Boiler controller Lambdatronic P 3200 P1 - Touch

Transcription

1 Operating Instructions Boiler controller Lambdatronic P 3200 P1 - Touch Version Build 0.09 Version Build Translation of the original German operating instructions for technicians and operators Read and follow the instructions and safety information! Technical changes, typographical errors and omissions reserved! B _en Edition 22/07/2014 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

2 Table of Contents Table of Contents 1 General About these instructions Safety information 6 2 Electrical connection and wiring Core module and connection options Board view 7 Connection instructions Mains connection Connecting the flue gas sensor Combination with oil burner Connecting the remote control Boiler enable input Connecting a high efficiency pump to the core module Comfort pellet box port Expansion modules Heating circuit module Hydraulic module 14 Connecting an isolating valve 1 Connecting a high efficiency pump to the hydraulic module Pellet module 17 Error message switch (on the pellet module) Pellet module expansion 19 Automatic room air flap 20 Connection instructions for pellet mole Connecting the bus cable Connect the patch cable to the bus plug Setting end jumpers Setting the module address Connection diagrams according to pump types 23 3 Overview of the basic functions Visual display Status LED Control icons Display icons Operating statuses Updating the software of the touch control Calibrating the touchscreen 31 4 Operation Before switching on for the first time Controller check Check on the connected units System Check Switching the boiler on/off Navigation within the info menu Navigation within the system menu 3 2 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

3 Table of Contents Navigating the menus 3 4. Adjusting parameters Setting times Setting the date/time Quick menu "Operating level function "Choose language function "Chimney sweep function "Service mode function "Extra heating function "Summer op. function Mode in automatic mode function "Extra loading function "Touch cleaning function Boiler modes Explanation of terms Transition op. without storage tank Transition op. with storage tank Winter op. without storage tank Winter op. with storage tank Summer op. without storage tank Summer op. with storage tank Initial startup Switching user level Setting the system selection 49 Open the system selection menu 49 Selecting the boiler type 0 System selection 3 DHW tank system 4 Heating system Solar system Boiler remote control Before heating up for the first time 6 Drives Menu - Heating Status displays for the heating circuits Temperature settings for the heating circuits Heating times of the heating circuits Service parameters of the heating circuits Service parameters for heating up program 61 Heating up programs General Settings 64.2 Menu - Water Status displays for the DHW tank Temperature settings of the DHW tank Heating times of the DHW tank Service parameters of the DHW tank 66.3 Menu - Solar Status displays for the solar system Temperature settings for the solar system Service parameters of the solar system Solar heat meter 72 Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 3

4 Table of Contents.4 Menu - Storage tank Status displays of the storage tank Temperature settings for the storage tank Service parameters of the storage tank 7. Menu - Boiler Status displays for the boiler Temperature settings for the boiler Heating times of the boiler Service parameters of the boiler 79.. General Settings 80 Operator data 81.6 Menu - Boiler Status displays for the backup boiler Temperature settings for the backup boiler Service parameters of the backup boiler 83.7 Menu - Pellets Adjustable parameters for change-over unit Fuel Filling times Service parameters for fuel feed Pellet consumption 86.8 Menu - Network pump Network pump status displays Network pump temperature settings Service parameters for the network pump 88.9 Menu - Cascade Status displays for the cascade Status display of the cascade backup boiler Temperature settings for the cascade Service parameters of the cascade Menu - Difference regulator Status displays for the difference regulator Temperature settings for the difference regulator Service parameters for the difference regulator Menu - Circulation pump Status displays for the circulation pump Temperature settings for the circulation pump Time settings for the circulation pump Service parameters of the circulation pump Menu - Manual Manual operation Digital outputs Analogue outputs Digital inputs Menu - System Setting 102 Adjustable parameters: Boiler temperature 102 Adjustable s: Flue Gas 103 Adjustable parameters - Ignition 104 Adjustable s: Air settings 104 Adjustable parameters: Pellet feed 10 Adjustable parameters: Chamber discharge system 106 Adjustable parameters: Lambda values 107 Adjustable parameters: Lambda values - LSM11 Lambda probe 108 Adjustable parameters: Lambda values Broadband probe Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

5 Table of Contents Adjustable parameters: General settings Current values Sensors and pumps Display operating rights 114 Froeling Connect Display allocation System selection Menu - Diagnostics Error display Error history Clear error history Menu - Display settings General 119 Network settings Date / Time Software update / Service Boiler type-related factory settings PWM / 0-10V settings Troubleshooting Procedure for fault messages Setting protocol 126 Operating Instructions Lambdatronic P 3200 P1 - Touch B _en

6 1 General About these instructions 1 General 1.1 About these instructions Please read and follow the operating instructions, in particular the safety information contained therein. Keep them available next to the boiler. These operating instructions contain important information about operation, electrical connection and troubleshooting for the Lambdatronic P 3200 P1 control. NOTICE The values given in the parameter lists are examples, and should not be used as standard values! 1.2 Safety information The constant further development of our products means that there may be minor differences from the pictures and content. If you discover any errors, please let us know. DANGER When working on electrical components: Risk of electrocution! When work is carried out on electrical components: Only have work carried out by a qualified electrician Observe the applicable standards and regulations Work must not be carried out on electrical components by unauthorised people WARNING When touching hot surfaces: Severe burns are possible on hot surfaces and the flue gas pipe! When work is carried out on the boiler: Shut down the boiler in a controlled way (operating status "Boiler off") and allow it to cool down Protective gloves must generally be worn for work on the boiler, and it should only be operated using the handles provided Insulate the flue pipes or simply avoid touching them during operation. The information on safety, standards and guidelines in assembly and operating instructions for the boiler should also be observed. 6 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

7 Electrical connection and wiring Core module and connection options 2 2 Electrical connection and wiring 2.1 Core module and connection options Board view Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 7

8 2 Electrical connection and wiring Core module and connection options Connection instructions Port Bus (1) Bus (2) Bus (3) COM 2 (4) COM 1 () Cable dimensions / Specifications / Information Port with cable LIYCY paired 2x2x0.; See "Connecting the bus cable" [page 21] Warning! CAN L and CAN H must not be connected to +U BUS! Patch cable CAT RJ4 SFTP 1:1 configuration; pellet module connection Patch cable CAT RJ4 SFTP 1:1 configuration, boiler display port Null modem cable 9-pin SUB-D; Port can be used as a MODBUS interface See "General Settings" [page 80] Null modem cable 9-pin SUB-D; Service interface for installing new boiler software or port for the visualisation software Broadband probe (6) Connection cable 1) x 0.7 mm 2 Connection of a BOSCH or NTK broadband Lambda probe Secondary air (7) Primary air (8) Discharge system port for Comfort pellet box See "Comfort pellet box port" [page 12] Latch (9) Connection cable 1) 2 x 0.7 mm 2 High-limit thermostat - STL (10) EMERGENCY STOP (11) Connection cable 1) 2 x 0.7 mm 2 Flowmeter FLM (12) Connection cable 1) 2 x 0.7 mm 2 Warning! Do not connect the emergency off/emergency stop switch to the power supply cable of the boiler. The switch must be a N/C switch and it must be linked to the 24V safety chain of the STL at this terminal. Lambda probe (13) LSM11 Lambda probe connection Boiler release (14) Connection cable 1) 2 x 0.7 mm 2 Warning! The connection must be a floating connection. Flue gas temperature sensor (1) Connection cable 1) 3 x 0.7 mm 2 Door switch DCS (16) Connection cable 1) 2 x 0.7 mm 2 Sensor 2 (17) Sensor 1 (18) Outside temperature sensor (19) Room temperature sensor 2/1 (20/21) Connection cable 1) 2 x 0.7 mm 2, sensor input not in use. Connection cable 1) 2 x 0.7 mm 2, sensor 1 in the STL housing Connection cable 1) 2 x 0.7 mm 2,shielded from 2m cable length Flow temperature sensor 2/1 (22/23) Return sensor RTS (24) Connection cable 1) 2 x 0.7 mm 2 Boiler sensor BS (2) PDM / 0-10V Pump 1 (26) Induced draught (27) Pump 1 on core module (28) Mains (29) Connection cable 1) 3 x 1. mm 2, power supply Connection cable 1) 3 x 0.7 mm 2, analysis of current speed Connection cable 1) 3 x 1. mm 2, max. 1.A / 280W / 230V Connection cable 1) 3 x 1. mm 2 ; fused with C16A (provided by the customer) 8 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

9 Electrical connection and wiring Core module and connection options 2 Port Mixing valve 2/1 (30/31) Heating circuit pump 2/1 (32/33) Heating circuit pump HCP 0 / burner relay (34) Cable dimensions / Specifications / Information Connection cable 1) 4 x0.7 mm 2, max. 0.1A / 230V Connection cable 1) 3 x 1. mm 2, max. 2.A / 00W Connection cable 1) 3 x 1. mm 2, max. 3A / 600VA (3) Connection cable 1) 2 x 0.7mm 2, 1.YMM as per ÖVE-K41- or H0VV-F as per DIN VDE Mains connection Connect the power supply at the "Mains connection" plug Flexible sheathed cable must be used for the wiring; this must be of the correct size to comply with applicable regional standards and regulations. The power supply line (mains connection) must be fitted with a C16A fuse by the customer. If a safety overload switch is used it should be a type with C16A Connecting the flue gas sensor green-yellow red + blue - Core module Combination with oil burner The connection "Heating circuit pump 0" can be used for heating circuit pump 0 or as burner relays depending on the system setting. Connecting a HCP 0 up to max. 2 Ampere: L1 Core module N HCP 0 Connecting a HCP 0 up to max. Ampere: Connection as burner relays: Core module L1 N To oil boiler control: floating contact for burner release Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 9

10 2 Electrical connection and wiring Core module and connection options 2.1. Connecting the remote control A room temperature sensor is included in the remote control, which sends the current room temperature to the control. affecting room: Raumfühler FRA not affecting room: Raumfühler FRA AUS UHR NACHT AUS UHR NACHT TAG FV Kernmodul S/P/H 3200 TAG FV Kernmodul S/P/H 3200 RFFV COM RF 1/2 RFFV COM RF 1/2 Switch settings: Switched-off Automatic mode Setback mode Override circuit Heating circuit deactivated, only frost protection! Heating phases according to setback program Ignores the heating phases Ignores the setback Handwheel Allows you to adjust the temperature by +/- 3 C IMPORTANT! See assembly instructions/functional description for room temperature sensor FRA Boiler enable input When setting the system type, the parameter "Boiler enable input available" is preset to enable potential analysis of an external floating release or start contact. Boiler enable input available YES This is set if the boiler enable input is available. As long as the contact is closed, the controls operate according to the specified operating mode. If the external contact is opened, the boiler loses the enable and follows the shutdown procedure. As soon as the handle is opened, the controls cease to accept any heat requirement (e.g. flue gas thermostat of a supply boiler). Boiler enable input available NO This is set if there is a boiler start input or no allocation. As long as the contact is open, the controls operate according to the specified parameters. If the external contact is closed, the boiler starts and works in continuous operation. (e.g. heat requirements of a heating fan) Note: No handle required for operation. If the boiler is enabled or started by the parameter, it goes at least to "Heating" status, even if the signal has stopped in the meantime. Only then does the boiler follow the shutdown procedure. 10 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

11 Electrical connection and wiring Core module and connection options Connecting a high efficiency pump to the core module Wire the high efficiency pump as shown in the connection diagram below: Pump 1 (L) Pump 1 ( ) KERNMODUL FRKEM2 Pump 1 (N) PDM / 0-10V ( ) PDM / 0-10V (+) Connect the power supply for the high efficiency pump to output "Pump 1" of the core module Connect the PWM cable of the high efficiency pump to the corresponding port PWM / 0-10V" Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! Important! When using a Froling pump assembly: See "Connection diagrams according to pump types" [page 23] Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 11

12 2 Electrical connection and wiring Core module and connection options Comfort pellet box port With the automatic universal suction system, the Comfort pellet box is connected to the core module using flexible cable (x0.7mm 2, YMM as per ÖVE-K41- or H0VV- F as per DIN VDE 0881-). This is a 24V control line. The previous figure shows the plugged-in -pin connecting plug of the Comfort pellet box and the accompanying connection layout at the Lambdatronic P 3200 P1 controller. 1 To check the plug configuration: Perform check using the board's labels The actuators (1) of the pellet box must be switched to the "R" position. The actuators are ready to plug in and are connected to the board. The pellet box comes with all the necessary plug clips. 12 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

13 Electrical connection and wiring Expansion modules Expansion modules Heating circuit module Two heating circuits can be controlled as standard with the core module. The heating circuit module boards must be used to expand the heating circuit control. Eight heating circuit modules (addresses 0 to 7) can be added, and the module address must be set correctly. See "Setting the module address" [page 23] Connection instructions Port Bus (1) Flow temperature sensor 1/2 (2) Room temperature sensor 1/2 (3) Mains (4) Heating circuit pump 1/2 () Mixing valve 1/2 (6) Cable dimensions / Specifications / Information Port with cable LIYCY paired 2x2x0.; See "Connecting the bus cable" [page 21] Warning! CAN L and CAN H must not be connected to +U BUS! Connection cable 1) 2 x 0.7mm 2 Connection cable 1) 2 x 0.7mm 2, shielded from 2m cable length Connection cable 1) 3 x 1.mm 2, fuse 10A Connection cable 1) 3 x 1.mm 2, max. 2.A / 230V / 00W Connection cable 1) 4 x 0.7mm 2, max. 0.1A / 230V 1.YMM as per ÖVE-K41- or H0VV-F as per DIN VDE Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 13

14 2 Electrical connection and wiring Expansion modules Hydraulic module The hydraulic module makes the connections of sensors and pumps available for the hydraulic components of the system (storage tank, DHW tank etc.). You must ensure that the module address is given correctly. See "Setting the module address" [page 23] Hydraulikmodul (FRHYU 21) 6,3AT AO- P1 AO- P2 Bus (2) Fühler 1 (3) Fühler 2 (4) Fühler 3 () Fühler 4 (6) Fühler (7) Fühler 6 (8) Netz (9) Pumpe 1 (10) Pumpe 2 (11) 2x Bus (1) End-Jumper Netzsicherung Bus (2) Modul-Adresse CAN L CAN H +U Bus N L N L N L + + Connection instructions Port Cable dimensions / Specifications / Information 2 x Bus (1) Patch cable CAT RJ4 SFTP 1:1 configuration Bus (2) Sensors 1 6 (3-8) Mains (9) Pump 1/2 (10/11) Connection with cable - LIYCY paired 2x2x0.; See "Connecting the bus cable" [page 21] Important! CAN L and CAN H must not be connected to +U BUS! Connection cable 1) 2 x 0.7mm 2, shielded from 2m cable length Connection cable 1) 3 x 1.mm 2, fuse 10A Connection cable 1) 3 x 1.mm 2, max. 1.A / 230V / 280W 1.YMM as per ÖVE-K41- or H0VV-F as per DIN VDE Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

15 Electrical connection and wiring Expansion modules 2 Connecting an isolating valve If an isolating valve is connected to a speed-controlled pump outlet, an RC element must be used. Furthermore, the minimum speed for the pump outlet in use must be set to 100% in the boiler control system. Connection example: The outer cable L(bn) should be connected to the outer cable of the respective mains supply of the module or to the core module, HCP0/burner relay output at pin LV. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 1

16 2 Electrical connection and wiring Expansion modules Connecting a high efficiency pump to the hydraulic module Wire the high efficiency pump as shown in the connection diagram below: Connect the power supply for the high efficiency pump to output "Pump 1" or "Pump 2" of the hydraulic module Connect the PWM cables of the high efficiency pump to the corresponding port "AO-P1" or "AO-P2" Make sure that the cables are configured correctly (polarity) in accordance with the connection diagram of the pump! IMPORTANT! When using a Froling pump assembly: See "Connection diagrams according to pump types" [page 23] 16 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

17 Electrical connection and wiring Expansion modules Pellet module The pellet module is included in standard delivery and provides the connections of the hardware components for the pellet feed and pellet combustion: Port Ignition - E1 (1) WOS drive (2) Ash screw M9 (3/4) Mains () Suction unit M3 (6) Stoker motor M1 (7) Blower fan M10 (8) Latch (9) Burn back flap M7 (10) Grate drive M6 (11) Level MIN S4 (12) Level MAX S1 (13) Gate valve M8 (14) Flow sensor S3 (1) Cable dimensions / Specifications / Information Connection cable of the respective unit Connections not in use Connection cable 1) 3 x 1.mm 2, fuse 10A Connection cable of the respective unit Connection not in use Connection cable 1) 2 x 0.7mm 2, key switch connected in series Connection cable of the respective unit Connection not in use Connection cable of the respective unit Connection not in use Connection cable of the grate drive Connection cable of the respective unit 2 x bus (16) Patch cable CAT RJ4 SFTP 1:1 configuration 2 x door contact switch (17) Connection cable of the respective unit Fault message H1 (18) Pellet module expansion (19) 1.YMM as per ÖVE-K41- or H0VV-F as per DIN VDE Connection cable 1) 3 x 1.mm 2, max. 1A Connection cable of the respective unit Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 17

18 2 Electrical connection and wiring Expansion modules Fuses F1 3.1 AT 24V F2 10 AT Stoker motor, blower fan F3 10 AT Suction unit Connection configuration for max level S1 and min level S4 - NC + brown white blue +24V IN GND Max level S1 The black wire of the sensor is not used. Error message switch (on the pellet module) Two floating switch contacts are available ("normally open" and "normally closed") for control of external warning devices (signal lights, signal horn, SMS box,...). If a fault occurs both contacts are activated, and the "normally open" closes and the "normally closed" opens. Maximum load of the contact: 1A 18 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

19 Electrical connection and wiring Expansion modules Pellet module expansion The pellet module controls a suction delivery unit by default. The pellet module expansion is necessary if the suction screw systems or other discharge systems or system components from third-party manufacturers are used. The power supply line and the communication line must be connected to the pellet module. Connection instructions Port Digi IN S8 (2) Cable dimensions / Specifications / Information Connection cable 1) 2 x 0.7mm 2, 24VDC 24V digital input that determines the open position of the room air flap: Digital input = 1 when the flap is open Digital input = 0 when the flap is closed Room air flap (6) Discharge screw (8) Connection cable 1) 3 x 1.mm 2, max. 1A / 230V Connection cable 1) 3 x 1.mm 2, max. 4A / 230V / 900W 1) YMM as per ÖVE-K41- or H0VV-F DIN VDE Jam sensor S2 connection configuration Jam sensor S2 GND IN +24V blue black brown + NO - The white wire of the sensor is not used. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 19

20 2 Electrical connection and wiring Expansion modules Automatic room air flap An output for controlling an automatic room air flap is available on the pellet module expansion board. When the boiler starts the output is switched and the flap is opened. This function is monitored by the input, "Digi IN S8". Digital input = 1 when the flap is open Digital input = 0 when the flap is closed If the room air flap is activated and the controller receives no confirmation that the flap is open, after minutes the notice, "Automatic room air flap will not open" appears on the display and the boiler does not start. If this input fails in "Heating" mode, the boiler follows shutdown procedure. If the boiler stops, this output is no longer activated and the room air flap closes again. Flue gas sensor 2 F1 Digi IN S8 Jam sensor S2 Level MIN S0 Reserve M10 Pellet module Pellet module expansion (FRPEE13) The confirmation signal from the room air flap for the input, Digi IN S8, must be potential free. Room air flap M9 Magnetic valve M8 Delivery screw M2 L_STL L N 20 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

21 Electrical connection and wiring Expansion modules 2 Connection instructions for pellet mole The diagram below shows the electrical connection of the Schellinger pellet mole to the Froling Lambdatronic 3200 boiler controller. The pellet module expansion board is required for operation. Mains IN +24V GND IN +24V L N PE Pelletmodul- Erweiterung (FRPEE13) N L N L N L N L Discharge screw (8) A2 A1 RC element L N PE Pellet mole Connect terminals A1 and A2 of the relay base to ports L and N on the "discharge screw M2 output of the pellet module expansion board as illustrated using the RC element provided Connect L and N of the power supply line for the pellet mole to the "COM" terminals of the relay switch contacts and wire from the "NO" terminals to the pellet mole 2.2. Connecting the bus cable For the bus connections between the individual modules, cable type LIYCY paired 2x2x0. should be used. The connection to the -pin plugs should be carried out according to the following diagram: Braided shield White Green Yellow Brown CAN L CAN H +U BUS CAN L CAN H +U BUS Braided shield White Green Yellow Brown Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 21

22 2 Electrical connection and wiring Expansion modules Connect the patch cable to the bus plug To connect a patch cable to a RJ4 bushing and a -pin plug, follow the connection diagram below: Setting end jumpers To ensure smooth running of the bus system, the jumper must be placed on the last module. End jumper not set End jumper set If the contacts at the base of the end jumper are not bridged (image left), it is referred to as not set". In this case there is no bus termination. If the contacts are closed (image right), the end jumper is set and the bus connection is terminated. 22 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

23 Electrical connection and wiring Expansion modules Setting the module address For hydraulic modules or heating circuit modules it is necessary to set the required order with the module addresses. The first board of a module type should always have the address 0, so that the standard hydraulic systems set do not have to be subsequently configured. For further module types ascending module addresses (address 1-7) are set. A hydraulic module with address 0 is included in standard delivery. If a second hydraulic module is also installed, address 1 is set. Module address set Heating circuit module Hydraulic module Heating circuit Sensor Pump Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 23

24 2 Electrical connection and wiring Connection diagrams according to pump types 2.3 Connection diagrams according to pump types Three different pump types are used in all depending on the pump assembly used: WILO Stratos Para WILO Stratos TEC WILO Yonos Para Either a 2-pin control cable (WILO Stratos TEC, WILO Yonos Para) or a 4-pin control cable (WILO Stratos Para) is used for the connection depending on the pump type. Please follow the connection instructions below for the wiring depending on the pump type used: Pump type with 2-pin control cable Power supply 2-pin control cable (brown) L (blue) N (yellow-green) PE Wire the power supply to the pump outlet on the board Connect the control cable to the board s PWM output, making sure that the polarity is correct: - blue wire to earth - brown wire to plus Pump type with 4-pin control cable Power supply 4-pin control cable (brown) L (blue) N (yellow-green) PE Wire the power supply to the pump outlet on the board Connect the control cable to the board s PWM output, making sure that the polarity is correct: - brown wire to earth - white wire to plus Do not use the other two wires (blue, black) and insulate if necessary 24 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

25 Overview of the basic functions Visual display 3 3 Overview of the basic functions 3.1 Visual display H A B C D E F G I A B C D E F G H I Date and time display Image of set boiler type Info menu icon for viewing all system information System menu icon for opening the system settings. All parameters can be displayed/ edited depending on the user level Quick menu icon for viewing the available quick functions Mode icon for switching the boiler on/off See "Switching the boiler on/off" [page 34] Status LED for displaying the current operating status Brightness sensor for automatically adjusting the display brightness USB port for connecting a USB stick for software updates Status LED The status LED shows the operating status of the system: GREEN flashing (interval: sec OFF, 1 sec ON): Boiler off GREEN constant: BOILER SWITCHED ON ORANGE flashing: WARNING RED flashing: FAULT Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 2

26 3 Overview of the basic functions Visual display Control icons Cancel icon Discards any values entered without saving and closes messages. Confirm icon Confirms any values entered and activates parameters. Home icon Tapping the Home icon takes you back to the basic display from any menu. Info menu icon To access all system information. The information is ordered in a circular buffer. The right and left arrows are used to switch between the individual pages. Quick menu icon Opens the quick menu. Various functions are available depending on the user level, system configuration and current status. Pen icon If a parameter has the pen symbol beside it, it means that the parameter can be adjusted. If you open the parameter, either the numeric keypad or a list box for changing the value of the parameter will appear. System menu icon Opens the system settings. Depending on the operating level and system configuration, the various menu items available are organised in a circular buffer which can be navigated using the right and left arrow. Back icon Takes you back up one menu level of the system menu. Can be used to return to the basic display. 26 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

27 Overview of the basic functions Visual display Display icons Depending on the selected settings and current status, additional icons may be shown in the upper left section of the display. Tapping the upper left display section takes the user to the Connection Center. Here the online portal froeling-connect.com can be activated or deactivated. froeling-connect.com is not in use or was deactivated by the user. Command server error; a connection with the froeling-connect.com server was not able to be established. Connection with the froeling-connect.com server is being established. froeling-connect.com is available. Remote control of the boiler can also be activated or deactivated in the Connection Center. The prerequisite is that the parameter Remote control of the boiler can be activated is set to YES in the menu System selection under Boiler remote control. See "Boiler remote control" [page 6] Remote control (switching the boiler on and off) by external operators via froeling-connect.com is permitted. Remote control (switching the boiler on and off) by external operators via froeling-connect.com is not permitted. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 27

28 3 Overview of the basic functions Operating statuses 3.2 Operating statuses Preparation Heating up Pre-heating Ignition Heating Slumber Cleaning Shutdown wait Shutdown wait 1 Shutdown wait 2 Fault Standby Boiler off The boiler is ventilated, the sealing slider is opened and the Lambda probe is heated. The combustion chamber is filled with pellets and the glow ignition is activated. The pellets are preheated until a bed of embers forms. For this period, infeed is deactivated. The pellets are ignited by the glow ignition. The flame is distributed throughout the entire combustion chamber. Infeed is controlled according to the settings in the "Ignition" parameter menu. The Lambdatronic P 3200 P1 controls combustion according to the boiler setpoints. The boiler has no power consumption. ID fan and infeed are deactivated. The Lambdatronic carries out the cleaning program (takes approx. 1min), in which the grate is cleaned. When the boiler is interrupted during the heating up procedures (heating up, pre-heating, ignition), it waits for a specified period of time until the next start attempt. The ID fan runs to burn the remaining pellets. Infeed is deactivated. The system is still ventilated by chimney draught. Infeed is deactivated. WARNING - There is a fault! See "Troubleshooting" [page 124] The Lambdatronic controls the connected heating components. The boiler waits for a start request from the hydraulic system. The Lambdatronic controls the connected heating components. All parts of the boiler are deactivated. Chamber discharge system active! 28 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

29 Overview of the basic functions Updating the software of the touch control Updating the software of the touch control Insert the USB stick with the necessary data (linux.bin; rootfs.img; update) into the USB port Display settings menu Software update / Service Set Restart control / Update parameter to Yes Update will begin Display during the update: Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 29

30 3 Overview of the basic functions Updating the software of the touch control Once the update is complete, a message will appear that you can remove the stick Remove the USB stick Close the USB cover cap on the barrel The cap must click into place Tap the touch screen After restarting the display will start calibrating. Once the calibration is complete, it will restart again to finish. The touch control software is now up to date. Inaccurate calibration NOTICE If you do not tap the indicated points accurately, the control may stop working properly and a software update may be required. 30 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

31 Overview of the basic functions Calibrating the touchscreen Calibrating the touchscreen If the touchscreen stops working properly, it will need to be calibrated. Go to the Display settings menu Scroll down with the down arrow until the Software update / Service" submenu appears and open the submenu In the Software update / Service" menu open the Recalibrate touch control parameter Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 31

32 3 Overview of the basic functions Calibrating the touchscreen Set the parameter to YES and confirm at the bottom right The touchscreen will restart and begin calibrating To calibrate the touchscreen, you much press five points indicated by a crosshair in the order shown. The control will restart after calibration. Inaccurate calibration NOTICE If you do not tap the indicated points accurately, the control may stop working properly and a software update may be required. 32 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

33 Operation Before switching on for the first time 4 4 Operation 4.1 Before switching on for the first time NOTICE You should have the initial startup carried out by the authorised heating engineer from Froling customer services Controller check Check boards for foreign bodies (pieces of wire, washers, screws...) Carry out a wiring check: Check for loose, uninsulated wires, which could cause a short-circuit Check plug configuration of pumps, mixing valves and other units, which have NOT been prepared by Froling Check the connection of the BUS cable for short-circuits Check the specified addresses and terminal jumpers on the individual modules (heating circuit modules, hydraulic modules, displays etc.) See "Setting the module address" [page 23] and See "Setting end jumpers" [page 22] Check on the connected units System Check Check that all units that are used are connected correctly Carry out a wiring check: Check for loose or uninsulated wires in the terminal boxes of the pumps, mixer and switch valve, which could cause a short-circuit Check that the main fuse for the boiler has a sufficient rated amperage (16A ) If a safety overload switch is used, it should be a type with C16A. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 33

34 4 Operation Switching the boiler on/off 4.2 Switching the boiler on/off Boiler ON Boiler is switched on. Heating circuits and domestic hot water are controlled according to the programs and times set. Boiler OFF The control follows the boiler shutdown procedure and starts the cleaning cycle. After the cleaning cycle the boiler switches to "Boiler off" status. The Lambdatronic P 3200 P1 controls the connected heating components. All parts of the boiler are deactivated. Chamber discharge system active! 4.3 Navigation within the info menu The info menu displays all the information about the system. Use the right and left arrows to go to the individual menu items for the relevant information. The next time you open the info menu, the last page viewed will be displayed. 34 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

35 Operation Navigation within the system menu Navigation within the system menu The system menu shows the menu items available depending on the user level and the system configuration. Tap the icon to open the corresponding menu item. The system menu is structured in a circular buffer, which can be navigated using the right and left arrows. The next time you open the system menu, the last page viewed will be displayed Navigating the menus After you open a menu item, the corresponding status display with current values will appear. If, for example, several heating circuits are installed, you can use the right and left arrows to navigate to the desired heating circuit. You can open any other menu items available in the same way. The individual menus are divided into tabs for quicker navigation. Tap on the desired tab The list of parameters for the selected area will appear Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 3

36 4 Operation Navigation within the system menu The parameter list shows three parameters. The up and down arrows can be used to scroll through longer lists of parameters. If you have reached the start or end of the parameter list, the relevant arrow symbol will become inactive. 36 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

37 Operation Adjusting parameters 4 4. Adjusting parameters A parameter can only be adjusted if there is a pen icon beside it. Depending on the type of parameter, either the numeric keypad or a list box will appear. In both cases you need to tap the confirm icon to save the entry. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 37

38 4 Operation Setting times 4.6 Setting times The desired time window for the component can be set in the "Times" tab in the individual menus of the heating components (heating circuits, DHW tanks etc.). The structure of the time menu and the procedure for changing the times are always the same. Use the left or right arrow to navigate to the desired day of the week Tap the symbol under the day of the week The edit window will appear You can specify up to four time windows per component and day. Tap the desired time window The time window will open for editing Set the start and end time for the time window using the up and down arrows Save the time window setting by tapping on the confirm icon 38 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

39 Operation Setting times 4 To delete a time window, set the times so that the hour and minute displays are replaced by two dashes. If you want to apply the time window setting to another day in addition, you can do this by activating the relevant day. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 39

40 4 Operation Setting the date/time 4.7 Setting the date/time To set / adjust the date and time displayed, tap on the date/time at the top right of the basic display. A menu will then appear allowing you to adjust the date and time. To apply the new values you need to confirm the date and time by tapping the confirm icon. 40 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

41 Operation Quick menu Quick menu "Operating level function To change the operating level you need to enter the relevant code. See "Switching user level" [page 48] "Choose language function The control starts in German by default. If you change the language of the control, it will restart, uploading all text in the selected language from the core module "Chimney sweep function The chimney sweep function is used for measuring boiler emissions using the chimney sweeper. For further information and the procedure for measuring emissions, see the operating instructions of the boiler. The boiler runs for 4 minutes at nominal load "Service mode function The boiler temperature setpoint is set to 70 C The heating pumps switch on and the mixer valves regulate to the maximum flow temperature setpoint DHW tank and storage tank loading pump are controlled as normal The boiler switches to cleaning status, the grate opens, the ID fan starts up at minimum speed and the WOS system activates. The boiler remains in this status until another mode is activated "Extra heating function During extra heating, heating and domestic hot water are heated for 6 hours. The mode setting is ignored. Caution: The external temperature heating limit set in the "Heating" menu is active and can prevent release of the heating circuits "Summer op. function To change to summer mode. Domestic hot water loading is controlled according to the program that is set, the heating circuit controller is deactivated Mode in automatic mode function See "Boiler modes" [page 42] "Extra loading function One-off manual loading of domestic hot water. After loading, the mode that was previously set becomes active again. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 41

42 4 Operation Quick menu "Touch cleaning function For cleaning the touchscreen surface. The screen is disabled for 10 seconds to allow you to clean it without opening a menu or inadvertently adjusting a parameter. 4.9 Boiler modes Explanation of terms Boiler time The time in which the boiler is producing heat, i.e. during this time the boiler is adjusted to its boiler temperature setpoint. Outside this time there is no heat available for the heating system. If there is a storage tank, the boiler time is replaced by the storage time Heating times of the boiler Storage tank loading time The time in which the storage tank can be loaded by the boiler, provided that the criterion for starting the boiler is met ("Boiler start if difference between boiler setpoint and top store is larger parameter). Storage tank loading only takes place within the defined time window. Heating times of the storage tank Heating time The time in which the heating circuit is supplied at the desired temperature. Outside this time (setback mode) the heating circuit is supplied at reduced temperature. Requirement: a sufficiently high temperature in the boiler or top storage tank. See "Heating times of the heating circuits" [page 60] DHW tank loading time The time in which DHW tank loading is released. Requirement: The DHW tank temperature is below the minimum value and the boiler or storage tank temperature is sufficiently high. See "Heating times of the DHW tank" [page 66] Filling time This is the time at which the filling process of the day store is started. In this way you can prevent the filling process starting automatically at inappropriate times (e.g. when people are asleep). Note: The boiler is turned off for filling. For this reason we recommend that the filling times be set before or after the storage tank loading times to ensure that energy is provided at these times. 42 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

43 Operation Boiler modes Transition op. without storage tank In transition operation without a storage tank the boiler only produces heat during the specified boiler times. Outside these times the boiler follows the shutdown procedure and switches to "Standby" status. It is, therefore, important to note that in this mode the heating circuits and DHW tank are only supplied with heat during the boiler times. In example 1 the boiler times have been set to cover the necessary heat requirement. The heating times and DHW tank loading times have been set within the boiler time range, with the heating time being extended approximately one hour beyond the boiler time. This allows the residual energy in the boiler to be used by the heating circuits after the end of the boiler time. Note that outside the boiler times for setback mode, heat is only available until the boiler temperature falls below the setting value (parameter "Pumps start at"). Example 1: Transition operation without storage tank Boiler heating time 1 Boiler heating time 2 Heating time 1 Heating time 2 Setback mode DHW tank loading time 1 DHW tank loading time 2 Tip: In systems with solar panels, choose the DHW tank loading time so that solar energy can be used. Example 2: Transition operation without storage tank with solar panel system Time Boiler heating time 1 Boiler heating time 2 Heating time 1 Heating time 2 Setback mode DHW tank loading time 1 Time Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 43

44 4 Operation Boiler modes Transition op. with storage tank In transition operation with storage tank the boiler only produces heat if the storage tank actually requests heat within the specified storage tank loading time. Outside these times the boiler is in Standby" status. The heating times should be set within the storage tank loading times so that the provision of heat is guaranteed over the entire heating time. Note that the heating circuit and DHW tank are only supplied with heat if the storage tank temperature is sufficient for the requirement. Example 1: Transition operation with storage tank Storage tank loading time 1 Heating time 1 Heating time 2 Setback mode DHW tank loading time 1 DHW tank loading time 2 Tip. In systems with a storage tank and solar panels, choose the storage tank loading time so that solar energy can be used. Time In order to ensure that there is sufficient heat at the start of the DHW tank loading time and heating time, we recommend setting the storage tank charging time to begin before the start of the DHW tank time or heating time. Example 2: Transition operation with storage tank and solar panel system Storage tank loading time 1 Heating time 1 Heating time 2 Setback mode DHW tank loading time 1 DHW tank loading time 2 Time 44 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

45 Operation Boiler modes Winter op. without storage tank In winter operation the boiler produces heat around the clock, in other words it tries to maintain its boiler temperature setpoint 24 hours a day. The boiler time settings are ignored in this mode. The heating times and DHW tank loading times can be distributed throughout the day as required. Example 1: Winter operation Heating time 1 Heating time 2 Setback mode DHW tank loading time 1 DHW tank loading time 2 Tip: In systems with solar panels, choose the DHW tank loading time so that solar energy can be used. Example 2: Winter operation with solar panel system Heating time 1 Heating time 2 Setback mode Time DHW tank loading time 1 Time 4.9. Winter op. with storage tank To ensure efficient operation, set systems with a storage tank to transition op. rather than winter op. Set systems with a storage tank to transition op. See "Transition op. with storage tank" [page 44] Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 4

46 4 Operation Boiler modes Summer op. without storage tank In summer operation the boiler only produces heat if the DHW tank actually requests heat within the specified DHW tank loading time. Example 1: Summer operation without storage tank DHW tank loading time 1 DHW tank loading time 2 Tip: In systems with solar panels, choose the DHW tank loading time so that solar energy can be used. Example 2: Summer operation with solar panel system DHW tank heating time 1 Time Time 46 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

47 Operation Boiler modes Summer op. with storage tank In systems with a storage tank, note that in summer operation the storage tank loading times remain active as the DHW tank is supplied with heat from the storage tank. Within the storage tank loading time the boiler only produces heat if the storage tank temperature is below the minimum value and the DHW tank is requesting heat. Example 1: Summer operation with storage tank Storage tank loading time 1 DHW tank laoding time 1 DHW tank loading time 2 Tip: In systems with a storage tank and solar panels, choose the storage tank loading time so that solar energy can be used. Example 2: Summer operation with storage tank and solar panel system Storage tank loading time 1 Time DHW tank loading time 1 DHW tank loading time 2 Time Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 47

48 4 Operation Initial startup 4.10 Initial startup Switching user level The range of functions of the touch display depends on the current user level setting. To switch to another user level, open the Operating level function in the quick menu. See "Quick menu" [page 41] Once you have entered and confirmed the relevant user code, the number of functions available will vary. The installer" and service" user levels are also shown on the basic display above the quick menu icon. Child lock (Code 0) Customer (Code 1) Operating level Installer / Service At Child lock level, only the Status menu appears. It is not possible to change parameters at this level. Standard level for normal operation of the touch display. All customer-specific parameters are displayed and can be changed. Releases parameters to adjust the controller to the system components (if configured). 48 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

49 Operation Initial startup Setting the system selection Open the system selection menu In the system menu open System Then navigate to System selection in the menu and open the menu Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 49

50 4 Operation Initial startup Selecting the boiler type In the boiler type menu select the P1 Pellet pellet boiler. In the submenu, activate the actual output and relevant parameters. Active parameters are identifiable by the confirm icon Lambda probe installed Boiler enable input available See "Boiler enable input" [page 10] Boiler stops automatically when no heat required Supply bin installed Vacuum screw filling system installed Vacuum screw delivery system with change-over unit Universal suction, manually operated Universal suction, automatically operated YES NO NO NO NO NO YES NO 0 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

51 Operation Initial startup 4 NOTE: Once all the relevant parameters have been set, the standard boiler values need to be applied in the Boiler menu under General settings. Adopt boiler standard values NO If this parameter is set to "YES", the current parameters for the selected boiler are set. After the values have been applied, the parameter jumps to "NO. Boiler stops automatically when no heat required This parameter is only active in systems without a storage tank (hydraulic system 0 and 3); although it is displayed in all other hydraulic systems, it does not have a function! In winter operation and transition operation the boiler attempts to maintain its temperature setpoint during the specified time window, regardless of whether heat is required from the heating system (heating circuit, DHW tank). If this parameter is set to YES and heat is being supplied to the heating system, the boiler shuts down regardless. Vacuum screw filling system installed If there is a suction screw system in the pellet store which has a pellet mole or an underground tank system with motorised removal unit serving as the discharge system, the parameter Vacuum + screw filling system installed must be set to YES when starting up for the first time. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 1

52 4 Operation Initial startup Vacuum screw delivery system with switch If the suction screw system is installed in the pellet store, the parameter Vacuum + screw filling system automatically operated installed must be set to YES Universal suction, manually operated If the UNO or ECO suction system or a bag silo or a gravity discharge unit by another manufacturer is used in the pellet store, the parameter Universal suction, manually operated must be set to YES Universal suction, automatically operated If the pellet box ECO Comfort suction system is used in the pellet store, the Universal suction, automatically operated parameter must be set to YES. The system automatically switches to the next pellet suction probe after every fifth filling process. Similarly, if it is not possible to suck up any pellets at a pellet suction probe, the system moves on to the next pellet suction probe. 2 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

53 Operation Initial startup 4 System selection Hydraulic system 0 Hydraulic system 1 Hydraulic system 2 Hydraulic system 3 Hydraulic system 4 SELECT For description see Lambdatronic P 3200 P1 Energy Systems brochure Hydraulic system for S3 boiler Hydraulic system 12 Hydraulic system 13 DO NOT SELECT SELECT For description see Lambdatronic P 3200 P1 Energy Systems brochure Variant 1 Variants 2 and Variant 3 Variant 4 Slave boiler for boiler sequence control Multiple house diagrams Only for systems in the cascade! If the system has a Non-binding Planning Suggestion, the hydraulic system setting can be found at the top right-hand corner of the planning suggestion. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 3

54 4 Operation Initial startup Otherwise, the selection table below shows the hydraulic system to be set for the specific system: DHW tank system DHW tank 01 installed DHW tank 02 installed : : DHW tank 08 installed 4 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

55 Operation Initial startup 4 Heating system Heating circuit 01 installed Remote control 01 installed Heating circuit 02 installed Remote control 02 installed : : Heating circuit 18 installed Remote control 18 installed Solar system The remote control XX installed parameter should be checked if any of the the three remote controls shown is used for the respective heating circuit. Solar collector 01 installed A second pump is used instead of the isolating valve Operating Instructions Lambdatronic P 3200 P1 - Touch B _en

56 4 Operation Initial startup Boiler remote control Remote control of the boiler can be activated Before heating up for the first time Check the system pressure of the heating system Check that the heating system is fully ventilated Check that the safety devices are present and working correctly Check that there is sufficient ventilation in the boiler room Check the seal of the boiler All doors and inspection openings must be tightly sealed! Calibrate the broadband probe See "Starting calibration" [page 110] Drives Check that the Insulated door contact switch is working correctly See "Digital inputs" [page 100] Check that drives and actuators are working and turning in the right direction See "Analogue outputs" [page 100] and See "Digital outputs" [page 99] 6 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

57 Menu - Heating Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 7

58 Menu - Heating.1 Menu - Heating See "Navigation within the system menu" [page 3].1.1 Status displays for the heating circuits Control heating circuit according to program (NO -> heating circuit is switched off) YES NO -> Heating circuit is completely switched off. No frost protection! Actual flow temperature 46 C Shows the current flow temperature Flow temperature setpoint 2 C The calculated flow temperature setpoint Room temperature 21 C Temperature on remote control of the current heating circuit (optional) Override switch Auto Shows the current switch setting on the remote control (optional) (Party) = party mode; the setback program is ignored (Setback) = setback mode; the heating phases are ignored (Auto) = automatic mode; heating phases according to setback program (Off) = switched off; heating circuit deactivated, only frost protection! External temperature 2 C Shows the current external temperature 8 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

59 Menu - Heating.1.2 Temperature settings for the heating circuits Desired room temperature during heating mode Desired room temperature during setback mode Flow temperature SP at external temperature of +10 C 20 C Room temperature during heating mode (only with remote control) 16 C Room temperature during setback mode (only with remote control) 40 C The heating curve can be adjusted to the relevant system with these two work points. Flow temperature SP at external temperature of -10 C 60 C Flow temperature Example of floor heating Example of radiators External temperature Controller gain room temperature Kp-Rm Reduction of flow temperature in setback mode External temperature below which the heating circuit pump switches on in heating mode External temperature below which the heating circuit pump switches on in setback mode 6.0 Influencing factor of room temperature on the flow temperature of the heating circuit. If there is a deviation in the room temperature of +/- 1 C the set value of the flow temperature is corrected by this value. ( only with optional remote control!) Recommended values for: - Floor heating Radiators (new build): 4 - Radiators (old build): 6 7 Note:Observe external influences on the room sensors! 1 C The flow temperature is reduced by this value during setback mode. 18 C If the external temperature exceeds this value during heating, the heating circuit pumps and mixing valve are deactivated. 7 C If the external temperature falls below this value in setback mode, the heating circuit pumps and mixing valve are activated. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 9

60 Menu - Heating Maximum heating circuit flow temp. 7 C Maximum temperature for limiting outfeed temperature at which the heating circuit is supplied. Maximum DHW tank flow temp. 7 C If DHW tank 1 is supplied directly from heating circuit 1, you can set another maximum flow temperature for the time of DHW tank loading. Frost protection temperature 10 C If the room temperature or the flow temperature is lower than the set value, the heating circuit pump will be switched on..1.3 Heating times of the heating circuits See "Setting times" [page 38].1.4 Service parameters of the heating circuits Heating circuit pump A 0 Used for testing the individual outputs. Heating circuit mixing valve OPEN A 0 Heating circuit mixing valve CLOSED A 0 Mixer runtime 240s Set mixer runtime of heating circuit mixer in use. Recommendation to reduce mixer vibration: do not set to < 10 s Switch off heating circuit pump when flow setpoint is lower than 20 C If a flow temperature setpoint is calculated below the value set here, the heating circuit pump switches off and the mixing valve closes (just without remote control). 60 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

61 Menu - Heating Should this heating circuit heat when there is DHW tank priority? NO Generally the heating circuits are released with active DHW tank priority only when the DHW tank is fully charged. If this parameter is set to "YES", the DHW tank priority for this heating circuit is deactivated. From which storage tank or distributor is the heating circuit supplied (0 = boiler) 1 NOTE: Only valid for multiple house systems (variants). Allocation of the heating source for this heating circuit: 0 = Boiler, 1 = Storage tank 01,... High temperature requirement because of DHW tank 1 loading High temperature requirement because of DHW tank loading For high temperature requirement don't look at DHW tank 01 NO NO NO If DHW tank 1 is supplied directly from the heating circuit as well as the isolating valve, this parameter must be set to YES. If there is a requirement from the DHW tank and the criteria for DHW tank loading have been met, the isolating valve immediately clears the way for boiler loading. The heating circuit pump starts running as soon as the Load if temperature difference between boiler and DHW tank is criterion is reached. Once DHW tank loading is complete, the heating circuit pump will stop, the isolating valve will remain active for a specified period of time and the heating circuit mixer will close. If time has run out, the heating circuit will go back to being supplied on a weather-compensated basis. NOTE: only available with heating circuit 1 and generally only used in conjunction with the unit model of the P1 Pellet pellet boiler! If this parameter is set to YES, the remote line is operated according to the set heating curve + overcharge. Whilst the DHW tank is loading, the remote line is supplied for a short time at a higher temperature, but once the DHW tank is loaded, it is supplied again according to the heating curve. NOTE: s for heating circuit 2 only! If DHW tank 1 is positioned in front of the network mixer, it should not affect the temperature control of the remote line, therefore this parameter should be set to YES. NOTE: s for heating circuit 2 only! See "Digital outputs" [page 99].1. Service parameters for heating up program Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 61

62 Menu - Heating Heating up program active NO If this parameter is activated, the 30-day program that has been set starts. After the 30 days, the heating circuit that has been set operates based on the set heating times again. The heating times of the selected heating circuit are automatically set to 0:00-24:00 and the external temperature heating limit is ignored. In order that enough heat is always available to the heating circuit, the boiler and/or storage tank loading times must be set to 0:00-24:00. When using a firewood boiler, a corresponding heat supply must be ensured. Current day of the heating up program For which heating circuit should the program apply 1 Shows the current day of the heating program that is running 1 This parameter determines which heating circuit is supplied by the heating up program. Heating circuit Only one heating circuit can be selected. Which heating up program is used 1 There are set options for the progression of the flow temperature in heating up programs 1 6. With heating up program 7 the flow temperature can be selected freely. Outfeed setpoint for all days in program 7 3 C If heating up program 7 is active, the selected heating circuit is adjusted to the specified flow temperature. See "Heating up programs" [page 63] 62 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

63 Menu - Heating Heating up programs Heating up program 1: Heating up program 2: Flow temp. setpoint [ C] Flow temp. setpoint [ C] Day Day Heating up program 3: Heating up program 4: Flow temp. setpoint [ C] Flow temp. setpoint [ C] Day Day Heating up program : Heating up program 6: Flow temp. setpoint [ C] Flow temp. setpoint [ C] Day Day Heating up program 7: 40 3 Flow temp. setpoint [ C] The heating up programs listed are non-binding recommendations. If the heating up program is to be used for floor screed drying, you must consult the manufacturer of the floor finish and/or the installer Day 30 Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 63

64 Menu - Heating.1.6 General Settings Correction value for external sensor Heating circuit module to which the external sensor is connected (0 = core module) Use room temperature sensor input for room thermostat 0 C If the outside temperature sensor shows an incorrect value, the value can be adjusted using this parameter. 0 If the outside temperature sensor is not connected to the core module, the address of the relevant heating circuit module +1 must be set here. (Sensor 1 on relevant module) NO If room thermostats are used instead of room temperature sensors, this parameter must be set to YES. 64 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

65 Menu - Water.2 Menu - Water See "Navigation within the system menu" [page 3].2.1 Status displays for the DHW tank DHW tank top temperature 60 C Current temperature in the top part of the DHW tank. The DHW tank is heated during the loading times until the specified parameter, "Set DHW temperature", is reached. DHW tank bottom temperature C Current temperature in the lower part of the DHW tank. ( only available with solar element) DHW tank pump control 0% Specifies the speed of the DHW tank pump as a percentage of the maximum speed.2.2 Temperature settings of the DHW tank DHW setpoint C When this DHW tank temperature is reached the DHW tank loading pump switches off. Reload if DHW tank temperature is below 4 C Reloading of the DHW tank is authorised when the DHW tank temperature is below this level. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 6

66 Menu - Water Load if temperature difference between storage tank and DHW tank is Load if temperature difference between boiler and DHW tank is 6 C When the storage tank top temperature is above the DHW tank temperature by this value, the DHW tank loading pump is released. (Only for systems with storage tanks) 6 C Initial value of DHW tank loading. The boiler temperature must be higher than the DHW tank temperature by this value so that the DHW tank loading process begins. (Only for systems without storage tanks).2.3 Heating times of the DHW tank See "Setting times" [page 38].2.4 Service parameters of the DHW tank Residual heat use NO Function can only be used with systems with return mixer and no storage tank. This diverts the residual energy to the DHW tank, the "Above Boiler temp pumps start parameter is ignored. The pump is activated at minimum speed until the boiler temperature is lower than the DHW tank temperature + 3 C. Only load DHW tank once a day NO If this parameter is set to "YES", repeated heating on one day is prevented. Legionella heating activated YES The DHW tank is heated to at least 6 C once a week. Which day for legionella heating MO Day of the week on which the Legionella heating is carried out. 66 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

67 Menu - Solar Which storage tank or heat distributor supplies the heat to this DHW tank (0 = boiler) 1 When using several storage tanks or heat distributors, the source of heat for DHW tank loading is selected here. If only one storage tank or heat distributor is used, leave the parameter at the default setting of 1. NOTE: Only valid for multiple house systems. DHW tanks run-on (this parameter applies for all DHW tanks) 0m Run-on time for all DHW tanks Which sensor is used for top DHW tank 1 Which sensor is used for solar reference DHW tank Bus address of the sensors and pumps used. 0.4 See "Setting the module address" [page 23] Which pump is used for DHW tank PWM setting for DHW tank pump Normal pump Normal pump PWM / field pump PWM / solar pump PWM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum DHW tank pump speed 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) Maximum DHW tank pump speed 100% If you need to limit the maximum speed of the DHW tank pump for systemic reasons, you can do so by adjusting this parameter. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 67

68 Menu - Solar.3 Menu - Solar.3.1 Status displays for the solar system See "Navigation within the system menu" [page 3] Collector Temperature 80 C Current temperature at collector. Solar temperature bottom storage tank 43 C Current temperature at solar sensor at bottom of storage tank. Collector return feed temperature 0 C Current temperature at collector return. (Only for systems 12, 13) Current output of Solar WMZ [kw] 0.00 Displays current output of solar collector. DFL Sensor [l/h] 0 Display of the water quantity currently being pumped through the solar collector. NOTE: Display is active only if an external volume flow sensor is used and it has been activated in the controller. Todays yield [kwh]] 0 Heat quantity that has been supplied by the solar panel system today Total yield [kwh] 0 Heat quantity that has been supplied since activation of the solar panel system DHW tank bottom temperature 39 C Current temperature at the solar reference sensor in the DHW tank. Heat exchanger sec. return feed temperature (line to storage tank) 78 C Current temperature at heat exchanger flow on the secondary side. (only for systems 12, 13) Collector pump runtime 1 h Specifies the runtime of the collector pump. Collector pump control 2% Specifies the speed of the collector pump as a percentage of maximum speed. Pump between heat exchanger and storage tank 100% Current speed of the pump between heat exchanger and storage tank (only for systems 12, 13) 68 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

69 Menu - Solar Pump between heat exchanger and DHW tank 0% Current speed of the pump between heat exchanger and DHW tank (only for system 12) Diverter valve for top/bottom coils 0% Current control of the isolating valve on the solar side. If the valve is correctly fitted: 0%... storage tank below 100%.. storage tank above If the valve is incorrectly fitted, the output of the isolating valve can be inverted in the Service menu. Service parameters of the solar system (only with system 12, 13).3.2 Temperature settings for the solar system Boiler target temperature during solar charging Temp differential to start collector pump Temp difference to stop collector pump Maximum storage tank bottom temperature during solar charging 7 C Up to this temperature the DHW tank is heated by the solar system. 10 C The collector loading pump activates when the collector temperature exceeds the storage or DHW tank temperature by this value. C The collector loading pump switches off when the collector temperature exceeds the storage or DHW tank temperature by this value. 8 C Maximum bottom storage tank temperature at which the collector pump is switched off (only with storage tank). Minimum collector temperature 20 C Below this collector temperature the collector pump is switched off. Heat exchanger - storage tank pump startup delay Heat exchanger - storage tank pump stop delay Storage tank top solar setpoint (fast loading until this temperature) Collector - storage tank top differential Collector - heat exchanger sec., outfeed difference Collector return - storage tank bottom differential 120s Delay for switching on the pump between heat exchanger and storage tank (only for systems 12, 13). 240 s Delay for switching off the pump between heat exchanger and storage tank (only for system 12, 13). 60 C Once the top storage tank sensor reaches the set value during solar charging, the isolating valve switches to bottom storage tank (Only with systems 12, 13). 20 C This is the overcharge for the collector pump controller for the top or bottom storage tank temperature. 10 C This parameter specifies how much the heat exchanger secondary outfeed should be below the collector temperature. If the temperature is too low, the speed of the storage tank or DHW tank pump will be reduced. 20 C Storage tank bottom plus the set value produces the desired temperature of the collector return. If the collector return is too high, the storage tank pump speed is reduced. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 69

70 Menu - Solar.3.3 Service parameters of the solar system Solar system 1 Specifies the type of solar system. The parameter should be set according to the solar diagram. 1: Solar panel system only on domestic hot water tank 2: Solar panel system only on storage tank 3: Solar panel system with switch valve (switch from domestic hot water tank to storage tank, or between top and bottom solar elements with the H3 hygienic solar layered tank) Observe the information on the solar panel system in the "Lambdatronic P 3200 P1 energy systems" documents. Which pump is used for the solar collector 1.1 Bus address of the pump that is used. See "Setting the module address" [page 23] Observe the information on the solar panel system in the "Lambdatronic P 3200 P1 energy systems" documents. PDM setting for solar collector pump Normal pump Normal pump PDM / field pump PDM / solar pump PDM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum collector pump speed 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) Maximum collector pump speed 100% If you need to limit the maximum speed of the collector pump for systemic reasons, you can do so by adjusting this parameter. Collector monitoring Collector pump is switched on every 30 min. for 10 sec NO If this parameter is active the collector pump is switched on every 30 minutes for 10 seconds. If the collector sensor detects an increase in temperature, the pump is kept on. This function is active from 10:00am - 7:00pm and the threshold value of the collector temperature, from which this function is active, is dynamically adjusted. 70 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

71 Menu - Solar For solar to store and DHW tank, the DHW tank has priority YES YES: The DHW tank is charged until the temperature setpoint is reached, and only then is the storage tank supplied. NO: The DHW tank is charged until the temperature difference between the collector and the DHW tank is no longer sufficient. When the temperature difference has fallen too low, the storage tank is supplied with heat for 20 minutes. Then the collector pump is stopped for 20 minutes and a check is carried out to see if the temperature difference is now sufficient for DHW tank charging. Solar charging to which store 1 Defines the storage tank to which the solar charging takes place. Solar charging to which DHW tank 1 Defines the DHW tank to which the solar charging takes place. Which sensor is used for the solar collector Which sensor is used for the storage tank reference Which sensor is used for the heat exchanger sec. flow? Which sensor is used for the collector return Which pump is used for the solar isolating valve Which pump is used for storage tanks - heat exchanger 1.1 Bus addresses of the sensors used, depending on the system See "Setting the module address" [page 23] Observe the information on the solar panel system in the "Lambdatronic P 3200 P1 energy systems" documents. PDM setting for the storage tank - heat exchanger pump Normal pump Normal pump PDM / field pump PDM / solar pump PDM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Which pump is used for DHW tanks - heat exchanger 2.2 Bus addresses of the sensors used, depending on the system See "Setting the module address" [page 23] Observe the information on the solar panel system in the "Lambdatronic P 3200 P1 energy systems" documents. PDM setting for the DHW tank - heat exchanger pump Normal pump Normal pump PDM / field pump PDM / solar pump PDM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Invert isolating valve NO For DHW tank loading through the collector, the isolating valve is activated with 230V. If the valve switches incorrectly, the way it is controlled can be adjusted using this parameter. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 71

72 Menu - Solar Is a PT1000 sensor used as a solar sensor? NO Basic setting for the sensor type used: NO: Solar sensor - Froling YES: Sensor PT1000 Collector pump control Kp value 1.00 Control parameter for collector pump Collector pumps control Tn value 300s.3.4 Solar heat meter Outfeed: 0 C / Return: NA P: 0.0kW / DFL: 0 Today: 0 kwh Total: 0 kwh Solar heat meter: Outfeed: Flow temperature of the solar panel system Return: Return of the solar panel system P: Current output of the solar panel system DFL: Flow-through of the solar panel system Today: Heat quantity that has been supplied by the solar panel system today Total: heat quantity that has been supplied since activation of the solar panel system Collector Temperature 80 C Current temperature at collector. Collector return feed temperature 0 C Current temperature at collector return. Current output of Solar WMZ [kw] 0.00 Displays current output of solar collector. DFL Sensor [l/h] 0 Display of the water quantity currently being pumped through the solar collector. NOTE: Display is active only if an external volume flow sensor is used and it has been activated in the controller. Todays yield [kwh]] 0 Heat quantity that has been supplied by the solar panel system today Total yield [kwh] 0 Heat quantity that has been supplied since activation of the solar panel system Nominal flow of collector pump for heat meter [L/h] 0 Sets the nominal flow of the collector pump used. This setting can be ignored if using an external flow meter. Pulses per litre from the flow sensor 2.0 If an external flow meter is used, adjust this value according to the device used. [0. pulses/l] Which sensor is used for the collector return 1. Bus addresses of the sensors used, depending on the system See "Setting the module address" [page 23] 72 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

73 Menu - Storage tank Which sensor is used for heat meter flow temperature Is an external flow through counter used 1.3 If a flow temperature sensor is used for the heat meter in addition to the collector sensor, set the sensor address accordingly. Bus addresses of the sensors used, depending on the system See "Setting the module address" [page 23] NO If an external volume flow sensor is used in the collector return, set this parameter to YES. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 73

74 Menu - Storage tank.4 Menu - Storage tank.4.1 Status displays of the storage tank See "Navigation within the system menu" [page 3] Storage tank top temperature 8 C Current temperature at top storage tank sensor. Storage tank middle temperature 3 C Current temperature at middle storage tank sensor (depending on configuration). Storage tank bottom temperature 0 C Current temperature at bottom storage tank sensor. Store pump control 0% Specifies the current speed of the storage tank pump as a percentage of the maximum speed. Store charge 2% Shows the current storage tank charge..4.2 Temperature settings for the storage tank Heating circuit release from following storage tank temperature Boiler start if difference between boiler setpoint and top store is larger 30 C Minimum value of storage tank top temperature for heating circuit release in combinations with a storage tank 1 C If the difference between the top store and the boiler setpoint is greater than the specified value, the boiler starts. 74 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

75 Menu - Storage tank Start of store charging from charge 7% If the storage tank charge is below the specified value, the boiler system starts. 100% boiler control variable when store charge is lower than 0% boiler output if store charge is over Storage tank charge is 100% at boiler setpoint parameter Store charge is 0% at the following temperature Storage tank fully loaded if temperature difference between boiler and bottom storage tank 40% If the storage tank charge is below the specified value, the boiler system runs at nominal load. 100% If the storage tank charge is greater than the specified value, the boiler system follows the shutdown procedure. 4 C 100% storage tank charge is calculated from the specified boiler temperature setpoint minus the specified value. 30 C If the average temperature in the storage tank is less than the specified value, the storage tank has a charge of 0%. 10 C From this temperature difference between the boiler temperature and the bottom storage tank temperature, storage tank loading is stopped..4.3 Service parameters of the storage tank Enable heating circuit pump 0 according to top store Control store requests according to system environment According to system environment, store request shutdown delay of NO NO 10m NO: Release of heating circuit pump 0 from boiler temperature Temperature settings for the boiler "Minimum boiler temperature to release all pumps". YES: Release of heating circuit pump 0 from top storage tank temp. Temperature settings for storage tanks "Heating circuit release from following storage tank temperature" All heating circuits and DHW tanks that are connected to the boiler system and activated report requirements back to the controller on the basis of temperature specifications or according to the outside temperature. These requirements are compared with the current temperature in the top storage tank and if this temperature is too low the boiler is started. If there is no requirement from the system or if the loading criterion is fulfilled, the boiler system is stopped. only if "Control store requests according to system environment" parameter is active. If there is no requirement from the system, the boiler system stops at the end of the specified time. Which sensor is used for storage tank top 0.1 display depends on the system. Observe the information on the hydraulic system in the "Lambdatronic P 3200 P1 energy systems" documents. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 7

76 Menu - Boiler Which sensor is used for storage tank sensor 2 Which sensor is used for storage tank sensor 3 Which sensor is used for bottom storage tank Which pump is used for the storage tank PWM setting for storage tank pump Normal pump Normal pump PWM / field pump PWM / solar pump PWM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum storage tank pump speed 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) Maximum storage tank pump speed 100% If you need to limit the maximum speed of the storage tank pump for systemic reasons, you can do so by adjusting this parameter. 76 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

77 Menu - Boiler. Menu - Boiler See "Navigation within the system menu" [page 3]..1 Status displays for the boiler Boiler temperature 70 C Displays the current values for the relevant parameter. Flue gas temperature 176 C : : Flue gas setpoint 178 C Boiler control variable 9% ID fan control 7% ID fan speed Boiler request via heating circuit or DHW tank pending 230rp m 1 Residual oxygen content 9.% Air speed at suction opening 0.00m Ignition pipe temperature 0 C Calculated boiler setpoint 70 C Sensor in the hi-limit stat casing 8 C Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 77

78 Menu - Boiler..2 Temperature settings for the boiler Boiler temperature setpoint 80 C Boiler temperature is regulated to this temperature. (Range: C) Recommendation: System without storage tank 40 C, system with storage tank 80 C Shutdown if current boiler temperature is higher than boiler setpoint + Always switch off at maximum boiler setpoint + Boiler temperature above which all pumps are permitted to run Temperature in the STL housing at which all pumps run Start emergency skimming from STL sensor temperature Heating circuit excess in variable mode 20 C If the boiler temperature exceeds the setpoint by this parameter value, the boiler switches to slumber status. The boiler starts up again below the temperature setpoint. 1 C If the boiler temperature exceeds the maximum setpoint by this parameter, the boiler switches to slumber status. The heating circuit and store loading pumps will also begin to run to cool the boiler. The boiler starts up again below the temperature setpoint. 3 C The pumps are released from this boiler temperature. (Hysteresis 2 C) NOTE: For systems with a storage tank, this value should be about 20 C below the specified boiler temperature setpoint. (Prevention of cold through flow!) 80 C If the temperature at the high-limit thermostat exceeds this value the boiler heat exchanger is flushed 98 C If the temperature at the high-limit thermostat exceeds this temperature, emergency skimming via the heating circuits and storage tank pump is activated. 2 C If variable mode is activated, the boiler setpoint temperature in heating mode is increased by this value compared to the required flow temperature. 78 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

79 Menu - Boiler..3 Heating times of the boiler See "Setting times" [page 38]..4 Service parameters of the boiler Variable mode activated NO The boiler temperature is controlled according to the calculated flow value for the heating circuit/dhw tank. Pump output for skimming - P4 Pellet 7.1 Used for P4 Pellet systems without storage tanks, if there is no option of skimming via heating circuits. (Bypass pump, skimming valve etc.) Skimming output - P4 Pellet 0% Displays the current setpoint of the skimming output. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 79

80 Menu - Boiler.. General Settings Adopt boiler standard values Room air-independent operation NO NO If this parameter is set to "YES", the current parameters for the selected boiler are set. After the values have been adopted the parameter jumps back to "NO" If this parameter is set to "YES", the parameters that are necessary for room air-independent operation are set. Modem installed NO If the boiler has a modem for data transfer, this value must be set to "YES". Reset troubleshooting time once NO If this parameter is set to YES, Cleaning status can be cancelled once. Depending on the setting, the boiler then switches to Boiler off, Standby or Preparation status. Memory cycle of data logger s Do not change this value! This is the memory cycle used for saving data on the data logger. Output warnings through fault message relays COM 2 is used as a MODBUS interface NO NO If this parameter is set to "YES", warnings from the boiler system are also displayed on the fault message relay. YES: The COM 2 interface can be used for connection with a MODBUS (RTU/ ASCII) NO: The COM 2 interface sends the most important boiler values every second MODBUS address 2 Adjustable parameters for MODBUS MODBUS protocol (1 RTU / 2 ASCII) Remaining heating hours until ash removal, warning h Display of remaining heating hours until the warning Ash box full, please empty appears on the display. Reset the remaining heating hours until ash removal NO If the ashcan is emptied early, by setting this parameter to YES the counter returns to the value set in the menu Pellet fee under parameter Heating hours until ash removal warning. 80 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

81 Menu - Boiler Operator data Facility name For unique identification of the boiler on the froeling-connect.com server, the facility number listed on the identification plate must be set here. Customer no If both the customer and the boiler number are set, they are automatically Boiler number 60 transferred into the commissioning report when it is saved. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 81

82 Menu - Boiler 2.6 Menu - Boiler 2 See "Navigation within the system menu" [page 3].6.1 Status displays for the backup boiler Temperature of standby boiler 23 C Display of the current temperature of the standby boiler Burner relay status 0 Shows the current status of the burner relay Manual start of standby boiler (only when ID fan is switched off) OFF When the parameter is activated the standby boiler starts. Warning! Burner blockage noted..6.2 Temperature settings for the backup boiler Standby boiler start delay 10 m Start delay of the burner relay if the boiler fails (the boiler status is off, fault or shut down and the boiler temperature is C below the setpoint). In storage mode the burner relay, however, only comes on when the storage tank has cooled down. (Top storage tank temperature is lower than the highest required temperature) Standby boiler start, if storage tank top temperature is below 20 C Temperature at the top of the storage tank, which the temperature must fall below for the standby boiler to be activated 82 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

83 Menu - Boiler 2 Standby boiler minimum runtime m Standby boiler minimum runtime Minimum temperature of standby boiler Temperature difference between standby boiler and storage tank C Minimum temperature of the standby boiler for release of standby boiler unloading output. 10 C Minimum temperature difference between standby boiler and storage tank, which releases secondary boiler unloading output. Oil valve shut delay 30s The switching back of the isolating valve is delayed by the specified time. Standby boiler delivery temperature 9 C If the standby boiler exceeds the specified temperature, the isolating valve switches and skims the boiler (only with hydraulic system 3).6.3 Service parameters of the backup boiler Control backup boiler variably to the target value YES If the backup boiler has no independent control, the main control takes over control of the boiler setpoints of the backup boiler. Which sensor is used for standby boilerwhich sensor is used for backup boiler Which output is used for unloading backup boiler 0. Bus address of the sensor used. Pump 1 See "Setting the module address" [page 23] Observe the information on hydraulic systems in the "Lambdatronic P 3200 P1 energy systems" documents. PWM setting for solar collector pump Normal pump Normal pump PWM / field pump PWM / solar pump PWM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum speed of boiler 2 pump 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) Maximum speed of boiler 2 pump 100% If you need to limit the maximum speed of the boiler 2 pump for systemic reasons, you can do so by adjusting this parameter. Invert backup boiler isolating valve NO For DHW tank loading through the backup boiler, the isolating valve is activated with 230V. If the valve switches incorrectly, this parameter can be adjusted. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 83

84 Menu - Pellets Which second boiler is installed? Oil boiler Burner relays A 0 Standby boiler type: - - OIL BOILER - MANUALLY FED - AUT. FED - GAS BOILER 84 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

85 Menu - Pellets.7 Menu - Pellets See "Navigation within the system menu" [page 3].7.1 Adjustable parameters for change-over unit Position 1 of change-over unit used? Position 2 of change-over unit used? Position 3 of change-over unit used? YES YES YES If a suction point is not used in conjunction with the automatic change-over unit, set the parameter for the respective position to NO..7.2 Fuel Filling times Start of 1st pellet filling 09:00 First start time for filling. This is only carried out if the fill level in the container is below 8%. If you only want one filling time, set the second filling time to the same time as the first filling time. Start of 2nd pellet filling 1:00 Second start time for filling. This is likewise only carried out if the fill level in the container is below 8%. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 8

86 Menu - Pellets.7.3 Service parameters for fuel feed Refill of cyclone from 3% Minimum fill level in day store / Start point of the pellet filling. NOTE: For systems with a minimum sensor, this parameter should be set to "0%"!.7.4 Pellet consumption Start cycle for weighing fuel OFF If this parameter is set to ON, the grate and the burn back flap open and the stoker screw functions for 10 s with 100% feed-in. Required amount at 100% feed-in 22 g Values have already been predefined based on the boiler type and boiler rating. If the required amount of fuel was recalculated, this setting can be used to adjust the fuel amount for calculating pellet consumption. Resettable kg-counter: 0 k Current value of the kg-counter. Starting from 1000 kg, the counter is reset to 0 and 1t is added to the t-counter. Resettable t-counter: 0 t Current value of the t-counter. RESET counter NO Set kg-counter and t-counter to 0. Total pellet consumption 0.0 t Total calculated pellet consumption. Upon start-up or after a software update to software 0.04 Build 0.09, the counter is automatically activated. Remaining amount of pellets in storeroom t Countdown from the set value in 100 kg increments. The value displayed is the reference point for the remaining amount of fuel in the storeroom. 86 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

87 Menu - Network pump.8 Menu - Network pump.8.1 Network pump status displays See "Navigation within the system menu" [page 3] Network return temperature 40 C Display of the current values for the relevant parameter. Position of the Network pump speed 60% sensors and pumps depending on the system used: Note the information on multiple house diagrams in the Lambdatronic P Return temperature feeder 1 0 C 3200 P1 energy systems" documents. Speed, feeder 1 0% Return temperature feeder 2 0 C Speed, feeder pump 2 0%.8.2 Network pump temperature settings Network return temperature setpoint 0 C Settings for the desired network temperature setpoints. Position of the sensors depending on the system used: Return temperature setpoint 0 C at feeder 1 Note the information on multiple house diagrams in the Lambdatronic P 3200 P1 energy systems" documents. Return temperature setpoint 0 C at feeder 2 Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 87

88 Menu - Network pump.8.3 Service parameters for the network pump Only switch on the network pump when required by the store (variant 3 / 4 only) NO YES: The network pump switches on, if there is a requirement from a storage tank. NO: The network pump switches on, if there is a requirement from a storage tank, a DHW tank or a heating circuit. With variant 3 only storage tanks 2, 3 and 4 are considered. Which sensor is used for the network return temperature Which pump is used for the network pump 0.6 Bus addresses of the sensors used, depending on the system 0.2 See "Setting the module address" [page 23] Observe the information on hydraulic systems in the "Lambdatronic P 3200 P1 energy systems" documents. PWM setting for network pump Normal pump Normal pump PWM / field pump PWM / solar pump PWM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum speed of network pump 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) Maximum speed for network pump 100% If you need to limit the maximum speed of the storage tank pump for systemic reasons, you can do so by adjusting this parameter. Which sensor is used for feeder 1 Which pump is used for feeder Bus addresses of the sensors used, depending on the system 1.1 See "Setting the module address" [page 23] Observe the information on hydraulic systems in the "Lambdatronic P 3200 P1 energy systems" documents. 88 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

89 Menu - Cascade PWM setting for feeder pump 1 Normal pump Normal pump PWM / field pump PWM / solar pump PWM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum speed for feeder pump 1 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) Maximum speed for feeder pump 1 100% If you need to limit the maximum speed of the storage tank pump for systemic reasons, you can do so by adjusting this parameter. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 89

90 Menu - Cascade.9 Menu - Cascade See "Navigation within the system menu" [page 3].9.1 Status displays for the cascade Store charge 0% Displays the current values for the relevant parameter. Backup boiler 1 Backup boiler 2 Backup boiler 3 :.9.2 Status display of the cascade backup boiler Backup boiler boiler temperature 40 C Displays the current values for the relevant parameter. Backup boiler OK 1 : Backup boiler is heating 1 Backup boiler control variable 96% Boiler charging pump speed 4% 90 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

91 Menu - Cascade.9.3 Temperature settings for the cascade Storage tank charge is 100% at boiler setpoint parameter Store charge is 0% at the following temperature 4 C The store charge is 100% if the average temperature of the storage tank is below the specified boiler setpoint temperature by the specified value. 30 C The average temperature the storage tank must reach in order to show a store charge of 0%. Start point 1 at store charge 7% If the store charge falls below the specified value, the first boiler in the cascade starts up. Start point 2 at store charge 60% If the store charge falls below the specified value, the second boiler in the cascade starts up. Start point 3 at store charge 40% If the store charge falls below the specified value, all boilers in the cascade start up. Quick start if store discharge is greater than (%/10 min) Reduce the overall output of the cascade before the storage tank is fully loaded.9.4 Service parameters of the cascade 1 If the storage tank is discharged by the specified value within 10 min, the largest boiler in the cascade starts up. 60% The parameter defines the maximum power reduction of the cascade before the storage tank is fully loaded (modulation of the boiler system) Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 91

92 Menu - Difference regulator Start priority of the master boiler Start priority of slave boiler 1 Start priority of slave boiler 2 Start priority of slave boiler 3 1 Defines the start priorities of the individual boiler systems in the cascade If the same priority is set for two or more boiler systems, the boiler start order is determined by the service hours of the boiler systems 92 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

93 Menu - Difference regulator.10 Menu - Difference regulator See "Navigation within the system menu" [page 3].10.1 Status displays for the difference regulator Heat source sensor 70 C Current temperature of the heat source (heat distributor, e.g. storage tank) Heat sink sensor 60 C Current temperature of the heat sink (user, e.g. DHW tank) Pump speed 4% Current pump speed.10.2 Temperature settings for the difference regulator Startup difference 10 C If the temperature difference between the heat source and the heat sink exceeds this value, the pump activates Shutdown difference C If the temperature difference between the heat source and the heat sink falls below this value, the pump is deactivated. Minimum temperature for heat source Maximum temperature for heat sink 10 C Temperature settings for regulating range of the differential temperature regulating output. 100 C The standard settings of 10 C or 100 C are selected so that the values in normal operation stay outside a limit. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 93

94 Menu - Difference regulator.10.3 Service parameters for the difference regulator Which pump is used 7.2 Bus addresses of the sensors used, depending on the system See "Setting the module address" [page 23] Observe the information on hydraulic systems in the "Lambdatronic P 3200 P1 energy systems" documents. PDM setting for diff. controller pump Normal pump Normal pump PDM / field pump PDM / solar pump PDM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum pump speed 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) Maximum pump speed 100% If you need to limit the maximum speed of the diff. controller pump for systemic reasons, you can do so by adjusting this parameter. Which sensor is used for the heat source Which sensor is used for the heat sink 7. Bus addresses of the sensors used, depending on the system 7.6 See "Setting the module address" [page 23] Observe the information on hydraulic systems in the "Lambdatronic P 3200 P1 energy systems" documents. Sensor monitoring YES If relatively low temperatures (< C) occur when using the diff. controller, setting the parameter to NO suppresses the error message 94 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

95 Menu - Circulation pump.11 Menu - Circulation pump See "Navigation within the system menu" [page 3].11.1 Status displays for the circulation pump Return temperature in circulation line Flow switch on the domestic hot water line Speed of the circulation pump 4 C Shows the current temperature at the return sensor of the circulation line. If the parameter "Return sensor present" is set to "NO", 0 C is permanently displayed. 1 Shows the current status of the flow sensor No flow at the valve 1... Valve registers flow 100% Current circulation pump speed.11.2 Temperature settings for the circulation pump Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 9

96 Menu - Circulation pump Is a return sensor (present)? YES YES: The circulation pump is controlled according to time program and temperature at the sensor. In conjunction with the use of a flow valve, the circulation pump is also activated at a signal from the flow valve. NO: The circulation pump is controlled according to time program. In conjunction with the use of a flow valve, the circulation pump is also activated at a signal from the flow valve. Connect the flow sensor as the return sensor! Switch off the pump at what return temperature in the circulation line 0 C only relevant when a return sensor is used! If the set temperature is reached, the circulation pump shuts down. Circulation pump run-on 300s only when a flow valve is used!.11.3 Time settings for the circulation pump If the flow valve does not register any more flow, the circulation pump carries on running for the time set. See "Setting times" [page 38].11.4 Service parameters of the circulation pump 96 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

97 Menu - Manual Which sensor is used for the circulation return Which sensor input is used for the flow switch Which pump is used for the circulation 0.6 Bus addresses of the sensors and pumps used, depending on the system See "Setting the module address" [page 23] Observe the information on hydraulic systems in the "Lambdatronic P 3200 P1 energy systems" documents. PWM settings for the circulation pump Normal pump Normal pump PWM / field pump PWM / solar pump PWM field pump + valve 0 10V / field pump 0 10V / solar pump 0 10V field pump + valve Properties of the respective setting: See "PWM / 0-10V settings" [page 122] Minimum speed of the circulation pump Maximum speed of the circulation pump 4% Adjustment of the minimum speed to the pump type. (Set the pump mode according to pump manufacturer s instructions) 100% If you need to limit the maximum speed of the circulation pump for systemic reasons, you can do so by adjusting this parameter. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 97

98 Menu - Manual.12 Menu - Manual See "Navigation within the system menu" [page 3].12.1 Manual operation Manual feed to combustion chamber OFF For manual fuel feed to burner CAUTION: Overfilling hazard! Ash screws Drive OFF Switches relevant unit on and off WOS drive Ignition Burn back flaps - drive Manual filling of pellet container (only starts when gate valve is open) OFF OFF OFF OFF After activating the parameter, the container is filled with fuel, regardless of fill level, until the function is turned off or the switch point of the level sensor is reached. If a vacuum screw delivery system is installed, the screw is activated for defined intervals (30s on 1s off). The jam sensor is analysed. When the level sensor reaches its limit value, the fill level value is set to 100%. Grate - Drive OFF Open and close grate manually 98 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

99 Menu - Manual.12.2 Digital outputs Lambda probe heating Heating circuit pump 0 Burner relay Selection unit supply A 0 A 0 A 1 A 1 Used to test the digital outputs and is intended only for service technicians. The parameters displayed vary depending on the configuration A Automatic -A 0... Automatic, OFF -A 1 Automatic, ON Open probe 1 A 1 Open probe 2 A 0 Open probe 3 A 0 Standby relay A 0 Ash screws Drive A 0 Pellet suction turbine A 0 WOS drive A 0 0 MANUAL, OFF 1 MANUAL, ON Open grate Close grate Ignition Fault message A 0 A 1 A 0 A 0 Used to test the digital outputs and is intended only for service technicians. The parameters displayed vary depending on the configuration A Automatic -A 0... Automatic, OFF -A 1 Automatic, ON BBF manual A 0 Room air flap A 0 Heating flow sensor A 0 Close suction unit gate valve A 1 Open suction unit gate valve A 0 PM suction unit safety shutdown A 1 PM reserve OUT 2 A 0 0 MANUAL, OFF 1 MANUAL, ON Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 99

100 Menu - Manual.12.3 Analogue outputs ID Fan Actual value: 0 rpm A 0% Stoker drive A 0% Discharge screw A 0% Used to test the analogue outputs and is intended only for service technicians. The parameters displayed vary depending on the configuration A automatic -A 0% automatic, OFF -A 1% - 100% automatic, with % value ON Pump 1 on core module A 0% Pump 0.1 A 0% Pump 0.2 A 0% 0% manual, OFF 1% - 100%... manual, with corresponding % value ON : : Pump 7.1 A 0% Pump 7.2 A 0%.12.4 Digital inputs 100 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

101 Menu - System Door switch A 0 Used to test the digital inputs and intended only for service technicians. Hi-limit stat input A 0 The parameters displayed vary depending on the configuration. E-stop input A 0 Boiler enable A 0 MAX level A 0 Jam sensor A 0 Back burn slide valve closed A 1 Back-fire slide valve open A 0 MIN level A 0 Room air flap open A 1 Motor protection switch pellet delivery screw A 0 Latch on pellet module A 0 PM power supply overcurrent switch A 0 PM power supply overcurrent warning A 0 PM suction unit active A 0 PM Dig. in res 2 A 0 A.. automatic -A 0 automatic, OFF -- A 1... automatic, ON 0... manual, OFF 1... manual, ON Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 101

102 Menu - System.13 Menu - System See "Navigation within the system menu" [page 3].13.1 Setting Adjustable parameters: Boiler temperature Boiler temperature setpoint 80 C Boiler temperature is regulated to this temperature. (Range: C) Recommendation: System without storage tank 40 C, system with storage tank 80 C Shutdown if current boiler temperature is higher than boiler setpoint + Always switch off at maximum boiler setpoint + Boiler temperature above which all pumps are permitted to run 20 C If the boiler temperature exceeds the setpoint by this parameter value, the boiler switches to slumber status. The boiler starts up again below the temperature setpoint. 1 C If the boiler temperature exceeds the maximum setpoint by this parameter, the boiler switches to slumber status. The heating circuit and store loading pumps will also begin to run to cool the boiler. The boiler starts up again below the temperature setpoint. 3 C The pumps are released from this boiler temperature. (Hysteresis 2 C) NOTE: For systems with a storage tank, this value should be about 20 C below the specified boiler temperature setpoint. (Prevention of cold through flow!) 102 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

103 Menu - System Temperature in the STL housing at which all pumps run Start emergency skimming from STL sensor temperature Heating circuit excess in variable mode 80 C If the temperature at the high-limit thermostat exceeds this value the boiler heat exchanger is flushed 98 C If the temperature at the high-limit thermostat exceeds this temperature, emergency skimming via the heating circuits and storage tank pump is activated. 2 C If variable mode is activated, the boiler setpoint temperature in heating mode is increased by this value compared to the required flow temperature. Adjustable s: Flue Gas Minimum flue gas temperature 100 C Min. setpoint for the flue gas temperature. Lowest load point for continuous operation Max. flue gas temperature 20 C Max. setpoint for the flue gas temperature. Highest load point for sufficiently good degree of efficiency. Boiler output from a flue gas temperature of 20 C 100% boiler output from a flue gas temperature of Minimum difference between flue gas temperature and boiler temperature in heating Flue gas - Flue gas difference for start process 0% Start ramp of boiler controller at system startup. Lower point of the start ramp. (Factory setting) 80 C Start ramp of boiler controller at system startup. If the flue gas temperature is above the specified setpoint, fuel output is allowed to reach 100% (upper point of the start ramp) 10 C Criterion for "safety time". C Criterion for flame recognition. Safety time 8 m Time for which the boiler attempts to maintain a flame. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 103

104 Menu - System Adjustable parameters - Ignition Duration of preheating 1000 s Duration of pre-heating phase. No pellets are fed in Maximum ign. duration 1 m Time within which the boiler must change from "Ignition" status to "Heating" status. If the required flue gas temperature is not reached during this time, a fault is displayed. Feed time before ignition 140s Specifies how long fuel is fed in before "Preheating" status. See "Boiler type-related factory settings" [page 121] Slide-in during ignition 2% Pellet feed-in in "Ignition" status Ignition off during heating up NO See "Boiler type-related factory settings" [page 121] Adjustable s: Air settings Maximum ID fan speed 1% Adjusts the minimum speed of the fan used ID fan min 3% Base point for setting the ID fan characteristic curve ID fan max 70% End point for setting the ID fan characteristic curve See "Boiler type-related factory settings" [page 121] ID fan during heating up 40% ID fan speed in the relevant operating statuses 104 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

105 Menu - System ID fan during pre-heating 1% ID fan during shutdown 60% ID fan during ignition 40% Electrical room air flap present NO If an electric room air flap is present, this parameter must be set to YES. Adjustable parameters: Pellet feed Maximum loading rate 100% Feed rate in percent at maximum boiler output. Minimum loading rate % Minimum feed rate of stoker screw Stoker monitoring active YES YES The output for the stoker motor is monitored for faults. If no stoker motor is connected, a fault is also displayed. NO Stoker monitoring deactivated Shutdown wait 1 10 m During this time period the boiler is ventilated by the ID fan. Shutdown wait 2 2 m Time between the statuses Shutdown wait 1 and Cleaning. Heating hours until ash removal warning Clean after how many hours heating? Clean after how many shutdowns? 20 h After the specified number of heating hours (hours when the system is in "heating" status") a warning is displayed to say that the ash should be emptied. See "Boiler type-related factory settings" [page 121] 6.0 h After how many hours of heating should the boiler switch off and start a cleaning cycle? 1 Specifies how many times the system shuts down without cleaning before it must carry out compulsory cleaning. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 10

106 Menu - System Adjustable parameters: Chamber discharge system Start of 1st pellet filling 09:00 1st start time for filling. This is only carried out if the fill level in the container is below 8%. Start of 2nd pellet filling 1:00 2nd start time for filling. This is likewise only carried out if the fill level in the container is below 8%. Universal suction system Screw suction system Refill of cyclone from 3% Minimum fill level of the cyclone container. If the level falls below this value, pellet filling starts. NOTE: For systems with a minimum sensor, this parameter should be set to "0%"! Refill cyclone after buffer charging? Refill at grate cleaning over heating hours NO NO If the boiler shuts down once storage tank loading is complete, this parameter can then be used to fill the cyclone without having to wait for the next filling start point. If the boiler cleans the grate because the number of heating hours has been reached ( Clean after how many hours heating parameter), this setting can be used to fill the pellet container regardless of the time. Suction run-on 10 s After the maximum level sensor has been reached the discharge screw stops and the suction turbine runs on for this length of time. Filling up to the sensor produces a self-cleaning effect. Maximum time until switching of probe 10 m Time period during which the pellet container must reach a fill level of 100% from a probe. If this time is exceeded, the Comfort pellet box automatically changes to the next probe. When using an Eco pellet box an error message is displayed. Universal suction system Preliminary suction time 0 s After the start of a filling process, the discharge screw starts after this period of delay. If the value remains at 0 s, a fixed lead time of s is set for the first screw cycle. If the value is changed manually, this value is used as the lead time for every screw cycle. Screw suction system Screw cycle 60 s The total of the runtime of the discharge screw + suction unit pre-run time gives the screw cycle Maximum current for delivery screw 3.0A The parameter must be adjusted to the discharge screw drive. 106 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

107 Menu - System Gate valve present YES Sealing slider on cyclone lid. Not installed on all models. Measured path of slide valve 7% This is the actual path of the gate valve, which was measured when the system was switched on. When the power is switched off the path is measured again. Minimum path for gate valve Position 1 of change-over unit is used? Position 2 of change-over unit is used? Position 3 of change-over unit is used? 70% This parameter is automatically set % below the measured path at initial startup. YES YES Yes If a suction point is not used in conjunction with the automatic change-over unit, set the parameter for the respective position to NO. Priority of suction position 1 1 If certain suction points are no longer allowed to Priority of suction position 2 1 be used from a certain time, these settings can be used to assign priorities. Priority of suction position 3 2 Start of locking window for suction positions with priority 1 End of locking window for suction positions with priority 1 First start of cleaning Second start of cleaning 18:00 22:00 As of the time set here, suction points with priority 1 are no longer available for suctioning. 06:00 As of the time set here, all available suction points are available again. Universal suction system Screw suction system 11:00 Supply bin installed Adjustable parameters: Lambda values Residual oxygen content setpoint 9.% Combustion is regulated according to this setpoint. No feed when residual O2 below See "Boiler type-related factory settings" [page 121] 4.% No pellets are loaded below this value. O2 Controller max 120% Factory setting - do not change! Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 107

108 Menu - System O2 control release in heating from: Influencing factor for O2 controller 1. Factory setting - do not change! Air quantity, which should be reached during preparation of P1 3 m When the ignition process has been successfully carried out, the O2 controller is limited to max. 3% for the specified time m Minimum value [m/s], which should be reached at the flow sensor during preparation. Adjustable parameters: Lambda values - LSM11 Lambda probe Residual oxygen content 1.9% Shows the current values for the relevant Lambda probe parameter Lambda probe voltage measured 2.00 m Lambda probes correction value 0.0 Lambda probe voltage corrected 2.00 m Adjustable parameters: Lambda values Broadband probe Residual oxygen content 1.9% Displays the current value Broadband probe types (1 BOSCH / 2 NTK) (3 LSM11 input) 1 Defines the probe type used 108 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

109 Menu - System Broadband probe calibration (probe must be at 21% O 2 ) NO After activation of the lambda probe heating, the lambda probe can be calibrated using this value. CAUTION: The probe must be at 21% O 2 (air). Broadband probe heating current 0.00A Display of the current values for the relevant broadband probe parameter Broadband probe heating voltage 0.00V Broadband probe Nernst voltage 0.000V Broadband probe pump current 0.000m Broadband probe internal resistance 0R Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 109

110 Menu - System Determining the probe type The type of probe installed must be determined before starting calibration. To this end, coloured stickers (BOSCH = blue, NTK= yellow) are affixed to the connection cable of the probe, as well as to each end of the extension cable. BOSCH broadband probe NTK broadband probe Once the type of probe has been determined, the parameters need to be adjusted accordingly in the controller. Starting calibration Set the type of probe used BOSCH = 1, NTK = 2 For boilers with manual loading: Open the insulated door Before starting calibration, the insulated door must be open for at least 3-4 minutes so that the probe is warm enough and the boiler is sufficiently ventilated For boilers with automatic loading: Boiler must be switched off Status "Boiler OFF" or "Standby" Set "Lambda probe heating" parameter in the "Manual" - "Digital outputs" menu to "1" Heat Lambda probe for at least 2 minutes Calibrate probe: Go to parameter "Broadband probe calibration" Set parameter to "YES" and press the enter key Automatic calibration of the broadband probe begins Once calibration is complete the parameter is automatically set to "NO" and the broadband probe is ready for use 110 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

111 Menu - System Adjustable parameters: General settings Adopt boiler standard values Room air-independent operation NO NO If this parameter is set to "YES", the current parameters for the selected boiler are set. After the values have been adopted the parameter jumps back to "NO" If this parameter is set to "YES", the parameters that are necessary for room air-independent operation are set. Modem installed NO If the boiler has a modem for data transfer, this value must be set to "YES". Reset troubleshooting time once NO If this parameter is set to YES, Cleaning status can be cancelled once. Depending on the setting, the boiler then switches to Boiler off, Standby or Preparation status. Memory cycle of data logger s Do not change this value! This is the memory cycle used for saving data on the data logger. Output warnings through fault message relays COM 2 is used as a MODBUS interface NO NO If this parameter is set to "YES", warnings from the boiler system are also displayed on the fault message relay. YES: The COM 2 interface can be used for connection with a MODBUS (RTU/ ASCII) NO: The COM 2 interface sends the most important boiler values every second MODBUS address 2 Adjustable parameters for MODBUS MODBUS protocol (1 RTU / 2 ASCII) Remaining heating hours until ash removal, warning h Display of remaining heating hours until the warning Ash box full, please empty appears on the display. Reset the remaining heating hours until ash removal NO If the ashcan is emptied early, by setting this parameter to YES the counter returns to the value set in the menu Pellet fee under parameter Heating hours until ash removal warning. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 111

112 Menu - System.13.2 Current values Current status runtime 1 s Length of time in current operating status Maximum status runtime 480 s Maximum length of time in current operating status. At the end of this time at the latest, the system switches to the next operating status. Boiler temperature 70 C Display of the current values for the relevant parameter. Flue gas temperature 10 C Flue gas setpoint 1 C Boiler control variable 99% ID fan control 7% ID fan speed 2230 rpm Residual oxygen content 12.3% Oxygen control 68% Feed 2% Fill level in pellet container 99% : : Air speed at suction opening 1.80 m Pellet module board temperature 29 C Delivery screw power consumption 0.00 A Position grate motor 0% Calculated boiler setpoint 70 C Outside air temperature 23 C Board temperature 33 C Sensor in the hi-limit stat casing 7 C Number of burner starts 4 Service hours Operation hours for cascade mode Ignition service hours 26 h 26 h 1 h 112 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

113 Menu - System Software versions Version: 0.04 Build: 0.09 Lambda controller O2 measured: 9.2% O2 calculated: 10.2% Curr. pos.: 0 Middle Open: 0 Close: 0 Path: 0 Retry: 0 Cust. no.: Boiler no.: 60 EQU no.: Displays the current residual oxygen. Displays the calculated residual oxygen setpoint. Displays the current position of the grate. Shows when the grate has reached its end position. Displays the maximum path of the grate. System operator data.13.3 Sensors and pumps Which sensor is used for storage tank top Which sensor is used for bottom storage tank Which pump is used for the storage tank Which sensor is used for the backup boiler Which output is used for unloading standby boiler Which sensor is used for the storage tank reference Which pump is used for the solar collector Which pump is used for the solar isolating valve Which sensor is used for top DHW tank 1 Which sensor is used for solar reference DHW tank Setting the bus addresses of the sensors and pumps used Pump See "Setting the module address" [page 23] The display of the parameters varies depending on the system set. Note the information on hydraulic systems in the "Lambdatronic P 3200 P1 energy systems" documents. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 113

114 Menu - System Which sensor is used for bottom DHW tank 1 Which pump is used for DHW tank Display operating rights HEATING SYSTEM: Allow access to heating circuit 1 Allocate access rights for changing heating circuit parameters to the individual : Allow access to heating circuit 18 controls. Tap the respective heating circuit to activate the access rights of the heating circuit for the control. This is indicated when the Confirm icon appears. DHW TANK SYSTEM Allow access to DHW tank 01 Allocate access rights for changing DHW tank parameters to the individual : controls. Tap the respective boiler to activate the access rights of the DHW tank for Allow access to DHW tank 08 the control. This is indicated when the Confirm icon appears. STORAGE TANK SYSTEM: Allow access to storage tank 01 Allocate access rights for changing storage tank parameters to the individual : Allow access to storage tank 04 controls. Tap the respective storage tank to activate the access rights of the storage tank for the control. This is indicated when the Confirm icon appears. SOLAR SYSTEM: Allow access to Solar 01 Allocate access rights for changing solar system parameters to the individual controls. Tap Solar 01 to activate the access rights of the solar system for the control. This is indicated when the Confirm icon appears. 114 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

115 Menu - System Froeling Connect Password for boiler display -1 For connection via froeling-connect.com using a touch display, a separate password must be issued for each touch display. When using a touch display for a connection via froeling-connect.com, users have the same oper Password for touch display with address 1-1 ating rights via the online portal as on the touch display. : Password for touch display with address Display allocation -1 ROOM SENSOR CORRECTION: Deviation of room sensor from touch display with address 1 : Deviation of room sensor from touch display with address 7 Deviation of room sensor from button display with address 1 : 0 C If the current room temperature does not match the displayed/evaluated value, this parameter can be used to adjust the evaluation of the room temperature sensor. 0 C 0 C Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 11

116 Menu - System Deviation of room sensor from button display with address 7 0 C HEATING SYSTEM: Touch display with address 1 is allocated to the following heating circuit: : Touch display with address 7 is allocated to the following heating circuit: Button display with address 1 is allocated to the following heating circuit: Button display with address 7 is allocated to the following heating circuit: DHW TANK SYSTEM: Touch display with address 1 is allocated to the following DHW tank: Touch display with address 7 is allocated to the following DHW tank: Button display with address 1 is allocated to the following DHW tank: Button display with address 7 is allocated to the following DHW tank: : : : None None None None None None None None Allocates the relevant control (address 1-7) to a particular heating circuit. WARNING! The parameters are set to "none" at the factory, so the heating circuit functions (room temperature sensor, party mode, setback mode,...) are not possible on this control by default! Allocates the relevant control (address 1-7) to a particular DHW tank. WARNING! The parameters are set to "none" at the factory, so the hot water functions (function key) are not possible on this control by default!.13.6 System selection See "Setting the system selection" [page 49] 116 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

117 Menu - Diagnostics.14 Menu - Diagnostics.14.1 Error display See "Navigation within the system menu" [page 3].14.2 Error history See "Troubleshooting" [page 124] See "Troubleshooting" [page 124] Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 117

118 Menu - Diagnostics Any error messages still saved in the error history will be displayed with the relevant error text and the time they occurred. This is the time the error occurred. This is the time the error was acknowledged. This is the time the error was rectified Clear error history 118 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

119 Menu - Display settings.1 Menu - Display settings See "Navigation within the system menu" [page 3].1.1 General Adopt standard settings (all values are reset) NO Adopting standard factory settings. This resets all parameters! After resetting the parameters, the boiler must be reset; otherwise, boiler functioning is no longer guaranteed. Room temperature 26.0 C Shows the current room temperature Brightness 72 Light sensor s evaluation of the current brightness in the room for adjusting the backlight. Maximum backlight 80% The brighter it is in the room, the more the background of the touch display is illuminated. This is where you can limit the maximum backlight. Minimum backlight 20% The darker it is in the room, the less the background of the touch display is illuminated. This is where you can set the minimum backlight. Delay for screensaver (0 disables the screensaver) 60 s If the screen of the touch display is not touched within the set time, the screensaver will activate and the control will go dark. To disable the screensaver, set the delay time to 0. Module address Address 0 This is where you can change the module address if it is incorrectly set. Module address 0: Boiler console Module address 1-7: respective RBG Touch Once you have changed the module address, you will need to restart the boiler controller (switch main switch on boiler off and on). Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 119

120 Menu - Display settings Network settings Use DHCP ON IP address of touch control is automatically obtained from the network. IP address If the parameter Use DHCP is set to NO, the adjacent settings are released for editing. Subnet mask Default gateway: DNS server Date / Time See "Setting the date/time" [page 40] 120 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

121 Menu - Display settings.1.3 Software update / Service See "Updating the software of the touch control" [page 29] Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 121

122 PWM / 0-10V settings.16 Boiler type-related factory settings Unit P1 Pellet Minimum flue gas temperature C Duration of pre-heating s Feed time before ignition s Slide-in during ignition % Minimum loading rate % ID fan max % Residual oxygen content setpoint % Air quantity, which should be reached during preparation m Heating hours until ash removal warning h Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

123 PWM / 0-10V settings.17 PWM / 0-10V settings Normal pump (pump with load-tap changer) Set when a standard pump a switching valve with RC element is run at the respective output. When using a switching valve, set the minimum speed of the output to 100%. When a pump is used, it is controlled at the 230V output using pulse packets. PDM / field pump There is a permanent power supply of 230V at the output for the high efficiency pump. The pump is controlled using pulse duration modulation at the respective PDM output. PDM / Solar pump Here again, the pump is controlled by means of pulse duration modulation at the respective PDM output. In this case, however, the characteristic line is inverted and can only be used for specially marked high efficiency solar pumps. PDM field Pump+valve The signal for the field pump is emitted at the PDM output. If the signal exceeds 2%, the 230V output is switched on. If the signal is below 2% for more than 4 minutes, the output is switched off again. 0 10V / field pump 0 10V / solar pump 0 10V field Pump+valve The same functions that apply with PDM apply to the parameter values with 0-10V. The only difference is that instead of pulse duration modulation, a 0-10V signal is used to control the pump. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 123

124 6 Troubleshooting Procedure for fault messages 6 Troubleshooting The term "fault" is a collective term for warnings, errors and alarms. The boiler reacts differently to the three types of message: WARNING ERROR ALARM In case of warnings the status LED flashes orange and the boiler initially continues controlled operation. When there is an error, the status LED flashes red, the boiler follows the shutdown procedure and remains in Fault status until the problem is resolved. An alarm triggers a system emergency stop. The status LED flashes red, the boiler switches off immediately and the heating circuit controller and pumps remain active. A window with the corresponding fault text will also appear. Pressing the Cancel icon takes you back to the basic display. If the quick select icon and the warning triangle flash alternately, there is still a fault. The Error display button will now appear in the quick menu. 6.1 Procedure for fault messages If you open the window with the respective fault text, the right arrow will take you to possible causes of the fault. 124 Froling GesmbH A-4710 Grieskirchen, Industriestraße 12

125 Troubleshooting Procedure for fault messages 6 Tapping Solution will also display action to be taken to resolve the problem. If there are several options available, these will be listed one below the other. Once the fault has been resolved, tap the Cancel icon to return to the basic display. Operating Instructions Lambdatronic P 3200 P1 - Touch B _en 12