Absorption Chillers TGG, TBG, TEG, TUG, 3.9 TBS, Gene-Link series Stable Chilled Water Outlet Temperature PID control is applied to maintain constant chilled water outlet temperature. When the cooling load changes, the chiller adjusts the amount of heat used to regenerate the desiccant. Temperature control is +/- 1.0ᵒC. Automatic De-crystallization System To prevent crystallization, the concentration of the LiBr solution is controlled by adjusting the heat input. The chiller monitors the temperature of Chilled Water, Cooling Water, and Solution for this purpose. If the Cooling Water temperature decreases or the load decreases, the chiller will automatically decrease the heat input to prevent crystallization. Easy Setting of Chilled Water Outlet Temperature Setpoints can be changed from the HMI on the chiller or remotely through LonWorks communication. High Airtight Structure The body of the chiller is robotically welded and checked for leaks by filling with helium in a controlled space. No sight glasses and the minimum number of valves and screws have been used to achieve maximum airtightness. This prolongs the life of the chiller and decreases the maintenance. Standard Features: Automatic restart in case of a power failure Maximum operating pressure of 784 kpa (114 psi) No requirement for operation of Chilled/Cooling Water Pump during the diluting operation of the desiccant. Optional Items: Oil fired combustion Dual fuel combustion - switching from oil to natural gas Marine waterboxes Large temperature difference to reduce the powe of auxiliary pumps Inverter control for solution pumps LonWorks for BAS Remote control Scope of Supply Item LiBr Solution & Refrigerant Water Thermal Insulation Spare Parts Auxiliary Equipment (Pumps, Cooling Tower) Piping Work Electric Power & Primary Interlock Wiring Start-up and Commissioning at Job Site Utilities Required for Commissioning PPI Factory Provided Factory - required Factory - optional Factory - required Provided Notes For larger machines, LiBr will ship separately. Under a separate contract. Commissioning by PPI with contractor in attendance.
Gene-Link Hybrid Hot Water + Direct Fired Sigma Ace TBJ, TUJ series Hybrid Double Effect Direct Fired w/ Waste Heat Hot Water Energy Recovery for Maximum Energy Savings. No Gas Firing Required at Partial Load Hot water provides the first stage of cooling. Direct firing boosts the output as required at high efficiency. Seamless transition to/from hot water consumption and back to double effect gas firing. Perfect for Solar Thermal and Tri-Generation (CCHP). Also operates as a water heater in winter at 85% efficiency. Fuel Gas Consumption Rate (BTU / Full Load Ton) Higher Waste Heat Rate at Partial Load Designed for maximum hot water utilization As load increases, LiBr solution temperature must increase. Minimizes solar thermal costs - maximizes return. No need for secondary boiler for solar backup or wintertime. Inverter controlled pumps included as standard. Waste Heat Recovery Rate 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0 Standard Mode - All Gas Hybrid Mode With Waste Hot Water 100% Savings at Part Load Free cooling up to 57% load 0% 20.0% 40.0% 60.0% 80.0% 100.0% Cooling Load (% of Nominal Tonnage) 38% Savings at Peak Waste Heat BTU's Used per Full Load Ton 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0 Free Cooling from Waste Hot Water 0% 20.0% 40.0% 60.0% 80.0% 100.0% Cooling Load (% of Nominal Tonnage) Gas Firing Note Waste heat hot water temperature 90ᵒC (194ᵒF) Note The waste heat recovery rate is greater during partial load because the LiBr solution temperature must increase during full load operation. Less heat can be recovered at higher temperatures.
Model Cooling Capacity Heating Capacity Chilled (Hot) Water CoolingWater Waste Heat Hot Water Heat Input (Gas Firing) Cooling Heating Gene-Link Hybrid Hot Water + Direct Fired Sigma Ace 1.4 TUJ series TUJ- 80A 100A 120A 150A 180A 210A 250A 300A 360A 400A 450A 500A 560A 630A kw 281 352 422 528 633 739 879 1055 1266 1407 1583 1759 1970 2216 RT 80 100 120 150 180 210 250 300 360 400 450 500 560 630 kw 185 231 277 346 415 485 577 692 831 923 1039 1154 1292 1454 Mcal/h 159 199 238 298 357 417 496 595 715 794 893 992 1111 1250 ᵒC 12.0->7.0 ᵒC 56.7->60.0 Flow Rate m 3 /h 48.4 60.5 72.6 90.7 108.9 127.0 151.2 181.4 217.7 241.9 272.2 30 338.7 381.0 Pressure Loss kpa 72.5 107.1 68.5 101.1 92.6 121.2 104.7 144.0 108.8 130.8 105.0 126.2 68.4 84.1 Retained Water m 3 0.14 0.14 0.18 0.18 0.29 0.29 0.38 0.38 0.52 0.52 0.71 0.71 0.81 0.81 Inlet Temp. ᵒC 32.0 Outlet Temp. ᵒC 37.6 Flow Rate m 3 /h 80 100 120 150 180 210 250 300 360 400 450 500 560 630 Pressure Loss kpa 60.0 88.7 71.0 104.9 60.0 78.6 66.4 91.4 65.3 78.5 62.6 75.3 97.0 119.2 Retained Water m 3 0.26 0.26 0.35 0.35 0.58 0.58 0.76 0.76 1.07 1.07 4 4 6 6 Inlet/Outlet ᵒC 90.0->84.0 90.0->85.2 90.0->83.9 90.0->85.1 90.0->84.4 90.0->85.3 90.0->84.8 90.0->85.7 90.0->84.9 90.0->85.5 90.0->84.9 90.0->85.5 90.0->84.7 90.0->85.4 Flow Rate m 3 /h 25.0 31.3 37.5 46.9 56.3 65.7 48.2 93.8 112.6 125.1 140.7 156.4 175.1 197.0 Waste Heat Recovery Rate kw 174 175 265 268 364 362 477 473 662 650 830 815 1085 1063 Pressure Loss kpa 24.2 37.7 29.8 46.3 23.3 31.6 56.8 80.6 46.9 57.4 61.8 75.8 64.6 80.8 Retained Water m 3 0.08 0.05 0.06 0.06 0.12 0.12 0.11 0.11 0.15 0.15 0.21 0.21 0.26 0.26 MJ/hr 397 595 586 885 964 1272 1388 1904 2070 2508 2586 3135 3098 3872 kw 110 165 163 246 268 353 385 529 575 697 718 871 861 1076 MJ/hr 788 987 1180 1475 1770 2065 2462 2955 3545 3937 4430 4924 5514 6201 kw 219 274 329 411 493 574 684 821 985 1094 1231 1368 1532 1722 MJ/hr 788 987 1185 1480 1775 2070 2466 2960 3550 3946 4439 4933 5523 6214 kw 219 274 329 411 493 575 685 822 956 1096 1233 1370 1534 1726 Gas Inlet Pressure kpa 1.96 1.96 1.96 1.96 1.96 7.85 7.85 7.85 7.85 7.85 7.85 7.85 7.85 7.85 Energy Saving Rate % 50 39 50 40 46 38 44 35 42 36 42 36 44 38 Max Cooling Capacity Only Hot Water Electricity 400 V 60Hz Connection Dimensions Weight Cooling WITH Hot Water Cooling W/O Hot Water Heating % 63 57 63 57 61 57 58 53 58 55 58 55 59 56 Capacity KVA 4.7 4.7 6.2 6.2 7.2 7.2 9.5 9.5 1 1 15.9 15.9 18.6 18.6 Current A 7.4 7.4 9.55 9.55 11.05 11.05 14.3 14.3 17.55 17.55 23.65 23.65 27.45 27.45 Total Motor Power KW 2.8 2.8 5 5 5.1 5.1 6.3 6.3 9.5 9.5 11.3 11.3 Ch. W. In/Out A 100 100 125 125 150 150 200 200 200 200 200 200 250 250 Co. W. In/Out A 125 125 125 125 150 150 200 200 250 250 250 250 300 300 Fuel Gas Inlet A 50 50 50 50 50 50 50 50 50 50 50 50 50 80 Exh Gas Outlet mm 150x219 150x219 156x318 156x318 170x407 170x407 175x562 175x562 198x668 198x668 225x755 225x755 254x822 254x822 Length mm 2890 2890 4024 4024 4178 4178 5148 5148 5200 5200 5249 5249 6302 6302 Width mm 1799 1799 1801 1801 2161 2124 2231 2231 2632 2632 2942 2942 3003 3003 Height mm 2507 2507 2507 2507 2765 2765 2765 2765 2936 2936 3235 3235 3235 3235 Operation Wt. ton 6.7 6.7 8.2 8.2 11.6 11.6 14.6 14.6 19.4 19.4 24.4 24.4 29.5 29.5 Shipping Wt. ton 6.2 6.2 7.7 7.7 10.6 10.6 13.4 13.4 17.6 17.6 22 22 26.6 26.6 Notes 1. Heating value and supply pressure for fuel gas at standard conditions are shown in the table below. 4. The maximum operating pressure is 784 kpa (gauge) for water circuits. 2. Performance tolerance is based on JIS B8622-2002. 5. The fouling factor for all circuits is 8.6 x 10-5 m 2 K/W. 3. Operation load range is from 10% to 100%. 6. The cooling water inlet temperature shall not be lower than 22ᵒC. Item Unit NG Remarks Heating Value MJ/m 3 N 46.1 Based on higher heating value Fuel Gas Consumption Rate <m 3 N> Exhaust GasVolume m 3 /h 24.69 Exhaust gas volume per m 3 N/h of fuel gas to 200ᵒC of Exhaust gas = (Heat Input for Each Model <MJ/h>) Required Air Volume m 3 /h 14.36 Minimum required air volume per m 3 /h of fuel as at 25ᵒC of air temperature. (HHV of Fuel Gas <MJ/m 3 N>)
Interlock Wiring Gas Fired / Gene-Link Symbols Symbol CHP COP CT VF ELB F CS MS OCR X WL RL OL Name Chilled Water Pump Cooling Water Pump Cooling Tower Fan Ventiliation Fan Ground Fault Breaker Fuse Operation Switch Electromagnetic Switch Overcurrent Relay Auxiliary Relay Power Indicator Operation Indicator Malfunction Indicator
Operation Sequence Chart Gas Combustion
Operation Sequence Chart Gas Combustion
Thermal Insulation Cold Insulation Heat Insulation Material Glass Wool (with aluminum foil) Soft Polyurethane Foam Area (m2) 360 400 Thickness Part 80 100 120 150 180 210 250 300 50 HTG Shell Solution Outlet from HTG Smokebox of HTG LTG Shell LTG Header Heat Exchanger Floating Valve Solution Piping Refrigerant Vapor Piping Refrigerant Drain Piping 3.7 3.9 5.4 5.7 6.5 6.7 8.3 8.6 10.5 8.7 8.7 10.1 10.1 13 13.1 15.4 15.4 2.5 2.5 2.9 2.9 0.8 0.8 0.8 0.8 1 1 25 25 Chilled Water Header Evaporator Shell Refrigerant Pump 10 Refrigerant Piping Chilled Glass Wool (with Water Nozzle Refrigerant aluminum foil) Blow Piping 25 The above values are for the TBG 1.2R series. 450 500 560 630 700 830 1000 10.8 12.9 13.1 15.9 16.1 19.3 22.1 26.4 19.3 19.3 23.2 2 26.4 27.3 29.4 34.6 38.9 2.8 2.8 4.6 5.7 4.2 4.2 4.4 4.4 5.3 5.3 6.6 6.6 7.3 8.1 9.7 1.1 1.1 1.6 1.6 2.1
Piping Procedure Direct Fired Gene-Link Steam Absorption The Stop valve shall be installed in the Inlet/Outlet piping for Chilled/Hot Water, Cooling Water, and Waste Heat Hot Water. Pressure gauges and thermometers shall be installed near Inlet/Outlet piping for both Chilled/Hot Water and Cooling Water. The flow rates shall be controlled to be stable. If the Chilled/Hot Water Flow Rate drops suddenly, the chiller may stop for safety reasons. The positions of the pumps and expansion tanks shall be designed taking into consideration their pump head, static water head, and the maximum operating pressure of the Chiller. Do not exceed the maximum operating pressure of the chiller. Install the air vent valve in the appropriate place for all water circuits. Pipe to drain pit. Waterboxes contain drain valves for service. Allow for access and drain to floor. Two stop valves shall be installed for chemical cleaning of the Cooling Water System. Necessary measures shall be taken to avoid freezing of water in the piping and inside the Chiller during non-operationg of the Chiller in winer. The piping shall be removable for service. See Detail A. If the Chiller is installed at the same level as the Cooling Tower, it is required to take measues to prevent reverse flow drainage during non-operation. The necessary measures shall be taken to avoid the combustion exhaust gas from entering the Cooling Tower or fresh air intake. Heat resistant piping shall be installed for the Cooling Water System if the Chiller is also used for heating. The Cooling Water temperature may go up to approx. 90ᵒC during the heating mode.
Cooling Water Control 1. Take care so that the cooling water inlet temperature is above 22ᵒC. 2. Install blow-down valve in the cooling water piping before the cooling tower to prevent excess concentration of contaminants in the cooling water. 3. Clean the cooling tower periodically to reduce biological growth that will reduce performance and shorten equipment life. 4. Cooling water control shall be done in accordance with the guideline of JRA (JRA-GL-02=1994) or in consultation with specialized water treatment chemical dealer.