DEALER MANUAL. MODEL # ORDER # HDS 5.6/35 De Cage HDS 5.6/35/G De Cage

Transcription

1 OFF O ON I DEALER MANUAL BURNER WARNING PRECAUTION/ATTENTION ENGINE BURNER QUEMADOR BRULEUR TEMPERATURE TEMPERATURA TEMPERATURE OPERATING INSTRUCTIONS INSTRUCCIONES DE OPERACION MODE D EMPLOI ST GL ON OFF MODEL # ORDER # HDS 5.6/35 De Cage HDS 5.6/35/G De Cage To locate your local Kärcher Commercial Pressure Washer Dealer nearest you visit 05/10/ K

2 SPECIFICATIONS SPECIFICATIONS Pump Volume at Pump Head: 5.6 GPM Pump Pressure at Pump Head: 3500 PSI Burner Type: Karcher KT Burner BTU's: 486,000 Engine: Kubota D1105 Burner Voltage: 12V DC Pump Volume at Pump Head: 5.6 GPM Pump Pressure at Pump Head: 3500 PSI Burner Type: Karcher KT Burner BTU's: 486,000 Engine: Kubota D1105 Burner Voltage: 120V AC IDENTIFICATION OF OPERATIONAL LABEL SYMBOLS Glow Plug When the light is on the engine is being pre-heated. When the light turns off the engine can be started. Low Oil When the light is on, it means check the oil level. Add oil if needed. Battery is Not Charging When the light is on, it means check battery and/or charging system. Temperature When the light is on, it means the engine is overheating. Turn machine off and perform maintenance.

3 CONTENTS Introduction & Important Safety Information 4-6 Component Identification 7 Assembly Instruction 8 Operating Instructions 9 Detergents & Cleaning Tips 10 Shut Down & Clean-Up 11 Storage 11 Maintenance 12 Troubleshooting Preventative Maintenance & Oil Change Chart 17 Exploded View Exploded View, Parts List Cylinder Engine Mounting Assembly 22 3 Cylinder Engine Mounting Parts List 23 Float Tank Assembly, Exploded View & Parts List 24 Platform, Isolator, Exploded View & Parts List 25 Pump/Unloader Assembly, Exploded View 26 Pump/Unloader Assembly, Parts List 27 Control Panel, Exploded View & Parts List 28 Hose and Spray Gun, Exploded View & Parts List 29 Specifi cations 30 VRT100 Unloader Exploded View & Parts List 31 KT. 2 Series Pump Exploded View & Parts List Clear-Fire Burner "S" Replacement Parts Clear-Fire Burner "M/L" Replacement Parts Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference. 3

4 DEALER MANUAL PRESSURE WASHER 4 INTRODUCTION & IMPORTANT SAFETY INFORMATION Thank you for purchasing this Pressure Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fl uent in English, the manufacturer s instructions and warnings shall be read to and discussed with the operator in the operator s native language by the purchaser/owner, making sure that the operator comprehends its contents. Owner and/or user must study and maintain for future reference the manufacturers instructions. The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions. SAVE THESE INSTRUCTIONS This manual should be considered a permanent part of the machine and should remain with it if machine is resold. When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is to be used only by trained operators. IMPORTANT SAFETY INFORMATION READ OPERATOR S MANUAL THOROUGHLY PRIOR TO USE. WARNING: To reduce the risk of injury, read operating instructions carefully before using. 1. Read the owner's manual thoroughly. Failure to follow instructions could cause malfunction of the machine and result in death, serious bodily injury and/or property damage. 2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls. 3. Stay alert watch what you are doing. DANGER: Keep wand, hose, and DANGER water spray away from electric wiring or fatal electric shock may result. KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING. 4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specifi c details. WARNING EAR PROTECTION MUST BE WORN WARNING USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT. WARNING: This machine exceeds 85 db appropriate ear protection must be worn. WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye, hand and foot safety devices must be worn. 5. Eye, hand, and foot protection must be worn when using this equipment. 6. Keep operating area clear of all persons. WARNING: Flammable liquids WARNING can create fumes which can ignite, causing property damage or severe injury. RISK OF EXPLOSION: OPERATE ONLY WHERE OPEN FLAME OR TORCH IS PERMITTED WARNING RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING MACHINE. WARNING: Risk of explosion Operate only where open flame or torch is permitted. WARNING: Risk of fire Do not add fuel when the product is operating or still hot. WARNING: Do not use gasoline crankcase draining or oil containing gasoline, solvents or alcohol. Doing so will result in fire and/or explosion. WARNING: Risk of fire Do not spray flammable liquids. 7. Allow engine to cool for 1-2 minutes before refueling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.) Gasoline engines on mobile or portable equipment shall be refueled: a. outdoors; b. with the engine on the equipment stopped; c. with no source of ignition within 10 feet of the dispensing point; and d. with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature.

5 IMPORTANT SAFETY INFORMATION In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner. WARNING: Risk of injury. Disconnect battery ground terminal before servicing. 8. When in use, do not place machine near flammable objects as the engine is hot. 9. Oil burning appliances shall be installed only in locations where combustible dusts and fl ammable gases or vapors are not present. Do not store or use gasoline near this machine. 10. Use No. 1 or No. 2 heating oil (ASTM D306) only. NEVER use gasoline in your fuel oil tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination. WARNING RISK OF INJURY. HOT SURFACES CAN CAUSE BURNS WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping areas of spray gun and wand. Do not place hands or feet on non-insulated areas of the pressure washer. 11. Transport/repair with fuel tank EMPTY or with fuel shut-off valve OFF. CAUTION: Hot discharge fluid. Do not touch or direct discharge stream at persons. HOT DISCHARGE FLUID: DO NOT TOUCH OR DIRECT DISCHARGE STREAM AT PERSONS. WARNING: This machine produces hot water and must have insulated components attached to protect the operator. 12 To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do not allow children to operate the pressure washer. This machine must be attended during operation. WARNING: Grip cleaning wand WARNING securely with both hands before starting. Failure to do this could result in injury from a whipping wand. TRIGGER GUN KICKS BACK - HOLD WITH BOTH HANDS 13. Never make adjustments on machine while in operation. WARNING RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE. WARNING PROTECT FROM FREEZING WARNING: High pressure developed by these machines will cause personal injury or equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result. WARNING: Protect machine from freezing. 15. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to protect machine from freezing could cause malfunction of the machine and result in death, serious bodily injury, and/or property damage. Follow storage instructions specifi ed in this manual. 16. Inlet water must be clean fresh water and no hotter then 90 F. WARNING WARNING: Risk of asphyxiation. Use this product only in a well ventilated area. RISK OF ASPHYXIATION: USE THIS PRODUCT ONLY IN A WELL VENTILATED AREA. 17. Avoid installing machines in small areas or near exhaust fans. Adequate oxygen is needed for combustion or dangerous carbon monoxide will result. 18. Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us. 19. The best insurance against an accident is precaution and knowledge of the machine. WARNING RISK OF INJURY FROM FALLS WHEN USING LADDER. WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces. 20. Do not allow acids, caustic or abrasive fluids to pass through the pump. 21. Never run pump dry or leave spray gun closed longer than 1-2 minutes. PRESSURE WASHER DEALER MANUAL 14. Be certain all quick coupler fi ttings are secured before using pressure washer K Dealer Kärcher HDS Diesel 5

6 DEALER MANUAL PRESSURE WASHER IMPORTANT SAFETY INFORMATION 22. Machines with shut-off spray gun should not be operated with the spray gun in the off position for extensive periods of time as this may cause damage to the pump. 23. Protect discharge hose from vehicle traffi c and sharp objects. Inspect condition of high pressure hose before using or bodily injury may result. 24. Before disconnecting discharge hose from water outlet, turn burner off and open spray gun to allow water to cool below 100 before stopping the machine. Then open the spray gun to relieve pressure. Failure to properly cool down or maintain the heating coil may result in a steam explosion. 25. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 26. Do not operate this machine when fatigued or under the infl uence of alcohol, prescription medications, or drugs. Follow the maintenance instructions specified in the manual. 6

7 ST OFF O ON I Flue Adapter Optional Insulation Gasket Optional NOTE: Burner air adjustment must be tested after installation. Rupture Disk COMPONENT IDENTIFICATION Inlet Connection Water Supply Hose (not included) PRESSURE WASHER DEALER MANUAL Diesel Fuel Tank BURNER Adjustable Thermostat WARNING PRECAUTION/ATTENTION High Pressure Hose OPERATING INSTRUCTIONS INSTRUCCIONES DE OPERACION MODE D EMPLOI GL ON OFF ENGINE BURNER QUEMADOR BRULEUR TEMPERATURE TEMPERATURA TEMPERATURE Burner Switch Unloader Valve Detergent Metering Valve Safety Latch Pump Trigger Detergent Pick-up Hose Spray Gun Wand Detergent Bucket (not included) Pressure Switch Pressure Nozzle Pump Develops high pressure by pumping water volume through nozzle. Spray Gun Controls the application of water and detergent onto cleaning surface with trigger device. Includes safety latch. Detergent Metering Valve Controls detergent mixture. Wand Must be connected to the spray gun. Rupture Disk Will burst when extreme pressure limits are reached. Pressure Switch Activates fuel solenoid to turn off burner when trigger on spray gun is released K Dealer Kärcher HDS Diesel Unloader Valve Safety control which releases pressure when spray gun trigger is released. High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun. Pressure Nozzle Inserted into wand quick coupler to develop pressure Adjustable Thermostat Prevents water temperature from exceeding high temperatures. Is not used to maintain constant temperature setting. 7

8 DEALER MANUAL PRESSURE WASHER High Pressure Hose Safety Latch Spray Gun STEP 1: Attach the high pressure hose to the spray gun using tefl on tape on hose threads. ASSEMBLY INSTRUCTIONS Pressure Nozzle Wand STEP 2: Pull the spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle Dipstick STEP 3: Remove shipping cap, if equipped, and install oil dipstick. Check pump oil level by using dipstick or observe oil level in oil window (if equipped). Use 10W-40 or 30W non detergent oil. Pump Discharge Fitting Garden Hose Water Inlet STEP 4: Connect the high pressure hose to the pump discharge fi tting. Push coupler collar forward until secure. STEP 5: Connect garden hose to cold water source and turn water on completely. Never use hot water. STEP 6: Connect the garden hose to pump water inlet. Inspect inlets. CAUTION: Do not run the pump without water or pump damage will result. 8

9 OPERATING INSTRUCTIONS Oil Dipstick Oil Cap Filter STEP 1: Read operator's manual before operating machine. Check engine oil level. Oil level should be level with the bottom of the oil filler neck. (Refer to the engine s operating manual included with machine.) We recommend that the oil be changed after the fi rst 50 hours of use, then once every 200 hours. NOTE: Improper oil levels will cause low oil sensor to shut off engine. IMPORTANT! Do not run engine with high or low oil levels as this will cause engine damage. Fuel Tank STEP 2: Fill engine/burner fuel tank with No. 2 diesel fuel. Check engine and pump oil levels. Check engine radiator fluid level. Install proper battery making sure that the red cable is attatched to the positive terminal. Use a 12V group 24 style battery. PRESSURE WASHER DEALER MANUAL OPERATING INSTRUCTIONS INSTRUCCIONES DE OPERACION MODE D EMPLOI ST GL ON OFF FOR BEST RESULTS USE DETERGENTS BURNER QUEMADOR BRULEUR OFF O Safety Latch Trigger Key Switch STEP 3: Read engine manual. The keyed ignition is located on engine control panel. Turn key to fi rst position. The glow plug light will illuminate. When light goes out, turn key to start (second) position. Do not hold key in start position longer than five (5) seconds or starter motor will be damaged. STEP 4: Before installing pressure nozzle, trigger spray gun to eliminate trapped pressure. Then run machine allowing water to fl ush through the system until clear. STEP 5: With spray gun and wand pointed away from you or anybody else, insert pressure nozzle into quick coupler on end of wand. Press trigger on spray gun to obtain pressurized cold water spray. WARNING! Never replace nozzles without engaging the safety latch on the spray gun trigger. ODE MPLOI WARNING PRECAUTION/ATTENTION ENGINE BURNE ON I BURNER QUEMADOR BRULEUR OFF O TEMPERATURE TEMPERATURA TEMPERATURE Detergent Valve ODE MPLOI WARNING PRECAUTION/ATTENTION ENGINE BURN ON I BURNER QUEMADOR BRULEUR OFF O TEMPERATURE TEMPERATURA TEMPERATURE ST ST GL GL ON OFF FOR BEST RESULTS USE DETERGENTS Burner Switch Thermostat ON OFF FOR BEST RESULTS USE DETERGENTS Burner Switch STEP 6: For hot water, turn burner switch to ON when a steady stream of water flows out of spray gun. Burner will light automatically. NOTE: Do not start machine with burner switch on. STEP 7: Turn thermostat above 180 mark. Thermostats are high limit devices not temperature regulators. STEP 8: To apply detergent, place detergent pick-up tube into a container of detergent and turn the detergent valve counterclockwise. STEP 9: To stop, reverse steps and set all controls to their original settings. Turn burner switch OFF and open trigger on spray gun, allowing water to cool. 9

10 DEALER MANUAL PRESSURE WASHER DETERGENTS & GENERAL CLEANING TECHNIQUES WARNING WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. STEP 1: Use detergent designed specifi cally for pressure washers. Household detergents could damage the pump. Prepare detergent solution as required by the manufacturer. Fill a container with pressure washer detergent. Place the fi lter end of detergent suction tube into the detergent container. STEP 2: Open detergent valve to desired mixture ratio by turning detergent knob. Detergent Knob Detergent Valve STEP 3: With the engine running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface IMPORTANT: You must flush the detergent line after each use by placing the suction tube into a bucket of clean water, then run the pressure washer for 1-2 minutes. THERMAL PUMP PROTECTION If you run the engine on your pressure washer for 3-5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high temperatures. When the water reaches this temperature, the pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump. CLEANING TIPS Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and apply to surface (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle. Recommendations: Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results. If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove the loose paint from the surface. Keep the spray nozzle a safe distance from the surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing. CAUTION - Never use: Bleach, chlorine products and other corrosive chemicals Liquids containing solvents (i.e., paint thinner, gasoline, oils Tri-sodium phosphate products Ammonia products Acid-based products These chemicals will harm the machine and will damage the surface being cleaned. RINSING It will take a few seconds for the detergent to clear. Apply safety latch to spray gun. Open detergent valve. Select and install the desired high pressure nozzle. NOTE: You can also stop detergent from fl owing by simply removing detergent siphon tube from bottle. 10

11 STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh water. Open detergent mixing valve. Pull trigger on spray gun and siphon water for one minute. SHUTTING DOWN AND CLEAN-UP OPERATING INSTRUCTIONS INSTRUCCIONES DE OPERACION MODE D EMPLOI ST GL ON OFF FOR BEST RESULTS USE DETERGENTS Burner Switch BURNER STEP 2: Turn burner switch off and continue spraying, allowing water to cool below 100 F. To stop engine, turn key to off position. QUEMADOR BRULEUR OFF O On-Off Key Switch High Pressure Outlet STEP 3: Turn off water supply. Safety Latch PRESSURE WASHER DEALER MANUAL Garden Inlet STEP 4: Press trigger to release water pressure Water Inlet STEP 5: Disconnect the garden hose from the water inlet on the machine STEP 6: Disconnect the high pressure hose from high pressure outlet. Protect from freezing STEP 7: Engage the spray gun safety lock. Measures should be taken to protect your FOCS series engine if the engine is not operated for a period of 30 days or more. Proper storage will protect the engine from corrosion and prevent costly repairs due to storage induced problems. Storage - 1 to 6 months 1. Start and idle the engine at a no-load condition for 15 minutes. 2. Stop the engine, allow the engine to cool enough to safely drain the oil as shown Re-install the oil drain plug, then fi ll the crankcase with MIL-L-644- P9 protectant oil. Fill the fuel tank with a high grade fuel preservative (add mix) such as STA-BIL per the manufacturer recommendations. 3. Start and operate the engine at 3/4 speed for 5-10 minutes. 4. Stop the engine, allow to cool enough to safely drain the engine oil as shown. Re-install the oil drain plug. 5. Refi ll the engine with standard recommended lubricating oil. 6. Drain the fuel tank. Remove the fuel fi lter. Install a new fuel fi lter. 7. Carefully clean all debris from the radiator fi ns. STORAGE 8. Remove the intake manifold. Rotate the engine until the intake valve opens at each cylinder. Using suitable means, pour approximately 1 tsp. of engine oil into each cylinder. Rotate the engine several revolutions. Spray the inside of the intake manifold with SAE 10 W oil. Replace the intake manifold using a new gasket. 9. Spray the inside of the exhaust manifold with SAE 10W oil. 10. Cover all openings with tape and apply grease to any and all unpainted surfaces. 11. Loosen the fan belt before wrapping the engine in plastic fi lm and storing in a dry place away from high voltage sources and off the ground. Storage - In excess of 6 months Perform the storage preparation procedures approximately as detailed, except with the following changes. 1. Replace the oil in step 2 above with MIL-L-21260, grade 2, SAE 30W rustproof oil. 2. Delete steps 5 and 11 above. 3. Coat any and all unpainted surfaces with MIL-C 16173D, grade 3 anti-rust grease. 4. Replace anti-freeze every 2 years. 11

12 DEALER MANUAL PRESSURE WASHER PREVENTATIVE MAINTENANCE 1. Check to see that water pump is properly lubricated. 2. Follow winterizing instructions to prevent freeze damage to pump and coils. 3. Always neutralize and fl ush detergent from system after use. 4. If water is known to have high mineral content, use a water softener in your water system, or de-scale as needed. 5. Do not allow acidic, caustic or abrasive fl uids to be pumped through system. 6. Always use high grade quality cleaning products. 7. Never run pump dry for extended periods of time. 8. Use clean No. 2 diesel fuel. Clean or replace fuel filter every 250 hours of operation. Avoid water contaminated fuel as it will damage the fuel pump. 9. If machine is operated with smoky or eye burning exhaust, coils will soot up. Adjust air bands and fuel pressure for proper emission. 10. Never allow water to be sprayed on or near the engine or burner assembly or any electrical component. 11. Periodically delime coils as per instructions. 12. Check to see that engine is properly lubricated. Use SAE 10W40 grade oil. It is advisable, periodically, to visually inspect the burner. Check air inlet to make sure it is not clogged or blocked. Wipe off any oil spills and keep equipment clean and dry. The fl ow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner. The area around the washer should be kept clean and free of combustible materials, gasoline and other fl ammable vapors and liquids. MAINTENANCE Winterizing Procedure: Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors under freezing conditions. During winter months, when temperatures drop below 32 F, protecting your machine against freezing is necessary. Store the machine in a heated room. If this is not possible then mix a 50/50 solution of anti-freeze and water in the fl oat tank. Turn the engine on to siphon the anti-freeze mixture through the machine. If compressed air is available, an air fi tting can be screwed into the fl oat tank by removing the fl oat tank strainer and fi tting. Then inject the compressed air. Water will be blown out of the machine when the trigger on the spray gun is opened. High Limit Hot Water Thermostat: For safety, each machine is equipped with a temperature sensitive high limit control switch. In the event that the water should exceed its operating temperature, the high limit control will turn the burner off until the water cools, then it will automatically reset itself. The thermostat sensor is located on the discharge side of the heating coil. The thermostat control dial is located on the control panel. Pumps: Use only SAE 10W-40 or 30W non-detergent oil. Change oil after first 50 hours of use. Thereafter, change oil every three months or at 500 hour intervals. Oil level should be checked through use of dipstick found on top of pump, or the red dot visible through the oil gauge window. Oil should be maintained at that level. MAINTENANCE AND SERVICE Unloader Valves: Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may be necessary to maintain correct pressure. Adjusting Unloader Valves: Tampering with the factory setting may cause personal injury and/or property damage and will void the manufacturer's warranty. 12

13 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Faulty pressure gauge Insuffi cient water supply Old, worn or incorrect spray nozzle Belt slippage Plumbing or hose leak Faulty or misadjusted unloader valve Worn packing in pump Fouled or dirty inlet or discharge valves in pump Worn inlet or discharge valves Install new gauge. Use larger supply hose; clean fi lter at water inlet. Match nozzle number to machine and/or replace with new nozzle. Tighten or replace; use correct belt. Check plumbing system for leaks. Retape leaks with teflon tape. Adjust unloader for proper pressure. Install repair kit when needed. Install new packing kit. Clean inlet and discharge valves. Replace with valve kit. PRESSURE WASHER Troubleshooting Guide BURNER WILL NOT LIGHT (continued on next page) Obstruction in spray nozzle Leaking pressure control valve Slow engine RPM Pump sucking air Valves sticking Unloader valve seat faulty Little or no fuel Improper fuel or water in fuel Clogged fuel line Plugged fuel fi lter Misadjusted burner air bands Little or no fuel pressure from fuel pump Faulty burner transformer Disconnected or short in electrical wiring Remove obstruction. Rebuild or replace as needed. Set engine speed at proper specifi cations. Check water supply and possibility of air seepage. Check and clean or replace if necessary. Check and replace if necessary. Fill tank with fuel. Drain fuel tank and fi ll with proper fuel. Clean or replace. Replace as needed. Readjust air bands for clean burn. Increase fuel pressure to specification and/or replace fuel pump. Test with pressure gauge. Test transformer for proper arc between contacts. Replace as needed. All wire contacts should be clean and tight. No breaks in wire. 13

14 PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT (continued from previous page) Flex coupling slipping on fuel pump shaft or burner motor shaft On-Off switch defective Heavy sooting on coil and burner can cause interruption of air fl ow and shorting of electrodes Improper electrode setting Fuel not reaching combustion chamber Clogged burner nozzle Thermostat faulty or slow engine speed Flow switch malfunction Replace if needed. Check for electrical current reaching burner assembly with burner switch on. Clean as required. Check and reset according to diagram in Operator s Manual. Check fuel pump for proper fl ow. Check solenoid fl ow switch on machines with spray gun control, for proper on-off fuel fl ow control. Clean as required. Increase engine RPM to increase voltage. Remove, test for continuity and replace as needed. FLUCTUATING PRESSURE MACHINE SMOKES Flow solenoid malfunction Valves worn Blockage in valve Pump sucking air Worn piston packing Improper fuel or water in fuel Improper air adjustment Low fuel pressure Plugged or dirty burner nozzle Faulty burner nozzle spray pattern Heavy accumulation of soot on coils and burner assembly Misaligned electrode setting Obstruction in smoke stack Low engine RPM Replace if needed. Check and replace if necessary. Check and replace if necessary. Check water supply and air seepage at joints in suction line. Check and replace if necessary. Drain tank and replace contaminated fuel. Readjust air bands on burner assembly. Adjust fuel pump pressure to specifications. Replace nozzle. Replace nozzle. Remove coils and burner assembly, clean thoroughly. Realign electrodes to specifi cations. Check for insulation blockage or other foreign objects. Increase RPM. 14

15 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER TEMPERATURE WATER TEMPERATURE TOO HOT Improper fuel or water in fuel Low fuel pressure Weak fuel pump Fuel filter partially clogged Replace with clean and proper fuel. Increase fuel pressure. Check fuel pump pressure. Replace pump if needed. Replace as needed. Soot build-up on coils not allowing Clean coils. heat transfer Improper burner nozzle Call Dealer. Incoming water to machine warm or hot Fuel pump pressure too high Fuel pump defective Detergent line sucking air Defective temperature switch Lower incoming water temperature. See specifi cations for proper fuel pressure. Replace fuel pump. Tighten all clamps. Check detergent lines for holes. Replace. PRESSURE WASHER Troubleshooting Guide Incorrect fuel nozzle size Insuffi cient water supplied Restricted water fl ow Call Dealer. Check water G.P.M. to machine. Check nozzle for obstruction, proper size. PUMP NOISY Air in suction line Check water supply and connections on suction line. PRESENCE OF WATER IN OIL Broken or weak inlet or discharge valve springs Excessive matter in valves Worn bearings Oil seal worn High humidity in air Check and replace if necessary. Check and clean if necessary. Check and replace if necessary. Check and replace if necessary. Check and change oil twice as often. WATER DRIPPING FROM UNDER PUMP Piston packing worn O-Ring plunger retainer worn Cracked piston Pump protector Check and replace if necessary. Check and replace if necessary. Check and replace if necessary. Lower water supply pressure. Do not run with spray gun closed longer than 2 minutes. 15

16 PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION OIL DRIPPING Oil seal worn Check and replace if necessary. EXCESSIVE VIBRATION IN DELIVERY LINE DETERGENT NOT DRAWING Irregular functioning of the valves Air leak Restrictor in fl oat tank is missing Filter screen on detergent suction hose plugged Dried up detergent plugging metering valve High viscosity of detergent Hole in detergent line(s) Low detergent level Check and replace if necessary. Tighten all clamps. Check detergent lines for holes. Replace restrictor. Check for proper orifi ce in restrictor. Clean or replace. Disassemble and clean thoroughly. Dilute detergent to specifi cations. Repair hole. Add detergent, if needed. PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION BURNER MOTOR WILL NOT RUN RELIEF VALVE LEAKS WATER Pump sucking air Valves sticking Nozzle incorrectly sized Unloader valve seat faulty Worn piston packing Fuel pump seized Burner fan loose or misaligned Defective control switch Loose wire Defective burner motor Relief valve defective Check water supply and possibility of air seepage. Check and clean or replace if necessary. Check and replace if necessary (See serial plate for proper size). Check and replace if necessary. Check and replace if necessary. Replace fuel pump. Position correctly, tighten set screw. Replace switch. Check and replace or tighten wiring. Replace motor. Replace or repair. 16

17 PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions. Check pump oil level before fi rst use of your new pressure washer. Change pump oil after fi rst 50 hours and every 3 months or 500 hours thereafter. Use non-detergent SAE 10W-40 or 30W oil. MAINTENANCE Maintenance Operation Every 8 Hrs or Daily 25 Hrs or Weekly Check Oil Pump x Engine x 100 Hrs or Yearly 200 Hrs or Monthly Yearly PRESSURE WASHER DEALER MANUAL Change Oil Pump x Engine x Air Cleaner Belt Tension X x Check Valve Clearance x Fuel Tank Filter x Water Filter/Clean Check x NOTE: Follow Kubota engine manual recommendations in manual provided. Change engine oil after first 50 hours and then every 200 hours thereafter. OIL CHANGE RECORD Date Oil Changed Month/Day/Year No. of Operating Hours Since Last Oil Change Brand Name and Type of Oil (see above) K Dealer Kärcher HDS Diesel 17

18 DEALER MANUAL PRESSURE WASHER , EXPLODED VIEW NO SE ACERQUE SI MÀQUINA ESTÁ FUNCIONANDO KEEP CLEAR WHILE MACHINERY IS OPERATING POLEAS Y CORREAS EXPUESTAS PUEDEN CAUSAR DAÑO EXPOSED PULLEYS AND BELTS CAN CAUSE INJURY PRECAUCIÓN / AVERTISSEMENT WARNING 97 NE PAS S APPROCHER LORSQUE L APPAREIL EST EN OPÉRATION DES COURROIES OU POULIES EXPOSÉES PEUVENT CAUSER DES BLESSURES 1 7 CHAUD! To Pump For Detail See Platform Isolator Illus For Detail See Float Tank Illus

19 MODE D EMPLOI ON OFF ST GL QUEMADOR BRULEUR OFF O ON I TEMPERATURA TEMPERATURE EXPLODED VIEW PRESSURE WASHER DEALER MANUAL Fuel Lines To Burner Fuel Lines To Fuel Tank OPERATING INSTRUCTIONS INSTRUCCIONES DE OPERACION WARNING PRECAUTION/ATTENTION 16 ENGINE BURNER BURNER TEMPERATURE For Detail See Control Box Illus. For Detail See Pump Assy. llus. 53, 54, To Float Tank 83 4, 86, , 86, K Dealer Kärcher HDS Diesel

20 DEALER MANUAL PRESSURE WASHER ITEM PART NO. DESCRIPTION EXPLODED VIEW PARTS LIST QTY Wlmt,Belt Guard, Diesel Black (622.0) 12V DC Wlmt, Belt Guard, Diesel Black (623.0) 120V AC Wlmt Cover, Engine Nut, 3/8" ESNA, NC Washer, 3/8", SAE, Flat Bumper Pad, Engine Label, Hot/Caliente w/arrows Warning Label, Warning-Exposed Pulleys Coil, Rodless Nipple, 1/2" x 2-1/2", Galvanized SCH Rupture Disc Assy, 8500# Coupling, 1/2", Steel Elbow, 1/2" JIC x 3/8" MPT Nipple, 1/2" x 3", Galvanized SCH Manifold Coil Outlet Discharge Thermostat, Adjustable 302 F Nipple, 3/8" x 3/8" NPT, Male Switch, MV Spacer, Outer Wrap Weldment, Bottom Wrap, Insulation, Blanket, No Foil Insulation, Front Head, No Hole Insulation, Burner Head, w/hole Gasket, Burner Plate Insulation Retainer Screw, SS #10 HH Tek Top Wrap, SS Trim, 750 B2 x 1/16" Black 30" Insulation/Blanket, Die-Cut Screw, 3/8" x 1" HX Wash Head 8 30 Burner Assembly, See Spec's Pages Strain Relief, 1/2" Metal, Two Screw Clamp, Screw, 5/16"W 1/4-5/8"D SS Hose Barb, 1/4" Barb x 1/4" MPT Brass Hose Barb, 1/4" Barb x 1/4" Pipe, Filter, Fuel/H 2 O/Oil Separator 1 ITEM PART NO. DESCRIPTION QTY Adapter, 1/4" Elbow, 3/8" 90 Street, Steel Plug, 3/8 Allen counter sunk Clamp,Screw, 9/16"W, 1-1/4"OD, SS Screw, x 1/4" Elbow, 3/8" x 1/2" MPT Nipple, 1/4" Nut Flange Hose, 5/8" Push-On 24" Bolt 3/8 x 1 3/ Pulley, See Parts Specifi cations Pages 47 Bushing, See Parts Specifi cations Pages Wlmt, Frame, Diesel Skid Generator, 2FSM2PC-1/A, WINCO (623.0) Bolt, 3/8" x 1", NC HH (623.0) Bolt, 1/4" x 1", Hex Head Box, Battery, M100, Large Weldment, Generator, Rail Self-Aligning Bolt, 3/8" x 1", NC HH (623.0) Cap, Air Cleaner, D Ckeck Valve, 1 Way 1/4" Barb Bolt, Hex 3/8" x 2-3/4" Hose, 3/4" Push-On 48" 59 Pulley, See Parts Specifi cations Pages 60 Bushing, See Parts Specifi cations Pages 61 Belt, See Parts Specifi cations Pages Cord, Molded Grommet, Rubber, Nozzle 4 64 Nozzle, See Hose & Spray Gun Assembly Label, Detergent Valve Label, Karcher Label, Diesel Fuel Clamp, Wire /Tube, Clamp Hose

21 ITEM PART NO. DESCRIPTION QTY Hose, 1/4" x 1/2", Braided Vinyl 12" Tube, 1/4" x 1/2", Clear Vinyl 72" Strainer, 1/4", Brass w/check Hose, 1/4", Push-On, Fuel Line 24" Hose, 1/4, Push-On, Fuel Line 32" Fuel Tank Assembly, 20 Gallon MS Washer, 5/16", Flat, SAE Nut, 5/16", ESNA, NC Cap, Fuel Tank, Plastic Hose Barb, 1/4" Barb x 1/4" MPT Pipe, Hose Barb, 3/16" Barb x 1/8" MPT, Plug, 1/4" Countersunk Washer, 1/4", Flat, SAE Washer, Snubbing Bushing, 1/4" x 1/8" NPT Valve, Metering 1/4" Hose Bolt, 3/8" x 3-1/2", Tap Nut, 1/4", ESNA, NC Nut, 3/8", Hex, NC 2 89 Pulley, See Parts Specifi cations Pages 90 Bushing, See Parts Specifi cations Pages 91 Belt, See Parts Specifi cations Pages Swivel, 3/4" SAE, Female Push-On Clamp, Hose,.46-,.54 ST Screw, 1/-20 x 1" Whiz Loc Screw, #14 x 1" Tek Blk Plate, Battery Box, Large Washer, 5/16" Flat, SAE, SS Plate. Diesel Screw, #10 x 1/2" Tek SS 2 Not Shown EXPLODED VIEW PARTS LIST PRESSURE WASHER DEALER MANUAL K Dealer Kärcher HDS Diesel 21

22 DEALER MANUAL PRESSURE WASHER 3 CYLINDER ENGINE MOUNTING ASSEMBLY EXPLODED VIEW

23 3 CYLINDER ENGINE MOUNTING ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION QTY Engine, Kubota D1105-E4B Back Plate, Upper D Back Plate, Lower, D Nut, 1/4"-20 ESNA NC Adapter, 3/8" FPT x 12mm, Steel Kubota D Push-On, 1/2" Barb x 3/8" MPT Bracket, Engine, Kubota D Washer, 1/4" Flat SAE Zinc Plug, Rubber Nut, Extruded U-Nut, 1/4" Bolt, 8mm x 20mm, HH) Muffl er, Kubota Guard, Muffl er, Kubota Vert, SSD Washer, M10, Nordlock, Steel Bolt, 10mm x 25mm, GR Nut, Nylock, 7/16"-14, GR8 YZ Washer, 7/16", Nordlock, Steel Cable, Battery, 36" Black Cable, Battery, 36" Red Hose, 1/2" Push-On, /ft 15" Swivel, 1/2" Barb x 1/2" JIC Fem/Brass Plug, 1/2", JIC Flare, 639F-8 1 ITEM PART NO. DESCRIPTION QTY Washer, 5/16" Split Ring Lock Nut, 8mm Hex Clamp, 1/2" RO-Clip, Kleinhuis P/N 796/ Bolt, 7/16"-14 x 1-3/4" Hex, Zinc GR Screw, 10/32" x 1-1/4" RH, SL, BLK Nut, 10/32" Keps Electric, Harness, Kubota D Screw, #14 X 1" Tek, Blk, Zinc Clamp, Wire/Tube, Clamp, Screw, 5/16"W 1/4-5/8"D SS Insulation, Fiber Sleeving 36" Hose, 3/16", Push-On Fuel Line 48" Filter, Fuel, Disposable Clamp, RND, ID Hose, 1/4" Push-On 4" Hose, 1/4" Push-On 28" Clamp, Hose,.46-,.54 ST Bracket, Air fi lter KUB-D1105, HSS 1 PRESSURE WASHER DEALER MANUAL K Dealer Kärcher HDS Diesel 23

24 DEALER MANUAL PRESSURE WASHER FLOAT TANK ASSEMBLY To Pump FLOAT TANK PARTS LIST ITEM PART NO. DESCRIPTION QTY Tank, Float, 2-1/2 Gallon, Blank Valve, Float, PVC Strainer, 1/2" Basket Nipple, 1/2" JIC x 1/2" MPT Bulkhead, 1/2 PVC Elbow, 3/4" JIC x 1/2", Support Plate, Float Tank Screw, #14 x 1", TEK, Black, Zinc 2 ITEM PART NO. DESCRIPTION QTY Swivel, 1/2" MP x 3/4" GHF w/strainer Stem, 5" Float Cable, TY, 48" Anchor, Connector, 1/2" Ball, Float, Black Plastic 1 24

25 PLATFORM ISOLATOR EXPLODED VIEW PRESSURE WASHER DEALER MANUAL PLATFORM ISOLATOR PARTS LIST ITEM PART NO. DESCRIPTION QTY Isolator, Vibration Mount, 100 LB Bolt, 5/16" x 1", NC HH Washer, 5/16", Flat, SAE Nut, 5/16", ESNA, NC Bolt, 3/8" x 2-1/2" Grade 5 Zinc 11 ITEM PART NO. DESCRIPTION QTY Washer, Snubbing Washer, 3/8", SAE, Flat Nut, 3/8", ESNA, NC Label, Warning, Super Skid Wlmt, Power Platform, Diesel Label, Intended For Outdor Use Label, Clear Lexan K Dealer Kärcher HDS Diesel 25

26 DEALER MANUAL PRESSURE WASHER PUMP/UNLOADER ASSEMBLY EXPLODED VIEW To Coil To Detergent Valve To Water Float Tank Assembly

27 PUMP/UNLOADER ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION QTY Hose, 3/8" Pressure 62" Hose, 1/2" Push-On 18" Swivel, 1/2" JIC Fem, Push-On Hose, 1/2" x 28" Wire, Pressure Pump, KT6036R.2 6.0@3600, 1450 RPM Bolt, 10mm x 20mm, Zinc Washer, M10, Nord Lock Elbow, 3/4" JIC x 1/2" Tee, 1/2" Street, w/2 Holes Tap 1/8" Elbow, 1/2" JIC, 3/8", Hose Barb, 1/4" Barb x 1/8" ML Pipe, Weldment, Pump Rail, SSD Pump Protector, 1/2" Hose Barb, 1/4" Barb x 1/4" ML Pipe, Valve, Steam Elbow, 1/4" x 3/8" Street Tee, 3/8" Street Label, Open For Steam Nipple, 1/4" x 3/8" Hex Hose, Push-On 1/4" 14" Nut, 3/8" ESNA, NC Washer, 3/8", SAE Flat Zinc Unloader, VRT GPM Block Unloader, 1/2" x 1/2", Brass Washer, 3/8", SAE Flat Zinc Nipple, 1/2" x 2-1/2", Galv. SCH Elbow, 1/2" JIC x 1/2" Fem Nipple, 1/2" JIC, 1/2" Pipe Elbow, 1/2" MSAEX 1/2" MPT Nipple, 1/2" JIC x 1/2" NPT Swivel, 1/2" JIC x 1/2" MPT Clamp, Hose.46-,.54 ST Nut, 3/8" ESNA, NC 2 Not Shown PRESSURE WASHER DEALER MANUAL K Dealer Kärcher HDS Diesel 27

28 I 95 OFF F DEALER MANUAL PRESSURE WASHER CONTROL BOX EXPLODED VIEW 19 WARNING PRECAUTION/ATTENTION , OPERATING INSTRUCTIONS 35 ST GL ON ENGINE OFF 20 6 BURNER ON BURNER QUEMADOR BRULEUR OFF O 1 TEMPERATURE TEMPERATURA TEMPERATURE ITEM PART NO. DESCRIPTION GROUND CONTROL PANEL ASSEMBLY PARTS LIST QTY Box, Electrical Cover, Electrical Box Strain Relief, LT Str, 1/2" NPT Thermostat, 120C/240F Jumper, Flat Nut, KEPS 12V DC (622.0) V AC (623.0) Hour Meter, VAC Switch, Rocker, (622.0) 12V DC Switch, Rocker, (623.0) 120V AC Bezel, Plastic, Thermostat Screw, 4 mm x 6 mm, Pan Head Knob, Thermostat Light, LED, Green 12VDC Conduit, Wire Cover 6ft Screw, 5/16" x 1" NC Light, LED, Amber, 12VDC Washer, 5/16" Flat SAE Screw, 1/4"-20 x 3/4" Nut, Extruded U-Nut 1/4" Label, Disconnect Power Supply Relay, 12V DC (622.0) ITEM PART NO. DESCRIPTION QTY Label, Contrl Panel, Kubota Block, Terminal, 16 Pole Screw, 8-32 x 3/4" BH SOC CS Nut, 8-32, KEPS Harness, Cntrl Panel 12V DC (622.0) Harness, Cntrl Panel 120V AC (623.0) Harness, Engine Screw, x 1-1/4" 12V DC (622.0) 4 120V AC (623.0) Label, Ground Symbol Strain Relief, LQ Tite Lock Nut, 1/2" Foam Strip 52" Holder, Fuse, (622.0) Fuse, ATC 30 Amp (622.0) Washer, 5/16" Split Ring Lock Screw, 5/16" x 1/2" Whiz Loc Isolator, Threaded, Fem x Fem Label, RPM Factory Set 1 Not Shown

29 1 HOSE & SPRAY GUN ASSEMBLY PRESSURE WASHER DEALER MANUAL HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION QTY Hose, 3/8" x 50', 2 Wire, Tuff-Flex, SOXSW, CP EASY! Force Advanced KNA Wand, VP w/soap Nozzle Nozzle, , Red Nozzle, , Yellow Nozzle, , Green Nozzle, , White K Dealer Kärcher HDS Diesel 29

30 PRESSURE WASHER Specifications SPECIFICATIONS BECKETT BURNER SPECIFICATIONS Burner Burner Fuel Pump/ Fuel Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode CLEARFIRE BURNER SPECIFICATIONS Burner Burner Fuel Pump/ Fuel Model No. Assy No. Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode PART SPECIFICATIONS PUMP ENGINE Machine Pump Pulley Bushing Engine Engine Engine Pulley Model Model Part # Unloader Pulley Part # Bushing Part # Size Part# Pulley Part# KT BK90H MM HP TB KT BK90H MM HP TB ENGINE (CON T) GENERATOR Model Bushing Belt Belt Pulley Belt Bushing (Con t) Bushing Part # Size Part # Pulley Part# Belts Part # Bushing Part# P2 x 1-7/ BX NA NA NA NA NA NA P2 x 1-7/ BX BK BX /

31 VRT100 UNLOADER EXPLODED VIEW AND PARTS LIST PRESSURE WASHER DEALER MANUAL PART NO. DESCRIPTION Repair Kit, VRT 100 Unloader (Kit Items: 2, 3, 4,6, 9, 10, 25, 26, 28 30,36,39) Unloader Adjustment Procedures 1. Remove lock nut (Item 19). 2. Remove adjustment knob (Item 18). 3. Loosen the two (2) nuts (Item 15), move them upward on stem (Item 8) until you see 4 or more threads below the nut. 4. Re-attach adjusting knob (Item 18). 5. Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 18) clockwise until pressure is at the desired operating pressure. 6. Remove the adjustment knob (Item 18), tighten the lower nut (Item 15) tightly against the upper nut (Item 15). Re-attach adjustment knob (Item 18) and screw down until contact is made with the nuts (Items 15). Screw down lock nut (Item 19) onto the stem (Item 8) until the threads cut into the nylon insert of the lock nut (Item 19). *If adjustment knob (Item 18) DOES NOT make contact with upper nut (Items 15), remove adjusting knob (Item 18), re-adjust (raise) nuts (Items 15) on stem (Item 8) and re-attach adjustment knob (Item 18), then repeat step #6. **If adjustment knob (Item 18) DOES make contact with upper nut; release the trigger of the spray gun and watch the pressure gauge for the pressure increase ( spike ). This spike SHOULD NOT exceed 500 psi above the operating pressure. If spike pressure exceeds the 500 psi limit, remove the adjusting knob (Item 18) and re-adjust (lower) the nuts (Items 15) on the stem (Item 8). Re-attach the adjusting knob (Item 18), then repeat step # K Dealer Kärcher HDS Diesel 31

32 DEALER MANUAL PRESSURE WASHER KT.2 SERIES PUMP EXPLODED VIEW TORQUE SPECS ITEM # FT. LBS KT.2 PUMP EXPLODED VIEW PARTS LIST 32 ITEM PART NO. DESCRIPTION QTY Crankcase 1 2* See Kit Below Plunger Oil Seal 3 3* See Kit Below O-Ring Ø1.78 x * See Kit Below Pressure Ring, 18mm 3 5* See Kit Below U-Seal, 18mm 3 6* See Kit Below Intermediate Ring, 18mm 3 7* See Kit Below U-Seal, 18mm Brass Plug, G1/ Copper Washer 1/ Manifold Housing 1 11* O-Ring Ø2.62 x * See Kit Below Valve Assembly 6 13* O-Ring Valve Plug Manifold Stud Bolt Lock Washer Copper Washer 3/8 1 ITEM PART NO. DESCRIPTION QTY Brass Plug 3/ See Kit Below Valve Seat 6 20 See Kit Below Valve Plate 6 21 See Kit Below Valve Spring 6 22 See Kit Below Valve Cage Hex Screw Washer Closed Bearing Housing O-Ring Ø2.62 x Roller Bearing Crankshaft Ø25 (4540) Crankshaft Ø25 (6036) Crankshaft Key Oil Dip Stick Crankshaft Seal Shim 2

33 KT.2 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION QTY Bearing Housing 1 34* Plunger Bolt 3 35* Bonded Seal 3 36* Plunger, 18mm 3 37* Copper Spacer Plunger Rod Connecting Rod Pin Connecting Rod Spring Washer Connecting Rod Screw O-Ring Ø2.62 x Crankcase Cover O-Ring Ø1.78 x Brass Plug G3/ Sight Glass G3/ Cover Screw 5 Available in kit (See below) PRESSURE WASHER DEALER MANUAL KIT NUMBERS KIT DESCRIPTION ITEMS NUMBERS INCLUDED NO. OF CYLINDERS KIT WILL SERVICE Plunger Seals 18 mm Seal Packing 18 mm Plunger 18 mm Complete Valve Plunger Oil Seals 3, 5, 7 3, 4, 5, 6, 7, 34, 35, 36, 37 11, 12, K Dealer Kärcher HDS Diesel 33

34 35 DEALER MANUAL PRESSURE WASHER CLEARFIRE BURNER "S" REPLACEMENT PARTS For best performance specify genuine KNA replacement parts

35 CLEARFIRE BURNER "S" REPLACEMENT PARTS LIST For best performance specify genuine KNA replacement parts Item # Part # Description Qty Item # Part # Description Qty BURNER HOUSING ASSEMBLY PLUG, HOLE PLASTIC AIR GUIDE PLUG, 1/8" NPT x HEX SHOULDER FUEL PUMP, SUNTEC OL V SOL GASKET, JUNCTION BOX FUEL PUMP, SUNTEC OL35 120V SOL COVER, JUNCTION BOX FUEL PUMP, SUNTEC A2VA V SOL BLOCK, TERMINAL, 5 POLE FUEL PUMP, DANFOSS 071N LIGHT, INDICATOR, GREEN 14V COIL, SOLENOID DANFOSS 230V LIGHT, INDICATOR, GREEN 28V COIL, SOLENOID DANFOSS 115V LIGHT, INDICATOR, GREEN 125V COIL, SOLENOID DANFOSS 12-24V LIGHT, INDICATOR, GREEN 250V CABLE, SOLENOID COIL, DANFOSS SITE GLASS 1 5a MOUNTING KIT, FLANGE/HUB, DANFOSS RING, PUSH ON INTERNAL, AIR BAND SCREW, 8 x 1/4" HI LOW THREAD CUT, PPH MOTOR, 1/6 HP 115V 60Hz SCREW, 8-32 X 1/2", M PH RDH PL MOTOR, 1/6 HP 230V 60Hz Screw, 10/32 x 1/2" SHCS MOTOR, 1/7 HP 12VDC AMETEK SCREW, 10/32 x 1/2", WHIZ LOC FLANGE COUPLING, FLEX, 1/2" x 5/16" SCREW, 10/32 x 5/8", WHIZ LOC FLANGE COUPLING, FLEX, 5/16" x 5/16" SCREW, 10/32 X 1/4" GROUNDING FAN, 4.53" X 2.42", 1/2" BORE, F115-62S SCREW, 1/4-20 x 1", WHIZ LOC FLANGE FAN, 4.53" x 2.42" x.313 BORE, F SCREW, 1/4-20 X 1/2", PHIL FHMS CONNECTOR, 37 DEG FLARE X 1/8" NPT, LONG 1 42 LABEL, BRAND NAME CONNECTOR, 37 DEG FLARE X 1/8" NPT LABEL, DISCONNECT POWER SUPPLY FUEL LINE ASSEMBLY 1 44 LABEL, SERIAL PLATE FLANGE, KNA BURNER, 1" TUBE LABEL, WIRING DIAGRAM, BURNER 115V-115V FLANGE, KNA BURNER, 3" TUBE LABEL, WIRING DIAGRAM, BURNER 230V-230V GASKET, FLANGE LABEL, WIRING DIAGRAM, BURNER 230V-115V GUN, ELECTRODE / NOZZLE, 3" LABEL, WIRING DIAGRAM, BURNER 115V-24V GUN, ELECTRODE / NOZZLE, 1" LABEL, WIRING DIAGRAM, BURNER 230V-24V 1 20 Varies NOZZLE, FUEL LABEL, WIRING DIAGRAM, BURNER 12VDC ELECTRODE, IGNITION, AC LABEL, BURNER LIGHTS ELECTRODE, IGNITION, DC PLATE, TERMINAL BLOCK NUMBERS CONE, AIR F TERMINAL, JUMPER SPADE CONE, AIR F CABLE, TIE, 4" BLACK CONE, AIR F LABEL, CLEAR MYLAR CONE, AIR F LABEL, IGNITER 120V IGNITOR, BURNER 120V LABEL, IGNITER 230V IGNITOR, BURNER 230V LABEL, IGNITOR 12VDC IGNITOR, BURNER 12VDC GASKET, BURNER TUBE 1 PRESSURE WASHER DEALER MANUAL K Dealer Kärcher HDS Diesel 35

36 DEALER MANUAL PRESSURE WASHER CLEARFIRE BURNER "M/L" REPLACEMENT PARTS For best performance specify genuine KNA replacement parts