0[%/Ω] of reading Maximum 0Ω per wire break action : Up-scale short action : Down-scale c) DC voltage : 0 to 5V DC, to 5V DC, 0 to 0V DC d) DC current : 0 to 0mA DC, to 0mA DC For DC current input, connect a 50 Ω resister to the input terminals. Refer to the and and Table for details. break action : Down-scale Both Heat/Cool control s are for Heat/Cool action. Reading is around zero for 0 to 5V DC input, 0 to 0V DC input and 0 to 0mA DC input. Sampling Time 0.5 sec. Bias - span to +span (Within -999 to 9999) Performance Measuring Accuracy a) Thermocouple ±(% of reading + digit) or ± C ( F) whichever is larger Accuracy is not guaranteed between 0 and 99 C (0 and 799 F) for type R, S and B. Accuracy is not guaranteed less than -00.0 C (-58.0 F) for type T and U. b) RTD ±(0.% of reading + digit) or ±0.8 C (.6 F) whichever is larger c) DC voltage and DC current ±(0.% of span + digit) Insulation Resistance More than 0MΩ (500V DC) between measured terminals and ground More than 0MΩ (500V DC) between power terminals and ground Dielectric Strength 000V AC for one minute between measured terminals and ground 500V AC for one minute between power terminals and ground Control Control Method a) control (with autotuning and self-tuning function) Available for reverse and direct action. (Specify when ordering.) /, P, PI and PD control are also selectable. / action differential gap : C( F) (Temperature input) 0.% (Voltage, current input) b) Heat/Cool control (with autotuning function) Air cooling and water cooling type are available. (Specify when ordering.) Major Setting Set value : Same as input range. Heat side proportional band : to span or 0. to span (/ action when P=0) Cool side proportional band : 0 to 000% of heat side proportional band Integral time : 0 to 600sec.(PD action when I=0) Derivative time : 0 to 600sec.(PI action when D=0) Anti-Reset Windup(ARW) : to 00% of heat side proportional band (Integral action is when ARW=0) Proportional cycle time : to 00 sec. Deadband/Overlap : -span to +span (Within -999 to 9999) Outputs Output Can be set for control, alarm or retransmission functions. Alarm can be set for energized/de-energized action. Alarm can be set for AD/OR logic calculation. umber of s : points Output Type Relay contact : 0V AC A (resistive load), Form C contact Voltage pulse : 0/V DC (Load resistance : more than 600Ω) Measurement terminals and terminal are not isolated. Current : 0 to 0mA, to 0mA DC (Load resistance : less than 00Ω) Measurement terminals and terminal are not isolated. Alarm Type Deviation High, Deviation Low, Deviation High-Low, Deviation Band Process High, Process Low, Set value High, Set value Low Loop break alarm(lba) Setting a) Deviation alarm : -span to +span (Within -999 to 9999) b) Process alarm : Same as set value (). c) Set value alarm : Same as set value (). d) Loop break alarm : 0.0 to 00.0 min. Differential Gap C ( F) or.0 C ( F) (Temperature input), 0.% (Voltage, current input) Contact Communications Waterproof/Dustproof General Specifications Compliance with Standards a) Communication method : Based on RS-85 (-wire) b) Communication speed : 00, 800, 9600, 900 BPS c) Protocol : ASI X.8(976).5 A MODBUS d) Bit format Start bit : Data bit : 7 or 8 For MODBUS 8 bit only Parity bit : Without, Odd or Even Stop bit : or e) Communication code : ASCII(JIS) 7-bit code f ) Maximum connection : ( Address can be set from 0 to 99.) Output umber of s : points Contact Type a) RU/STOP switching (OPE : STOP, CLOSE : RU) b) STEP function (OPE :, CLOSE : ) Rating on-voltage contact input. (OPE : 500kΩ or more, CLOSE : 0Ω or less) is allocated to. a)type : Process value, Set value, Deviation, Manipulated value b) Output type : 0 to 0mA DC, to 0mA DC (Load resistance : less than 00Ω) c)output resolution : More than 0bits Measurement terminals and terminal are not isolated. Dustproof and waterproof protection : IP66 Waterproof/dustproof protection only effective from the front in panel mounted installations. Supply Voltage a) 85 to 6V AC (Including supply voltage variation) [Rating : 00 to 0V AC] (50/60Hz common) b).6 to 6.V AC(Including supply voltage variation) [Rating : V AC] (50/60Hz common) c).6 to 6.V DC(Ripple rate 0% p-p or less) [Rating : V DC] Power Consumption Less than VA (at 00V AC), 7VA (at 0V AC) for standard AC type Less than VA for V AC type Less than 00mA for V DC type Power Failure Effect A power failure of 0 ms or less will not affect the control action. If power failure of more than 0 ms occurs, controller will restart. Operating Environments : 0 to 50 C [ to F], 5 to 85% RH Memory Backup : Backed up by non-volatile memory. umber of writing : Approx. 00,000 times et Weight : Approx. 0g External Dimensions (W x H x D) : 8 x 8 x 70mm (/6 DI) CE Mark UL/cUL Recognized C-Tick Mark _0E
Temperature Controller Model and Suffix Specifications Model Control method and OUT (Control, alarm or retransmission ) OUT (Control or alarm ) Power supply voltage Alarm Alarm Communication Contact input Waterproof/Dustproof Output allocation code Instrument version (/6 DI size, socket mounting type) control with (reverse action) control with (direct action) Heat/cool control with (water cooling) Heat/cool control with (air cooling) See and Table Relay contact Voltage pulse DC current : 0 to 0mA DC current : to 0mA o Relay contact Voltage pulse V AC/DC 00 to 0V AC o alarm See Alarm Table o alarm See Alarm Table ot supplied Digital communications : RS-85 (RKC standard) Digital communications : RS-85 (MODBUS) External contact input ot supplied Waterproof/Dustproof protection Standard See Output Allocation Table Version symbol Model and Suffix When standard is selected with control method F or D, Out will always be the control and Out will either be unused, Alarm or OR logic of Alarm and Alarm. Standard is automatically selected with control method W or A. Out will become heat-side control and Out will be cool-side control. F D W A M V 7 8 M V 5 6 D o code Y Y and Table Thermocouple input (Field-programmable) RTD input (Field-programmable) K J R _0E K 0 K 0 K 0 K 0 K 05 K 06 K 07 K K K 0 K 7 K 08 K 09 K 0 K 9 K 7 K 8 K A K A K A K A9 K A K B J 0 J 0 J 0 J 0 J 05 J 06 J 0 J 07 J 08 J 09 J J J 0 J A J A J A J A6 J B6 J A9 R 0 R 0 R 0 R A R A 0 to 00 C 0 to 00 C 0 to 600 C 0 to 000 C 0 to 00 C 0 to 7 C 0 to 00 C 0 to 00 C 0 to 500 C 0 to 50 C -99.9 to 00.0 C 0.0 to 00.0 C 0.0 to 800.0 C 0.0 to 00.0 C 0.0 to 600.0 C -99.9 to 800.0 C 0 to 800 F 0 to 600 F 0 to 50 F 0 to 70 F 0.0 to 800.0 F -99.9 to 999.9 F 0 to 00 C 0 to 00 C 0 to 600 C 0 to 000 C 0 to 00 C 0 to 50 C -99.9 to 00.0 C 0.0 to 00.0 C 0.0 to 800.0 C 0.0 to 00.0 C 0.0 to 600.0 C -99.9 to 600.0 C 0 to 800 F 0 to 600 F 0 to 9 F 0 to 00 F 0.0 to 800.0 F -99.9 to 999.9 F 0 to 600 C 0 to 769 C 0 to 50 C 0 to 00 F 0 to 6 F S B E T W5Re/W6Re (ASTM) PLII (BS) U (DI) L (DI) S 0 S 0 S A S A B 0 B 0 B A B A E 0 E 0 E A E A 0 0 06 A A A5 T 0 T 0 T 0 T 0 T A T A T A T A T A5 W 0 W 0 W A A 0 A 0 A 0 A A A A U 0 U 0 U 0 U A U A U A L 0 L 0 L A L A 0 to 600 C 0 to 769 C 0 to 00 F 0 to 6 F 0 0 to 80 C 800 to 00 F 0 to 08 F 0 to 000 C 0 to 600 F 0 to 8 F 0 to 00 C 0 to 00 C 0.0 to 800.0 C 0 to 00 F 0 to 7 F 0.0 to 999.9 F -99.9 to 00.0 C -99.9 to 00.0 C -00.0 to 00.0 C 0.0 to 50.0 C -99.9 to 75.0 F -00.0 to 00.0 F -00.0 to 00.0 F 0.0 to 50.0 F 0.0 to 75.0 F 0 to 000 C 0 to 0 C 0 to 000 F 0 to 00 C 0 to 90 C 0 to 00 C 0 to 00 F 0 to 5 F -99.9 to 600.0 C -99.9 to 00.0 C 0.0 to 00.0 C -99.9 to 999.9 F -00.0 to 00.0 F 0.0 to 999.9 F 0 to 00 C 0 to 800 F 0 to 600 F Pt00 JPt00 (JIS) D 0 D 0 D 0 D 0 D 05 D 06 D 07 D 08 D 09 D 0 D A D A D A D A D A5 D A6 D A7 D A8 D A9 P 0 P 0 P 0 P 0 P 05 P 06 P 07 P 08 P 09 P 0 0 to 5V 0 0 to 0V 5 0 to 5V 6 0 0 to 0mA 7 0 to 0mA 8 0 Type R,S and B input : Accuracy is not guaranteed between 0 and 99 C (0 and 799 F). Type T and U input : Accuracy is not guaranteed less than -00.0 C (-58.0 F). DC current input : A 50 Ω resistor is externally connected at the input terminals. -99.9 to 69.0 C -99.9 to 00.0 C -00.0 to 50.0 C -00.0 to 00.0 C -00.0 to 00.0 C 0.0 to 50.0 C 0.0 to 00.0 C 0.0 to 00.0 C 0.0 to 00.0 C 0.0 to 500.0 C -99.9 to 999.9 F -99.9 to 00.0 F -99.9 to 00.0 F -00.0 to 00.0 F -00.0 to 00.0 F 0.0 to 00.0 F 0.0 to 00.0 F 0.0 to 00.0 F 0.0 to 500.0 F -99.9 to 69.0 C -99.9 to 00.0 C -00.0 to 50.0 C -00.0 to 00.0 C -00.0 to 00.0 C 0.0 to 50.0 C 0.0 to 00.0 C 0.0 to 00.0 C 0.0 to 00.0 C 0.0 to 500.0 C Voltage/Current DC input (Field-programmable) 0.0 to 00.0% 0.0 to 00.0% 0.0 to 00.0% 0.0 to 00.0% 0.0 to 00.0%
Temperature Controller Alarm Table A Deviation High B Deviation Low C Deviation High/Low D Deviation Band E Deviation High with Hold F Deviation Low with Hold G Deviation High/Low with Hold H Process High J Process Low K Process High with Hold L Process Low with Hold R Loop break alarm V Set value High W Set value Low Loop break alarm is not available with Heat/Cool control type. Loop break alarm is not available with Alarm. Output Allocation Table 0 0 0 5 0 6 0 7 0 8 0 9 0 5 6 7 8 9 Model and Suffix Control methods control + Alarm control + Alarm, control + Alarm, control + Alarm, control + Alarm, or only Alarm control + Alarm, Alarm + Alarm Alarm + Alarm Alarm + Alarm + control + Alarm, + Alarm, + Alarm, + Alarm, + Alarm + Alarm Heat-Cool control Specifications Alarm (Energized) Alarm (Energized) Alarm (De-energized) Cool (DC current ) The alarm monitor can only be confirmed by front LCD display or serial communication. Specify control action F to use both s as alarms. "AD" logic o alarm Alarm Alarm "OR" logic Alarm (De-energized) AD logic of Alarm and Alarm (Energized) OR logic of Alarm and Alarm (De-energized) AD logic of Alarm and Alarm (De-energized) o Only Alarm (Energized) Alarm (Energized) Alarm (De-energized) Alarm (De-energized) OR logic of Alarm and Alarm (Energized) OR logic of Alarm and Alarm (De-energized) AD logic of Alarm and Alarm (Energized) AD logic of Alarm and Alarm (De-energized) Alarm (Energized) Alarm (De-energized) Heat (Relay contact or Voltage pulse ) Standard Standard Standard Standard 0 Energized alarm Energized alarm Energized alarm Cool-side Alarm Alarm "OR" logic Alarm Alarm Alarm Alarm Alarm Energized alarm Alarm Alarm Alarm Energized alarm Energized alarm Output alarm only Alarm Alarm Alarm Alarm "AD" logic Alarm Alarm Energized alarm Alarm Alarm Alarm Heat-side Only display Alarm Alarm Alarm Alarm Alarm 0 0 5 0 6 0 7 0 7 0 8 0 9 0 5 6 Only display 7 Energized alarm "OR" logic Alarm Alarm Accessories 8 Alarm Alarm ame Shunt resistor for DC current input Terminal cover "OR" logic Alarm 9 Alarm Cool-side Heat-side Model code KD00-55 KSA00-56A Energized alarm Energized alarm "AD" logic Alarm Alarm "AD" logic Alarm Alarm Alarm Alarm ote: Relay contact : 50V AC A (resistive load), Form A contact Power supply : Open 5 _0E
Temperature Controller External Dimensions and Rear Layout Panel Cutout Units : mm 8 8. 8.5 80 70 5.8 +0.6 5 0 5 8.8 5 +0.6 5 0 5 Panel thickness must be between -0mm. Mounting frame is optional. PI 5 6 7 8 9 0 5 6 7 8 9 0 Contents B B A Thermocouple RTD Voltage / Current * O C C Relay contact Voltage pulse DC Current O C C Relay contact Voltage pulse L 00 to 0V AC V AC/DC Measured input Power supply *A 50Ω resistor is externally connected at the input terminals. Communication function and contact input are optional. Connect connector to bottom of instrument. A connector and connector cable for connecting the input block is necessary to be prepared by the customer. Housing: XHP- (J.S.T. Mfg. Co., Ltd. product) Recommended cable size: AWG0 to SG T/R(A) T/R(B) DI RS-85 DI DI:STEP, DI:RU/STOP Communications Contact inputs Socket External Dimensions DI rail mounting socket type Model : C800 (Matsushita Denko product) Rear terminal socket type Model : 7805 (Matsushita Denko product) -ø.5 8 7 50 6 5 0.5 Screw hole dimension for wall mounting -ø.5 Mounting hole 5 5 6 5 6 7 8 70 5. 70 0 ±0.. 0 9 9 0 _0E 6