MM SINGLE HEAD BENCH TOP FILLER. NATIONAL INSTRUMENT COMPANY Part No , AB-5 For filling free flowing* to semi viscous** liquids

Transcription

1 MM SINGLE HE BENH TOP FILLER NTIONL INSTRUMENT OMPNY Part No. -, B- For filling free flowing* to semi viscous** liquids INSTRUTIONS NTIONL INSTRUMENT OMPNY Fordleigh Rd. BLTIMORE, M PHONE: (0) -000 FX: (0) V-0V 0-0Hz - 0W * Free-Flowing = aqueous solutions, water-thin reagents ** Semi-Viscous = thin oils, conditioner, shampoo, thin syrup, saturated solutions, agar, hand/body lotion OVER PGE NGER NOT EXPLOSION RESISTNT FIRE OR EXPLOSION MY RESULT WHEN MHINE IS ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. O NOT ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. T. NTIONL INSTRUMENT OMPNY, IN. FORLEIGH RO BLTIMORE, MRYLN -, U.S.. PHONE: (0) -000 FX: (0) -

2 IMPORTNT SFETY INSTRUTIONS FILURE TO FOLLOW THESE INSTRUTIONS MY RESULT IN SERIOUS PERSONL INJURY OR MGE TO THE EQUIPMENT. NGER This equipment must be operated in a safe and competent manner in strict compliance with (i) established safety operating procedures as set forth by any applicable laws and governmental regulations and (ii) National Instrument s operating instructions as outlined in National Instrument s operating manual. opies of the operating manual are available from National Instrument s headquarters in Baltimore, Maryland. This equipment may cause personal injury or economic loss if it is not regularly and properly maintained, if it is enhanced, repaired, replaced, changed, altered or added to by anyone other than authorized National Instrument personnel, or if operated with abrasive or corrosive materials not specifically authorized by the National Instrument ompany in writing. BEFORE OPERTING THE FILLING MHINE. Read all instruction manuals thoroughly before operating Equipment.. Eye protection must be worn when operating, servicing, or maintaining this equipment.. Take note of Explosion-Resistant or Non-Explosion- Resistant operation of machine and operate accordingly. o not operate a non-explosion resistant machine in an explosive atmosphere.. Be sure the machine is properly grounded according to the local electrical code.. Remove all temporary parts, tools and adjusting apparatus.. Be sure all hose connections, clamps and mounting devices on the Filling Units are secure. URING OPERTION. Keep all body parts and clothing clear of rotaing volume control.. Keep all Safety evices in place and operational.. Be sure the area around the Filling Machine is clear of any tools, trash or debris. FOR SERVIING OR MINTINING. Unplug the machine.. Be sure to properly secure any removable or sliding panels. LENING. Refer to the cleaning instructions page.. o not autoclave plastic components! NOT EXPLOSION RESISTNT FIRE OR EXPLOSION MY RESULT WHEN MHINE IS ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. O NOT ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. E-ENERGIZE N "LOK-OUT" EQUIPMENT BEFORE EXPOSING MHINE TO PRESENE OF OMBUSTIBLE OR FLMMBLE VPORS. THIS WRNING PPLIES TO LL EXPLOSIVE, FLMMBLE N OMBUSTIBLE LIQUIS N VPORS, INLUING BUT NOT LIMITE TO LENING N FLUSHING SOLUTIONS. The National Instrument ompany can provide filling equipment that incorporates the use of components that meet or exceed the N.F.P.. rating of lass, ivision, Group for use with flammable or combustible liquids. We suggest that you consult with a fire hazard specialist, normally available through an insurance broker or carrier, if you have any questions concerning the hazard rating of the products to be filled or cleaning materials. S.S. SFETY WRNING SYMBOL Please note the safety warning symbol. This symbol is used throughout the instructions materials to call attention to important safety related information. Please read the related information. o not operate the equipment if you do not understand the meaning of the warnings and safety systems. Please ask your supervisor, a qualified technician, or contact the National Instrument ompany for further explanation of the safety systems and warnings. Please note the location of the warning labels on the filling machine. These labels identify the places on the machine where a hazardous situation may exist. aution should be exercised in these areas. - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

3 TBLE OF ONTENTS OVER PGE... IMPORTNT SFETY INSTRUTIONS... TBLE OF ONTENTS... IMPORTNT LENING INSTRUTIONS & LBEL LEGEN... SMPLE PRTS ORERING PROEURE... MOEL: B- FILLING MHINE INTENE USE N FUNTION ESRIPTION... PENTTIVE MINTENNE N LUBRITION GUIE... INSTLLTION INSTRUTIONS... ONTROLS ESRIPTION... OPERTION INSTRUTIONS... 0 PREPRING FOR PROUTION RUN... PUMP POST & VOLUME ONTROL SSEMBLY ILLUSTRTIONS N PRTS LISTS... B- MEHNIL SSEMBLY WG.... RIVE SSEMBLY WG SFETY LBEL / NMEPLTE SSEMBLY WG NOZZLE BRKET SSEMBLY WG ELETRIL HRWIRE IGRM SSEMBLY WG. EO PRIL 00 - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

4 IMPORTNT LENING INSTRUTIONS & LBEL LEGEN FILURE TO FOLLOW THESE INSTRUTIONS MY RESULT IN SERIOUS PERSONL INJURY OR MGE TO THE EQUIPMENT. leaning the machine carefully after each production run is necessary to insure that your machine will provide many years of safe, dependable operation. first step for a successful production run is carefully planning the clean-up and disposal of the cleaning supplies. leaning procedures should be in writing and carefully reviewed by your safety officer. When establishing your cleaning procedures please consider the following criteria:. ertain cleaning solutions may be hazardous.. lways determine the compatibility of the cleaning solution with your equipment before using the equipment.. ifferent cleaning solutions may be required for different areas of your equipment. For example, when cleaning a machine used for filling nail polish a solvent based solution may be needed to clean the filling system and water may be suitable for cleaning the machine cabinet.. Flammable and combustible solutions may be used to wipe down the machine.. Use extreme caution when handling any flammable or combustible cleaning solution.. Review and follow your inhouse procedures for handling the solution, and any applicable MSS s before opening the cleaning solutions. The MSS is the most important source of information for any hazardous material.. ll employees exposed to hazardous materials must be trained in accordance with OSH's Hazard ommunication Standard FR, part 0.00 or applicable code.. lways unplug the machine before introducing any cleaning solutions whether they are flammable, combustible or non-flammable and non-combustible.. leaning the machine is considered a service procedure. 0. Provide adequate ventilation when cleaning the machine to prevent dangerous confinement of hazardous, explosive, flammable or combustible vapors.. Wipe down only, do not spray with hose or steam clean.. etermine what protective clothing will be required, and insure that it fits the intended operator and that the operator is trained in its use.. Insure that no residual cleaning solutions or vapors are present before energizing the machine.. ertain exposed bearing areas require lubrication after cleaning.. Plan for the safe disposal of all waste materials. NGER HZROUS VOLTGE N USE SERIOUS INJURY OR ETH IF HN OR NY PRT OF BOY IS PLE IN THIS ENLOSURE. FOLLOW LOKOUT / TGOUT BEFORE OPENING THIS ENLOSURE. P/N: 0-E UTION MOVING PRTS MY USE SERIOUS INJURY. O NOT OPERTE WITH GURS REMOVE. O NOT TTEMPT TO EFET INTERLOKS. KEEP HNS N LOTHING WY FROM MOVING PRTS. P/N:0- IMPORTNT NGER NOT EXPLOSION RESISTNT FIRE OR EXPLOSION MY RESULT WHEN MHINE IS ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. O NOT ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. P/N: 0- WRNING SHTTERING GLSS OR PRESSURIZE IR SERIOUS EYE INJURY MY RESULT. NSI PPROVE EYE PRO- TETION MUST BE WORN WHEN OPERTING, OR SERVIING EQUIPMENT. FOLLOW LOKOUT / TGOUT PROEURES BEFORE SERVIING OR MINTENNE. P/N: 0- OMPLEX MHINERY. PERSONL INJURY OR MHINE MGE MY RESULT IF OPERTE BY UNTRINE PERSONNEL. RE N UNERSTN OPERTING MNUL BEFORE OMMENING OPERTION. To obtain a Manual contact: National Instrument o., - Fordleigh Rd, Baltimore, M., PHONE: (0) -000 REFER SERVIING ONLY TO QULIFIE SERVIE PERSONNEL. O NOT MKE MEHNIL JUSTMENTS WHILE POWER IS ON. O NOT MKE NY HNGES OR MOIFITIONS WITHOUT ONSULTING THE NTIONL INSTRUMENT O., IN. O NOT OPERTE MHINE WITH GURS REMOVE, ORWHEN WERING LONG HIR, JEWELRY OR LOOSE LOTHING. FOR MHINES REQUIRING OMPRESSE IR, THE OMPRESSE IR SUPPLY MUST BE LEN N RY T THE REQUIRE PRESSURE N VOLUME. P/N: 0- - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

5 SMPLE PRTS ORERING PROEURE IMPORTNT PRTS ORERING NOTE: The parts listed in the parts manuals, drawings and parts sheets prepared by the NTIONL INSTRUMENT O. are available and can be sent to you upon ordering. The OEM manufacturer s bulletins provided in the machine s documentation package are for important maintainence and lubrication. These bulletins will sometimes contain parts information for parts that are to be obtained from the particular manufacturer. We provide this information to you to enhance the machine s maintainability, we regret that we cannot stock the subassembly parts in the components used in our machines. When ordering parts for this equipment please specify the following information: a) MOEL OF EQUIPMENT located on control panel. b) SERIL NUMBER OF EQUIPMENT located on nameplate. c) PGE NO., ITEM NO., PRT NO. N NME as indicated in parts list. d) QUNTITY REQUIRE. e) TLOG NUMBER located on front cover, upper right hand corner. SMPLE PRTS ORERING Please send the following part for a Model: B-, Serial No., atalog # (this atalog's number). PGE, ITEM PRT NO. 0, Bearing Sleeve, QTY. When ordering an Instructions Set for this equipment please specify the following information: a) MOEL OF EQUIPMENT located on control panel. b) SERIL NUMBER OF EQUIPMENT located on nameplate. c) ORIGINL OWNER if known. d) QUNTITY OF SETS REQUIRE. NOTE: Use only portions of this catalog which are applicable to your particular equipment. IMPORTNT PLESE RE THIS NOTIE BEFORE OPERTING EQUIPMENT This equipment must be operated in a safe and competent manner in strict compliance with (i) established safety operating procedures as set forth by any applicable laws and governmental regulations and (ii) National Instrument s operating instructions as outlined in National Instrument s operating manual. opies of the operating manual are available from National Instrument s headquarters in Baltimore, Maryland. This equipment may cause personal injury or economic loss if it is not regularly and properly maintained, if it is enhanced, repaired, replaced, changed, altered or added to by anyone other than authorized National Instrument personnel, or if it operated with abrasive or corrosive materials not specifically authorized by the National Instrument ompany in writing. - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

6 MOEL: B- FILLING MHINE INTENE USE N FUNTION ESRIPTION INTENE USE: The Model: B- Filling Machine is a volumetric liquid filling machine. This machine is to be used in a laboratory or manufacturing facility. The types of liquids typically dispensed with the Model: B- filler are parenteral pharmaceutical solutions, cosmetic products and food additives. The machine is normally manually operated by a person holding a container under the nozzle and pressing the foot switch. However, the machine can be incorporated into an automatic production line by replacing the foot switch actuator with a remote proximity switch actuator circuit. BSI ESRIPTION: The Model: B- Filling Machine incorporates a variable speed / hp electrical gearmotor drive. This rotational drive turns a crankshaft that drives a volumetric piston pump called a Filling Unit. The Filling Units are accessories that are offered to dispense a wide range of liquids. The Filling Units are accessories that are offered to dispense a wide range of liquids. The Filling Units are fabricated from Stainless Steel. epending which Filling Units are used the machine will dispense volumes of free flowing water thin liquids to semiviscous liquids from <ml to 0mL up to cycles per minute. OPERTION ESRIPTION: Product may be supplied from a floor level reservoir, an overhead supply or a pressurized source. To fill a container the operator holds a container under the nozzle tip so when fluid is dispensed from the nozzle it will flow into the container. Then the operator presses and holds the foot switch down to make a fill. The motor will turn the crankshaft pulling the piston rod down. ownward motion of piston () creates a vacuum in pump chamber () opening intake valve (). Preset volume of liquid flows from supply source Into the pump chamber. (). Upward motion of piston () closes intake valve () and opens discharge valve (). Liquid is then discharged from nozzle (). graduated micrometer volume control () adjusts the piston travel, and thus the volume of liquid dispensed per stroke. FILLING UNIT RIVE ESRIPTION: The filler drive is a gearmotor driven, electronically controlled system that will turn the crankshaft up to rpm. The rotation speed of the filler drive motor controls the pressure of the product being dispensed. The amount of product dispensed from each Filling Unit can be adjusted by better than + or - % to dispense precise fill volumes to the hundreth of a gram. This drive rpm is controlled using a speed control knob on the front of the machine. The Filling Unit (pump), and external moving drive components are all enclosed in a polycarbonate safety enclosure on the side of the machine. This area is enclosed as much as the design will allow using a removable safety cover. This cover is interlocked which must be connected to enable the machine to be powered-up. FILLING MHINE MOEL: B- Specifications: Material of construction:stainless steel with transparent polycarbonate guard panels Electrical Requirements: 0V - Ø - 0 Hz. 0watts Filling Speed: djustable to rpm Filler Motor Horsepower:/ hp Environmental onditions Indoor Use ltitude up to 000meter Temperature range of to 0 Max. relative humidity 0% for temperature up to decreasing linearly to 0% relative humidity at 0. Mains supply voltage fluctuations not to exceed ±0% of the nominal voltage Transient overvoltage installation category number II Polution degree - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

7 PENTTIVE MINTENNE N LUBRITION GUIE ifferent parts of the machine which require PREOPERTIONL HEKS: recurrent lubrication are shown in this lube guide. - Volume ontrol Nut Recommended lubrication intervals are approximate and based on hours of operation per day, days a week. Therefore, depending on hours of use, and ambient environment the parts may require lubrication more often than recommended. - - Pump Post Nut Pump Post Body LUBRINT LEGEN: - Red Vent Plug LO SE 0 to 0W way lube oil, petroleum based HG Lithium based white grease of NGLI consistancy with EP additive. GO GER OIL (SE 0) LOTION: INTERVL LEGEN: W = Weekly = fter leaning or Wash own M = Every Months Remove panel on this side to access inside of the machine Remove Guard on this side for machine access. L- L-a L-b L- Pump Post Bushing Volume ontrol Bushing Volume ontrol Screw Gear Motor (internal) Refill to oil level indicator. o not overfill heck for tighteness before operation heck for tighteness before operation heck for tighteness before operation Remove during installation, prior to start-up. Stow plug for future if shipment is ever required. INTERVLS: LO. W/ LO W/ HG M/ GO M For US H Lubrication requirements replace the LO with KLUBEROIL UH - replace the HG with KLUBERSYNTH - vailable from Kluber 0--0 Interlock Switch L- 0 FOR S G SYRINGE ONLY L- - - L- - PUMP POST LOSE VIEW L-b L-a, b - - L-a VOLUME ONTROL LOSE VIEW - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

8 ischarge Tubing Filling Nozzle cm (") (") 0cm NOT TO SLE Lifting Handle Safety over cm (") Remove this panel to access inside of machine. B- FILLING MHINE RIGHT SIE Filling Unit Micrometer Volume ontrol 0 NTIONL INSTRUMENT OMPNY Fordleigh Rd. BLTIMORE, M PHONE: (0) -000 FX: (0) - 0V-0V 0-0Hz - 0W INSTLLTION INSTRUTIONS TRNSPORT, HNLING N STORGE ESRIPTION: Please retain the original packing material for at least one year. In the event that you need to return the machine to the manufacturer please use this material to ship it in. When not using the Filamatic Filling machine please keep it in an environment below 0% humidity, with ambient temperature 0 to 0 (0 F). o not drop machine or subject it to vibration. This may damage the drive or the electronic components. Use the lifting handle to carry the machine. Install the red plastic oil fill vent hole plug into the oil fill vent hole on the gearmotor located inside the machine if the machine is to be transported or stored on its side. LOTING MHINE FOR OPERTION: The machine must be positioned on a level surface capable of supporting it without tipping. s explained in the Explosion danger warning note the machine may not be operated in the presence of combustible or flammable liquids or vapors. The machine is not water tight and therefore must not be hosed down or submerged. o not operate the machine if the inside cabinet is wet or damp enough to cause electrical shock. Remove the red plastic oil fill vent hole plug from the oil fill vent hole on the gearmotor located inside the machine. This plug is to be reinstalled only if the machine is to be transported or stored on its side. PLUGGING IN THE MHINE: Before you plug in the FILMTI Filler please read all instructions carefully. Then before you plug in the machine for use, plug in the ctuator. The power cord is the electrical isolation device for this machine. lways unplug it when performing any maintenance or adjustment to the machine. This will prevent the machine form accidently starting and possible injuring the operator and damaging the machine. When not using the machine turn it off and unplug the power cord. Proper maintenance of the power cord is essential to the safe efficient operation of the machine. Keep the cord free from liquids and other contamination. Keep the electrodes on the plug clean and free from corrosion. If necessary discard the cord if the insulation is torn or cracked or if the electrodes are missing or corroded. WRNING. This machine is intended to be electrically grounded. Your FILMTI is equipped with a three-wire plug--a plug that has a third grounding pin. This plug will fit only a grounded outlet. This is a safety feature. If you are unable to insert the plug into the outlet, contact a licensed electrician to replace the outlet with a properly grounded outlet. o not defeat the purpose of the grounding plug! Serious shock or burn to the operator or damage to the machine can occur if this note is disregarded. The warranty is void if any unauthorized modifications are done to the mechanical components or electrical wiring of this machine. - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

9 ONTROLS ESRIPTION SPEE ONTROL KNOB: Regulates the Filler speed. Turn clockwise to increase speed, counter-clockwise to decrease speed. The speed of the filler directly and proportionately affects the product flow rate as it leaves the nozzle, this speed should be set as fast as possible without causing foaming and splashing. MOE SELETOR SWITH: Selects OFF, ON or ONTINUOUS YLING operation. The machine will stop cycling immediately when the selector switch is set to the OFF position. Power is still supplied to the controls inside the machine. If removing panel to access the inside of the machine cabinet the power cord must be unpluged from the Power onnector Receptacle. Serious injury to the operator may result if this note is disregarded. Turning OFF the selector switch OES NOT de-energize the circuits inside the machine cabinet. Set the power switch to the ON/Run Position to operate the machine in the run mode. Set the selector switch to the ontinuous ycle position to operate the machine continuously. This mode is used for priming or rinsing the Filling System. FOOT SWITH (TUTOR) REEPTLE: Receptacle for foot switch or any other suitably equipped normally open contact type actuator switch. FOOT SWITH: ontrols operation of the Filler. To start filling sequence press foot switch, the filler will operate as described in the Operating Instructions description. TNB NOZZLE HOLER / TUTOR SWITH: ontrols operation of the Filler. This is an alternate actuator that is to be plugged into the Foot Switch (actuator) Receptacle instead of the Foot Switch, when required. To start filling sequence press button on bracket the filler will operate as described in the Operating Instructions description. NGER POWER OR REEPTLE: This is the power cable input connector. Refer to the instructions paragraph Pluging in The Machine for additional information. POWER OR: (NOT SHOWN HERE) This is the power input cord. Refer to the instructions paragraph Pluging in The Machine for additional information. SFETY OVER: (NOT SHOWN HERE) The Filling Unit drive area is guarded with a removable, interlocked safety guard. Lift to remove this guard to install or adjust the filling system. This guard panel must be in position with the switch connected to operate the machine. It is very important not to tamper with the safety switch. Serious injury to the operator may result if the operator's hands are caught in the moving mechanism. IRUIT BREKERS: The drive circuit is protected from current overload with these circuit breakers. If the circuit breakers trip from a current overload carefully consider what caused this. The common cause is a restriction in the fluid discharge line. NTIONL INSTRUMENT OMPNY Fordleigh Rd. BLTIMORE, M PHONE: (0) -000 FX: (0) MOE SELETOR SWITH SPEE ONTROL KNOB GRUTE KNOB PUMP POST NOT EXPLOSION RESISTNT FIRE OR EXPLOSION MY RESULT WHEN MHINE IS ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. O NOT TURN ON MIN SWITH IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. THIS WRNING PPLIES TO LL EXPLOSIVE, FLMMBLE N OMBUSTIBLE OR FLMMBLE S, INLUING BUT NOT LIMITE TO LENING N FLUSHING SOLUTIONS. FOOT SWITH REEPTLE 0V - 0V 0-0Hz EENTRI POST NUT VOLUME ONTROL IRUIT BREKERS POWER OR FEMLE ONNETOR - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

10 OPERTION INSTRUTIONS. Turn Speed ontrol Knob all the way counter clockwise, and set the selector switch to the OFF position.. Plug foot switch into Filler ctuator Socket and install the safety cover. The machine will not operate when the cover is not installed.. Plug line cord into any properly grounded electrical outlet, which supplies NGER the voltage indicated on the nameplate. WRNING: O NOT ENERGIZE THE FILLER IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE VPORS. IGNITION OF OMBUSTIBLE OR FLMMBLE VPORS N RESULT IN FIRE OR EXPLOSION N SERIOUS PERSONL INJURY.. Place selector switch to the ontinuous position.. Turn Speed ontrol Knob clockwise. Press the Foot Switch (actuator), the Filamatic Filler will now operate continuously. Maintaining or releasing the actuator will not affect operation, machine will operate continuously. djust speed of Filler with the Speed ontrol Knob. To stop the filler at the beginning of the fill stroke when operating in the ontinuous mode turn the selector switch to the On / Run position. The filler will stop at the beginning of the fill stroke, the :00 o clock position.. With the selector switch to the ON / Run position press the Foot Switch (actuator), the Filamatic Filler will cycle one complete cycle and stop. Maintaining or releasing the actuator will not affect operation, machine will cycle one complete cycle and stop at the :00 o clock position.. If the above instructions have been carefully followed and everything is in proper working order, follow the piston pump installation instructions in the appropriate piston pump instructions manual and then the preparing for production run instructions in this manual. NTIONL INSTRUMENT OMPNY Fordleigh Rd. BLTIMORE, M PHONE: (0) -000 FX: (0) NGER WER ORRET SFETY GER IF MHINE IS USE TO FILL POISONOUS OR HZROUS LIQUIS OR LIQUIS THT EMIT POISONOUS OR HZROUSVPORS. THIS WRNING PPLIES TO LL POISONOUS OR HZROUS S, INLUING BUT NOT LIMITE TO LENING N FLUSHING SOLUTIONS. NGER NOT EXPLOSION RESISTNT FIRE OR EXPLOSION MY RESULT WHEN MHINE IS ENERGIZE IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. O NOT TURN ON MIN SWITH IN THE PRESENE OF OMBUSTIBLE OR FLMMBLE LIQUIS OR VPORS. THIS WRNING PPLIES TO LL EXPLOSIVE, FLMMBLE N OMBUSTIBLE OR FLMMBLE S, INLUING BUT NOT LIMITE TO LENING N FLUSHING SOLUTIONS. MOE SELETOR SWITH SPEE ONTROL KNOB PUMP POST GRUTE KNOB FOOT SWITH REEPTLE 0V - 0V 0-0Hz EENTRI POST NUT VOLUME ONTROL IRUIT BREKERS POWER OR FEMLE ONNETOR - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg. 0

11 PREPRING FOR PROUTION RUN. Set the volume control setting to the maximum for the prime cycle. Loosen the Post Nut on the volume control. Turn adjustment knob to set volume control for longest stroke possible. This long stroke is needed to prime the Filling Units with the minimum number of cycles. This reduces wear on the piston seals. Tighten eccentric post jam nut on volume control. IMPORTNT: The Post Nut must be tightened on all volume controls before operating the filler. Serious damage to the volume controls will occur if it is not tightenten before operation. POST NUT SLE JUSTMENT KNOB VOLUME ONTROL SSEMBLY. Place the intake hoses of the Filling Units into the supply tank. Hold the nozzles over the supply tank. If installed in your Filling Units, turn the suck back adjustment knob counter-clockwise several turns before attempting to prime the Filling Unit. This is done to allow the ball to seat during priming. o not unscrew the adjustment knob completely, as that will allow air to pass through the adjustment stem port.. Operate Filling machine in the prime mode until liquid in the discharge hose shows no air bubbles. Presence of air bubbles means that air is being drawn in during the intake stroke. ir can be drawn in around: intake hose at the intake barb, intake valve seals, head gasket, piston rings, clean out screw, or the piston O rings depending on what piston seals are installed in the Filling Units. good indication the the piston seals are not sealing against the cylinder walls is product inside the cylinder under the piston. arefully inspect these areas and tighten as necessary, inspect the O rings as a last step. IMPORTNT: When tightening the cylinder into the head first insure that the gasket is not torn or broken and use a strap wrench or suitable tool that will not crush the cylinder. The piston will not travel through the cylinder if it is even slightly bent and the cylinder may have to be replaced. To inspect the piston O-rings refer to the pump Instructions sheet. ontinue to operate Filling machine in the prime mode until liquid in the discharge hoses show no air bubbles.. RIPPING: ripping from the nozzle tip between fills may be encountered when dispensing viscous liquids with a low surface tension. To prevent dripping, turn the suck-back adjustment knob clockwise until it stops to unseat the valve ball during filling. Refer to the suck-back system instructions in the pump manual. Suck-Back setting changes will change the fill volume dispensed slightly. Therefore, make the suck-back setting before fine tuning the fill volume.. Place Nozzle over containers to be filled. Make a sample fill and measure it. If not correct, adjust volume control for fill required. To adjust volume control, first loosen the eccentric post nut on the volume control with an appropriate wrench. (o NOT use pliers.) Turn graduated knob clockwise to increase fill volume, counter-clockwise to decrease fill volume. EXMPLE: To fill cc per stroke with a cc Filling Unit, set Volume ontrol on graduation number 0. Tighten eccentric post nut!. djust the filling speed so that the containers are filled without excessive splashing or foaming. When all settings have been completed, you are ready to proceed with the production run. PROUT VISOSITY ONSIERTION: The force required to move liquid increases as the viscosity of the liquid increases. If a high viscosity liquid is to be dispensed begin with slow speeds. Gradually increase the filler speed and watch the behavior of the filler. If the filler seems to stall or if the circuit breaker trips operate the machine at a a slower speed than when the stalling or circuit breaker tripping occured. - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

12 PUMP POST & VOLUME ONTROL SSEMBLY ILLUSTRTIONS N PRTS LISTS ITEM PRT NO. ESRITPION NO Socket Head ap Screw 0-- Lock Washer 0 Back Plate 0 Post Washer ITEM NO. PRT NO. ESRITPION 0 Locking Nut 0 Post Stud 0 Bearing Sleeve Housing Bearing Washer Pump Post Nut Pump Post ssembly Illustration & Parts List ITEM NO. PRT NO. ESRITPION Volume ontrol dapter 0 Volume ontrol Body 0 Socket Head Screw 0 Post Nut Washer 00 Lead Screw Bushing 0 djustment Knob 0 0 Indicator Washer 0 Bearing Sleeve Housing ssembly - Eccentric Post Nut 0 0 Lead Screw ssembly 0 Bearing Sleeve 0-- Set Screw 0-- S.H.. Screw Volume ontrol ssembly 0 Illustration & Parts List - FORLEIGH RO / BLTIMORE M., U.S.. / (0) T. Pg.

13 FOR SG SYRINGE ONLY REMOVE LL BURRS & SHRP ORNERS THIS RWING IS THE PROPERTY OF THE NTIONL INSTRUMENT O., IN. N IT MY NOT BE REPROUE WITHOUT OUR WRITTEN PERMISSION ISIONS ZONE ESRIPTION TE PPROVE 0 ISE 0-0- GE 0 ORRET RWING 0-- GE 0 ITEM QTY WS, 0-0- GE 0 REMOVE ITEM (0) --0 B.H. 0 ITEM () WS MXP-, ITEM (0-0-0) WS QTY., ITEM (0) WS 0--, ITEM (0--) WS QTY., ITEM WS 0--, ITEM (0--) WS QTY., ITEM (0-0-0) WS QTY B.H SREW, BIN H - X. PLTE NUT, - PLTE 0-0- WSHER, LOK PLTE 0--0 SREW, BINER H - X LG PLTE WSHER, FLT / SS SREW, SH /-0 X. LG SS NUT, HEX /- SS 0 MXP- SREW, FLT H SO P 0- X. LG SS 0-- WSHER, LOK / SS KEY, SQ. X.0 LG 0 WSHER, HNLE SS NUT, SPEE LIP - PLTE 0-0- SREW, TRUSS H - X. LG SS SREW, SO H SET - X. LG SS WG NO. 0-- SREW, BUT H, /-0 X LG SS WSHER, FLT 0 SS B UNLESS OTHERWISE SPEIFIE IMENSIONS RE IN INHES TOLERNES RE: FRTIONS EIMLS NGLES ± FINISH QTY PRT OR NOMENLTURE REQ / 0--0 NUT, HEX /-0 SS 0 STU, SHORT MOUNTING SS 0 SSEMBLY, B GUR SHEIL, SPLSH SS HNLE SS 0 SSEMBLY, BINET B & B- & B- SS 0 SSEMBLY, PUMP POST, B SS 0- SSEMBLY, NOZZLE BRKET, NB--0 SS PLTE, UPPER POST SS 0 BRKET, MIROSWITH BERING, FLNGE FOOT, RUBBER 0 SREW, SH VOLUME ONTROL SS 0 SSEMBLY, # VOLUME ONTROL SS PTER, VOLUME ONTROL SS.XX.XXX IENTIFYING NO. SEE PRTS LIST O NOT SLE RWING ± ±.0.00 ± / ONTRT NO. RWN HEKE ISSUE PPROVLS OR ESRIPTION PRTS LIST TE MLS -0- SIZE SLE NTIONL INSTRUMENT OMPNY, IN. FORLEIGH R. BLTIMORE M.,, US GE OE / WG NO. IMENSIONS PPLY FTER SURFE TRETMENT U.O.S. SPEIFITION SSEMBLY MEHNIL, B & B- SHEET OF ITEM NO. 0 0 SH

14 E V OIL E V REMOVE LL BURRS & BREK EXTERNL ORNERS.00 MIN. N IT MY NOT BE REPROUE WITHOUT OUR WRITTEN PERMISSION THIS RWING IS THE PROPERTY OF THE NTIONL INSTRUMENT O., IN. WG NO. SH 0 ISIONS ZONE ESRIPTION TE PPROVE 0 RWN IN UTO 0/0/ JSG 0 ORRETE BOM, E ITEM WS 0-0-.P.F. 0 ITEM 0-- GE 0 ISE BOM, E NOTES N ORRETE GERMOTOR ORIENTTION 0--0 B.H. B OBS - WS USE FOR B- 0 E OBS - WS USE FOR B- 0 B- (0V) & E-B- (0V) E-B (0V) B (0V) E-B (0V) E-B- (0V) B (0V) B- (0V) USE ON B 0 L OIL E L JUST LOTION & ROTTION T FINL SSEMBLY E L L 0 EXP- GERMOTOR, 0V X RPM ISONTINUE - GERMOTOR, 0V X RPM / HP GERMOTOR, 0V X RPM ISONTINUE GERMOTOR, 0V X RPM /0 HP 0-0- GERMOTOR, 0V X RPM / HP 0-0- GERMOTOR, 0V X RPM / HP 0-0- GERMOTOR, 0V X RPM / HP GERMOTOR, 0V X RPM / HP 0-0- GERMOTOR, 0V X RPM / HP 0-- SREW, SO H P.0-0 X. LG. S.S. 0-- WSHER, LOK. S.S WSHER, FLT. S.S. 00 M SREW, HEX H.0-0 X. LG. S.S. SPER, RIVE PLTE, MOTOR MOUNT QTY REQ PRT OR IENTIFYING NO. NOMENLTURE OR ESRIPTION SPEIFITION ITEM NO. PRTS LIST UNLESS OTHERWISE SPEIFIE IMENSIONS RE IN INHES TOLERNES RE: FRTIONS EIMLS NGLES ONTRT NO. NTIONL INSTRUMENT OMPNY, IN. FORLEIGH R. BLTIMORE M.,, US ± /.XX ±.0 ± /.XXX ±.00 SEE PRTS LIST PPROVLS TE RWN JSG 0-0- HEKE SSEMBLY, RIVE (B, B-, B-) FINISH ISSUE SIZE GE OE WG NO. 0 O NOT SLE RWING IMENSIONS PPLY FTER SLE / SURFE TRETEMENT U.O.S. SHEET OF

15 0 FOR SG SYRINGE ONLY ONLY SYRINGE 0 0 SG FOR THIS RWING IS THE PROPERTY OF THE NTIONL INSTRUMENT O., IN. REMOVE LL BURRS & SHRP ORNERS N IT MY NOT BE REPROUE WITHOUT OUR WRITTEN PERMISSION WG NO. 0 SH 0 ISIONS ZONE ESRIPTION TE PPROVE 0 ITEM GE - 0 V NON-E - 0 V E ON MHINE FRONT, NOT GUR 0 B NOTE: ) STMP PROPER INFORMTION ON ITEM OR PRIOR TO RIVETING TO MHINE. B LBEL, UTION, MOVING PRTS, GURE RIVET SS 0 0- PLTE, NME FILLER E 0 0- PLTE, NME FILLER NON-E 0 0- LBEL, WRNING SHTTERING GLSS LBEL, HIGH VOLTGE WRNING 0 0- LBEL, IMPORTNT INFORMTION 0 0- LBEL, EXPLOSION WRNING 0 0- LBEL, NGER, MOVING PRTS UTION 0 0 LBEL, FILLING UNIT INSTLLTION 0 0- LBEL, NGER, NON-EXPLOSION RESISTNT, E (0-) 0 0- LBEL, UTION, MOVING PRTS, E (0-) LBEL, WRNING EYE SFTEY, GLSS, E (0-) 0 LBEL, NGER, ELETRIL HZR, E QTY PRT OR NOMENLTURE ITEM REQ IENTIFYING NO. OR ESRIPTION SPEIFITION NO. PRTS LIST UNLESS OTHERWISE SPEIFIE IMENSIONS RE IN INHES TOLERNES RE: FRTIONS EIMLS NGLES ONTRT NO. NTIONL INSTRUMENT OMPNY, IN. FORLEIGH R. BLTIMORE M.,, US ± /.XX ±.0 ± /.XXX ±.00 SEE PRTS LIST PPROVLS TE RWN G.LPPISON 0-0- HEKE SSEMBLY, SFETY LBEL/NMEPLTE FINISH ISSUE SIZE GE OE WG NO. 0 0 O NOT SLE RWING IMENSIONS PPLY FTER SLE / SURFE TRETEMENT U.O.S. SHEET OF

16 REMOVE LL BURRS & BREK EXTERNL ORNERS.00 MIN. THIS RWING IS THE PROPERTY OF THE NTIONL INSTRUMENT O., IN. N IT MY NOT BE REPROUE WITHOUT OUR WRITTEN PERMISSION WG NO. SH 0 0 ISIONS ZONE ESRIPTION TE PPROVE 0 RERWN TO, WS SIZE, SEE 0-- MJH 0 ISE BOM E MLS STU, SHORT MOUNTING SS BUSHING, THREE MOUNTING SS 0 BRKET, NOZZLE HOLER SS O-RING,. I X. O X.0 S VITON FERRULE, STN OFF SS SREW, RETINING 0- SS QTY PRT OR NOMENLTURE REQ IENTIFYING NO. OR ESRIPTION PRTS LIST SPEIFITION ITEM NO. UNLESS OTHERWISE SPEIFIE IMENSIONS RE IN INHES TOLERNES RE: FRTIONS EIMLS NGLES ± /.XX ±.0 ± /.XXX ±.00 FINISH SEE PRTS LIST O NOT SLE RWING ONTRT NO. PPROVLS RWN HEKE ISSUE TE SIZE B SLE NTIONL INSTRUMENT OMPNY, IN. FORLEIGH R. BLTIMORE M.,, US GE OE / SSEMBLY NOZZLE BRKET NB--0 WG NO. IMENSIONS PPLY FTER SURFE TRETMENT U.O.S. 0 SHEET OF 0

17 THIS RWING IS THE PROPERTY OF THE NTIONL INSTRUMENT O., IN. REMOVE LL BURRS & SHRP ORNERS N IT MY NOT BE REPROUE WITHOUT OUR WRITTEN PERMISSION WG NO. EO-00 SH 0 ISIONS ZONE ESRIPTION TE PPROVE N LINE INPUT 0-0 V 0/0 YLE E L 0 OPTIONL B TMR T- UTO OFF PRIME GUR SFETY # (SS-) GUR SFETY # (SS-) FOOTSWITH (SW-) OPTIONL B TMR T- MOE YNMI BRKE R- / SEE NOTE JUMPER IF NOT USE U + L L F- BINET UT LINE U F- (SW-) F + IR RES + L F + L IR RES YNMI BRKE R NORML STOP M - INSERT PNEL FILLER RIVE (-) - 0 S- EL MX P P P I I MIN IR L MX P P P EL I I MIN IR L OPTIONL SPOOL VLVE FILLING UNIT S- SPOOL VLVE M 0 ISHRGE SPOOL VLVE / FILLER SPEE POT YNMI BRKE R YNMI BRKE R YNMI BRKE RESISTOR 0 0 OPTIONL EN OF FILL YLE SIGNL S NOTE : IF MHINE MOEL B, B-, B- THEN PLE JUMPER WIRE BETWEEN WIRES N. O NOT TERMINTE SS-. IF MHINE MOEL B-, B- THEN TERMINTE SS- S SHOWN. B OPTIONL SPOOL VLVE M (USE WITH J. SUKBK) S- :00 0O MOTOR M : O O USTOMER FILL YLE M S- 0 :00 BOM FOR PRTS ESRIPTION Item escription Qty -0-0 RESISTOR,IR -0-0 ONTROLLER, -0-0 KNOB / IN LTH,W/ N/ 0-0- SWITH,SEL, 0-0- BLOK,ONT EXP- RELY, PIN EXP- SOKET, PIN SWITH,LIMIT 0 BRKT,MIRO S EXP- IRUIT BRE OVERLY,MET EXP-00 TERMINL,SIN Item escription Qty EXP-0 RIL,IN FOR EXP-0 TERMINL,SIN -0-0 BRKET,RESI 0-0- SEL,POTENTI EXP- SOKET,PIN -0-0 RESISTOR, SWITH,FOOT SOKET, PIN EXP- REEPTLE,P PLTE,INSERT EXP- POWEROR, B NORML STOP M S- SEE BN EBOM: EO-00 FOR PRTS LIST M ROTTION VIEWE FROM LOKWISE IRETION 0 O :00 0 O 0 O = ENOTES ONTT LOSE STTE QTY REQ PRT OR IENTIFYING NO. UNLESS OTHERWISE SPEIFIE IMENSIONS RE IN INHES TOLERNES RE: FRTIONS EIMLS NGLES ± /.XX ±.0 ± /.XXX ±.00 SEE PRTS LIST ONTRT NO. RWN HEKE PPROVLS NOMENLTURE OR ESRIPTION TE SBE/SLK 0..0 PRTS LIST SPEIFITION NTIONL INSTRUMENT OMPNY, IN. FORLEIGH R. BLTIMORE M.,, US HRWIRE IGRM B'S THRU B-, W/OUT MULTISTROKE, 0V ITEM NO. FINISH NEXT SSY PPLITION USE ON O NOT SLE RWING ISSUE SIZE GE OE SLE / WG NO. EO-00 IMENSIONS PPLY FTER SURFE TRETEMENT U.O.S. SHEET OF 0