RBR Relay Boxes. Installation Manual. Industrial & Commercial Heating Systems. Doc Ref: M406 Issue 1.

Transcription

1 Doc Ref: M0 Issue. Mar 0 RBR Relay Boxes Industrial & Commercial Heating Systems Installation Manual + (0) 0 info@powrmatic.co.uk

2 Certificate of Guarantee Dear Customer This is to certify that this controller is guaranteed for a period of one year from the date of original installation. To make a claim In the first instance you must contact your appliance supplier, or installer and provide:-. The appliance type and order number.. The original commissioning documentation. As much detail as possible on the fault.. Your supplier, or installer, will then contact Powrmatic to make a guarantee claim on your behalf. Conditions of Guarantee. The controller must have been installed by a competent recognised installer, and in accordance with the manufacturer s instructions, I... regulations and local regulations.. The controller has been used in accordance with the manufactures instructions.. o unauthorised repairs of modifications have been made. Powrmatic General Conditions of Sales have been observed.. xcept for the obligation of Powrmatic td to perform warranty repairs during the guarantee period Powrmatic will not be liable in respect of any claim for direct or indirect consequential losses, including loss of profits or increased cost arising from loss of use of the heater, or any event arising there from Powrmatic td, Hort Bridge, Ilminster, Somerset, TA PS Tel: 00 Fax: 00 Web: warranty@powrmatic.co.uk Important: This certificate must be kept with the appliance Failure to provide a copy of the commissioning sheet invalidates the heater warranty Installer Date: Signed: Installer page no. of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.

3 Dear Customer - thank you for choosing Powrmatic. We appreciate you buying one of our high quality products and know that you have made the best choice. By choosing Powrmatic, you are investing in UK manufacturing & its workforce. We pride ourselves by manufacturing products that provide clean, comfortable and safe working environments worldwide together with the personal & professional service and back-up you deserve. If you have any questions or concerns regarding this product, please contact our Technical Support Team by calling 00. Users, Installation and Servicing Instructions COTTS Title Section Contents Page Pre Installation. Introduction. Technical data Dimensions Installation. Fitting the unit. lectrical Cable Installation. Wiring Terminal ocation. Interconnecting wiring 0 Additional Documents. Short Parts ist and Options 0 RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0. page no. of

4 . Introduction The RBR series of Relay Boxes can be used in conjunction with Powrmatic MC00 or Powrtrol controllers to control more than one heater simultaneously. The relay box contain heat and fan circuit relays which switch individual heater signals. The RBR series consists of the RBR (up to heaters), RBR (up to heaters) & RBR (up to heaters). The relay box can be situated either adjacent to the controller or at a more convenient position at high level closer to the heaters being controlled.. Technical Data Relay coil supply Switching circuit 0V 0Hz V,V,0V or0v Maximum number of heaters Maximum switching current 0V Dimensions C (mm) A (mm) B (mm) QTY D x Ø 0mm HOS Dimension A B C D RBR/ RBR page no. of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.

5 . Fitting the Unit The controller will be delivered to site in a cardboard box. The box may have a fixing template on the rear to aid drilling the fixing holes. If not, see refer to the dimensional sketch below... ocation All of the packaging can be recycled. Please make use of local recycling facilities. The RBR Relay Box can be situated either adjacent to the controller or at a more convenient position for ease of wiring, at high level closer to the heaters being controlled... Fixing Remove the two screws from the terminal cover and remove. Check that the unit fits in the intended mounting position. Mark out using the sketch below or using the unit as a template, mark the location of the four fixing holes. Fix using appropriate fixings. If required the unit may be inverted to allow the cable entry on the opposite side. The RBR Relay Box will accept cable entry from the right hand side of the enclosure. There are four Ø0mm holes on the RBR and, and eight holes on the RBR. A (mm) B (mm) x Ø mm HOS Dimension A B RBR/ 0 RBR 0 RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0. page no. of

6 . lectrical Cable Installation.. lectrical Connections Warning: xternal wiring must be installed in accordance with I... Regulations together with any local regulations which may apply. Wiring terminals are located beneath the front cover. Wiring should be completed in conduit, for which holes are provided in the side of the base unit. Mains supply and control circuit wiring should be completed in cables not less than 0.mm² and fan circuit in not less than.mm². Warning: Burner Reset terminal is internally connected to UTRA when the reset button is pressed. The number of cores required between the COTROR and the RAY BOX is cores The number of cores required between the RAY BOX and ACH HATR is cores MAXIMUM number of interconnecting cores required is: RBR cores RBR 0 cores RBR cores.. Remote ockout Reset Box (when used) Vx & VS heaters requires an individual lockout circuit, a Remote Reset Box must be used per heater. The number of cores required between the ACH HATR and the RMOT RST BOX (when used) is cores Common eutral from heater 0V ockout from heater Return Reset to heater Remote ockout connections for standard heaters Bl Gry n/a Bk W OUH 0 rp VS Vx Pre-rP TRMIA UMBRS Vx 0 rp ow evel imit Reset Box page no. of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.

7 . Wiring Terminal ocations.. RBR Relay Box Terminal Type Function Terminals Input 0V Heat On signal from controller Input 0V Fan On signal from controller Input eutral Common from controller Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR RBR Relay Box t t t t t t t t t Heat On Signal from controller Fan On Signal from controller eutral from controller Common ive from Heater Common ive from Heater Heat On Signal to Heater Heat On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0. page no. of

8 .. RBR Relay Box Terminal Type Function Terminals Input 0V Heat On signal from controller Input 0V Fan On signal from controller Input eutral Common from controller Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR 0 Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR 0 RBR Relay Box t t t t t t t t t t0 t t t t t Heat On Signal from controller Fan On Signal from controller eutral from controller Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater page no. of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.

9 .. RBR Relay Box Terminal Type Function Terminals Input 0V Heat On signal from controller Input 0V Fan On signal from controller Input eutral Common from controller Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR Input Common 0V ive signal from HATR 0 Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR Output 0V Heat On signal TO HATR Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR 0 Output 0V Fan On signal TO HATR Output 0V Fan On signal TO HATR 0 0 RBR Relay Box t t t t t t t t t t0 t t t t t t t t t t0 t Heat On Signal from controller Fan On Signal from controller eutral from controller Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Common ive from Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Heat On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater Fan On Signal to Heater RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0. page no. of

10 A A A A A A Interconnecting Wiring.. Schematic Wiring (Vx heater shown) RBR powr trol or RBR MC00 RBR powr trol or RBR MC00 RBR powr trol or RBR MC00 page no. 0 of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.

11 .. Heater Terminal Designation ote: The following ages detail the full wiring beween the controller, slave panel and heater. The tables below detail the specific HATR terminals used where required. Function Type Heater Terminals Vx rp Vx pre-rp VS 0V Heat On signal from Slave Unit Input 0V Fan On signal from Slave Unit Input Common 0V ive signal to Slave Unit Input 0V ockout signal to Remote Reset* Output eutral Reset from Remote Reset* Input eutral Common to Remote Reset* Output Wire link in heater** ink & n/a n/a * Heaters indicated must be fitted with its own lockout reset button if low level reset is required ** Fitting link will make heater permanently O/OFF Function Type OUH rp Heater Terminals OUH pre-rp 0V Heat On signal from Slave Unit Input 0V Fan On signal from Slave Unit Input Common 0V ive signal to Slave Unit Input 0V ockout signal to Remote Reset* Output n/a eutral Reset from Remote Reset* Input n/a n/a eutral Common to Remote Reset* Output n/a Wire link in heater** ink & n/a * Heaters indicated must be fitted with its own lockout reset button if low level reset is required ** Fitting link will make heater permanently O/OFF RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0. page no. of

12 .. RBR Relay Box via MC00/Powrtrol Controller RBR Relay Box Controlling Two Heaters with MC 00 Relay Box / C0GB00 *Vx pre-rp *VS OUH 0 rp IK** IK** A A A A HAT RAY FA RAY *Vx 0 rp MC00 fuelsaver MAIS SUPPY 0v ph 0Hz IV UTRA RBR RAY BOX B r 0. Wh 0. B lu 0. B r. B r. R ed 0. R ed 0. B r 0. Tri B r 0. Tri Min.mm Min.mm Min 0.mm Min 0.mm Min.mm Min.mm IK** ote* : Heaters indicated must be fitted with its own lockout reset button if low level reset is required. M in 0. m m O ut Fan Out F an In S C OM I 0-0v + 0-0v - R es et oc kout Heat Hi In Heat Hi Out Heat o In Heat o Out MAIS SUPPY 0v ph 0Hz IV UTRA POWRTRO Heater *Vx pre-rp *VS OUH 0 rp IK** *Vx 0 rp ote ** : Fitting link will make heater permanently On/OFF. Heater IV MAIS SUPPY 0v ph 0Hz UTRA V T V T C O C K O/P H A T I H A T OUT page no. of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.

13 RBR RAY BOX A A A A HAT RAY FA RAY.. RBR Relay Box via MC00/Powrtrol Controller Wh 0. B lu 0. B r 0. B r 0. B r 0. B r 0. R ed 0. R ed 0. R ed 0. R ed 0. B r 0. Tri B r 0. Tri B r 0. Tri B r 0. Tri 0 B r 0. *Vx pre-rp *Vx 0 rp IK** MAIS SUPPY 0v ph 0Hz IV UTRA Heater *VS OUH 0 rp IK** *Vx pre-rp *Vx 0 rp IK** MAIS SUPPY 0v ph 0Hz IV UTRA Heater *VS OUH 0 rp IK** *Vx 0 rp *Vx pre-rp *VS OUH 0 rp IK** IK** Heater IV UTRA MAIS SUPPY 0v ph 0Hz *Vx 0 rp *Vx pre-rp *VS OUH 0 rp IK** IK** MC00 fuelsaver ote* : Heaters indicated must be fitted with its own lockout reset button if low level reset is required. ote ** : Fitting link will make heater permanently On/OFF. RBR Relay Box Controlling Four Heaters with MC 00 Relay Box / 00-0 Heater IV UTRA MAIS SUPPY 0v ph 0Hz O ut Fan Out S C OM I 0-0v + 0-0v - R es et oc kout Heat Hi In Heat Hi Out Heat o In Heat o Out F an In MAIS SUPPY 0v ph 0Hz IV UTRA POWRTRO V T V T C O C K O/P H A T I H A T OUT RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0. page no. of

14 .. RBR Relay Box via MC00/Powrtrol Controller RBR RAY BOX A A A A A A HAT RAY FA RAY HAT RAY 0 A A FA RAY 0 RBR Relay Box Controlling Six Heaters with MC 00 Relay Box / 00-0 B r 0. Tri B r 0. Tri Wh 0. B lu 0. B r 0. B r 0. B r 0. B r 0. R ed 0. R ed 0. R ed 0. R ed 0. B r 0. Tri B r 0. Tri B r 0. Tri B r 0. Tri B r 0. B r 0. R ed 0. R ed 0. ote* : Heaters indicated must be fitted with its own lockout reset button if low level reset is required. B r 0. *Vx 0 rp IK** MAIS SUPPY 0v ph 0Hz IV UTRA Heater *Vx pre-rp OUH 0 rp *VS IK** IK** *Vx 0 rp *Vx pre-rp *VS OUH 0 rp Heater IV UTRA MAIS SUPPY 0v ph 0Hz IK** ote ** : Fitting link will make heater permanently On/OFF. *Vx 0 rp IK** MAIS SUPPY 0v ph 0Hz IV UTRA Heater *Vx pre-rp OUH 0 rp *VS IK** *Vx 0 rp IK** MAIS SUPPY 0v ph 0Hz IV UTRA Heater *Vx pre-rp MC00 fuelsaver OUH 0 rp *VS Fan Out O ut S C OM I 0-0v + 0-0v - R es et oc kout Heat Hi In Heat Hi Out Heat o In Heat o Out F an In IV MAIS SUPPY 0v ph 0Hz UTRA POWRTRO V T V T C O C K O/P H A T I H A T OUT IK** IK** *Vx 0 rp *Vx pre-rp *VS OUH 0 rp Heater IV UTRA MAIS SUPPY 0v ph 0Hz IK** *Vx 0 rp *Vx pre-rp *VS OUH 0 rp IK** Heater IV UTRA MAIS SUPPY 0v ph 0Hz IK** page no. of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.

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16 . Spare Parts & Options Item Description Part o. Remote Reset Button Contactor/Relay 00 Set up instructional videos now available on our website/youtube:- More information is available from our web site on:- HATIG DIVISIO Hort Bridge Ilminster, Somerset TA PS Tel: 00 Fax: 00 very effort is made to ensure accuracy at time of going to press. However as part of continued product improvement, we reserve the right to alter specification without prior notice. page no. of RBR Relay Boxes Installation Instructions Doc Ref M0 issue. Mar 0.