DeDusting Solutions for the plastics industry
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1 DeDusting Solutions for the plastics industry
2 Mid and Max Series DeDuster Mid Series P lbs/h 500 kg/hr P lbs/h 1500 kg/hr P lbs/h 2500 kg/hr P lbs/h 4000 kg/hr P lbs/h 6000 kg/hr P lbs/h kg/hr Max Series P lbs/h kg/hr P lbs/h kg/hr P lbs/h kg/hr P lbs/h kg/hr P lbs/h kg/hr XP Series XP lbs/h 1500 kg/hr XP lbs/h 4500 kg/hr XP lbs/h 9000 kg/hr XP lbs/h kg/hr XP lbs/h kg/hr XP lbs/h kg/hr XP lbs/h kg/hr Application solutions For bagging stations For truck & railcar loading As stand alone system As mobile station Benefits Removes dust and streamers Reduces customer complaints Improves product quality Reduces housekeeping costs Dust and streamers are generated at the pneumatic conveying process. Dilute phase systems with high velocities create a high amount of dust and streamers. Slow motion conveying systems prevent the creation of streamers, but generate very fine dust due to the high friction. These fines need to be removed before processing, extrusion or before packaging. Cleaned plastic pellets Dusty plastic pellets
3 Operating Principle 1 Product Inlet 2 Primary Flux Field Generator 3 Magnetic Field 4 Primary Wash Deck 5 Wash Air Inlet 6 Dusty Air Outlet 7 Venturi Chamber with By-Pass Air Control 8 Secondary Wash Air Deck 9 Secondary Flux Field Generator XP-DeDuster uses one Primary Flux Field Generator only DeDusting Solutions Pelletron DeDusters use a magnetic flux field to disrupt the electrostatic charge between contaminants and pellets, and a patented air wash deck to separate and remove the contaminants. Pelletron provides DeDusters for the Plastic Processing and Plastic Manufacturing Industry, as well as for Food, Mineral, Pharmaceutical, Chemical and other applications. DeDusters are available in sizes 100lbs/h (50kg/h) up to lbs/h (100t/h). Silo or Blender DeDuster P1200 DeDuster, 60 t/h capacity in a PET loading station. The best location for DeDusting is always at the end of the pellet handling process, before packaging or loading.
4 Installation Examples Open loop system with dust collector or patented Vertical Cyclonic Dust Collector For application with frequent product and /or color changes. Clean air side and dusty air side completely separated. Cross contamination excluded. We recommend using VCDC s for low to medium dust content and dust collectors for high dust content and streamers. 1 Air Inlet Filter 2 Wash Air Fan 3 Inlet Damper (Blast Gate) 4 Electrical Control Box 5 DeDuster 6 Fresh Air Inlet 7 Dust Collector (Bag House) 8 Exhaust Fan 9 Outlet Damper 10 Rotary Valve 11 Inlet Hopper Silo Closed loop system with dust collector or patented Vertical Cyclonic Dust Collector For application with dried air or inert gas (N2). For long production runs with the same product. Low energy consumption because of one fan only. We recommend using VCDC s for low to medium dust content and dust collectors for high dust content and streamers. 4 Electrical Control Box 5 DeDuster 7 Dust Collector (Bag House) 8 Exhaust Fan 9 Outlet Damper 10 Rotary Valve 11 Inlet Hopper Silo
5 Closed loop system with patented CCD solution (Compact Cyclonic DeDuster ) For application with very high dust loads, regrind and long streamers. Very compact design. Also recommended for mobile stations Inline Filter 2 Wash Air Fan 4 Control Panel 5 DeDuster 7 High Efficiency Cyclone 10 Rotary Valve 11 Inlet Hopper Silo 5 CCD system on Gaylord stand P800 DeDuster cleaning 40 T/H with LDPE while loading railcars
6 Cleaned regrind Dusty regrind Pelletron Corporation 499 Running Pump Rd Lancaster, PA USA T F info@pelletroncorp.com Main Sales & Service locations: Houston USA Sao Paulo Brazil Paris France Weissenhorn Germany Singapore South East Asia Bangkok Thailand Taipei Taiwan Seoul Korea Hong Kong China Tokyo Japan
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ASR Automatic Scrap Recycling Systems Returns Scrap to Near Full Base Material Value Avoids Re-pelletizing Heat History Degradation No Inventory of Lower Value Repelletized Material Avoids Potential Repelletizing
discovery hybrid rheometers
discovery hybrid rheometers temperature systems and accessories Advanced Peltier Plate TEMPERATURE SYSTEM New Advanced Peltier Plate The new Advanced Peltier Plate combines ultimate flexibility with exceptional