Oil & Gas Processing. Seal-less Pumps. Reliable Pumps for Oil and Gas Processing with No Seals or Packing to Leak or Replace
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1 Oil & Gas Processing Seal-less Pumps Reliable Pumps for Oil and Gas Processing with No Seals or Packing to Leak or Replace
2 Pumps for Oil & Gas Processing Reliable Operation and Long Service Life With nearly 40 years of service experience to the industry, Hydra- Cell pumps are performance-proved for continuous use in a wide range of oil and gas applications. temperatures. packing or seals to leak or replace. 2 Removal/Acidic Neutralization Before we installed our Hydra-Cell pump, we were using a plunger pump. And, anytime you run a plunger pump you re going to get some leakage in the packing or they end up burning out. At the speed we needed to run them at, they were burning up packing quite regularly. So we replaced our old plunger pumps with D04 Hydra-Cell pumps and since then we haven t had an issue. Their durability and seal-less design have helped us reduce costly maintenance. Hydra-Cell positive displace- 15 pump models covering pressures. models are ideal for transfer, ing and mixing. els are ideal for metering and dosing, spraying, and pressure high-pressure triplex pumps. Hydra-Cell pumps are used for many oil and gas applications. (Chemical Injection & Reverse Osmosis) (Water Reinjection, Well Dewatering & NGL Transfer) (Glycol Injection and Odorizing) (Steam, Stripping, Additive Injection, Stack Cooling & Chemical Metering) (Power Fluid Pressurization) (Pipes and Well Testing) (Well Simulation, Water Reinjection, Chemical Injection) (Transfer & Sampling)
3 Liquids Pumped Produced Water & Sour Water Methanol Natural Gas Liquids Pumping 2 2 plus other impurities forming acidic solutions that can damage a pump. copper, iron, lead, nickel, silver, zinc. H 2 reservoir with added maintenance issues. containment. reservoir with added maintenance issues. 2 forming solids that can damage mechanical seals and forming solids that can damage mechanical seals and reservoir with added maintenance concerns. emissions legislation. easily. containment. wear or replace, preventing air and moisture contamination. without damage to the pump. containment. Pumps for Oil & Gas Processing mixture of viscosities.
4 Uses lower HP motors Small footprint for savings to other pumps. use of plant space and easier servicing. This Hydra-Cell pump shown to scale has the same flow capacity and pressure rating as this conventional triplex metering pump system. power consumption. savings when compared to screw pumps and multi-stage centrifugal pumps. The multiple-diaphragm liquid head of Hydra-Cell also allows a less expensive, energy-saving motor to be used. 3 Centrifugal Hydra-Cell $ $134 3 Centrifugal Hydra-Cell * Based on pumps running 2,000 USA average of 12 /kwh. We ve had our pump for three years four years this fall and it s been great. There s very little maintenance and it s cost effective to run.
5 Fluids Hydra-Cell s horizontal check valves operate in a horizontal liquid flow and will handle abrasives and particulates without clogging or damage to the pump. Handles abrasives and particulates technology without damage. Reduced filtration maintenance and man agement The longevity of the pump is what makes it such a great tool. With the Hydra-Cell, we just don t have any of the packing or leaking issues that most normal pumps do. continuous duty at high pressure. tially harmful gases such as H 2 seals wear. life pumps and spare parts, which optimizes training and service expertise and reduces inventory size and expense. - Simple pump head design different chemicals and parts. applications or meet international standards.
6 Linear Flow utilize speed control for greater accuracy throughout the turndown range. the volume per every stroke is constant and a known value. rate and a near instantaneous minimizes pulsations, eliminating the need for expensive pulsation dampeners for most Hydra-Cell models. losses in the suction line. costs. pumped: materials wide range of processing and performance conditions: PSI Conventional Metering Pump Standard Models Metering Pumps Accuracy Typical results for recommended speed range Pulsation Graph Comparison Metering Pumps Operating without Pulsation Dampeners essure: 100 PSI Seconds 1 Hydra-Cell P400 SAE flange connections ANSI flange connections Threaded connections NPT or BPST
7 ated with seals and packing. condition on the suction - positive suction pressure is not necessary. costs. than gear, screw or plunger pumps. low stress. installation options. Designed for higher pressures, the Hydra-Cell T80 Series packing-free, triplex pump received a Spotlight on New Technology award from the Offshore Technology Conference. Stainless steel manifold option. Seal-less Pumps
8 Plunger pumps (shown) have maintenance, wear, lubrication, and environmental issues that Hydra-Cell pumps avoid because of its seal-less, multiple-diaphragm design. replacement as it wears. maintenance, containment, disposal, safety, and housekeeping issues and their associated costs. vapor-less alternatives or vapor recovery systems. factor. lost motion, operator error, and a greater chance of leakage. pulsations. placement due to stress and poor elastomeric memory. pressure. accommodate changes in operating pressures. to maintain. maintenance costs. no clean-up or disposal issues, improved safety, and reduced maintenance costs. or replacement of packing or plunger. and lower cost of ownership expenses. of operator error, and removing a potential leak path. diaphragm materials. a much smaller footprint, saving space and costs. maintenance costs. actuating oil.
9 Compared to other pumps, Hydra-Cell requires minimal maintenance for oil and gas processing. Hydra-Cell has no packing or seals that leak or need to be replaced and no internal gears to wear. ratings. no seals or packing to leak or replace. and spare part replacement. load. no seals or packing to leak or replace. particulates. and spare part replacement. operating pressures.
10 Particulates Standard Pump Selection Guide damage or destroy other types of pumps. maintenance costs. and diaphragm materials. Seal-less Pumps times to get customers to change the way they operate. But once I get them using a Hydra-Cell and they see the difference it can make in reducing maintenance headaches and operating costs for their well operations, they are all for it. * Ratings are for X-Cam design
11 down range. - pulsation dampeners. disk check valves, and space-saving, compact design. and diaphragm materials. your application needs. We use our Hydra-Cell to pump ethanol glycol for dehydrating natural gas and it s been working well. We ve had it for over two years and it s easy to use and there s minimal maintenance, which makes for a longer lasting pump. Metering Pump Selection Guide * * 350 PSI maximum with Kynar liquid end. ** Consult factory for correct component selection for temperatures above 160 F.
12 Seal-less Pumps 1204 Chestnut Avenue Wanner Pumps Ltd. Printed in USA Wanner Engineering, Inc.
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