FOGHET air heating fireplace

Transcription

1 FOGHET air heating fireplace INSTALLATION, USE AND MAINTENANCE CARD To be carefully kept by the purchaser FOGHET With curved front FOGHET With straight front Combined wood/pellet version Curved or straight front JOLLY ME 07 F patented burner Automatic lighting

2 IMPORTANT Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the appliance. Read the sheet attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized. The installation sheet is an integral part of the product and must be given to the user. It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during installation, use and maintenance. Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be liable Installation must be carried out by skilled personnel according to current regulations. The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous. The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this sheet. All rights on the reproduction of this technical sheet are owned by JOLLY-MEC CAMINETTI S.p.A. The descriptions and illustrations provided in the following publication are not binding. JOLLY-MEC CAMINETTI S.p.A reserves the right to make any modifications that may be deemed appropriate. This sheet cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A. The technical directions for installation contained in this booklet should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all local bylaws must be observed when installing the appliance, including those referring to national and European standards). Never use the appliance as an incinerator, or in way other than that for which it was designed. Use only the fuels recommended, and no others. Do not use liquid fuels. In operation, the appliance will reach temperatures that can burn the skin; handle with care to avoid burns. Do not make any unauthorised modification to the appliance. Use only original spare parts recommended by the manufacturer. Acceptance of the machine by the user must be total, including the sound level of operation, comparable to an electrical appliance. Complaints for characteristics not indicated in this manual shall not be accepted. I

3 Dear customer, We wish to thank you again for having chosen to heat your home and save money with a JOLLY-MEC product. In order to exercise the right to the warranty we invite you to fill in the Warranty Certificate and send it no later than 30 (thirty) days from the date of the OBLIGATORY First Start up, to fax number or by ordinary post. The Warranty Certificate must be sent with a copy of the sales document. For questions concerning the after sales service related to the First Start up, Technical Assistance, Maintenance and spare parts, we invite you to contact the authorised Jolly-Mec Technical Assistance Centre, through your retailer. If you have purchased the product from the Jolly Mec showroom in Telgate (Bg), please contact the Jolly Mec After Sales department at , or send an to assistenzatecnica@jolly-mec.it Thanking you for your attention, we wish you many warm years with Jolly Mec products. Jolly Mec Caminetti S.p.A. Manufacturing of water and humidified air heating Fireplaces and Stoves, with combined wood/gas or wood and pellet heating Cassette exchangers Cast-iron single-bodies Traditional fireplaces Fireplace cladding Assistance and installation

4 Warranty Terms The Guarantee Certificate is based on the Guarantee Terms given below. The guarantee starts from the date of first Starting up and comes into effect only at the time when Jolly Mec receives the Guarantee Certificate. The first Starting up has to be required from the customer to the technical assistance centre by the purchase of the product and t has to be done within 60 days from the purchase date. In case no Starting upat the upper onditions has been the warranty get lost authomatically. The Guarantee Certificate must be sent to Jolly Mec, duly completed in the appropriate spaces, no later than 30 days from the date of the first Starting up. In order to be entitled to service provisions and to replacement of spare parts under guarantee, it is essential to attach to the Guarantee Certificate a copy of the purchase document; when requesting work, the relevant purchase document, giving details of the retailer, the date of purchase, the amount paid and the description of the product, must be submitted. If the customer requests work other than that set out in these Guarantee Terms, he/she must pay the fee set out in the current price list on that date. The guarantee is not transferable to third-parties and remains a personal guarantee to the first purchaser. The guarantee period for the boiler body of the products themselves is 5 years, except for the Fortuna stove (6 years), the monoblocs (3 years) and the traditional models (2 years). The guarantee period for the individual mechanical, pneumatic, hydraulic, electrical and electronic parts of the Jolly Mec products is 2 years. The guarantee period for individual parts subject to wear and tear and usage, namely all those parts that cannot be maintained which, as they are used, wear out and/or can no longer be used and which therefore need to be replaced after a certain period of operation, is limited to 4 months for cast-iron grids and 12 months for resistors, fire base, scraper, pellets, refractory bricks, wood stop, trimmings. The glass are not covered by warranty. The guarantee right for the boiler body undergoes variations with regard to the above-mentioned period if the Guarantee Certificate does not reach Jolly Mec within 30 days from the date ofthe first Starting up: in this case the guarantee shall be for 2 years. Jolly Mec reserves the right to make changes in order to improve its products without prior notice. The applicable legislation, in the event of any dispute or protest, is Italian law; in the event of discrepancy between the wording in Italian and the translation, the Italian interpretation takes precedence. For any dispute, the law courts of Bergamo (Italy) have exclusive jurisdiction. The warranty does not include: 1. Masonry work. 2. Electrical and electronic parts that break down due to the power supply with a voltage other than the nominal or with incorrect connections to the mains and/or the latter not being according to standard and without protection from natural disasters. 3. The parts subject to wear/tear. 4. For fireplaces with water thermovector fluid and for domestic water production not supplied by Jolly Mec. 5. Damage caused by electromagnetic fields or by blackout. 6. Variations in colour due to contact with heat. 7. For coverings, apparent defects that may be found on the wooden parts; coverings in the event of misuse of the product or accidental breakages; some features of marble (eg. veins) that do not change the features of the product but that may differ from the veins and/or colour shades in the photos shown in the Jolly Mec catalogues. 8. Not considered to be original defects are all faults and deformities related to wear and tear, poor maintenance, failure to clean the product and use of the product in a way not in keeping with the Manual of Usage and Maintenance provided with the product. 9. Defects connected with installation. 10. No compensation whatsoever shall be paid for lack of use of the product due to repair times or its replacement. This warranty is automatically invalidated as a result of: 1. Tampering with the product. 2. Use of the product in an undue way and not in accordance with the instructions contained in each pack and in particular the use of poor quality pellets, the use of fuels that are not recommended or not stated in the instructions or loads higher than those stated. 3. Alterations or operations not previously authorised. 4. Use of spare parts that are not original or not specific to the model. 5. Damage caused by transport not under Jolly Mec s responsibility. 6. Installation of products unduly carried out, in a way not in accordance with current regulations and with the instructions contained in the pack. 7. Failure to perform the cleaning and maintenance work stated in the manual accompanying the product. Warranty Terms The Guarantee Certificate is based on the Guarantee Terms given below. The guarantee starts from the date of first Starting up and comes into effect only at the time when Jolly Mec receives the Guarantee Certificate. The first Starting up has to be required from the customer to the technical assistance centre by the purchase of the product and t has to be done within 60 days from the purchase date. In case no Starting upat the upper onditions has been the warranty get lost authomatically. The Guarantee Certificate must be sent to Jolly Mec, duly completed in the appropriate spaces, no later than 30 days from the date of the first Starting up. In order to be entitled to service provisions and to replacement of spare parts under guarantee, it is essential to attach to the Guarantee Certificate a copy of the purchase document; when requesting work, the relevant purchase document, giving details of the retailer, the date of purchase, the amount paid and the description of the product, must be submitted. If the customer requests work other than that set out in these Guarantee Terms, he/she must pay the fee set out in the current price list on that date. The guarantee is not transferable to third-parties and remains a personal guarantee to the first purchaser. The guarantee period for the boiler body of the products themselves is 5 years, except for the Fortuna stove (6 years), the monoblocs (3 years) and the traditional models (2 years). The guarantee period for the individual mechanical, pneumatic, hydraulic, electrical and electronic parts of the Jolly Mec products is 2 years. The guarantee period for individual parts subject to wear and tear and usage, namely all those parts that cannot be maintained which, as they are used, wear out and/or can no longer be used and which therefore need to be replaced after a certain period of operation, is limited to 4 months for cast-iron grids and 12 months for resistors, fire base, scraper, pellets, refractory bricks, wood stop, trimmings. The glass are not covered by warranty. The guarantee right for the boiler body undergoes variations with regard to the above-mentioned period if the Guarantee Certificate does not reach Jolly Mec within 30 days from the date ofthe first Starting up: in this case the guarantee shall be for 2 years. Jolly Mec reserves the right to make changes in order to improve its products without prior notice. The applicable legislation, in the event of any dispute or protest, is Italian law; in the event of discrepancy between the wording in Italian and the translation, the Italian interpretation takes precedence. For any dispute, the law courts of Bergamo (Italy) have exclusive jurisdiction. The warranty does not include: 1. Masonry work. 2. Electrical and electronic parts that break down due to the power supply with a voltage other than the nominal or with incorrect connections to the mains and/or the latter not being according to standard and without protection from natural disasters. 3. The parts subject to wear/tear. 4. For fireplaces with water thermovector fluid and for domestic water production not supplied by Jolly Mec. 5. Damage caused by electromagnetic fields or by blackout. 6. Variations in colour due to contact with heat. 7. For coverings, apparent defects that may be found on the wooden parts; coverings in the event of misuse of the product or accidental breakages; some features of marble (eg. veins) that do not change the features of the product but that may differ from the veins and/or colour shades in the photos shown in the Jolly Mec catalogues. 8. Not considered to be original defects are all faults and deformities related to wear and tear, poor maintenance, failure to clean the product and use of the product in a way not in keeping with the Manual of Usage and Maintenance provided with the product. 9. Defects connected with installation. 10. No compensation whatsoever shall be paid for lack of use of the product due to repair times or its replacement. This warranty is automatically invalidated as a result of: 1. Tampering with the product. 2. Use of the product in an undue way and not in accordance with the instructions contained in each pack and in particular the use of poor quality pellets, the use of fuels that are not recommended or not stated in the instructions or loads higher than those stated. 3. Alterations or operations not previously authorised. 4. Use of spare parts that are not original or not specific to the model. 5. Damage caused by transport not under Jolly Mec s responsibility. 6. Installation of products unduly carried out, in a way not in accordance with current regulations and with the instructions contained in the pack. 7. Failure to perform the cleaning and maintenance work stated in the manual accompanying the product.

5 First start up certificate (Copy for the Technical Assistance centre authorised by Jolly Mec) Customer name / surname Town/City Region Address P. Code Telephone Fax Product model Lot no. Retailer Purchase Date Date of 1st start up SM/011-GB-JM rev. 9 02/ First Start up Certificate IV

6 Guidelines for correct First Start up service For every single operation, refer to the Installation, Usage and Maintenance sheet. Air Foghet wood pellet version. Checking the flue and chimney cap;eventually check the pressure switch...chap Checking the electrical connections...chap. 2.3; 2.9. Checking the air intakes...chap. 2.2;2.3. Control the inspections doors the air grating on the cladding...chap.1.5. Veryfy canalisation connection...chap Description of display and its functions...chap Instruction about smoke baffle...chap Pellet ignition...chap Veryfy the quantity of combustion air and pellet load in the burning pot...chap ; 1.8. Veryfy pession switch adjustment...chap Wood ignition...chap Veryfy caldo control adjustment...chap Introduction into ordinary maintenance...chap. 1.9;1.10;1.11;1.12. Troubleshooting......chap How to fill out the First Start up certificate, and the warranty certificate (the latter must be sent to Jolly Mec). General notes.... Customer and technical support centre authorized by Jolly Mec agree that the first start up was done in accordance with all technical specifications in the Jolly Mec installation, usage and maintenance sheet. Customer Signature Signature and stamp Technical Assistance centre authorised by Jolly Mec SM/011-GB-JM rev. 9 02/ First Start up Certificate V

7 First Start up Certificate (copy for CUSTOMER) Customer name / surname Town/City Region Address P. Code Telephone Fax Product model Lot no. Retailer Purchase Date Date of 1st start up SM/011-GB-JM rev. 9 02/ First Start up Certificate VI

8 Guidelines for correct First Start up service For every single operation, refer to the Installation, Usage and Maintenance sheet. Air Foghet wood pellet version. Checking the flue and chimney cap;eventually check the pressure switch...chap Checking the electrical connections...chap. 2.3; 2.9. Checking the air intakes...chap. 2.2;2.3. Control the inspections doors the air grating on the cladding...chap.1.5. Veryfy canalisation connection...chap Description of display and its functions...chap Instruction about smoke baffle...chap Pellet ignition...chap Veryfy the quantity of combustion air and pellet load in the burning pot...chap ; 1.8. Veryfy pession switch adjustment...chap Wood ignition...chap Veryfy caldo control adjustment...chap Introduction into ordinary maintenance...chap. 1.9;1.10;1.11;1.12. Troubleshooting......chap How to fill out the First Start up certificate, and the warranty certificate (the latter must be sent to Jolly Mec). General notes.... Customer and technical support centre authorized by Jolly Mec agree that the first start up was done in accordance with all technical specifications in the Jolly Mec installation, usage and maintenance sheet. Customer Signature Signature and stamp Technical Assistance centre authorised by Jolly Mec SM/011-GB-JM rev. 9 02/ First Start up Certificate VII

9 Preventive Maintenance program Preventive Maintenance program coupon 1 Date Technical assistance centre General indications Preventive Maintenance program coupon 2 Date Technical assistance centre General indications Preventive Maintenance program coupon 3 Date Technical assistance centre General indications VIII

10 Preventive Maintenance program Preventive Maintenance program coupon 4 Date Technical assistance centre General indications Preventive Maintenance program coupon 5 Date Technical assistance centre General indications Preventive Maintenance program coupon 6 Date Technical assistance centre General indications IX

11 CONTENTS USE AND MAINTENANCE INSTRUCTIONS FOR THE USER 1.1 FOGHET air heating fireplace Fireplace identification Technical data Dimensions and parts Examples of combined Foghet fireplace installed and clad Burner and pellet hopper parts New-generation simplified electronic controller Description of simplified electronic controller for air heating Setting the language Lighting with pellets, controller Quick menu Power output setting for pellet mode Room temperature setting for pellet mode Silencing an alarm Ventilation Humidifier use Solving problems regarding combustion Electronic components test Chronothermostat Lighting with wood Service Combustion setting and damper use Advice and warnings Cleaning the fireplace Parts that can be removed to clean the fireplace Fan removal Troubleshooting Optionals Supplementary larger capacity pellet hoppers Pellet quality Installation card use and keeping Ecological regulation Waste materials and their disposal Disposal of the machine...31 ASSEMBLY INSTRUCTIONS FOR THE INSTALLER 2.1 Flue Arrangement for electrical connections and air inlets with corner positioning Arrangement for electrical connections and air inlets with wall positioning Adjusting the feet Fitting the damper and regulating unit Caldo control Fitting connections for hot air ducting Example of hot air ducting Simplified electronic controller wiring diagram Product data Conformity certificate

12 1.1 FOGHET air heating fireplace The Foghet with curved or straight front can be clad as a fireplace or as a stove ( FOGO model); with straight front as a fireplace or stove ( FOGHEA model) Foghet is a humidified hot air heating stove tested and approved according to European Standards EN 13229, EN 14785, EN 303/5 and DIN 18894, DIN 18891, DIN 18882, for operation with wood or with wood and pellets. Designed to meet today s market requirements of: energy saving, comfort and safeguarding the environment, it is the result of Jolly-Mec s 30 years experience. Foghet is a single unit consisting of a double-wall heat exchanger in special steel whose particular construction allows maximum exploitation of the combustion heat, obtaining high efficiencies of up to 84.17%, making it one of the best in the category for efficiency and emissions. The Foghet with curved or straight front clad as a Fogo or Foghea stove, has a simplified electronic controller that manages the stove when operating on wood or pellets. It has a chronothermostat (programmable thermostat) for automatic lighting and shutdown. With the new-generation simplified electronic controller version, when programmed, if the wood finishes and the room thermostat demands more heat, the stove automatically switches from wood to pellet mode with automatic igniting of the pellets, maintaining the set temperature. The simplified electronic controller sounds an acoustic signal when the pellets finish. It also enables the management of a possible supplementary pellet hopper. Moreover, the electronic controller enables a check-up of the various parts. When fed with wood, it functions as a normal fireplace or stove but with the added advantages of controlled combustion, thanks to the Jolly-Mec patented Caldo Control system, which optimises combustion according to combustion air temperature. and FOGHEA become continuous flame heating appliances, just like a boiler. The products of the range provide for a pellet hopper of approx. 46 kg capacity, however, to obtain a longer burn time it can be coupled to a second and larger hopper, even located in another room, from which the pellets can be conveyed with the in feed screw system or pneumatically Operation can be quickly switched from wood to pellet mode or vice versa: by shifting the grille positioned over the burn pot and selecting the type of feed. In pellet mode, heating power is managed by means of the electronic controller provided: 9.3 kw up to 23 kw. Foghet can be purchased in the wood version and the burner can be fitted at a later stage, since the stove is already arranged for it. It has a large ceramic glass door and for the wood-pellet version a removable second inner door with glass is available, which simplifies cleaning, keeping the glass of the outer door always clean, while reducing the temperature of the front and the glass itself. To use the stove with wood the door removes easily and can be placed in the special holder (optional). The humidified hot air Foghet heats all the home up to an area of 110 m 2. It has 2 top air outlets and one on the front of the firebox. The hot air can be ducted to any room, even on different floors, by means of insulated flexible aluminium pipes. All models have an incorporated manual-feed humidifier that prevents physiological problems such as dry throat, migraine, various allergies and excessive dust caused by a too dry environment. Balsamic and fragrant essences can be added to the humidifier water. The hot air heating FOGO and FOGHEA have a 620 m 3 /h fan for delivering hot air in the rooms. In summer the fan can deliver fresh air in the rooms. With application of the specific JOLLY ME-07-F pellet burner, FOGO 2

13 1.2 Fireplace Identification The fireplace has a metal dataplate giving the following data: CE marking. Name and address of the Manufacturer. European test standard number. Type of unit. Fuel. Nominal heat output. CO (measured at 13% O 2 ). Rated electrical power. Rated frequency. Lot no. Min. distance from combustible materials. Warnings. This plate is positioned on the right side of the fireplace. The graphic appearance of the dataplate can be different. MATR. XX MATR. XX 3

14 1.3 Technical data Approval EN EN Cod. Description Value Unit 353 Burned power (by pellet) Q tot 23.2 kw 366 Thermal rated output (by pellet) P 19.5 kw 360 Power given to fluid (by pellet) P w 14,4 kw 361 Medium power (by pellet) 15,1 kw 362 Minimum power (by pellet) 11.7 kw 354 Economy power (by pellet) 0.5 kw 302 Consumption at max power (by pellet) B t 4.7 Kg/h 303 Consumption at med. power (by pellet) 3.6 Kg/h 304 Consumption at min. power (by pellet) 2.9 Kg/h 305 Consumption in economy power (by pellet) 0.1 Kg/h 357 Maximum output disposed of in the environment (by pellet) P sh 5,1 kw 053 Efficiency (by pellet) η 84.5 % 352 Burned power (by wood) Q tot 23.0 kw 301 Consumption at max power (by wood) B t 5.4 Kg/h 356 Maximum output disposed of in the environment (by wood) P sh 3,6 kw 365 Thermal rated output (by wood) P 18.5 kw 359 Power given to fluid (by wood) P w 14,9 kw 052 Efficiency (by wood) η 80.5 % 455 Max. heated area depending the kind of house m Surface exchange 1.7 m Nominal voltage/frequency 230/50 V/Hz 602 Electrilcal absorption (combined) min-max W 253 Total weight 190 Kg 401 Standars tank capacity 46 l 402 Optional tank capacity l 702 Min. draft 12 Pa 653 Smoke exhaust Ø 150 mm 554 Fan flow rate 620 m 3 /h 102 Max T smoke (by wood) 370 C 103 Max T smoke (by pellet) 220 C 105 Med T smoke (by wood) t a C 106 Med T smoke (by pellet) t a 219 C 002 CO (13% O 2 ) (wood) 0,11 % 003 CO (13% O 2 ) (pellet) % 005 CO 2 (wood) 7.8 % 006 CO 2 (pellet) 9.6 % 202 Smoke volume (by wood) m 16.9 g/s 203 Smoke volume (by pellet) m 12.7 g/s 991 Max load (wood) 5 Kg 701 Inflammable goods distance 200 mm The technical data of the table are taken from certified data according to EN and EN test methods. Recommended fuels: WOOD: dry beech, hornbeam, oak, locust (acacia) very dry and in length from 32 to35 cm. PELLETS: See pellet characteristics given in chap All testing, inspections and preparation of the Foghet were carried out using the recommended pellets. JOLLY-MEC CAMINETTI S.p.A. declines any liability for malfunctions, faults or problems due to the use of nonrecommended pellets, since the combustion parameters vary from pellets to pellets (they can even vary by approx. 30%). For optimum operation, combustion must be adjusted using the pellet feed control on the burner (see chap. 1.8). 4

15 1.4 Dimensions and parts The fireplace is supplied with JOLLY ME07 F burner and preassembled and tested pellet hopper, in wooden crate on pallets, packed with a cellophane hood, polystyrene and with the following parts: Use, maintenance and assembly card Standard pellet hopper with 46 kg capacity Control panel with SIMPLIFIED electronic controller Ø 100 mm flexible aluminium pipe. 3 m long for ducting hot air 2 Ø 100 mm connections for ducting hot air Plastic container for filling the humidifier Ø 120 mm flexible pipe 100 cm long (extensible) for hot air fan suction from the outside. Ø 80 mm flexible pipe 50 cm long (not extensible) for burner fan suction from outside Ø 80 mm flexible pipe 100 cm long (extensible) for primary combustion air suction from outside (CALDO CONTROL) JOLLY ME07 F pellet burner Boiler body (combined air heating Foghet) Room temperature probe Wood guard (on curved front model only) Adjustable grilles for hot air Ø 100 mm pipe clamps Wrench for burn pot locking screw Room thermostat (optional) Cleaning tools supplied (see chap. 1.11) Burn pot cleaning tool Poker Shovel Flue brush Cleaning brush OPTIONALS OPTIONAL SET for curved front models Holder for accessories and removable inner door Removable door Spring Foghet with straight front Foghet with curved front 5

16 1.5 Example of Foghet combined fireplace installed and clad Fume exhaust Hot air insulation Hot air insulation Air ducting Air ducting Plasterboard box 40x10 cm hood front recirculation grille, top edge 10 cm from the ceiling 18x12 cm hot air adjustable outlet (facing downwards and 2 m from the floor) Control panel Inspection door for pellet loading. Measures can be found on the label sticked on the pellet tank COMPULSORY Top hot air outlet Plasterboard box Hood Fume temperature probe Room temperature probe for simplified controller (stand out 2 mm from wall edge) Room thermostat in other room (optional) Lifting hook Pellet hopper Caldo Control probe Damper control Front air outlet Manual humidifier Front air adjustment Inspection door for display, Caldo Control. Measures can be found on the label sticked on the pellet tank Smoke baffle Removable door (optional) Inspection door for burner group. Measures can be found on the label sticked on the pellet tank Boiler Wood retainer Burn pot JOLLYMEC07 burner Door handle Electronic controller Hot air fan suction ducting Omnipolar switch Electrical power supply 220V-50Hz Pellet burner fan suction ducting Ash pan with grille for primary air adjustment (for wood) Caldo Control secondary air adjustment (for wood) Caldo Control mechanism adjustment NOTE! To allow expansion of the steel stove, the cladding must always be separated by 2-3 mm. Caldo Control suction ducting 6

17 1.6 Burner and pellet hopper parts The JOLLY ME07 F burner and pellet hopper can be removed for transport. 1. Disconnect the power supply then detach the connectors. 2. Loosen the hopper/burner connection clamp. 3. Undo the two M8 screws inside the pellet hopper and remove the hopper. 4. Loosen the M6 locking screw on the burn pot container and remove the pellet burn pot. 5. Remove the ash pan. 6. Undo the M6 screws fixing the burner to the boiler and remove the burner. 7. Proceed in reverse order to refit. Standard pellet hopper To replace the ignition electrical element 1. Disconnect the power supply then detach the connectors. 2. Undo the M6 screw and remove the protection casing. 3. Undo the three M4 screws of the electrical element support and remove the element. 4. Proceed in reverse order to refit. NOTE! Level sensor (simplified electronic controller) When refitting, make sure the electrical element is correctly inserted in the special support fixed to the burn pot container (when fixing with the screws, the flange must protrude approx. 2 mm with respect to the face of the assembly plate). Hopper/burner connection clamp Protection casing Toothed wheels Assembly plate removed Air pressure switch connection pipe Release pin Cotter pins Plate removal screws Pellet feed control according to the various characteristics Motor block Screws fixing telescopic tube to boiler Pressure switch fixing nut Screws for fixing to telescopic tube support Pressure switch support Pressure switch Burn pot Electrical element fixing screws Burn pot locking screw Burn pot container Electrical element housing Fixing screws Removable electrical element support for facilitating fitting and replacement Gear motor Fan removal screws Fan support Safety thermostat Glass ventilation air Condenser Combustion air fan Electrical connection Safety thermostat Electrical element Holder removal screws Telescopic tube 7

18 1.7 New-generation simplified electronic controller Description of the simplified electronic controller for air heating The simplified electronic controller is a new-generation device equipped with a chronothermostat with programmes to be personalised, enabling easy management of control functions. The electronic controller buttons enable: - management of supplementary pellet hoppers. An acoustic signal sounds when the pellets in the hopper are finished. - The electronic controller enables automatic switching from wood to pellet mode by pressing the wood button again (the corresponding LED flashes) and manually switching on the wood combustion air fan at power level 2. - Approx. 30 minutes after the boiler temperature has fallen below the set limit the fireplace automatically lights in pellet mode at the preset power level, even with the grille temporarily over the burn pot (with damper open 45 ). If the pellets do not burn properly, the burn pot can be manually cleaned two or three times in a row. Quick Menu for the various operation stages and programming Reset and exit screen Increase (+) Manual pellet loading and burn pot cleaning Decrease (-) Check parts and reset alarms (Press 4 sec.) ON OFF Confirm modifications and enter submenu Standby and frost protection (brazier with flashing LED) Switching on (chronothermostat active with LED flashing) Summer Winter Pellets Wood and automatic switching from wood to pellet mode (with LED flashing) BUTTONS modify It shows the various available functions. Stop on the function you wish to set or change by pressing the up or down arrows. Also enables chronothermostat programming Manual pellet loading (set to OFF) Manual burn pot cleaning (set to ON) + Increase combustion air up to 20% Modify room temperature Increase pellet feed up to 20% Change language Modify power Chronothermostat programme Increase comb. air. in wood mode pellet/clean Check parts and reset alarms Select parameter to be modified and confirm modifications - Reduce combustion air up to 10% Modify room temperature Reduce pellet feed up to 20% Change language Modify power Chronothermostat programme Reduce comb. air in wood mode LEDs Pump (only water version) Pellet motor Ignition electrical element Hot air fan Combustion air fan Diverter valve (only water version) Ancillary activation 8

19 1.7 New-generation simplified electronic controller Setting the language * LANGUAGE SET * > English IT FR ESP ENG GER To set the required language, when the operation status screen is displayed, press the button MODIFY until LANGUAGE SET appears. Then use the buttons to select the required language Lighting in pellet mode, electronic controller Before lighting the pellet fireplace, a few preliminary operations are necessary: 1. Move the cast iron grate positioned over the pellet burner, uncovering it. 2. Clean the fire bed and burn pot and empty the ash pan. 3. Manually adjust the flue damper by turning the knob to the ideal position of draw. (see page. 19). Cast iron grate 4. Make sure the pellets pot is well positioned (see par page 26). 5. Make sure the ash pan is properly closed. 6. Close the grille positioned on the ash pan. 7. Close the Caldo Control by pushing the lever all the way. 8. Check that the electronic controller is set to Winter mode, otherwise the fireplace will not light (the corresponding LED must be on). 9. Check that the electronic controller is set to pellet mode, otherwise the fireplace will not light (the corresponding LED must be on). 10. If the electronic controller is in wood mode, set it to pellet mode by pressing the corresponding button. Ash pan 11. Check that there are pellets in the hopper, otherwise top up with pellets of the recommended type (if the pellets are below the level of the sensors, the stove will not light). 12. Manual loading before lighting must only be done at first lighting and when cleaning the burn pot (do not exceed the quantity indicated in Fig. 1). Cast iron grate Fig. 1 Caldo Control In all other cases, DO NOT LOAD MANUALLY, because it is done automatically. At first lighting and during lightings set with the chronothermostat, the damper MUST be opened in HALF-CLOSED POSITION (II o III) (see pag. 19). Never light the fireplace if the quantity of pellets is more than that indicated in Fig. 1. NOW CARRY OUT THE LIGHTING STAGE. On pressing the button for lighting, the electronic controller AUTOMATICALLY feeds the burn pot with pellets up to 2 cm below the rim (as shown in Fig. 2); the electrical element then starts the pellet igniting stage. If for any reason the pellet level is higher, when the electrical element starts ignition, remove the excess pellets otherwise ignition may be violent. NOW CARRY OUT THE LIGHTING STAGE. Fig. 2 BUTTONS 2 cm winter pellets Off = manual loading On = cleaning on 9

20 1.7 New-generation simplified electronic controller Lighting in pellet mode, electronic controller The simplified electronic controller automatically manages the entire lighting process, according to the following stages: 1. BURN POT CLEANING for 2 minutes (the display shows HOP.1) 2. PELLET LOADING up to 2 cm from the rim of the burn pot; duration approx. 4 minutes (the display shows PELL.1) 3. ACTIVATION OF ELECTRICAL ELEMENT AND FAN: combustion starts; duration approx. 4 minutes (the display shows IGNIT.1) 4. COMBUSTION STABILISATION: the flame gradually spreads to the pellets in the burn pot; duration approx. 10 minutes (the display shows STAB.1) 5. SWITCH TO OPERATION AT PREVIOUSLY SET POWER LEVEL: the fireplace has completed the lighting stage and automatically goes to the power level set before the last shutdown, which is shown on the display (for example, PWR>MEDIUM). If the stove still fails to light, carry out the operations described in chap. troubleshooting. Approximately every 30 minutes an automatic cleaning cycle of 2 minutes is carried out, with pellet feed at minimum and combustion air at maximum (the display shows the message HOP. 3 and the corresponding LED lights up). The burner is managed with the room temperature probe: on reaching the set room temperature, it switches to the economy mode (the display shows the message ECON.) and restarts when the room temperature falls. The fan delivering hot air in the room switches on when the air in the boiler exceeds 40 C. Fan speed increases gradually as the boiler temperature increases or, manually, by programming it on the electronic controller. If, after a couple hours operation, the glass starts to go black, or the pellets fall out or the stove shuts down, this means that the pellets used are not of the recommended type (for pellet characteristics, see chap. 1.16), or that the combustion air in insufficient (make sure the combustion fan is not dirty). Therefore a few operations are necessary to eliminate the problem (see par ). IMPORTANT! Remember that the combustion fan pipe must not be longer than 50 cm (see chap. 2.2). MESSAGES APPEARING ON THE DISPLAY DURING OPERATION PWR > HOP. 1 PWR > PELL. 1 PWR > IGNIT. 1 PWR > STAB. 1 PWR > MIN PWR > MED PWR > MAX PWR > ECON. PWR > HOP. 3 initial cleaning (first lighting) automatic loading of pellets in burn pot for ignition (first lighting) stage when the electrical element heats up to ignite the pellets (first lighting) pellet ignition and flame stabilisation stage, wait 10 minutes (first ignition) minimum power medium power maximum power economy stage burn pot cleaning stage 10

21 1.7 New-generation simplified electronic controller Quick menu BUTTONS Various electronic controller settings can be managed for fireplace operation from the Quick Menu. To access the Quick Menu, press and scroll with the button: * SET HOURS-DAY * > Monday CHRONOTHERM. = EXCLUDED * POWER SET * > Medium Max Medium Min * SET AMBIENT * > 25.5 C Max = 35.0 Min = 5.0 * SET COMB. AIR % * > 00 % Max = +20 Min = -10 * SET PELLET % * > 00 % Max = +20 Min = -10 Setting current day and time and chronothermostat activation/deactivation. Setting power in pellet mode. Setting room temperature. Setting combustion air for pellets having different characteristics Setting quantity for pellets having different characteristics * AMB. AIR FAN MODE * > man Man Aut * SET AIR FAN SPEED * > 20 Max = 35 Min = 1 Setting automatic or manual fan operation; when selecting MAN the fan speed can be adjusted from 1 to 35 on the SET AIR FAN SPEED screen. When the temperature of the air in the boiler exceeds the safety limit, the fan starts automatically at maximum speed to eliminate the heat. * SET AIR WOOD * > 0 Max = 35 Min = 0 * LANGUAGE SET * > English IT FR ESP ENG DE Setting combustion air in wood mode Setting the required language. The set data is automatically stored. 11

22 1.7 New-generation simplified electronic controller Setting power levels in pellet mode In pellet mode, the stove can be set to the following power levels, which are shown on the display: PWR > max maximum power PWR > medium medium power (power level recommended for optimum performance) PWR > min minimum power PWR > econ. economy power (activated automatically when the set room temperature is reached, seepar ) To increase the power, enter the Quick Menu. Press MODIFY repeatedly to scroll until the display shows POWER SET. Then use the buttons to increase or decrease. To return to the main menu, press ESC. BUTTONS modify + - esc Setting room temperature in pellet mode To maintain the required room temperature, the Foghet is equipped with a room temperature probe that automatically controls burner operation. When the set room temperature is reached, the burner automatically switches to economy mode (ECON.), and when the room temperature falls, the burner restarts at the preset power level. To set the required room temperature, when the operation status screen is displayed, press MODIFY repeatedly until SET AMBIENT appears. Then use the buttons temperature as required. to increase or decrease the room BUTTONS modify

23 1.7 New-generation simplified electronic controller Silencing an alarm Press the button TEST until the alarm is reset. Fireplace operation is restored. BUTTONS If the alarm does not reset and the message TO SEE ALARMS flashes on the display press the buttons ESC and to enter ALARMS MANAGEMENT (without code) and keep the button TEST pressed until the alarm is cancelled, not before having eliminated the problem that caused the alarm. esc Summer ventilation To use the stove for summer ventilation of rooms, proceed as follows: BUTTONS Switch on the electronic controller by pressing ON. Press the Summer button and check that the corresponding LED is lit. on summer * AMB. AIR FAN MODE. * > man Man Aut * SET AIR FAN SPEED * > 20 Max = 35 Min = 0 To enable fan activation, enter the Quick Menu with the MODIFY button and scroll by pressing it repeatedly until the display shows AMB. AIR FAN MODE Then, with the buttons, select manual operation, setting MAN To increase or decrease the air delivery, scroll by pressing MODIFY repeatedly until the display shows SET AIR FAN SPEED Then, with the buttons, increase or decrease the air delivery as required. NOTE! If the stove is set to Summer mode, AUTOMATIC PELLET IGNITING IS NOT POSSIBLE Humidifier use The fireplace has an incorporated manual-filling humidifier. The water must be added in the stove at the special filling point (max. capacity: 1 litre). Remove the cap on the left of the front grille (Fogo model), or on the right of the single unit (Foghea model, as shown in the figure), and fill; the humidifier is full when the water reaches the level. Do not overfill, since the spilling of excess water can damage the fan. Foghea, single unit without cladding: humidifier filling point IMPORTANT! It is advisable to use the plastic container supplied. Balsamic essences can be added to the water to perfume the air. 13

24 1.7 New-generation simplified electronic controller Eliminating problems regarding combustion If the pellets do not burn well after having installed the stove correctly and thoroughly cleaned the burn pot, boiler body, flue and outside air inlets (this could be due to the use of pellets having different characteristics from those with which the stove was tested, therefore it is advisable to only use pellets of the recommended type), the pellet feed and combustion air can be adjusted to obtain the correct combustion ratio and optimum efficiency. The various steps to be carried out are given below (the fireplace must be set to medium power). Adjusting combustion air To set the combustion air, when the operation status screen is displayed, press MODIFY repeatedly until SET COMB. AIR % appears. Increase or reduce within the range -10% to +20% with the buttons. Adjusting pellet quantity To set the pellet quantity, when the operation status screen is displayed, press MODIFY repeatedly until SET PELLET % appears. Increase or reduce within the range -10% to +20% with the buttons. BUTTONS modify Electronic component test Switch off the electronic controller by pressing OFF. Press the button TEST, holding it down for a few seconds; the electronic controller will activate the selected part. Check the part being tested. To skip a part test, press ESC. Press OK if the part functions; the electronic controller automatically goes to the next part. BUTTONS OFF off test esc ok NOTE! If any of the parts tested does not function, contact the Technical Assistance Service. 14

25 1.7 New-generation simplified electronic controller Chronothermostat Setting current day and time (to be done only the first time and at every summer/winter-time change) * CHRONOTHERMOSTAT * Programme = 01 Mo Tu We Th Fr Sa Su ON = OFF = * SET HOURS-DAY * > Tuesday CHRONOTHERM. = EXCLUDED * SET HOURS-DAY * > Tuesday CHRONOTHERM. = EXCLUDED A. Press to exit the operation status screen and enter the Quick Menu. B. Press to enter the menu SET HOURS - DAY. The current day starts flashing. C. Set the days with then press to switch to the hours and set with ; use the same procedure to set the minutes. At the end of setting, press twice to exit. Up to 50 lightings and shutdowns in the space of the week can be programmed (each programme number corresponds to one lighting and shutdown with time and days of the week to be set). The programmes can be set at different times. A programme corresponds to a fixed lighting/shutdown time for one or more days of the week. The chronothermostat can be disabled, keeping the programmed times stored. DISPLAY Example of programme setting Lighting and shutdown programme * CHRONOTHERMOSTAT * Programme = 01 Mo Tu We Th Fr Sa Su ON = OFF = Programme number Days of the week Lighting Lighting time Shutdown Shutdown time NOTE! The data can only be set when flashing. Programme setting (hourly, weekly) * CHRONOTHERMOSTAT * Programme = 01 Mo Tu We Th Fr Sa Su ON = OFF = > DISPLAY ALARM MANAGEMENT MANUAL DRIVES SET UP > 1. Press to exit the operation status screen. 2. Press 4 times to shift the cursor to CHRONOTHERMOSTAT. > CHRONOTHERMOSTAT > * CHRONOTHERMOSTAT * PROGRAMME = 01 Mo Tu We Th Fr Sa Su ON = OFF = * CHRONOTHERMOSTAT * PROGRAMME = 01 Mo Tu We Th Fr Sa Su ON = OFF = * CHRONOTHERMOSTAT * PROGRAMME = 01 Tu We Th Fr Sa Su ON = OFF = Press to enter the chronothermostat submenu. 4. Press to select the number of the programme to be set, and to go to day selection. 5. Press to select and scroll the programme operation days starting from Monday; for each day, confirm by pressing or cancel by pressing. 15

26 1.7 New-generation simplified electronic controller Chronothermostat * CHRONOTHERMOSTAT * PROGRAMME = 01 Tu We Th Fr Sa Su ON = OFF = * CHRONOTHERMOSTAT * PROGRAMME = 01 Tu We Th Fr Sa Su ON = OFF = * CHRONOTHERMOSTAT * PROGRAMME = 01 Tu We Th Fr Sa Su ON = OFF = * CHRONOTHERMOSTAT * PROGRAMME = 01 Tu We Th Fr Sa Su ON = OFF = Press to select the lighting time and set it with. 7. Press to select the lighting minutes and set them with. 8. Press to select shutdown time and set it with. 9. Press to select to the shutdown minutes and set them with. Programme setting is completed. Chronothermostat programme management (each programme number corresponds to a lighting and shutdown with time and days of the week to be set) - To go to another programme number press or when the number 01 flashes (see point 4). - To add other programmes, set other numbers (Example programme: 02, 03, 04.) repeating the operations from point 4 to 9. - To change the times or the days of the programmes, repeat the operations from point 4 to 9. - To cancel a programme, repeat the operations from point 1 to 3, and carry out the operation of point 10. * CHRONOTHERMOSTAT * PROGRAMME = 02 Mo Tu We Th Fr Sa Su ON = OFF = * CHRONOTHERMOSTAT * PROGRAMME = 02 ON = OFF = Press keep and, with the selected programme number flashing, pressed until the set lighting days are reset. End of chronothermostat setting operation * CHRONOTHERMOSTAT * PROGRAMME = 02 Mo Tu We Th Fr Sa Su ON = OFF = > CHRONOTHERMOSTAT > 11.Press 12.Press twice to exit chronothermostat setting. 4 times to shift the cursor to DISPLAY. > DISPLAY ALARM MANAGEMENT MANUAL DRIVES SET UP > 13.Press to return to the main screen. Chronothermostat activation or deactivation * SET HOURS-DAY * > Tuesday CHRONOTHERM. = EXCLUDED 14.Press to select the Quick Menu item SET HOURS-DAY. * SET HOURS-DAY * > Tuesday CHRONOTHERM. = ACTIVE 15.Press and then 3 times so that the setting flashes. Press to activate or to exclude. Press twice at the end of programming. NOTE! Every programme set on the chronothermostat will be used by the electronic controller. To enable the chronothermostat the electronic controller must be ON, set to pellet mode, and the chronothermostat must be activated from the Quick Menu. Chronothermostat operation is subordinate to the current time and day setting. 16

27 1.7 New-generation simplified electronic controller Lighting in wood mode Before lighting the wood fireplace, a few preliminary operations are necessary: 1. Clean the fire bed and empty the ash pan. 2. Open the damper, turning the knob it until the notch is aligned with IIII (see pag. 19). 3. Move the cast iron grate over the pellet burner. Cast iron grate 4. Open the grille positioned on the ash pan. 5. Open the Caldo Control by pulling the lever. 6. Check that the controller is set to Winter mode (for heating, the corresponding LED must be lit). 7. Check that the controller is set to wood mode otherwise the fireplace will light in pellet mode (the corresponding LED must be lit). 8. Press ON. 9. Load the wood and light the fire. 10. Close the door. Ash pan Automatic switching from wood to pellet mode With wood mode set, press the button WOOD again (the corresponding LED flashes) to activate automatic switching from wood to pellet mode. When the wood is finished and the boiler water temperature falls below the set limit, the burner starts automatically after 30 minutes. Cast iron grate Caldo Control IMPORTANT! BUTTONS To switch automatically from wood to pellets, you need to position the flue damper on III and it is required to set the mode SET AIR WOOD, in the quick menu on the speed level 2. Before making the final charge of wood, you should remove, with the poker, the ashes laying on the rear grid, this to allow the pellet flame to spread, temporarily the burner can work with the grid lying above the basket. winter wood on For correct operation in wood mode, it is suggested to set SET AIR WOOD function to the value 2 in the Quick menu. Fireplace output and load burn time are regulated by the amount of combustion air; to adjust the amount, adjust the primary air of the ash pan (opening or closing the grille). The fireplace has an automatic draught adjustment by means of the CALDO CONTROL (also adjustable manually), which operates the damper to reduce the primary combustion air passage when the air reaches a temperature of around 70 C. To obtain a heating power of 23.2 kw, it is necessary to burn 6-7 kg of wood per hour. WARNING! NEVER LIGHT THE FIREPLACE IN WOOD MODE WITHOUT THE POWER CONNECTED. 17

28 1.7 New-generation simplified electronic controller Service In the QUICK MENU a voice HOUR COUNTER has been add and it visulises: - Ordinary maintenance hours: the missing hours to the maintenance the customer has to do (see cleaning fireplace). - Extraordinary maintenance hours: the missing hours to the extraordinay maintenance to be done by the technical assistance centre once per year (by a functioning of 10 hours per days). - Total function hours: the global working hours. To reset the signal for ordinary maintenance hours in the VISUALISATION MENU, enter the quick menu and press button TEST till reinstatement of the hours. To reset the EXTRAORDINARY MAINTENANCE call the technical assistance centres to make the periodical check. ARIE 79 c ROOM Í 23.6 c PROBE SMOKE Í 91 c PWR Í MIN ORDINARY SERVICE * HOUR COUNTER * missing hours to ord. maint.= 300 missing hours to extraord.maint.= 3000 total working hours= 0 ARIE Í c ROOM Í off PROBE SMOKE Í 26 c PWR Í MEDIUM EXTRAORDINARY SERVICE 18

29 1.8 Optimising combustion and damper use This fireplace/boiler offers excellent performance. When using pellets, for optimum operation without overloading the burner respect the following rules, making use of the pellet feed control. Fig. 1 Fig. 3 Fig. 5 Fig. 2 2 cm Fig. 4 Fig. 6 Step 1: manually load a small quantity of pellets using the command on the electronic controller (see Fig. 1). Do not exceed the recommended quantity and make sure the burn pot is secured by forcing it with the special screw. Step 2: carry out lighting. At the end of automatic loading, in the electrical element lighting stage, the quantity of pellets must never exceed the level indicated (see Fig. 2) in order to avoid violent ignition. Step 3: adjust the quantity of pellets according to their type and size using the feed control (see Fig. 3) and respecting the weights given in the technical data; set the electronic controller to medium power; close the damper and the Caldo Control; set the combustion air and the pellets to 0%. The flame should be as in Fig. 4. While burning, the pellets must always remain below the upper holes of the burn pot and the flame must be clear. Step 4: when unburned fuel remains in the burn pot, use the pointed end of the poker to break up the encrustations and then the flat part to remove it and clean the combustion air holes (see Fig. 5). Step 5: in case of incorrect combustion or lighting problems, clean the burn pot, following the procedure in the quick reference notice. Step 6: at least once per week or about every 60 hours of operation, remove the upper baffle and clean it. The combustion air percentage (%) must not be set below -5%, to avoid possible spontaneous combustion, dirtying the boiler excessively and blackening the glass (see Fig. 6). Using the damper The damper can be set to 4 positions: I, II,III and IIII. It allows the correct adjustment of combustion according to flue draught (which also varies according to atmospheric conditions). The user should become familiar with damper use in order to optimise fireplace operation. To adjust the damper: turn the knob until the notch is in the desired position. CLOSED POSITION (I): Operation in pellet mode only (with optimum draught) HALF-CLOSED POSITION (II o III): During first lighting with pellets For automatic switching from wood to pellets Operation in pellet mode with smoke on lighting and/or glass very dirty Operating with a small quantity of wood. OPEN POSITION (IIII): Wood mode Operation in pellet mode with non-optimum draught ADVICE If smoke escapes even when opening the door slowly, with damper open and the flue complying with that given in chap. 2.1, the precut part of the smoke baffle shown in the figure can be removed. Careful adjustment of the damper is all-important for correct fireplace operation. 19

30 1.9 Advice and warnings The hot air fan must be activated with the fireplace lit, as the FOGHET is a very powerful heat exchanger fireplace. The fan switches on automatically only when the air temperature is approx. 40 C. If the electronic controller is switched off, the fan is automatically activated when 120 C is reached, to prevent dangerous overheating. Therefore, NEVER OPERATE THE FIREPLACE/STOVE WITHOUT THE POWER CONNECTED. WARNING! In case of a power failure or voltage rushes, some electrical components could be damaged if the fireplace is on and loaded with lots of wood. In case of a power failure, to reduce the heat close the damper, Caldo Control and the shutter on the ash pan; if it is still too high, remove a few pieces of wood. The combustion fan must be cleaned at least once a year. Only use original replacement parts; original replacement parts are available from authorised dealers and Assistance Centres, or directly from JOLLY-MEC. WARNING! DO NOT TOUCH any parts of the firebox not covered by the cladding, except the handles and controls, as they can become very hot. The room where the fireplace is installed must not communicate directly with stair wells; no other boilers, flues, stoves, fireplaces or air extractors must be in the same room (excluded of the type C according to UNI 10683). Ensure an outside air inlet of Ø 150 mm in the room, connected to the stove. When purchasing firewood, it is advisable to vary the sizes; a length of 30/32 cm is ideal for quick lighting, and long burn times, if the quality of the wood is good; efficiency and functionality will also be optimum. If the glass becomes very dirty (blackening) during operation with pellets, the causes may be: Poor flue draught (clean the flue, or check its characteristics) Insufficient combustion air (increase the air by means of the combustion fan) Non-use of the second door (optional) The quantity of pellets entering the burn pot (this depends on the type of pellets used) is different from that given in the technical data (par. 1.3). Check the hourly pellet consumption at medium power and adjust the delivery by means of the feed control. In the case of ignition with quantity of pellets greater than that indicated on chap. 1.8, contact the Technical Assistance Service. To obtain a heating power of 23.2 kw, it is necessary to burn 5-6 kg of wood or 4-5 kg of pellets per hour. Never light the fireplace, in particular in wood mode, without the power supply connected. If pellets have not been used for a long time (spring-summer), the hopper, in feed screw and burn pot must be completely emptied with the aid of a vacuum cleaner, then clean thoroughly to prevent residual pellets from forming a lump and damaging some parts at the next lighting. Only use recommended fuels, otherwise the warranty will be invalidated. Every 5-10 qtl of pellets loaded in the hopper, check and remove any sawdust deposited on the bottom. (sawdust reduces in feed screw capacity and creates fireplace operation problems). The firebox must always be closed, except when loading fuel, to prevent smoke escaping Check for any obstructions in the flue and the outside air inlets before lighting the stove after a long period of disuse Do not use the fireplace as an incinerator. Only use recommended fuels. The firebox cannot be modified; any unauthorised modification automatically invalidates the warranty and relieves the Manufacture of any liability Do not place the fireplace in direct contact with combustible materials; the minimum distance to be respected is 20 cm. Regular and methodical maintenance is all-important for correct operation and maximum efficiency. MORE CLEANING = MORE EFFICIENCY This is a hight performance insert obtained by closed doors. In case of opening and no perfect draftl conditions in the chimney (12Pa), there could be smoke puff exit. In case you need to charge wood remember to oper the damper control to avoid it and to reposition the damper after the operation. 20

31 1.10 Cleaning the fireplace Initially, for a few days during operation with pellets, check the burn pot to determine how often it needs cleaning. Before any cleaning, always turn off the main switch and make sure the fireplace is cold. Cleaning the burn pot Fig. 1 Removing the burn pot after loosening the locking screw with the special wrench. Carefully clean all the air holes in the burn pot with a pointed tool.make sure the burn pot support is clean (if the burn pot is not correctly positioned and air escapes, the stove will not light or operate properly; smoke could also enter the pellet hopper). Position the burn pot correctly, pushing it to the left by means of the locking screw located on the right side of the burn pot B container (make sure to tighten the screw). Installation and Cleaning of the Smoke Deflector The smoke deflector is delivered disassembled inside the fireplace, so you must first proceed to install it correctly following 1 picture Fig.1. The device has to be hung at the round supports located at the rear of the fireplace (A) and secured by means of a pin inserted on the front (B). The system is designed such as to make an easier cleaning to be done according to several factors, such as: the actual use (at least once per week or about every 60 hours of operation), the type of fuel used, the draw of the smoke pipe as well as weather conditions, so that the passage of the fumes is saved from any clogging caused by backflow of the same fumes in the room. When the fireplace is running, the tilting piece of the deflector must be closed (pos.1 upwards); so the locking lever has to be hooked into the slot provided for this purpose (pos. 2). During the cleaning of the deflector, this tilting part has to be slightly raised in order to unhook the lever out of its location (Fig. 2). Once the lifter is unhooked, let tumble the tilting part several types to let drop the ash dust (Fig. 3), and then reposition it (as per Fig.1), while ensuring that the locking lever is well hooked in its slot. Cleaning the glass Fig. 2 Fig. 3 When using the fireplace in pellet mode, clean the glass every day with a damp sponge or a paper towel. If the glass becomes dirty with black smoke, clean the burn pot or increase the combustion air. When operating in wood mode, use specific products. Do not use aggressive cleaning products that could damage the paintwork. If the fireplace requires more frequent cleaning, check the flue draught and make sure the smoke baffle is clean (the minimum draught must be 12 Pascal; do not use the stove if the draught is less than the specified value). Cleaning the ash pan Empty periodically when necessary. The ash drawer has a locking device to prevent the sudden openings in case of violent firing, but allowing however the vent. Lift up the tray to remove it, while, to put it, simply push it into its seat. NOTE: During normal functioning, check that the ash drawer is closed (against the structure of the fireplace and not against the security plate). 21 Cleaning the fireplace body Remove the wood guard, cast iron grates and burn pot. Using the flue brush and brush supplied, clean the corrugated sheet, making sure the soot falls into the ash pan. Empty the ash pan and carefully clean the box. If necessary, use a vacuum cleaner to remove soot and ash. Clean the pellet burn pot with a wire brush and a pointed tool. Refit all parts correctly. Cleaning the flue Routine flue cleaning depends on the draught, fireplace use, weather conditions and the type of wood or pellets used. It is mandatory to clean the flue every year, by a specialised technician once a year, in autumn before lighting the fireplace. Cleaning the pellet hopper Every kg of pellets burned, empty the hopper and remove any sawdust deposited on the bottom. Carefully clean the bottom of the hopper. In case of long idle periods, empty the hopper and the in feed screw. Cleaning the fans Once a year remove the combustion fan and remove all dust and dirt from the blades. A 2

32 1.11 Parts that can be removed to clean the stove Cast iron grates Pellet burn pot Ash pan Smoke baffle Fire bed Wood guard and removable door support (curved front model only) 5 6 Cleaning tools supplied Flue brush Burn pot cleaning tool Shovel Poker Small brush 22

33 1.12 Fan removal The fan must be cleaned at least once a year: blow the rotor with compressed air to remove the dust and dirt that could unbalance it causing noise and/or problems Steps to be carried out for removing and cleaning the fan : 1 Disconnect the power by means of the omnipolar switch 2 Remove the wood guard 3 Remove the two cast iron grates 4 Remove the fire bed 5 Remove the ash pan; 6 Remove the burn pot (undo the fixing screw on the right side) 7 Remove the burn pot holder (undo 3 M6 screws and pull it out towards the right, forcing a little because it is stuck with silicone) 8 Remove the plate under the ash pan after undoing the fixing screws (Fig.1) 7 8 After removing these parts, the fireplace appears as in Fig.1 8. Remove the plate under the ash pan after undoing the fixing screws (Fig.1) 9. Detach the fan electrical connections 10. Undo the two fan fixing screws with an 8mm wrench (Fig.2) 11. Remove the fan from the rear support (Fig. 3) 12. Carefully clean the fan, blowing the blades with compressed air (attention: it can become unbalanced) 13. Refit the fan by tightening the two screws with the 8mm wrench 14. Reconnect the electrical cables, switch on and check that the fan works properly (select Summer mode and activate the fan in manual) 15. Screw the plate under the ash pan 16. Seal the burn pot holder support with high temperature silicone and retighten the 3 M6 screws. 17. Refit the pellet burn pot, ash pan, fire bed, the two cast iron grates and the wood guard. Fig. 1 Fig. 2 Fig. 3 23

34 1.13 Troubleshooting WARNING! Do not use the fireplace if the draught is not regular and combustion is not optimum! PROBLEM The electronic controller does not switch on No pellets enter the burn pot The in feed screw does not rotate The stove does not light automatically in pellet mode The pellets burn poorly forming incompletely combusted residue in the burn pot, the glass gets very dirty and turns black At minimum power, the fireplace always goes off because not enough pellets are fed At minimum power, the fireplace always goes off because too many pellets are fed and do not burn When the hot air fan starts, the flame is considerably reduced When the hot air fan speed increases, there is smell of smoke in the room Smoke escapes when the door is opened, the pellets burn poorly, or the glass gets dirty (particularly when used with wood) CAUSE AND/OR CURE Check for possible power supply or mains problems. Check that the green connector of the display is correctly connected at the rear. The electronic controller is faulty. The electronic controller is in wood mode. Select pellet mode. The pellets are finished, refill the hopper. Damp pellet blocked into the gear motor The in feed screw is blocked by pellets that are too hard (only use pellets of the recommended type); free the in feed screw by turning the pin protruding from the burner casing. The gear motor is not powered (check and eliminate the causes). Motor relay CLOCKED IN OPENING =BROKEN : replace it on the mother card. The gear motor does not turn even though powered (remove the gear motor, free the in feed screw with a screwdriver and refit the gear motor). The motor turns but the in feed screw does not move. Replace the gear motor (broken gears). Summer mode is set. The burn pot is dirty. Clean it thoroughly and refit correctly. The burn pot is not correctly positioned. Reposition and clamp it, tightening the locking screw with the special wrench supplied The electrical element is faulty; replace the electrical element. In the meantime, light the stove manually using firelighters (or similar products). The quantity of pellets fed into the burn pot at the various power levels does not comply with that given in the Technical Data (see chap. 1.3). Check and correct. Insufficient flue draught (do not use the stove, it could be dangerous). Clean the flue and the stove thoroughly. Pellet burn pot dirty. Clean it. Burning pot in a wrong position (see chap 1.13 page 26) Pellets damp. Replace with dry pellets. Insufficient combustion air; check that the combustion fan pipe is unobstructed and clean the fan. Insufficient combustion air setting. Increase the setting in the SET COMB. AIR function in the Quick Menu. Too much sawdust on the bottom of the hopper. Empty the hopper and refill with new pellets. (every kg of pellets loaded, empty the hopper and remove all the sawdust deposited on the bottom). Increase the pellet feed in the SET PELLET % function in the Quick Menu. Reduce the pellet flow rate in the SET PELLET % function in the Quick Menu. Increase the combustion air. Make sure the outside air inlet complies with the indications given, and that it is clean. Make sure the fan ducting complies with the indications given, and that it is clean. Check the seal of the fire bed plate under the ash pan. Make sure the flue is properly connected to the fireplace and that there are no smoke leaks. Make sure the outside air inlet complies with the indications given, and that it is clean. Make sure the fan ducting complies with the indications given, and that it is clean. If the fireplace is installed in a room in communication with a stairwell, with major depression that exists in the local, close off the stairwell by installing a door. There are other appliances that use room air, creating low pressure. Use the fireplace when the other appliances are off (excluded of the type C according to UNI 10683). The outside air inlets and/or the flue are partially or completely obstructed. Clean or remove the obstructions. Air inlet and/or canalisations not correctly done. Clean the Smoke Deflector (see chap.1.10) Insufficient flue draught: there are horizontal sections or 90 bends, or the chimney cap is located under the ridge of the roof (installation errors). Remove the precut part from the smoke baffle (see chap. 1.8); replace the horizontal sections with sections at 45 ; raise the chimney cap, or fit an antiwind cap. Check that the flue conforms to the indications given in chap. 2.1, clean the flue and smoke baffle, open the damper, open the door slowly. If after these operations smoke still comes out, eliminate the precut part of the smoke baffle (see chap. 1.8). 24

35 1.13 Troubleshooting PROBLEM The in feed screw load authomatically pellet even by wood or in OFF working conditions CAUSE AND/OR CURE In feed screw relay blocked. Cut off electricity and substitute it on the mother boeard or replace the mother board complete. Main electronic controller alarms PROBLEM No pellets Boiler overheating Fume probe Boiler probe Room probe Ignition attempt failed Fire fan Fig. 1 A B CAUSE AND/OR CURE Thefireplace hopper (or supplementary hopper) is empty. Add pellets. The air temperature is too high. The pellets burner go out. Check and clean. Fume temperature probe faulty or not properly connected. Check the connection or replace the probe. Air temperature probe in fireplace faulty or not properly connected. Check the connection or replace the probe. Room temperature probe faulty or not properly connected. Check the connection or replace the probe. Empty the burn pot, check the gear motor and the electrical element. Try lighting again. In case of allarm Smoking Fan on the display and the LED is on A and the insert swith off (or stove), because of bad draft. First of all be sure the chimney respects the law and the technical manuals characteristics; it has to be free and clean, thant oper the damper control and theat pipe B is not brocken and correctly assembled. Call the technical assistance centre. Blown fuse. Check and replace. Safety thermostat activated. Empty the ash pan and clean the surface under it. Wait until the stove has cooled then try again. Check the chimnay pull, the air inlet and reduce the fan velocity by wood. wait for cooling and try again. Combustion fan faulty. Contact the Technical Assistance Service. WARNING! For alarms different from those listed, persistent problems or other problems not described above, contact the Technical Assistance Service. 25

36 1.13 Troubleshooting For proper operation pellet combustion and to avoid problems, follow the instructions below. If working with pellet the fireplace / stove does not lit, please do the following instructions : 1. Remove the burn pot, loosening the locking screw with the wrench supplied or pliers Clean and scrape the sides, clean all the holes. 3. Clean the burn pot chamber. 4. Refit the burn pot, paying attention to the pellet feed hole. 5. Make sure the upper flange is perfectly positioned on the support surface. 6. Secure the burning pot with the locking screw using a wrench or pliers by always checking the pot is perfectly positioned on the support surface. 7. Using the special key or a nail, make sure the hole in the burn pot and in the hopper are aligned Press the button to manually load the fireplace until the pellets start entering 9. Before pressing the ignition button make sure the burn pot is empty except for just a few pellets on the bottom (Fig. 8). Never light the fireplace if there are more pellets. The FIREPLACE can now be lit Press the ON button on the electronic controller (Fig. 9) to light the fireplace. 11. On pressing the ignition button, the electronic controller AUTOMATICALLY loads pellets up to 2 cm below the rim of the burn pot (Fig. 10); the electrical element then starts the pellet igniting stage IMPORTANT! If the lighting cycle fails again, contact the Technical Assistance Service. 26

37 1.14 Optionals Stainless steel meat grill with removable handle (320x190x100 mm) 2 Outlet for aluminium pipe with adjustable closure for air 180x120 mm 3 Grille for outside air inlet 230x230 mm 4 Automatic closure box for outside inlet 5 Connection for automatic closure box 6 Connection for Ø 150 mm rigid pipe 7 Universal flue connection 8 Ø 150 mm double-wall flexible stainless steel flue 9 Ø 150 mm smooth stainless steel flue 10 MF connection for Ø 150 mm double-wall flexible pipe 11 Joint for Ø 100 mm aluminium pipes bend, Ø 150 mm rigid pipe bend, Ø 150 mm rigid pipe 14 Ø mm flexible aluminium pipe (ducting air) 15 Y connection for Ø 100 mm aluminium pipes 16 T connection for Ø 100 mm aluminium pipes 17 Rock wool mat 18 Ø 100 mm and Ø 150 mm pipe clamps 19 Side door for pellet feed and maintenance (various sizes) 20 Side door for maintenance (various sizes - two required) 21 Holder set complete with spring and shovel, for placing second door (for curved front model only), wood guard and stove cleaning accessories (standard) 22 Second flap door to facilitate cleaning (for curved front model only) 23 Hood vent grille 400x100 mm 24 Ø 80 mm aluminium ducting for combustion air fan To fit the removable flap door (optional for curved front model only) Open the outer door. Insert the pins of the removable door in the holes obtained in the support, pushing it to one side. Close the removable door using the poker, engaging it with the hook provided at the top right. Close the outer door. 27

38 1.15 Larger capacity supplementary pellet hoppers For a longer burn time, it is possible to install a supplementary pellet hopper, available in various capacities according to needs. The pellets can be conveyed in two ways: with an in feed screw or with a pneumatic feed system. Pellet hopper with pneumatic feed Example of larger capacity pellet hopper placed in a room distant from the Foghet, with pneumatic conveyance system. Larger capacity pellet hopper (100 l, 400 l or 700 l) NOTE! Max. conveyance distance: 20 metres Max. height: 6 metres. Special lid Flexible PVC pipes (Ø 50 mm) Pneumatic conveyance fan Standard pellet hopper, 46 kg capacity Safety device with filter Pneumatic conveyance controller Pellet hopper with in feed screw Example with larger capacity pellet hopper placed in a room adjacent to the fireplace. NOTE! Pellet in feed screw with gear motor The downward inclination of the pellet conveyance pipe (PVC) must never be less than 45. Ø 63 mm PVC connection pipes Standard pellet hopper, 46 kg capacity Larger capacity pellet hopper (400 l or 700 l) 28

39 1.16 Pellet quality IMPORTANT! THE QUALITY OF THE PELLETS IS VERY IMPORTANT. PLEASE READ THE NEXT PAGE CAREFULLY. It is important to select pellets that are free of dirt and impurities. The Pellet Producers Association has established standards for producers of wood pellets. Ask your. dealer for the best type of pellets. Stove performance depends very much on the type and quality of the wood pellets used. The efficiency and heating capacity of the stove will vary according to the quality of the wood pellets used. JOLLY-MEC CAMINETTI S.p.A. recommends using the same type of pellets as those used to test the stove, as combustion parameters vary from pellets to pellets. JOLLY-MEC CAMINETTI S.p.A. declines any liability for malfunctioning, faults or problems due to the use of nonrecommended pellets. As JOLLY-MEC CAMINETTI S.p.A. does not have control over the quality of pellets used, it declines any liability for problems caused by the use of non-recommended pellets. STANDARD PELLET CHARACTERISTICS Dust Density Dimensions Ash content Moisture Heating power 1% max. through 3.2 mm screen 640 kg/m3 min. diameter 6 mm; max. length 25 to 40 mm 1% max. 8% max. 4,9 kwh/kg Store pellets at a distance of at least 1 m from the fireplace. Do not use pellets that are very hard and of different sizes: the mechanical parts are sized and tested for use with pellets having the above characteristics. IMPORTANT! Any fault or malfunction due to the quality or quantity of pellets used (see chap. 1.8) will not be covered by the warranty. 29

40 1.17 Installation and maintenance card use and keeping Card recipients The installation and maintenance card is intended for users responsible for fireplace operation; particular attention must be paid the parts concerning safety. Purpose of the card The card contains information on the correct use of the fireplace, according to the purposes for which it was designed and built. It also provides information on the weights, commissioning, repair and maintenance of the fireplace, all in conformity with the limits set by the manufacturer, inside the card. Keeping the card The installation and maintenance card is an integral part of the fireplace and must be kept until scrapping of the same. It must be kept in a safe and dry place away from direct sunlight, and near the fireplace so that it is always readily available for reference. If lost or damaged, the user should request a copy from the Manufacturer. Updating the card The installation and maintenance card reflects the state of the art at the time the fireplace was marketed. The Manufacturer reserves the right to make changes to the fireplace, and consequently to the relevant card, without having to update previous editions. The user can always request information and updates which, when issued, become an integral part of the installation and maintenance card. If selling or transferring the fireplace, the user is requested to also give the new owner the card and in any case to inform the Manufacturer, so that the new owner can receive subsequent supplements. Cases relieving the Manufacturer from liability The Manufacturer is relieved from any liability in the following cases: a) improper use of the fireplace. b) use not envisaged by current regulations. c) incorrect installation. d) feed defects. e) failure to carry out maintenance as prescribed. f) unauthorised modifications or operations. g) the use of non-original replacement parts or not specific to the model. h) total or partial failure to follow the instructions. i) exceptional events (e.g. breakage due to natural disasters). j) damage caused by power failures, voltage rushes, electromagnetic fields. k) the use of pellets with characteristics different from those recommended in this card. 30

41 1.18 Ecological rules WASTE MATERIALS AND DISPOSAL The spare parts replaced during the life of the machine are considered waste and must be delivered to appropriate collection centres or entrusted to an authorized disposal. The ashes have to be placed in a metal container with lid off closure; till the embers extinguishes completely, the closed container should be placed on a non-combustible surface and far away from combustible materials. The ashes can be thrown into the container for organic waste, only when they are completely extinguished obviously without nails or non-organic materials. The natural wood ash (untreated wood), as a result of stoves or fireplaces combustion, is composed primarily of oxides of calcium, silicon, potassium, magnesium. Therefore the ashes may be dispersed as fertilizer for plants or your garden not exceeding annually 2.6 kg on the 10m ². The disposal of the machine must comply with current laws and environment. RESPECT THE ENVIRONMENT!!!! DISPOSAL OF THE MACHINE The fireplace is mainly composed of ferrous materials, but may also contain: pipes Insulating materials electrical parts etc Refractory materials At the end of the exploitation of the fireplace, do not discard in the environment, but: completely empty the circuit (if any existing) Remove the pipes (if any existing) Remove the plastic parts Remove the wires and electrical components These materials must be disposed of, by specialized agencies or conceals the laws of the country where it is installed. Also: blocking the moving parts make inefficient the locks of the doors So give what is left of the fireplace agencies the disposal of ferrous materials. NOTE: In handing agencies ferrous waste disposal, move the fireplace in accordance with specifications in terms of safety. 31

42 2.1 Flue The flue is an all-important element for fireplace s proper functioning and must comply with the standards: EN Fireplaces: requirements for metal fireplaces- Part 1:Products for fireplace systems. EN Fireplaces: requirements for metal fireplaces- Part 2: Internal ducts and metal exhaust pipes EN Installation requirements The cross section of the flue must be that indicated in the fireplace technical characteristics. Each stove must have its own flue, which must not be shared by any other emissions (fireplaces, boilers, stoves, etc.) The dimensions of the flue depend on its height, to be measured from the fireplace to the bottom of the chimney cap. To ensure adequate draught, the fume outlet area of the cap must be double the cross section area of the flue. The pipe used to exhaust the fumes generated by the natural-draught fireplace must: - be fumetight, impermeable and adequately insulated according the conditions of use (see UNI 9615). - be made from materials able to withstand the normal mechanical stresses, heat, and be resistant to the action of fumes and possible condensate. - be mainly vertical, with deviations from the axis not exceeding be installed at a suitable distance from combustible or flammable materials, by an air gap or suitable insulation - preferably have a round internal section: square or rectangular sections must have rounded corners with radius of at least 20 mm. - have a uniform, free and independent internal section. - have the rectangular sections with a max. ratio between the sides of 1.5:1. An antiwind-type cap is advisable. If the flue is installed externally, it must be insulated to prevent the cooling of fumes Fig. 1 and the formation of condensate. The same applies to the section from the roof to the chimney cap. For the connection between the fireplace and flue, or in the presence of branches or bends, or for easier, quick and safe installation, it is advisable to use double-wall stainless steel pipes without insulation inside hoods. Non-combustible materials resistant to the fumes and their possible condensate must be used for installing the fume ducts. The use of asbestos cement pipes to connect appliances to the flue is prohibited. The fume ducts must not cross rooms in which the installation of combustion appliances is prohibited. The fume ducts must be installed in such a way as to ensure fume tightness when the fireplace is in negative pressure operating conditions and to avoid the formation of condensate and its conveyance to the unit. Horizontal sections should be avoided as much as possible. For exhaust pipes which must reach ceiling or wall outlets that are not coaxial with respect to the fireplace fume outlet, changes of direction must be made using open elbows not exceeding 45 (see Fig. 1). Do not use elements sloping in the other direction. The flue must be designed allow removal of soot and brush cleaning. The exhaust pipe must have a uniform cross section. Any changes in section are only permitted at the generator outlet; reduction adapters must not be used at the connection with the flue. Do not route other air supply and system pipes inside the exhaust pipes even if the latter are oversized. Do not support the weight of the flue on the stove/fireplace connection. Use special brackets or separate supports. Other stoves, fireplaces, boilers or air extractors must not be installed in the same room (excluded of the type C according to UNI 10683). Minimum height of exhaust pipe: 3 metres. Fig. 2 Assembling instructions for flue Once the flue got insert in the foreseen connection fill the gap with the sealing in outfit (see Fig. 2). 32

43 Arrangement for electrical connections and air inlets with corner positioning Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108). The fan air inlet holes can also be moved provided they are inside the cladding. The hole for the hot air fan air inlet must be at least 20 cm from any other air inlet. Centre line Pellet burner fan suction ducting (compulsory) A ø 150 B Outside air inlet connected to the fan (compulsory) Air inlet for Caldo Control (compulsory) For better stove operation and efficiency it is advisable to install the automatic closure box on the outside air inlet and connect one side of the stove fan. C C 740 Minimum required distance for removing the pellet burner Room temperature probe Room thermostat for other room (optional) Pellet burner fan suction ducting (compulsory) E D 220V 50Hz power supply F ø 100 ø 150 ø 100 Air inlet for fan (compulsory) Outside air inlet for Caldo Control (compulsory) Omnipolar switch 1400 All measurements are in millimetres (mm) CLADDING art. A B C D E F DO-IT-YOURSELF , 14000, , (wood model) If the outside air inlets cannot be obtained according to the figure, optimum for correct stove operation, they can also be obtained in the cladding base. In this case a 200x200mm outside air inlet must be created in the room where the stove is installed. The floor have to be strong enought to hold the machine in case it is not fitting the requirements than take necessary actions (ex. charge distribution plate). The machine has to be installed to be easely cleaned, smoking pipes and chimney easely reached and cleaned too please install accordingly. The expansion vase has to be correctly calculated therefore check if the one available is big enought for your installation. 33

44 Arrangement for electrical connections and air inlets with wall positioning Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108). The fan air inlet holes can also be moved provided they are inside the cladding. The hole for the hot air fan air inlet must be at least 20 cm from any other air inlet. Room temperature probe ø Room thermostat in another room (optional) ø 220V 50 Hz power supply ø ø 100 Pellet burner fan suction ducting (compulsory) 480 Centre line Outside air inlets for fan and Caldo Control (compulsory) (without bench) (with bench) Suction outside air inlets connected to Caldo Control (compulsory) Omnipolar switch 50 For better stove operation and efficiency it is advisable to install the automatic closure box on the outside air inlet and connect one side of the stove fan Minimum required distance for removing the pellet burner All measurements are in millimetres (mm) If the outside air inlets cannot be obtained according to the figure, optimum for correct stove operation, they can also be obtained in the cladding base. In this case a 200x200mm outside air inlet must be created in the room where the stove is installed. The floor have to be strong enought to hold the machine in case it is not fitting the requirements than take necessary actions (ex. charge distribution plate). The machine has to be installed to be easely cleaned, smoking pipes and chimney easely reached and cleaned too please install accordingly. The expansion vase has to be correctly calculated therefore check if the one available is big enought for your installation. 34

45 2.4 Adjusting the feet After preparing the flue and all the electrical and plumbing connections and air inlets, as described in the previous pages, position the fireplace and level it perfectly, adjusting the feet with a 19 mm wrench (see Fig. 1). Fig Fitting the damper and regulating unit Proceed as follows: The fume damper must be assembled so that when the damper is in vertical (nearly completely open), the dial horizontal (with the index on the right) and the position indicator (IIII position) also on the right, the rod can be easily removed for flue cleaning unscrewing the extern screw, fixed on its own holding block (see fig. 1). By assembling take care to position the damper lever in the centre of the chimney. The flue damper can be fitted both on the front of the fireplace, or laterally. Depending on the choice made move the screws on the smoke exhaust damper, these serve to close the passage holes of the rod, on the other side. Fasten the support box for the regulating unit inside the cladding, with the supplied screws (see Fig. 2). Assemble the regulating unit on the rod and secure it with its grub screw. Turn the central pin right and left in order to fasten the regulating unit to the box (with its screws), keeping the position indicator on the right. Use pressure to assemble the dial. Fig. 1 Fig. 2 Box Damper Screw Regulating unit Grub screw Smokes damper control Lever Screws Rod Rod Position indicator Dial with regulating unit Dial 35

46 2.6 Caldo Control The Caldo Control is a Jolly-Mec patented device enabling automatic adjustment of the primary combustion air according to the air temperature read by the bulb (Fig. 5) in the boiler This device gradually reduces the combustion air flow when the air temperature rises. The Caldo Control optimises fireplace fuel consumption, thus extending burn time. The Caldo Control must only be activated in wood-burning mode (Fig. 1); during pellet mode operation, push the lever indicated in Fig. 2 all the way to close the air inlet. The Caldo Control can be adjusted, after a settling stage, by operating the special adjustment screw (Fig. 6). Fig. 1 Fig. 2 Fig. 3 Wood mode: pull the lever in the direction of the red arrow (air open) Pellet mode: push the lever fully in the direction indicated by the red arrow (air inlet closed) Wood mode: Caldo Control grille open (with fireplace just lit or in shutdown stage) Fig. 4 Fig. 5 Fig. 6 Caldo Control adjustment screw (use an Allen key or by hand) Wood mode: Caldo Control grille closed (with fireplace hot) Caldo Control bulb support (on top of fireplace) View from inside of fireplace after removing the cast iron grates and fire bed. Tighten the adjustment screw until the damper starts to close. 36

47 2.7 Fitting connections for hot air ducting To fit the hot air ducting connections proceed as follows: Using a hammer knock out and remove the precut sheet disks on the top part of the stove (Fig.1-2). Insert the two connections supplied, turning them anticlockwise (Fig. 3). Connect the Ø 100 mm aluminium pipes and fix them with the special pipe clamps supplied. One or more branches can be used for possible ducting to other rooms (see par and 2.8). If possible use Y connections. Fig. 1 Fig. 2 Fig. 3 37

48 2.8 Example of hot air ducting NOTE! To duct the air to other rooms, connect the pipes to the top outlets of the stove by using T or Y connections. To deliver the air in the various rooms, see the examples. The air can be balanced by means of the grilles with adjustable closure. The air pipes must be taken to the rooms to be heated. The return of air to the fireplace room must be guaranteed from every room in which the hot air arrives, through openings under the doors or outlets, via the grille at the back of the fireplace. Air delivery occurs by means of flexible round aluminium pipes, with connections or branches in sheet metal. The pipes must be fixed to the connections by means of pipe clamps. To pipes must be insulated to ensure fireplace efficiency. Therefore they must be wrapped with glass wool matting (min. thickness 3 cm) for the entire length. Caution: Avoid contact of the pipes with wood and flammable materials. Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases. Where the ducting pipes cannot be enclosed, they can be concealed with a false ceiling or using fake beams or boxing. Make sure to hermetically seal the space between the outlets and the wall with silicone, to prevent the air escaping and causing blackening due to the heat (e.g. marks above radiators). MAX. DUCTABLE LENGTH 15 METRES. 38

49 2.9 Simplified electronic controller wiring diagram Electrical connections must be carried out by skilled personnel according to the regulations in force (CE 2006/95 and 2004/108). DIP-SWITCH POSITION AIR ON OFF WATER ON OFF ON Room thermostat probe OFF XXXXXX ON Air heating model OFF Water heating model ON Relay for external boiler in parallel OFF Relay for supplementary pellet hopper motor ON Heating chamber (optional probe) OFF DHW thermoboiler (optional probe) ON Buffer battery active OFF Buffer battery excluded Dip-switch 1 must always be set to ON To control the lighting of a boiler connected in parallel, set dip-switch 3 to ON To control the gear motor of an auxiliary pellet hopper, set dip-switch 3 to OFF To control the storage thermoboiler for domestic hot water, set dip-switch 4 to OFF To control the heating chamber, set dip-switch 4 to ON The representation of the components is only indicative, these can be changed in form. Control panel Room air fan Boiler air temperature probe Supplementary pellet hopper (see Auger or pneumatic conveyance assembly card ) Ignition electrical element Safety thermostat Pressure switch Pellet gear motor Connector Combustion air fan Fume temperature probe LOW level sensor Pressure switch connections Connect the cables to the appropriate terminals: BLACK wire to terminal 1 C BROWN wire to terminal 2 NC BLUE wire to terminal 3 NO Room temp. probe or room thermostat (optional) Fuse (6.3A) Supplementary pellet hopper motor Connector Terminals unit Ground Commutator 230V 50Hz line Pellet level sensor on standard hopper Connector 39

50 2.10 Product data Make sure the data given in the box below matches that on the metal dataplate on the fireplace. Always give this data when requesting assistance, replacement parts and/or work under warranty. Position of dataplate on fireplace Plate Stamp with product data 40

51 2.11 Conformity certificate FOGHET ARIA LEGNA/PELLET Combinet wood-pellet air fireplace Termocamino aria combinato legna/pellet 25 marzo