Waterproof Circular Connectors

Transcription

1 Waterproof ircular onnectors JR-W Series Product Specifications Ratings Ratings Ratings urrent rating Voltage rating Operating temperature range Storage temperature range Shell size urrent rating A 5 5A 7 10A 10 5A 10 10A 16 5A 4 30A 16 10A 24 5A Shell size Voltage rating Features 1. Waterproof The JR-W series is a rugged, waterproof connector series that is IP67 and IP68 rated in the mated condition. IP67: Left in water at a depth of 1m for 30 minutes IP68: Left in water at a depth of 2m for 14 days 2. orrosion resistance The outer shell is plated to improve corrosion resistance, allowing this connector to be used in various environments. 100V A, 140V D 100V A, 140V D 100V A, 140V D 4 300V A, 420V D 16, V A, 140V D -25 to to +60 In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information

2 Item Specifi cations onditions 1. ontact resistance 5mø max. JR16-10 contact crimping type : 10mø max. Measured at D 1A 2. Insulation 1,000Mø min. resistance JR25-4 : 10,000Mø min. Measured at D 500V 3. Withstanding A 1,000V for 1 minute No fl ashover or dielectric breakdown. voltage JR25-4 : A 3,000V for one minute 4. Vibration 10 to 55Hz/cycle, amplitude : 0.75mm, No electrical discontinuity for 10µs or greater. resistance 3 axis derections, 2 hours each. 5. Shock resistance No electrical discontinuity for 10µs or greater. Acceleration : 490m/s 2, duration : 11ms 6 directions, 3 times each. 6. Mating cycles ontact resistance : 5mø max. JR16-10 contact crimping type : 10mø max. 500 times -40ç : 30 minute Normal temperature : 10 to Temperaure cycle Insulation resistance : 1,000Mø min. minutes 100ç : 30 minutes JR25-4 : 10,000Mø min. Normal temperature : 10 to 15 minutes, left for 5 cycles 8. Moisture resistance Insulation resistance: 10Mø min. (at high humidity) 100Mø min. (when dry) JR25-4 : 100Mø min. (at high humidity) 1,000Mø min. (when dry) 9. Waterproof No water penetraction into the connector. Materials / Finish Temperature : 40ç, relative humidity : 90 to 95%, leave 96 hours Mated connectors left in water at a depth of 1.8m for 48 hours. Parts Material Finish Remarks Outer shell Aluminium alloy, brass lack chromium plating Insulator Phenol resin, PPS resin UL94V-0 ontact opper alloy Silver plating Waterproof packing Nitrile rubber, silicone rubber Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. Plug and receptacle JR 13 WP A - 3P (**) q w e r t y u o ord clamp JR 13 W A - 4 (**) q w e r i o q Model name : JR Series w Shell size Shell size is the outer shell diameter of the mating end of the plug. e Shell type WP : Waterproof plug WR : Waterproof receptacle W : Waterproof clamp r Shell variation : onnectors are distinguished by A,, or if a shell variation is applied in the same form. t Number of. y ontact form P : Male ontact S : Female ontact u ontact termination method None : Solder termination : rimp termination i Applicable cable diameter o Other specifi cations : A two-digit number is added to indicate other specifi cations. 2

3 Soldering type Plug D Ø ØA JR25WPH-4S Spanner fitting width F E ØA Ø D E F Remarks JR13WP-3P(31) JR13WP-5P(31) M M JR16WP-7P(31) JR16WP-10P(31) M M JR21WP-10P(31) JR21WP-16P(31) M M JR25WPH-4P JR25WP-16P(31) M M JR25WP-24P(31) JR13WP-3S(31) JR13WP-5S(31) M M JR16WP-7S(31) JR16WP-10S(31) M M JR21WP-10S(31) JR21WP-16S(31) M M JR25WPH-4S JR25WP-16S(31) M M JR25WP-24S(31) Note 1 : Plugs must be used with cord clamps. Note 2 : : Denotes waterproof gaskets with a silicone rubber specifi cation 3

4 Receptacle (Flange type) 4 Ø3.3 Ø Panel dimensions ØF±0.1 JR25WRH-4P ØA D E ØF Remarks JR13WR-3P(31) M18 1 JR13WR-5P(31) JR16WR-7P(31) M22 1 JR16WR-10P(31) JR21WR-10P(31) M26 1 JR21WR-16P(31) JR25WRH-4P JR25WR-16P(31) M JR25WR-24P(31) JR13WR-3S(31) M18 1 JR13WR-5S(31) JR16WR-7S(31) M22 1 JR16WR-10S(31) JR21WR-10S(31) M26 1 JR21WR-16S(31) JR25WRH-4S JR25WR-16S(31) M JR25WR-24S(31) Note 1 : : Denotes waterproof gaskets with a silicone rubber specifi cation

5 M Ø28.5 HEX A Panel cutout dimensions (Panel thickness : 1.5mm to 6mm) Ø Ø35 M30 1 Panel cutout dimensions (Panel thickness : 6.5mm max) A Width across flats : 32mm M28 1 Ø JR-W Series Waterproof ircular onnectors Soldering type Receptacle (Front nut-tightening type) JR16WRA-7P(31) A JR16WRA-7P(31) JR16WRA-10P(31) JR16WRA-10S(31) Receptacle (Rear nut-tightening type) JR25WRG-16P(31) A JR25WRG-16P(31) JR25WRG-24P(31) JR25WRG-16S(31) JR25WRG-24S(31) Receptacle (Rear nut-tightening type with hex nut) M30 1 Panel cutout dimensions (Panel thickness : 6.5mm max) A Width across flats : 32mm M JR25WRHA-4P A Remarks JR25WRHA-4P JR25WRHA-4S Note 1 : : Denotes waterproof gaskets with a silicone rubber specification

6 rimp type Plug Ø Ø JR-W Series Waterproof ircular onnectors D ØA Ø D E F ontact dia. JR16WP-10P(31) M M JR21WP-10P(31) M M JR16WP-10S(31) M M Note 1 : Plugs must be used with cord clamps. Receptacle(Flange type) JR21WP-10P(31) JR16WR-10P(31) 4 Ø3.3 Spanner fitting width F ØA D E ØF ontact dia. JR16WR-10P(31) M Ø Panel dimensions ØF±0.1 6

7 able clamp (Standard type) D Ø Ø JR13W-6(71) Spanner fitting width E ØA Ø D E JR13W-4(31) JR13W-5(31) JR13W-6(71) JR13W-7(31) M JR13W-8(31) JR13W-9(31) JR13W-10(31) JR16W-4(71) JR16W-6(71) JR16W-8(71) M JR16W-10(71) JR16W-12(71) JR21W-6(31) JR21W-8(31) JR21W-10(31) JR21W-12(31) M JR21W-14(31) JR21W-16(31) JR25W-8(71) JR25W-10(71) JR25W-12(31) JR25W-14(31) M JR25W-16(31) JR25W-18(71)

8 able clamp (Simple type) D Ø Ø JR21WA-16(31) Spanner fitting width E ØA Ø D E JR13WA-4(31) JR13WA-5(31) JR13WA-6(71) JR13WA-7(31) JR13WA-8(31) JR13WA-9(31) JR13WA-10(31) JR16WA-4(71) JR16WA-6(71) JR16WA-8(71) JR16WA-10(71) JR16WA-12(71) JR21WA-6(31) JR21WA-8(31) JR21WA-10(31) JR21WA-12(31) JR21WA-14(31) JR21WA-16(31) JR25WA-8(71) M M M JR25WA-10(71) JR25WA-12(31) JR25WA-14(31) M JR25WA-16(31) JR25WA-18(71) Note : The simple cord clamp does not have the cable clamping ability as the standard cable clamp does. We recommend that you make sure that the clamping capability of the simple cord clamp is suffi cient for your application. 8

9 ap (Without a chain) ØA JR16WR(31) ØA Remarks JR13WR M18 1 JR13WR , Plastic shell JR16WR(31) M22 1 JR16WR(75) JR25WR(31) JR25WR(75) M30 1 JR25WR , Plastic shell Note 1 : : Denotes waterproof gaskets with a silicone rubber specifi cation ap (With a chain) JR25WR3 ØA Remarks JR13WR M18 1 JR16WR M22 1 JR25WR M30 1 Note 1 : : Denotes waterproof gaskets with a silicone rubber specifi cation Ø 3.3 Ø 6 80 ØA 9

10 rimp ontact diameter Ø1.0mm Male contact Female contact ontact diameter Ø1.6mm Male contact Female contact Tools Type Applicable wire Loose JR-P to 24 AWG JR-P to 28 AWG JR-P to 24 AWG Reel JR-P to 28 AWG Type Applicable wire Loose JR-S to 24 AWG JR-S to 28 AWG JR-S to 24 AWG Reel JR-S to 28 AWG Note : Loose come in packages of 100 pcs. Reel come in reels of 8,000 pcs. Type Applicable wire Loose JR-P to 20 AWG Reel JR-P Type Applicable wire Loose JR-S to 20 AWG Reel JR-S Note : Loose come in packages of 100 pcs. Reel come in reels of 5,000 pcs. ontact dia. Type Item Applicable contact Applicable wire Ø1 Ø Manual Automatic Manual Automatic Manual crimping tool Automatic crimping machine body Applicator HT802 / RM HT802 / RM JR-P2-112 JR-S2-112 JR-P2-122 JR-S to 24 AWG 24 to 28 AWG M AP105-JR JR-P2-212 JR-S to 24 AWG AP105-JR JR-P2-222 JR-S to 28 AWG Extractor RM-TP Manual crimping tool JR-T JR-T Automatic crimping machine body Applicator AP105-JR JR-P-112 JR-S-112 JR-P-112 JR-S AWG 18 to 20 AWG M JR-P-212 JR-S to 20 AWG Extractor JR-TP

11 Plug assemblies procedure The receptacle side is omitted because no special procedures are required. Diagrammatical view P shell unit oupling ontact ody shell Gasket Washer lamp able onductor A Work procedure 1.Disassembly of connector (1) To remove the plug, remove the set screw, fit a receptacle adaptive to the P shell unit to fi x, and remove he cord tube. (2) To remove the cord clamp, remove the cord tightening screws. (Note 1) 2.onnection 2.1 Soldering type (1) Use the cable so that the conductor can be soldered properly into the solder pot with the cable sheath diameter adaptive to each cord clamp. (2) After the terminal treatment of the cable with a size given in Table 1, thread on the cable the clamp, washer, gasket, cord tube and coupling in this order and direction as shown above. (3) Solder to connect the conductors to the terminals of the P shell unit. Shrinkable tube is recommended to be used at the connecting part because insulating performance might deteriorate due to solder whiskers or dewing. After connecting, adjust to meet the size. (Note 2) 2.2 For crimping type connectors (1) Please make sure to use a cable with the correct outer diameter for the cord clamp. It is also important that the wire and its outer diameter are appropriate for the crimp. (2) Pass the cables in order through the 1) tightening fitting, 2) washer, 3) gasket, 4) cord tube, and 5) coupling in the direction shown on the above fi gure, following terminal treatment as shown in Table-2. (3) After crimping the applicable crimping onto the conductor, insert the crimping into the contact holes of the P-shell unit. After inserting, please make adjustments so that the dimension for Section shall be satisfi ed. Note 2 ) 3.Assembly of connector (1) Fit the connected P shell unit to the receptacle fi xed with a vice or the like. Torque the cord tube to the level as given in Table-3. (2) Fit the gasket, washer and clamp. Torque the clamp to the level as given in Table-3 while preventing the cable from being ratated. And, Loctite Japan o Ltd. is recommended to be applied as locking. (Note 3) (3) Torque the set screw to 0.2 to 0.25N m. (4) Torque the cord tightening screw (two positions) to 0.65 to 0.7N m.(note 1, 3) Insulator Spanner fitting part Set screw able jacket Table 1 (Solder type) [unit : mm] Shell size A 13 (3) (12) 37 MAX. 16 (3) (14) 39 MAX. 21 (3) (17) 42 MAX. 25 (3) (20) 45 MAX. Table 2 (rimp type) Shell size A to 4 (19) to 4.5 (22) Table 3 lamp piece ord tightening screw [unit : mm] 39 MAX. 42 MAX. [unit : N m] Shell size Tightning torque 13 2 to to to to 5.5 Note 1 : Not required if a simple type cord clamp is used. Note 2 : Please maintain this dimension until assembly is complete. Note 3 : able clamping force, cable rotation force, and others aspects may differ depending on the cable construction. We recommend that you verify the suitability of the cable assembly before use or production. 11

12 ontact position arrangement Shell size 13, Withstand voltage 1,000V A for 1 minute urrent capacity 10A 5A 10A 5A Insulation resistance 1,000Mø MIN. ontact resistance 5mø MAX. 5mø MAX. Solderpot inner diameter 1.7mm dia. 1.1mm dia. 1.7mm dia. 1.1mm dia. Shell size Withstand voltage 1,000V A for 1 minute urrent capacity 10A 5A Insulation resistance 1,000Mø MIN. ontact resistance 5mø MAX. Solderpot inner diameter 1.7mm dia. 1.1mm dia. Shell size Withstand voltage 3,000V A for 1 minute 1,000V A for 1 minute urrent capacity 30A 10A 5A Insulation resistance 10,000Mø MIN. 1,000Mø MIN. ontact resistance 5mø MAX. 5mø MAX. Solderpot inner diameter 3.4mm dia. 1.7mm dia. 1.1mm dia. Remarks 1. Figures are views of contact arrays of the mating end of male connectors. 2. The withstand voltage indicates the test voltage value

13 Powered by TPDF ( JR-W Series Waterproof ircular onnectors Precautions 1. Switch off the power of the circuit before disconnecting or plugging-in the connectors. 2. Use connectors with socket at the power side of the circuit. 3. Make sure that the coupling is in completely cocked position. 4. Use the connector as the combination of water-proof types. 5. This product series uses silver plated. Silver reacts easily to exposure to sulfur gas so the below conditions may cause tarnishing. Dusty environments Area with a high concentration area of gases such as sulfur dioxide gas, hydrogen sulfide gas, nitrogen dioxide gas and so on. Example; In close proximity to factory exhaust, automotive emissions, etc. lose to heaters, or in other areas marked by extreme temperature differences or high humidity. lose to rubber products includes rubber adhesives. The Electrical connection is not affected by tarnishing on a silver surface due to the wiping effect of the contact pins. Storage Packing state; Packed in original packing or equivalent container Temperature -10 to +60 Humidity 85% Max (It is recommended that the product be stored in an area of normal level of temperature and humidity, and free of any temperature fluctuation) Please use this products within 6 months of delivery. (After 6 month, please check the solderbility before use) Storage means long-term storage of the unused products in sealed packaging, prior to assembly to P ,Nakagawa huoh,tsuzuki-ku,yokohama-shi ,JAPAN TEL: Fax: The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 08/2018. ontents are subject to change without notice for the purpose of improvements. 13