POWDER RECOVERY IN THE CHEMICAL, FOOD AND PHARMACEUTICAL INDUSTRIES Examples of Hurricane and ReCyclone Systems in Existing Installations
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1 MW2378 H2572 RF2604 P1121 RF2699 MW2686 MW2375 JB2754 MW2995 RF3038 REF_RP_ Page 1/5 Hurricane HR cyclone system optimized for pharmaceutical product recovering in a NIRO mobile minor spray dryer. Gas Flow: m 3 /h Expected Efficiency: >98.09% Expected Emissions: <385mg/Nm 3 Client: Werner Location: Denmark Year: 2016 Hurricane HR for the product recovery after a spray dryer. Gas Flow: 112 kg/h N 2 at 89ºC Expected Efficiency: % ReCyclone EH system for recovery of nanoparticles of metal oxides (ZnO) placed downstream of a reactor. The objective was to replace an existing wet scrubber in order to increase efficiency with a completely dry system. Gas Flow: 260m 3 /h at 80ºC reactor Efficiency: 90-96% Client: Innovnano Location: Coimbra, Portugal Year: 2009 Hurricane HR for the product recovery after a spray dryer Gas Flow: 390m 3 /h at 53ºC Expected Efficiency: % Hurricane HR cyclone system for the recovery of atmospheric airborne particles. Gas Flow: 200m 3 /h at 25ºC Type of Particles: Atmospheric airborne particles Emissions: N/A Client: Leibnitz Institute Location: Cabo Verde Year: 2016 Hurricane HR _MK for the product recovery after a spray dryer Gas Flow: 410m 3 /h at 85ºC Expected Efficiency: %
2 MW1966 HT1933 MW1870 H2007 MW2348 P2392 JB2344 P2415 MW2348 RF2540 REF_RP_ Page 2/5 Hurricane HR cyclone system designed for product recovery on a nitrogen gas stream. Client: IPSEN Location: Nice, France Year: 2016 Hurricane system for pharmaceutical powder recovery after a spray dryer. Gas Flow: n/a Expected Efficiency: n/a Hurricane MK for product recovery and reduction of particulate emissions in the exhaust gases from the dryer of sulphanilic acid. Gas Flow: m 3 /h at 70ºC Efficiency: % Emissions: 40-80mg/Nm 3 Client: Quimigal S.A. Location: Estarreja, Portugal Year: 2016 Hurricane HR cyclone and Hurricane MK cyclone optimized for product recovering in a milling line. Gas Flow: 38 m 3 /h at 20ºC Expected Efficiency: % Emissions: 6 mg/nm 3 Client: Omrix S.A. Location: Jerusalem, Israel Year: 2016 Hurricane HR cyclone system designed for product recovery on a nitrogen gas stream. Client: IPSEN Location: Nice, France Year: 2015 Hurricane system for pharmaceutical powder recovery after a spray dryer. Gas Flow: 1500(N 2)kg/h + 40(H 2O)kg/h at 85ºC Expected Efficiency: 96% Client: Hovione Location: Loures, Portugal Year: 2015 Hurricane HR cyclone, to recover paprika powder from 3 milling lines. Gas Flow: m 3 /h at 47,5ºC Expected Efficiency: 99.7% Client: Albarracín Location: Murcia, Spain Year: 2014 Hurricane HR cyclone for dry yeast recovery from a stream of air Gas Flow: 398m 3 /h at 25ºC Expected Efficiency: 90.70% Client: Confidential Location: Setubal, Portugal Year: 2014 Hurricane HR-HYD cyclone system for liquid-solid separation of living cells from medium in the vaccine production. Gas Flow: 500l/h Expected Efficiency: 80% Client: Merial Location: Lion, France Year: 2014 Hurricane MK cyclone system for the recovery of pharmaceutical powder. Gas Flow: 112m 3 /h Expected Emissions: 336 mg/nm 3 Capture efficiency: 85.08% Client: Pulmatrix Location: Massachusetts, USA Year: 2014
3 P1706 HT1349 P1536 P1623 MW1715 MW1819 MW2020 P1706 HT1720 MW1965 REF_RP_ Page 3/5 Hurricane HR cyclone system for the recovery of pharmaceutical powder. Gas Flow: 112m 3 /h Expected emissions: 646mg/Nm 3 Performance guarantee: 71.29% Client: Pulmatrix Location: Ponte Cremenaga, Switzerland Year: 2014 Hurricane HR system for product recovery of powder coating from exhaust-air of painting booth 31ºC Gas Flow: m 3 /h at 31ºC Expected Emissions: 47mg/Nm 3 Expected Efficiency: % Client: Thermolaquage de Vendée Location: Poitiers, France Year: 2013 Gas Flow: m 3 /h Expected Efficiency: >98.09% Expected Emissions: <385mg/Nm 3 Client: Werner Location: Denmark Year: 2013 Hurricane HR cyclone to capture particles produced in a buchi spray drying process. Gas Flow: 3m 3 /h at 40ºC Expected Efficiency: 88.14% Expected Emissions: <198mg/Nm 3 Client: Hovione Location: Loures, Portugal Year: 2014 Hurricane HR system for pharmaceutical powder recovery after a spray dryer. It was installed to replace an existing high efficiency cyclone from the spray dryer manufacturer in order to increase powder recovery. Gas Flow: 82kg/h N 2 at 70ºC Global collection efficiency: XXXXXXXXXX% Client: Hovione Location: New Jersey, USA Year: 2013 Hurricane HR cyclone system for bio-char recuperation from a biomass (straw) pyrolysis process. Gas Flow: 2.243m 3 /h at 750ºC Expected Efficiency: % Guarantee Emissions: 1500mg/Nm 3 Client: Frichs Location: Horsens, Denmark Year: 2013 Hurricane HR cyclone system designed for the recovery of atmospheric airborne particles in an air stream. Gas Flow: 200m 3 /h flowrate at 25ºC Global collection efficiency: % Client: ETH Location: Switzerland Year: 2013 ReCyclone EH system to increase silicon nanoparticle collection (30-60 nm) after a supersonic expansion of a SiH4 plasma jet. Gas Flow: 62m 3 /h at 100 ºC Expected and measured efficiency: >90% Client: Physical Sciences Location: Andover, USA Year: 2013 Hurricane HR system designed for product recovery of food ingredient on an air stream from a spray dryer. Gas Flow: m 3 /h at 75 ºC Expected collection efficiency: % Client: Arla Foods Location: Holstebro, Denmark Year: 2013 Gas Flow: m 3 /h Expected capture efficiency: >98.09% Expected Emissions: <385mg/Nm 3 Client: Werner Location: Reutlingen, Denmark Year: 2013
4 P1380 P1114 P1164 P1045 P1376 P1202 HT1366 HT1384 P1391 HT1488 REF_RP_ Page 4/5 Hurricane MK cyclone system designed for product recovery on a GEA Niro SD Micro spray dryer. Gas Flow: 39m 3 /h at 165ºC Expected efficiency: % Client: MannKind Corporation Location: California, USA Year: 2012 Hurricane HR cyclone system optimized for API recovery after a mixer. The cyclone is ø 800 mm, manufactured in AISI 316L under the most strict pharmaceutical quality standards. Gas Flow: 3.400m 3 /h at 75ºC Expected efficiency: % Client: Merck Location: Meyzieu, France Year: 2012 Hurricane HR system aiming to increase the recovery of milk proteins powder after a spray dryer. It was installed to replace an existing high efficiency cyclone from the spray dryer manufacturer in order to increase powder recovery. Gas Flow: m 3 /h at 65ºC Expected Efficiency: % Measured Efficiency: 99.1% Client: Arla Foods Location: Holstebro, Denmark Year: 2012 Hurricane HR cyclone system designed for the collection of flakes and dust from a milling process. Gas Flow: 6.769m 3 /h at 35ºC Expected Efficiency: % Client: Dexera Location: Paris, France Year: 2012 Single Hurricane cyclone system to increase powder recovery after spray dryer processing. Gas Flow: 74m 3 /h gas at 40ºC Emissions: 95% Client: Teva Location: Gajraula, India Year: 2012 Hurricane system designed for product recovery on a nitrogen gas stream Client: IPSEN Location: Nice, France Year: 2011 Hurricane HR system for recovery of dried powder milk from the flue gases of a drying tower. The objective is to avoid the use of a bag filter and comply with regulatory emission limits. Gas Flow: m 3 /h at 75ºC Emissions: <50mg/Nm 3 Client: Nestlé Prolacto Location: Azores, Portugal Year: 2010 Hurricane HR cyclone system for active pharmaceutical ingredient recovery. This equipment designed for an easier cleaning. Gas Flow: 12.5m 3 /h at 25ºC Efficiency: 99.95% Client: Pierre Fabre Location: Gaillac, France Year: 2011 Hurricane HR system and sedimentation chamber for mining machine for the recovery of leftover material in mining operations. Gas Flow: XXXXXX Emissions: N/A Client: Fermel Location: Cape Town, South Africa Year: 2010 Hurricane HR system designed to increase fat powder recovery. Gas Flow: 4.875m 3 /h at -5.5ºC Efficiency: 99.94%
5 PXXXX P1024 P1121 P1112 P1012 P1002 P985 P1100 REF_RP_ Page 5/5 Hurricane HR system designed for fat powder recovery in the food industry. Gas Flow: 3.900m 3 /h at 5ºC Expected Efficiency: 99.96% Hurricane HR cyclone system designed for PTFE powder in a chemical industry. Gas Flow: 2.550m 3 /h at 20ºC Expected Efficiency: 98.76% Hurricane HR system designed for product recovery of fine dust obtained in a steel industry process. System was installed to recover uncontaminated white slag powder before reaching the bag filter and reducing heavy maintenance costs of the filter. Gas Flow: m 3 /h at 165ºC Efficiency: >97 % Client: Corrugados Getafe Location: Madrid, Spain Year: 2010 Hurricane HR system designed for product recovery of very fine metakaolin particles. Gas Flow: m 3 /h at 650ºC Emissions: % Client: Moengo Minerals Location: Marowijne, Suriname Year: 2010 Hurricane HR cyclone system for pharmaceutical powder recovery after a spray dryer. It was installed to replace an existing high Efficiency cyclone from the spray dryer manufacturer in order to increase powder recovery Gas Flow: 82kg/hN 2 at 70ºC Emissions: N/A Client: Hovione Location: New Jersey, USA Year: 2010 ReCyclone EH system for recovery of nanoparticles of metal oxides (ZnO) placed downstream of a reactor. The objective was to replace an existing wet scrubber in order to increase efficiency with a completely dry system. Gas Flow: 260m 3 /h at 80ºC reactor Efficiency: 90-96% Client: Innovnano Location: Coimbra, Portugal Year: 2009 Hurricane HR cyclone system for pharmaceutical powder recovery after a spray dryer. Installed to replace an existing high efficiency cyclone from the spray dryer. Gas Flow: 1.500kg/h N kg/h H 2O at 85ºC \ Efficiency: >97% Client: Hovione Location: Loures, Portugal Year: 2008 ReCyclone MH system for chemical powder recovery (sulfanilic acid) In a fluidized bed dryer. It was installed to replace a pulse jet bag filter in order to increase powder recovery Gas Flow: m 3 /h at 70ºC Efficiency: % Emissions: mg/nm 3 Client: Quimigal S.A. Location: Estarreja, Portugal Year: 2001
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