Catalog Applied Packaged Terminal Air Conditioner with Top-mounted Hydronic Heat

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1 Catalog Applied Packaged Terminal Air Conditioner with Top-mounted Hydronic Heat 16" x 42 " Model PDAC/PDHP

2 Table of Contents Beyond Standard Expectations Introduction... 3 The Hydronic Experts Modes... 3 Controls-with built in hydronic logic... 3 Customize to suit your needs... 3 Quiet Operation... 3 Sound Comparison... 3 Energy efficient for low operating costs... 4 Room Comfort... 4 Easy to use digital controls... 4 Dehumidification... 4 Constant room temperature monitoring... 4 Built-in Reliability & Durable Construction... 4 High-grade cabinetry... 4 Positive condensate removal... 4 Room freeze protection... 5 Electric heat override... 5 Compressor protection... 5 Memory recall... 5 Corrosion Protection... 5 Easy Installation and Service Design... 5 Quick link connections... 5 Easy to read LED diagnostics " x 42" NYC Style Unit Features Digital Touchpad Control... 8 Standard (non-programmable) Digital Touchpad... 8 Premium (7-day programmable) Digital Touchpad... 9 Wireless Remote Control (optional)... 9 Master-Slave (Primary/Secondary) control (optional)... 9 McQuay Model PDAC/PDHP Product Nomenclature ARI Performance Data...11 Unit Weights - (lbs.) Dimensional Data Applications Considerations How to Select The Correct Wall Cabinet Wall Opening Requirements 16" x 42" Electrical Service Supply and Return Piping Typical Installation Types Standard Wall Sleeve Installation Panel/Window Wall Sleeve Installation Accessories Options Remote Wall Mounted Thermostats Quick Selection Guide Wall Mounted, Non-programmable Thermostat Manual changeover one-stage heat and cool or one-stage heat pump Wall Mounted, 7-day Programmable Thermostat Manual changeover one-stage heat and cool or one-stage heat pump Wall Mounted, 7-day Programmable Thermostat Standard auto or manual changeover two stage heat / two stage cool Optional Remote Sensor Wireless Temperature Control (T9000) & Remote Control Node (RCN) Wall Sleeves Exterior Louvers For Standard Wall Sleeves Wall Sleeve Extension Louver Frame Energy Saving Options Wiring Diagrams Premium digital control Premium digital control board Premium digital control board with standby Engineering Guide Specifications McQuay and Incremental are registered trademarks of McQuay International McQuay International Bulletin illustrations cover the general appearance of McQuay products at the time of publications and we reserve the right to make changes in design and construction at any time without notice. McQuay Applied Packaged Terminal Air Conditioners and Heat Pumps are certified in accordance with the Packaged Terminal Air-Conditioners certification program which is based on ARI Standard 310 and in accordance with the Packaged Terminal Heat Pump certification program, which is based on ARI standard 380. Page 2 of 32 / Catalog 1355

3 Beyond Standard Expectations Introduction In 1958, McQuay introduced the Incremental system the first through-the-wall, self-contained heating and air conditioning system and set the standard for reliable, efficient comfort control in multi-story building applications. With hundreds of thousands of installed units - many of which have been operating for more than 30 years - McQuay has earned its reputation as one of the most trusted names in individually-zoned comfort control. As one of the world s largest heating, ventilation and air-conditioning manufacturers, McQuay stands behind its products with the strength of a global organization. And with local McQuay representation and manufacturing facility in Auburn, New York, we can provide you the hands-on support you need to make your building project a success. Modes Cooling only mode with hydronic heat Cooling only mode with hydronic heat and supplemental electric heat. Top mounted hydronic coil (steam or hot water) Controls-with built in hydronic logic Normally open/normally closed valve control Heat fan lockout prevent the fan from coming on until there is heat in the pipes. Customize to suit your needs Select from a wide variety of features, factory-supplied options and accessories to build the ideal system for your application and help reduce labor and installation costs. See "Accessories - Options" on page 17 to 23 for details on options and accessories. Quiet Operation The GentleFlo cross-tangential fan wheel design of Applied PTAC/PTHP units provides whisper quiet operation while delivering maximum airflow required for proper air circulation. Separate indoor and outdoor fan motors further reduce operating sound levels and costs. McQuay Applied Packaged Terminal Air Conditioners and Heat Pumps (Applied PTAC/PTHP) are manufactured to institutional quality standards at our ISO 9002 certified manufacturing facility. Strict attention to manufacturing details from raw materials to the unit packaging gives you a quality product, delivered on-time to support your construction schedule. Every unit is ETL Listed, MEA agency approved, ARI certified for performance and exceeds ASHRAE 90.1 efficiency requirements. The heavy gauge construction of the chassis and cabinet minimizes vibration for quieter operation. Vibration isolators on the rotary compressor keep it running smoothly and quietly. The unit bulkhead is fully insulated to decrease outdoor sound transmission. The high design standards and heavy-duty construction of the McQuay Applied PTAC/PTHP can provide you with years of reliable service, quieter operation and low operating costs. In fact, many of our comfort conditioners have been operating for more than 30 years. The Hydronic Experts McQuay is a leading manufacturer of hydronic heat equipment. We specialize in providing hydronic heat with a host of configurable options. Sound Comparison Conversational Speech Applied PTAC - Size 012 Cooling Only - Low Speed Applied PTAC - Size 012 Fan Only - Low Speed Typical Library Catalog 1355 / Page 3 of 32

4 Beyond Standard Expectations Energy efficient for low operating costs Applied PTAC/PTHP units are built with quality components and exceed industry standards for energy efficiency for both new construction and replacement applications. This helps lower your utility costs by keeping energy consumption down and may allow you to qualify for electrical power company rebates. Unit performance is ARI certified with an Energy Efficiency Ratio (EER) up to 12.1 EER and a heat pump Coefficient of Performance (COP) up to 3.6. Built-in energy management logic comes standard with the unit s digital controls. Features such as the Sleep Function allow users to decrease the set temperature at night and during unoccupied periods to conserve energy. For heat pump applications, electric heat comes on only when the outdoor temperature is below 35 F, maximizing the amount of time the unit operates in the more efficient heat pump mode. *Consult your utility provider for rebate opportunities. Expect more than Replacement or New Construction efficiency 14% Efficiency Improvement Room Comfort * ASHRAE 90.1 Replacement Requirement 8.9 Easy to use digital controls The unit control pad offers digital readout and is easy to use when selecting fan speed, mode of operation and temperature setting. A precise digital temperature display provides guests with an exact comfort setting, thereby eliminating uncomfortable temperature swings and costly overheating/overcooling associated with non-digital electromechanical controls. Original Model * Based on original model PMES size 230 V 11.2 New Applied PDAC/PDHP - Size 012 Standard digital touchpad control Dehumidification The cool/dry mode automatically controls humidity by extending the cool cycle without sacrificing comfort for dehumidification. This mode comes standard with all units. The desired cooling mode (cool/dry for added dehumidification or regular cool) can be selected and locked by the owner or facility manager to meet comfort and dehumidification requirements. Constant room temperature monitoring Units are designed to automatically sample the room temperature and adjust operation to meet desired temperature set points. Built-in Reliability & Durable Construction High-grade cabinetry Applied PTAC/PTHP cabinets are constructed of 18-gauge steel with baked on powder coat paint for maximum durability and aesthetic appeal. Grilles have two-way adjustment allowing air to be directed where it is needed. Positive condensate removal Our unique three level sloped basepan design provides positive condensate removal to prevent condensate build-up or overflow. Positive condensate removal Page 4 of 32 / Catalog 1355

5 Beyond Standard Expectations Room freeze protection When the unit senses temperatures of 40 F or lower in an unoccupied room, the heat mode is automatically initiated to prevent freezing. The outdoor fan and compressor are stopped to help prevent coil freeze. Electric heat override Heat pump units can be manually switched to electric heat, providing added freeze protection if the heat pump mode is not available due to a compressor failure. Compressor protection The life of the compressor is extended through built in protection logic such as: High temperature protection if the compressor temperature exceeds 154 F Minimum run time Minimum off time Random restart after a power outage Low ambient lockout when the outdoor air temperature falls below 35 F Memory recall Control settings are saved in a non-volatile memory, allowing the last settings to be recalled after a loss of power. Seacoast construction Application of air conditioning equipment in a corrosive environment requires special consideration. The corrosive nature of salt water vapor, chlorine and acid vapor, demands a unit that can withstand these environments. Any metal portion that is exposed to a corrosive vapor must be specially treated. There is no coating or treatment that will allow a unit to last indefinitely, however, the Applied PTAC is available with parts that receive special corrosion protection that can help dramatically extend the life of the unit. Wall Sleeve The entire Custom Wall Sleeve (CWS) or cabinet/wall sleeve is constructed of G-60 galvanized, phosphatized, 18-gauge steel. Treated inside and outside with a baked-on epoxy based powder coat paint to protect it from the corrosive effects of salt spray. The Basic Wall Sleeve (BWS) is constructed of galvanized, primed and pre-painted antique ivory 18-gauge steel. Base Pan Protected with Casing Guard coating, providing a comprehensive corrosion protection for all exposure conditions. Condenser Coil Protected with E-Coating, made up of an epoxy primer and acrylic top coat that is electrostatically applied and baked on. Also, there is a dielectric strip located between the condenser and base pan. Condenser Fan Blade and Slinger Ring Constructed of Noryl PPO which is a strong engineering plastic that has excellent flame resistance and dimensional stability over a wide range of service temperatures. Noryl has low moisture absorption, excellent strength and stiffness. Condenser Fan Motor Specially coated by the manufacturer with zinc end plates. Compressor Protective coating applied by the manufacturer on the exterior to enhance equipment life and performance. Outdoor Louver Made of aluminum, etched and anodized for maximum corrosion protection. Available in stamped or architectural styles. Easy Installation and Service Design Quick link connections Applied PTAC/PTHP units are designed for easy access with quick link connections to the control box. The simple slide in/slide out configuration makes it easy to access the electric heater, indoor and outdoor fans, motors, and compressor. Easy fan removal Easy fan motor removal Easy to read LED diagnostics Sensors in the unit continually monitor the indoor coil, outdoor coil, and outdoor air conditions. If abnormal conditions are detected, an error code is displayed, removing the guess work in troubleshooting a unit. Catalog 1355 / Page 5 of 32

6 Unit Features 16" x 42" Model PDAC/PDHP with Top-Mounted Hydronic Heat Complete solution, high efficiency and very quiet five sizes from 7,000 to 17,000 Btuh B. G. A. H. F. C. E. A. Heavy-Duty Grille Two-way adjustment allows air to be directed where it is needed. Option for extruded aluminum grille. B. Heating Chassis Top-mounted hydronic (steam or hot water) heat for easy installation. D. Digital Touchpad Control C. Room Cabinet Heavy-gauge steel with powder paint coating for maximum scratch and dent resistance. Removable for easy access to filters, controls and piping for routine maintenance and service. Option for custom cabinet colors. Custom depth for varying wall thicknesses. Available in front or bottom return configurations. D. Kick Plate Adjustable height and custom colors for varying floor treatments. E. Digital Touchpad Control Reliable and easy to read and operate. Continuous or cycle indoor fan operation. Automatic room freeze protection. Infrared Remote (Option) F. Wall Sleeve Heavy-gauge steel with powder paint coating for maximum scratch, dent and corrosion resistance. Custom wall sleeve depths available. Options for brick or panel/curtain wall applications. G. Outside Air Louver Heavy-duty, architectural, extruded aluminum to resist weathering. Option for recessed louver. H. Cooling Chassis Energy efficient, quiet and reliable rotary compressor. Page 6 of 32 / Catalog 1355

7 Unit Features 16" x 42" Model PDAC/PDHP with Top-Mounted Hydronic Heat Permanent Cleanable Filters Room side return air is filtered through this permanent, washable polypropylene mesh filter. It is UL listed class II, 38% average arrestance efficiency (ASHRAE test), with low resistance to airflow (0.02 w.g. at 300 cfm), and high dust holding capacity (55 grams). Filters all return air to promote good indoor air quality. Easy to access and maintain. Permanent, washable polypropylene mesh filter (Shown in front return configuration) Optional Automatic Motorized Outside Air Damper Opens when unit is operating to bring in outside air for improved indoor air quality. Closes when unit is idle to prevent cold drafts. Touchpad configurable to select damper CLOSED or AUTO Operation. Separate Indoor and Outdoor Fans (not shown) Two fan motors provide lower operating costs and quieter operation. Provide more flexible options for architectural louvers or special condenser air treatments. Indoor fan motor Outdoor fan motor Fan Motors High efficiency, quiet PSC type. Permanently lubricated for extended life. Outdoor fan motor is totally enclosed to help prevent damage from driving rain or excess condensate accumulation in humid climates. Compressor Reliable, high efficiency rotary compressor, hermetically sealed and designed for continuous operation. Isolated to minimize vibration and sound transmission for quiet operation. Outdoor coil High Capacity Heat Transfer Surfaces Finned/tube coils incorporate state-of-the-art technology. Unique design provides high efficiency and low air pressure drops. Allows for easy cleaning during scheduled maintenance. Indoor coil Catalog 1355 / Page 7 of 32

8 Unit Features 16" x 42" Model PDAC/PDHP with Top-Mounted Hydronic Heat Digital Touchpad Control The PDAC/PDHP Standard Touchpad Control is used to control both an integral air conditioner and a source of heat. The user will by default control the electronic controller via the touchpad. The user can select with a jumper for the unit to receive commands from a remote thermostat. Standard (non-programmable) digital touchpad Provides 5-selectable modes of operation: Sleep, Cool, Cool/Dry, Fan, Heat Temperature can be displayed in Fahrenheit (default) or Celsius 9- LED Indicators Inputs and outputs Indoor coil sensor, (ICS) Outdoor coil sensor, (OCS) Indoor air sensor, (IAS) Outdoor air sensor, (OAS) Remote thermostat, T STAT (RCBYWG) Power supply: (24VAC) Line voltage input, (L1, L2) Indoor fan standby voltage, (L1STB L2STB) Control selection: (LUI, T STAT Model selection: (AC/E, HP, HP/E) Time delay bypass, (TEST) Indoor off fan cycle: (FAN, OFF CYCLE 10, 20, 30, 1 HR) LED 2-Digit Display 7- Push Buttons Keys and indicators labels 7 Push Buttons 9 LED Indicators ON/OFF, FAN SPEED, MODE FAN MODE, SLEEP Temp buttons: for Temp UP and LED 2 Digit Displays No Label Display function legend Tr = Room Temperature hi = High Room Temperature Lo = Low Room Temperature LA = Low Ambient Lockout rt = Remote Thermostat Control tp = Touchpad Control t = Time Ts = Temperature Setpoint Rf = Room Freeze Condition CF = Coil Freeze Protection F = Fahrenheit C = Celsius LC = Control Lockout Mode for Temp DOWN SLEEP, COOL, COOL/DRY, FAN, HEAT, HIGH, LOW, CYCLE, CONT. Remote thermostat control The remote thermostat can be any thermostat that can interface with an electronic thermostat via RCBW- YG terminals. The Control Selection jumper must be in T STAT position. During a call the remote thermostat will pass R back to the controller on a respective terminal. The push buttons on the touchpad become inactive in the remote thermostat mode. However, the control pad LED display will indicate the mode of operation, and the room temperature. Outputs Compressor output, COM Indoor fan, BLOWER LO, HI Outdoor fan, OUTDOOR FAN Electric heater, ELE Reversing valve, REV VALVE Page 8 of 32 / Catalog 1355

9 Unit Features 16" x 42" Model PDAC/PDHP with Top-Mounted Hydronic Heat Premium (7-day programmable) Digital Touchpad Provides all the features of the Standard Controller, plus master/slave, infra-red control, auto damper, wall mounted remote thermostat, heat fan lockout Wireless Remote Control (Optional) Note: Only available on select models. LED with Program Setting Display 9-LED Indicators Display inputs ON/OFF MODE FAN MODE FAN SPEED SLEEP PROG ON/OFF Turn the unit on and off Increase the temperature set point Decrease the temperature set point Select one from the following modes: COOL, COOL/DRY, FAN, or HEAT Change the mode of fan operation between CYCLE and CONTINUOUS Change the speed of the fan between HIGH and LOW Activate the sleep mode and set the sleep time 8- Push Button Display Inputs Button to activate and deactivate the program mode The remote consists of 10 push-buttons Power: Functions the same as the ON/OFF button on the touchpad. Sleep: Functions the same as the SLEEP button on the touchpad. Mode buttons Heat, Cool, Cool/Dry, Fan: Performs the same function as the MODE button on the touchpad and allows user to select the specific mode of operation using only one button. Temp buttons +, : Functions same as the buttons on the touchpad and allows the user to change the setpoint. Fan speed buttons (high & low): Performs same function as the FAN SPEED button on the touchpad and allows user to select the specific speed using only one button. The remote must be aimed in a line of sight of the window in the upper right corner on the front panel, at less than a 45 angle from center of the window. Note: The control board will beep when any button is pressed on the remote control to confirm signal. Master-Slave (Primary/Secondary) Control (Optional) A single master unit can be configured to control up to 32 slave units. The master unit controls on/off, fan, settings and sleep functions for the secondary units. Catalog 1355 / Page 9 of 32

10 McQuay Model PDAC/PDHP Product Nomenclature Note: For Illustration purposes only. Not all options available with all models. Please consult a McQuay Sales Representative for specific availability. P DAC E M R H A B A M A A E Unit Type P = PTAC Product Identifier DAC = PDAC DHP = PDHP Warranty A = Standard E = Extended X = Special Design Series 1 = A Design 1 2 = B Design 2 3 = C Design 3 4 = D Design 4 5 = E Design 5 Unit Size 007 = 7, = 9, = 12, = 15, = 17,000 Voltage A = E = 208/ J = 265/ P = 208/ w/stndby Brand Name M = McQuay Refrigerant R = R-22 Heating Type E = Electric Heat H = Hydronic A = Hydronic w/intermediate Electric Y = None (PDHP only) Electric Heat A = 2.5 Kw B = 3.5 Kw C = 5.0 Kw Y = None Hydronic Heat Type S = Steam Top Mount (Normally Closed) T = Steam Subbase (Normally Closed) H = Hot Water Top Mount (Normally Open) J = Hot Water Subbase (Normally Open) Y = None SKU A = Stock B = Build to Order Upgrade Packages S = Seacoast Y = None Power Connection L = Long Cord 72" (Standard) S = Short Cord 18" (Optional) Y = None Room Interface Cabinet Type A = NYC Style, Flat top, Bottom Return Controls Control Board Type PNUY = Premium, Non-Programmable, Unit Mounted PNWY = Premium, Non-Programmable, Wall Mounted PNRY = Premium, Non-Programmable, Infared PPUY = Premium, Programmable Unit Mounted PPWY = Premium Programmable, Wall Mounted PPRY = Premium Programmable, Infrared Damper Type Damper Control A = Automatic (Required for Hydronic Heating Subbase) M = Manual Y = None Page 10 of 32 / Catalog 1355

11 ARI Performance Data Cooling UNIT SIZE Total Btuh(1) 7,900 7,900 7,900 10,200 10,200 10,200 12,800 12,800 12,800 14,800 14,800 16,600 Sensible Btuh(1) 6,800 6,800 6,800 7,900 7,900 7,900 8,900 8,900 8,900 9,600 9,600 12,000 EER Volts / / / / /230 Full Load Amps(5) Watts(1) ,143 1,143 1,143 1,465 1,465 1,766 Volts 208/ / / / / kw kw 2.2/ / / / /2.7 Amps 10.7/ / / / /11.9 Electric Heat(3) kw 3.1/ / / / / kw Amps 15.2/ / / / / kw kw 3.9/ / /4.8 Amps 19.0/ / /21.0 Valve & Fan Motor Amps Hydronic Heat(4) Hot Water (Btuh) Hi/Lo 18,400/15,600 18,400/15,600 18,400/15,600 18,400/15,600 23,200/16,400 Cooling Steam (Btuh) Hi/Lo 22,400/22,300 22,400/22,300 22,400/22,300 22,400/22,300 27,900/23,300 Heat Pump Model Total Btuh(2) 7,300 7,300 7,300 9,900 9,900 9,900 11,700 11,700 11,700 14,000 14,000 Sensible Btuh(2) 6,700 6,700 6,700 7,900 7,900 7,900 8,000 8,000 8,000 9,100 9,100 EER Volts / / / / /230 Full Load Amps Watts(1) ,114 1,114 1, Btuh(2) 7,000 7,000 7,000 9,100 9,100 9,100 10,700 10,700 10,700 13,900 13,900 Reverse COP Cycle Volts / / / / /230 Heat Full Load Amps Watts(2) ,063 1,063 1,063 1,400 1,400 Electric Heater Voltage 240V 265V 240V 265V 240V 265V 240V 265V 240V Minimum Circuit Ampacity Time Delay Fuses or Type HACR Circuit Breaker 2.5 Kw Kw Kw Hydronic Heat Kw Kw Kw Hydronic Heat NEMA 2.5 Kw 6-15R 6-15R 6-15R 6-15R 6-15R Receptacle 3.5 Kw 6-20R 7-20R 6-20R 7-20R 6-20R 7-20R 6-20R 7-20R 6-20R Type Required 5.0 Kw 6-30R 7-30R 6-30R 7-30R 6-30R Hydronic Heat 5-15R 6-15R 7-20R 5-15R 6-15R 7-20R 5-15R 6-15R 7-20R 6-15R 7-20R 6-15R High Low High Low High Low High Low High Low Airflow Cool CFM Heat Vent (1) Based on ASHRAE and ARI test conditions of 95 F DB/75 F WB outside, 80 F DB/67 F WB inside. (2) Based on ASHRAE and ARI test conditions of 47 F DB outside, 70 F DB inside. (3) Electric Resistance Heat Watts x 3.41 = Btuh. Electric Heating Watts and Amps include Indoor Fan Motor. (4) Water Based on ASHRAE and ARI test conditions of 200 F EWT, 180 F LWT, 70 F EAT with a 1.8 gpm flow rate. (5) Cooling Full Load Amps includes Compressor, Indoor Air Fan and Outdoor Air Fan. = Not Applicable = Contact your local McQuay Representative Unit Weights - (lbs.) Model " x 42" PDHP (Packaged) " x 42" PDAC (Packaged) " x 42" PDHP (Chassis) " x 42" PDAC (Chassis) = Contact your local McQuay Representative Catalog 1355 / Page 11 of 32

12 Dimensional Data Unit Dimensions Chassis Premium Digital Touchpad Control Unit Dimensions Wall Sleeve, Cabinet & Louver 1 1 4" RECESS FOR ARCHITECTURAL LOUVER A IN. (MM) D IN. (MM) B IN. (MM) ROOM CABINET WALL SLEEVE WALL THICKNESS (476) (349) ( ) (451) (349) ( ) (425) (349) ( ) (400) (349) ( ) (375) (349) ( ) (349) (349) ( ) (324) (349) ( ) (298) (349) ( ) (273) (349) ( ) (273) (375) ( ) (273) (400) ( ) (273) (425) ( ) (273) (451) ( ) 1 1 2" (38mm) Note: Electrical rough-in should be located behind kickplate (removable front) and below wall sleeve. 52" (1320mm) Standard Size Wall Sleeve A Wall Thickness B 2 7 8" (67mm) 1 1 4" (32mm) " (495mm) 3" (76mm) Min. 3" (76mm) Wall Space For Piping Rough-in (Typ. R.H. & L.H.) Kickplate (Removable Front) 7/8" (22mm) 5 1 2" (140mm) " (33mm) 9 1 8" (232mm) 1 5 8" (41mm) D 16" (406mm) 7/8" (22mm) 3" (76mm) Min. Kickplate Height Page 12 of 32 / Catalog 1355

13 Application Considerations How to Select The Correct Wall Cabinet The minimum cabinet depth is 10.75". This is required because the wall sleeve MUST extend a minimum of 1.625" into the room and 9.125" is required to cover the chassis. This totals 10.75". Standard cabinets range from 10.75" to 18.75" in 1" increments. For other requirements, consult the factory. If the wall sleeve extends into the room more than 1.625", add the inside measurement to the 9.125" required to cover the chassis. This will be the depth of the wall cabinet. For example: The wall sleeve extends 3.25" into room " = 12.75" deep cabinet or if the wall sleeve extends 9.25" into room " = 18.75" deep cabinet would be the closest fit. Wall Opening Requirements 16" x 42" When roughing in the opening for the wall sleeve, sufficient clearance from the walls and floor is required. The wall sleeve should be positioned a minimum of 5/8" from the finished side wall to accommodate the room cabinet. A minimum distance of 3" above the finished floor is required for return air. The rough opening should measure 16 1 /4" high x 42 1 /4" wide. When using a louver frame, the opening must measure 16 5 /8" x 42 5 /8". Louver frames should be used for panel wall and thin wall applications to provide positive anchoring to the wall. Electrical Service All wiring should be in accordance with all local and National Electrical Code requirements. Units are supplied with an attachment cord and plug which exit from the bottom of the conditioner on the control side. The cord for 115V, 208V and 230V has a usable length of 72" (1829mm) from where it exits the conditioner. The use of extension cords to increase the length of the plug/cord set is not recommended. Units to operate on 265V are supplied with a 18" (457mm) cord for connection to a subbase. The attachment plug size should be used to determine the circuit ampacity and overcurrent protection. Time delay, overcurrent protection devices are recommended to prevent unit damage and to avoid nuisance tripping. Receptacles are generally located beneath the conditioner, on or recessed in the wall so it is concealed by the conditioner overhang and kickplate (see page 16). Wall Construction Examples Panel Wall (thin) Concrete Pillars Masonry Wall (thick) Wall Sleeve Extension Frame and Brick 16 1 / 4" High Steel Studs 16 1 / 4" x 42 1 / 4" Floor Wall Sleeve Rough Opening or 16 5 / 8" x 42 5 / 8" When using a Louver Frame Room Side Splitters 42 1 / 4" Wide Wall Sleeve Rough Opening 16" x 42" Wall Sleeve Lintels (by others) 16" x 42" Wall Sleeve Lintel (by others) Catalog 1355 / Page 13 of 32

14 Application Considerations Supply and Return Piping Same End Connections Left Side 5" 42" Right Side Wall Sleeve Wall Sleeve 1 1 / 4" Architectural Louver 3 7 / 8" Steam Supply Hot Water Return 2" 6.63" 6.63" 2 7 / 8" Hot Water Supply Steam Return Note: Piping connections are 5 /8" O.D. copper sweat and are symmetrical R.H. or L.H. for same end supply and return. Opposite End Connections Hot Water Opposite End Supply or Return Steam Right-hand Supply, left-hand Return 5" 42" Left Side Right Side Wall Sleeve 2" 8.63" Room Cabinet 2 7 / 8" Steam Return, Hot Water Supply Steam Supply, Hot Water Return Front Panel Steam Left-hand Supply, Right-hand Return 5" 42" Left Side Wall Sleeve Right Side 2" 2 7 / 8" 6.63" 2 7 / 8" Note: Piping connections are 5 /8" O.D. copper sweat and are symmetrical R.H. or L.H. for same end supply and return. Page 14 of 32 / Catalog 1355

15 Application Considerations Typical Installation Types Standard Wall Sleeve Installation Masonry Wall Construction Application Wall Sleeve End View Using Brickstop A D B Room Cabinet Wall Sleeve Wall Thickness 18 3 / 4 (476 mm) 13 3 / 4 (349 mm) 4 3 / / 4 ( mm) 17 3 / 4 (451 mm) 13 3 / 4 (349 mm) 5 3 / / 4 ( mm) 16 3 / 4 (425 mm) 13 3 / 4 (349 mm) 6 3 / / 4 ( mm) 15 3 / 4 (400 mm) 13 3 / 4 (349 mm) 7 3 / / 4 ( mm) 14 3 / 4 (375 mm) 13 3 / 4 (349 mm) 8 3 / / 4 ( mm) 13 3 / 4 (349 mm) 13 3 / 4 (349 mm) 9 3 / / 4 ( mm) 12 3 / 4 (324 mm) 13 3 / 4 (349 mm) 10 3 / / 4 ( mm) 11 3 / 4 (298 mm) 13 3 / 4 (349 mm) 11 3 / / 4 ( mm) 10 3 / 4 (273 mm) 13 3 / 4 (349 mm) 12 3 / / 4 ( mm) 10 3 / 4 (273 mm) 14 3 / 4 (375 mm) 13 3 / / 4 ( mm) 10 3 / 4 (273 mm) 15 3 / 4 (400 mm) 14 3 / / 4 ( mm) 10 3 / 4 (273 mm) 16 3 / 4 (425 mm) 15 3 / / 4 ( mm) 10 3 / 4 (273 mm) 17 3 / 4 (451 mm) 16 3 / / 4 ( mm) Standard Size Wall Sleeve B Wood Stool Brick Optional Flange 2'-4" 1'-4" 4" Wall Sleeve D A Room Cabinet 2'-6 1 / 2" Outside Louver 1" Finished Floor 7-1 / 4" Exposed Projection Concrete Slab Brick Casement Window with Insulating Clear Glass Notes: 1. Wall sleeve to extend a minimum of 1 1 / 4 " past finished sheetrock. 2. Wall sleeve should be installed recessed 1 1 / 4 " from face of brick so that when louver is installed it is flush with face of building. Catalog 1355 / Page 15 of 32

16 Application Considerations Typical Installation Types Panel/Window Wall Sleeve Installation Wall Sleeve Depth, Wall Thickness, & Optional Continuous Flange Dimensions B *13 3 / 4" Insulation Wet Panel X 42" Window Stool 1 5 / 8" Metal Stud 16" O.C. 3 1 / 2" Thick Batt Insulation Optional Continuous Flange *1 1 /4" 16" X 13 3 / 4" Hydronic Heat Coil Section Cabinet Leveling Leg to Support (Optional) Outdoor Side of Sleeve 6 3 /8" Optional Leveling Leg Notes: 1. Flange dimension X is as required and is usually provided to the factory to be secured to wall sleeve during fabrication. 2. Dimension "B" is wall thickness (see table on page 15). 3. Given dimensions are standard. * These are typical but may be adjusted upon requestby contacting your local McQuay Representative. NEMA Receptacles Gr Gr Gr Gr / 8" dia. 1 3 / 8" dia. 1 3 / 8" dia. 2 1 / 8" dia. 7-20R 5-20R 6-20R 6-30R 20 Amp, 265V 20 Amp, 120V 20 Amp, 202V 30 Amp, 250V Page 16 of 32 / Catalog 1355

17 Accessories Options Wall Mounted Thermostats Quick Selection Guide Thermostat Item Number Single Stage Two Stage Heat Pump Manual Changeover (Cool/Off/Heat) Settable Differential Range Auto Changeover Status LEDs Backlit Display 7-Day Programmable Temporary and Vacation Hold Programmable Fan On/Off Delay Non-Programmable Hard Wired Wireless 4 or 5 Wire Capable Freeze Protection Fan Switch - On/Auto Lockout Feature Fahrenheit or Celsius Display Remote Sensor Option Power Loss Memory Protection Anti-Short Cycle Delay Max/Min. Set Point Control Energy Management Interface California Title 24 Compliant Catalog 1355 / Page 17 of 32

18 Accessories Options Remote Wall Mounted Thermostats Remote Thermostat Control The Remote Thermostat can be any thermostat that can interface with an electronic thermostat via RCBWYG terminals. The Control Selection jumper must be in T STAT position. During a call the remote thermostat will pass R back to the controller on a respective terminal. The push buttons on the touchpad become inactive in the remote thermostat mode. However, the control pad LED display will indicate the mode of operation, and the room temperature. Remote Mounted Thermostat Installation Considerations when units are furnished with remote mounted thermostats: 1. When wiring the low voltage plug and receptacle disconnect, provide enough wire to move harness out of the way for chassis removal. 2. If secondary units are to be employed, see connections in wiring illustration below. The number of secondary units that can be connected is limited to 32 units. 3. When using a programmable wall thermostat, connect it to the terminal board remote thermostat plug. Refer to the instructions furnished with the chosen thermostat. Thermostat wiring connections for Primary/Secondary wiring Page 18 of 32 / Catalog 1355

19 Accessories Options Wall Mounted, Non-programmable Thermostat Manual changeover one-stage heat and cool or one-stage heat pump McQuay Part No (1-Pk, White with Wall Plate) Wall Mounted, 7-day Programmable Thermostat Manual changeover one-stage heat and cool or one-stage heat pump McQuay Part No (1-Pk, White with Wall Plate) Features and benefits Hardwired Simple operation Large LCD display No batteries required A/C compressor protection - 5-minute time delay to protect compressor after it turns off Single stage heat pump Freeze protection feature Zone capatible 4- or 5-wire compatible (C is optional for non-heat pump systems) Manual Changeover Specifications Electrical rating: 24 VAC (18 to 30 VAC) 1 amp maximum per terminal 3 amp maximum total load 30-minute power loss memory retention Temperature control ranges: 45 F to 90 F, Accuracy: ± 1 F System configurations: 1 stage heat, 1 stage cool or single stage electric heat pump Terminations: R, C, W, Y, O, B, G Features and benefits Simpleset TM logical programming for set-up and set- back temperatures and times Simpleset TM feature enables easy copying of one day s programming for the entire week Programmable fan to circulate air during any program setting. Vacation hold overrides programming Enables separate morning, day, evening, and night settings for every day of the week Clear, backlit display makes it easy to see time, temperature, and setpoint even in the dark A/C and heat pump modes 4-minute time delay to protect compressor after it turns off Lockout feature prevents unwanted tampering Manual Changeover Specifications Electrical Rating: 24 VAC (18 to 30 VAC) 1 amp maximum per terminal 3 amp maximum total load 30-minute power loss memory retention Easy access terminal block Temperature control ranges: 45 F to 90 F, Accuracy: ± 1 F System configurations: 1 stage heat, 1 stage cool or single stage electric heat pump Terminations: RC, RH, C, W, Y, O, B, G Catalog 1355 / Page 19 of 32

20 Accessories Options Wall Mounted, 7-day Programmable Thermostat Standard auto or manual changeover two stage heat / two stage cool McQuay Part No (1-Pk, White with Wall Plate) Optional Remote Sensor Part No Features and benefits Simpleset TM logical programming for set-up and set-back temperatures and times Simpleset TM feature enables easy copying of one day s programming for the entire week Programmable fan to circulate air during any program setting. Vacation hold overrides programming Enables separate morning, day, evening, and night settings for every day of the week Clear, backlit display makes it easy to see time, temperature, and setpoint even in the dark Automatically switches between heating and cooling modes A/C and heat pump modes 4-minute time delay to protect compressor after it turns off Lockout feature prevents unwanted tampering Optional remote temperature sensor available Specifications Electrical rating: 24 VAC (18 to 30 VAC) 1 amp maximum per terminal 4 amp maximum total load 30-minute power loss memory retention Easy access terminal block Temperature control ranges: 45 F to 90 F, Accuracy: ± 1 F System configurations: Single or two-stage heat/cool Single or two-stage heat pump Terminations: R, C, W1/O/B, Y1, W2, Y2, G The fast, easy solution for temperature sensing problems. For tamper prone areas Poor airflow areas Troubled applications Foam gasket prevents drafts through wall opening Mounts to standard 2" x 4" outlet box 2 3 /4"W x 4 1 /2"H Wireless Temperature Control (T9000) The T9000 Wireless Temperature Control is designed to provide precision temperature control without the installation labor and expense of wiring. Powered by AA batteries Mounts in any suitable location that will provide good temperature control. Large LCD display provides the user with current room temperature, set point temperature, time, program interval, and other system status information. Programmable Non-programmable Remote Control Node (RCN) Used with the Wireless Temperature Control, the RCN interfaces with specific HVAC equipment, and communicates with its thermostat using unlicensed 900 MHz, radio frequency energy. Contact your local Mc- Quay Representative for details. Page 20 of 32 / Catalog 1355

21 Accessories Options Wall Sleeves Constructed of galvanized, phosphatized, heavygauge steel with an Antique Ivory powder paint corrosion-resistant finish. Wall sleeves are installed through the wall as shown on the plans and have factory provisions for use of appropriate fastening devices to secure the sleeve to the wall. They can be ordered to custom depths, and recessed louver wall sleeves have a pitched bottom for positive removal of moisture to the outside. An optional factory-welded brickstop flange is provided based on architectural specifications. Standard Wall Sleeve with Optional Leveling Legs and Wall Flange Brickstop Flange Exterior Louvers For Standard Wall Sleeves Two styles of exterior louvers are available. The standard flush stamped louver is a one-piece stamped aluminum type that is finished natural and clear anodized. Attractive, rugged architectural louvers are extruded aluminum and are finished natural and clear anodized (optional colors are also available). Louvers by others are acceptable as long as they meet factory specifications. They must have a minimum free area of 70% or a pressure drop not exceeding.05 in. w.g. at 300 fpm face velocity, and a blade design that will not cause recirculation of condenser air. Flush Stamped Louver Architectural Louver Wall Sleeve with Recessed Louver Design Custom Depths Notes: 1. Optional stamped aluminum louver, or architectural extruded aluminum louver for standard wall sleeves. 2. Knockouts are provided in stamped louver for clearance of external drain for heat pump (both sides). 3. Either louver can be installed from inside the building. Flush Stamped Louver Dimensions / 16 Pitched Bottom 41 7 / / 16 3/8 Louvers Weight Flush-stamped...6 lbs. (3kg) Architectural...8 lbs. (3kg) Catalog 1355 / Page 21 of 32

22 Accessories Options Wall Sleeve Extension Standard 16" x 42" PDAC/PDHP The standard wall sleeve will accommodate the maximum wall thickness described in Table 2. For thicker walls, wall sleeve extensions are available from your local distributor. Air splitters will be included in the wall sleeve extension as shown in the illustrations below. Note: When installing a new chassis into an existing wall sleeve with an extension, it will be necessary to relocate the two air splitters to match the dimensions shown in the illustration (see Table 3). 16" x 42" NYC Style Unit as required B Room Side Table 2. Maximum Wall Thickness without Sleeve Extensions Maximum Wall Thickness Louver Type No Standard Subbase Subbase Stamped 3/8" 14 1 / 8" 9 1 / 2" Architectural 1 1 / 8" 14 7 / 8" 10 3 / 8" Table 3. Wall Sleeve Extension Splitter Location Dimensions Dimension 16" x 42" A 11 1 / 8 " B 24" C 6 7 / 8" Louver Frame Louver frames should be used for panel wall and thin wall applications to assure positive anchoring to the wall. The cabinet/wall sleeve is installed flush with the outside of the building. The louver frame is placed around the cabinet/wall sleeve. 16" A Air Splitters 18 3 / 16" (1072mm) 42" B 42 3 / 16" (1072mm) C Wall Sleeve Extension 3 3 / 4" (92mm) 16 3 / 16" (411mm) 44 3 / 16" (1122mm) Note: Wall Sleeve rough opening when using a Louver Frame must be 16 5 / 8 " x 42 5 / 8 " Page 22 of 32 / Catalog 1355

23 Accessories Options Energy Saving Options Automatic Change over, Remote Mounted Thermostat Thermostats can be obtained to switch from heating to cooling and from cooling to heating automatically. With automatic change over, the operation of the heating cycle or the cooling cycle is determined by the temperature requirement of the space. Most thermostats with this feature are set to change over when the room temperature varies 3-1/2 o F from the set-point. The unit is placed in the cooling mode when the set-point is over 3-1/2 o F; 3-1/2 o F under the set point places the unit in the heating mode. This 3-1/2 o F variation is usually adjustable from a 1/2 o F dead band to a 5 o F dead band. Each cycle is run until the set point temperature is reached, then that cycle is de-energized. On some thermostats, the automatic change over function can be overridden manually by moving the thermostat selector switch to heat or to cool. The fan operation, with an automatic change over thermostat, is controlled by the fan selector switch. When placed in the fan mode, the fan runs continuously. When placed in the auto mode, the fan will only energize when the thermostat calls for heating or cooling. Program Setback Control With the Programmable Touchpad, four (4) different periods, Morn., Day, Eve., or Nite, can be independently programmed for start time, Heat setting and Cool setting. There are additional energy savings with Programmed Setback Control. Fresh Air Dampers McQuay Packaged Terminal conditioners can be furnished with an automatic fresh air damper in lieu of a manual fresh air damper. The automatic damper is wired in parallel to the indoor fan relay. In the Set-up menu on the touchpad, with the damper set to AU (Automatic) and the OAS (Outdoor Air Sensor) is > (greater than) 40º F but is < (less than) 90º F and the IAS (Indoor Air Sensor) is > (greater than) 50º F and if the unit is placed in the cycle mode, the fan and damper cycle as the thermostat cycles. If the unit is placed in the constant mode, the fan runs continuously and the damper is always open subject to the sensors. The automatic damper feature can be overridden in the Set-up menu by placing the automatic damper setting in the CL (Closed) position. In this position, the damper remains closed during all cycles of the unit. Special Paint The Standard paint on the NYC Style unit is Antique Ivory with a contrasting Oxford Brown subbase. This color combination blends well with the most interior color schemes. A durable electrostatically applied, baked on, antique ivory urethane powder paint is used that resists smudges and corrosion. Each steel component is painted separately and oven baked for durability. Catalog 1355 / Page 23 of 32

24 Wiring Diagrams Premium Digital Control 1 Jumper Placement to Select System Module (See Jumper Detail) A Place jumper across AC/HYD to select Air Conditioner/Hydronic Heat. B Place jumper across AC/E to select Air Conditioner/Electric Heat. C Place jumper across AC/HYD/E to select Air Conditioner/Hydronic/Electric. D Place jumper across HP to select Heat Pump E Place jumper across HP/E to select Heat Pump/Electric. 2 Jumper Placement to Select Fan Control: A When in Fan Cycle Mode, fan operates for 2 minutes Place jumper across 10, 20, 30, or 1 HR to select fan cycle off minutes which will be overridden by the room temperature. 3 Jumper Placement to Select Controller Type: A Place jumper across LUI to select unit mounted touchpad (Local User Interface). B Place jumper across SEC (Secondary) to select Control by a master unit. C Place jumper across T STAT to select remote, wall mounted programmable, or non-programmable thermostat. 4 Jumper Placement to Select Hydronic Valve: A Place jumper across NO to select Normally Open Hydronic Valve. B Place jumper across NC to select Normally Closed Hydronic Valve. Jumper Placement Detail A B C D E A A B C 4 B A Wiring Diagram Legend CT = Control Transformer DM = Damper Motor CM = Compressor Motor IFM = Indoor Fan Motor OFM = Outdoor Fan Motor HFLO = Heat Fan Lockout Sensor OCS = Outdoor Coil Sensor OAS = Outdoor Air Sensor ICS = Indoor Coil Sensor IAS = Indoor Air Sensor LUI = Local User Interface HYV = Hydronic Valve REV = Reversing Valve EHC = Electric Heat Contactor Page 24 of 32 / Catalog 1355

25 Wiring Diagrams Premium Digital Control Board Legend DM = Damper Motor HYV = Hydronic Valve CM = Compressor Motor IFM = Indoor Fan Motor OFM = Outdoor Fan Motor HFLO = Heat Fan Lockout Sensor OCS = Outdoor Coil Sensor OAS = Outdoor Air Sensor ICS = Indoor Coil Sensor IAS = Indoor Air Sensor LUI = Local User Interface REV = Reversing Valve IR = IR Receiver Board (AP7810) C1 = Indoor Motor Capacitor C2 = Outdoor Motor Capacitor C3 = Compressor Capacitor MP = Motor Protector Catalog 1355 / Page 25 of 32

26 Wiring Diagrams Premium Digital Control Board with Standby Legend DM = Damper Motor HYV = Hydronic Valve CM = Compressor Motor IFM = Indoor Fan Motor OFM = Outdoor Fan Motor HFLO = Heat Fan Lockout Sensor OCS = Outdoor Coil Sensor OAS = Outdoor Air Sensor ICS = Indoor Coil Sensor IAS = Indoor Air Sensor LUI = Local User Interface REV = Reversing Valve IR = IR Receiver Board (AP7810) C1 = Indoor Motor Capacitor C2 = Outdoor Motor Capacitor C3 = Compressor Capacitor MP = Motor Protector Page 26 of 32 / Catalog 1355

27 Engineering Guide Specifications 16" x 42" Model PDAC/PDHP with Top-Mounted Hydronic Heat Furnish and install where shown on plans packaged terminal air conditioners of the sizes and capacities shown on the schedule. The units shall be located as shown on the drawings and shall include cabinet/wall sleeve, chassis, outdoor louver, hydronic heat section, valve, and room cabinet. All units shall be ETL. listed for safety and ARI certified for performance. Overall dimensions for the basic unit shall not exceed 52" wide, 22-1/2" high, and 17-3/4" deep. Overall dimensions of the wall sleeve shall be 16" high, 42" wide and (13-3/4"/ ) deep. All units shall operate on volts, 60 Hz, 1 phase power. (Units furnished with hydronic heat shall not exceed 43" wide, 241/2" high and 20" deep). The minimum energy efficiency ratio (EER) in BTU per hour per watt for each (PDAC) (PDHP) unit must be in compliance with ASHRAE 90.1 replacement or new construction criteria, for all sizes. The minimum COP for heat pumps, at 47oF DB outdoor, must be 2.9 for all sizes. Heating/Cooling chassis Chassis shall be slide-in, plug-in type with a self-contained, hermetically sealed refrigerant circuit. All chassis sheet metal parts shall be constructed of either powder-coated A-60 or G-60 galvanized steel for maximum corrosion resistance. The chassis shall consist of the following components: Vibration isolated compressor; rifled copper tubed evaporator and condenser coils with high efficiency raised lance aluminum plate fins mechanically expanded to the tubes for maximum heat transfer; and a capillary restrictor type refrigerant metering device. Coils shall be factory tested at 300 psig. (Heat pump models shall also include reversing valve and charge balancing device). A positive closing (manual) fresh air damper may be located within the chassis to provide fresh air during fan operation. Airflow system shall include separate fan motors for the condenser and evaporator sections. The condenser fan motor shall be a single-speed, totally enclosed, permanently lubricated fan motor. Condenser fan shall be propeller-type with a slinger ring and shall be constructed of aluminum. The indoor fan motor shall be a two-speed, totally enclosed; permanently lubricated fan motor must be positioned on the indoor side of the bulkhead so as to be completely within the conditioned, filtered airstream. The indoor blower fan shall be a forward-curved tangential design to provide even airflow across the evaporator coil. During the cooling cycle: The compressor, the outdoor fan motor and the indoor fan motor shall be energized. Condensation accumulated on the evaporator coil shall be drained into the outdoor section where it is to be picked up by the condenser fan/slinger ring and evaporated against the outdoor coil. In the cool mode, the compressor will cut in if the space temperature is at least 1 F above the thermostat set point and will cut out when the space temperature is approximately 2 F below set point, subject to timing protections. During the heating cycle: Electric Resistance Heat Control will call for electric heat when the space temperature is 1 F lower that the set point. The control will cease its call when the space temperature is 3 F or higher than set point. Only the indoor fan motor and electric resistance heater are energized. The outdoor condenser fan motor and compressor shall not be energized. Heater shall be open wire type with quick response and high limit cutout. Heaters shall be sized to meet heating requirements as shown on the schedule. Electric resistance heaters must be placed behind the indoor evaporator coil and must not be visible through the indoor discharge grille. When the heater cuts out the indoor fan continues to run for 15 seconds at the set speed, regardless of On or Off mode. After 15 seconds the fan will stop running if unit is in Off mode, else the fan operation will depend on Fan Continuous or Fan Cycle setting. Hydronic, Hot water or Steam, heat Only the indoor fan motor, the (normally open) (normally closed) valve and automatic fresh air damper shall be energized. The outdoor condenser fan motor and compressor shall not be energized. Hydronic Heat When the control is in the heat mode and calling for heat, the indoor fan shall not turn on until the HFLO sensor is above 115 F. If at any time while the unit is in heat mode the HFLO sensor is below 95 F, the indoor fan shall turn off immediately. Control will check if the HFLO sensor temperature is above 115 F for 2 seconds before resuming indoor fan operation. Hydronic with Intermediate Electric heat Upon the call for heating and thereafter the HFLO sensor temperature will be monitored. A trend in HFLO sensor Temperature shall determine which form of heat is to be used. If during the 90 seconds that Hydronic is the heat source and the HFLO sensor is above 105 F and is increasing at 2 F per minute then Hydronic is the heat source. If during this 90 seconds, the temperature of the HFLO sensor is above 105 F and is not increasing at 2 F per minute then Electric is the heat source. The hydronic valve is opened for 90 seconds. After 90 seconds whether Hydronic or Electric provides the heating is determined by the following: If HFLO sensor temperature is less that 105 F, Electric provides the heat. If HFLO sensor temperature is greater than 115 F, Hydronic provides the heat Catalog 1355 / Page 27 of 32

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