Global, yet Local. Chandlery Display. Contents

Transcription

1 2008 GB

2 Global, yet Local No matter whether you are an experienced boater looking for a replacement pump or a manufacturer looking for any pumps for your marine application, we are prepared to provide you with the support you need. And no matter where you work or live, access to our products, services, spare parts and support are never far away. In fact, you ll find Johnson Pump represented in every major industrial country of the world today and more than fifty nations altogether. Johnson Pump is one of the world s leading manufacturers of pumps for marine use. For more than thirty years, Johnson Pump has been providing the boaters of the world with high quality, highly reliable pumps. Our extensive product range includes water pressure systems, bilge pumps, deckwash pumps, engine cooling pumps and more. Chandlery Display In order to brand the Johnson Pump trademark more to the Boat Builders and the Aftermarket, we have made this chandlery display. The easy, flexible and professional solution to display the products for the consumers. Chandlery Display Part. No Size 2300 mm x 900 mm x 500 mm. Working with the Best Thanks to our extensive marine pump experience, we know the boating industry well. This makes it possible for us to find pumping solutions that meet the specific needs of each customer. That s why so many leading manufacturers of marine engines and recreational craft trust Johnson Pump to provide solutions for all their pumping needs. Quality a Trademark Johnson Pump has built its international reputation on attention to quality in every detail of product development, production, and customer relations. You can count on us for constant improvement and further development in every aspect of our business dealings. Can be modified to 1500 mm x 900 mm x 500 mm. Contents General Johnson Pump 2-3 Pump programme 4-28 Water pressure systems & wash down pumps 4-8 Submersible bilge pumps 9-12 Livewell aerating pumps 13 Bilge, deckwash and refuelling pumps Bilge, waste and toilette handling Circulating pumps 19 Toilets, Manual and electric Self priming flexible impeller pumps FB-5000 series 25 FB-8 series 26 FB-3000 series 27 Performance tables bronze impeller pumps 28 Engine cooling Impeller identification guide ISO 9001 of course Since high quality has always been the trademark of Johnson Pump, quality assurance requirements are nothing new to us. Attention to quality has always been the foundation of what we do for a very simple reason: We have a commitment to meet the needs of our customers through continual product development and improvements both of human resources and production processes. ISO because we care Johnson Pump Marine is certified according to the demands set in ISO 14001, Environmental management system. We are doing our part to reduce any negative environmental impact from our production processes. We encourage our customers to continue our efforts by using our products in an environmentally sound manner on the waterways of the world. 2

3 Welcome to NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS Find a Distributor near you At our website You easily find a list of our world-wide distributors with address, phone and -address so you can contact them for information about where to buy a Johnson Pump product. New! PRO SERIES 1600 GPH Aerator. See page 13 Products You can look at our product range in two aspects and you easily find basic technical information about our pumps so you can decide which products that is most suitable for your application. Publications You find several of our publications at our website such as this catalogue, instruction manuals etc that you can download as a pdf-files (requires Adobe Acrobat) and printout. New! Vacuum Valve See page 31 New! F3B-19 Oil Changer See page 15 Our Vision and Mission Our Vision "A Johnson Pump in every boat and to become the number 1 supplier of pumps to the marine market world wide." New! AquaT Premium with solenoid See page 21 Our Mission "JPM provides pump solutions with a complete range of high quality, price competitive products to the marine industry world wide" New! AquaT Bidet See page 21 3

4 Water Pressure Systems Wash down pumps CE marked according to following standards: EN55014: 1993/Radio disturbance ISO8846: 1990/Electrical devices Protection against ignition of surrounding flammable gases ISO10133: 1994/Electrical systems Extra-low voltage DC installations Quiet and pulsation-free even at low speeds, the Aqua Jet five chamber diaphragm pump from Johnson Pump provides the perfect water pressure or deck wash solution for both small and medium sized leisure and commercial boats. Efficient and compact, Aqua Jet pumps are particularly suitable where low amperage and sound levels in relation to water flow are placed at a premium - such as in shower and galley applications. Integrated pressure switch for automatic operation. Fresh Water Handling 4. Components in Typical Water Pressure System 1. Water tank 2. Johnson Pump PUMProtector inlet strainer 3. Johnson Pump Aqua Jet water pressure pump 4. Battery 5. Fuse 6. Switch 7. Johnson Pump accumulator tank 8. Water heater 9. Check valve 10. Shut-off valve

5 Aqua Jet Water Pressure System WPS 2.4, WPS 2.9, WPS 3.5, WPS 4.0, WPS 5.2 The five chamber Aqua Jet WPS-series provide a reliable heart for small boat and recreational vehicle water pressure system. Compared to conventional three or four-chamber diaphragm pumps, the Aqua Jet demonstrates dramatically lower noise and water pulsation characteristics. Smooth and pulsation-free flow due to the five chamber design. It is recommended to install the WPS-pumps with an accumulator tank. Always use a PUMProtector inlet strainer before the pump intake, see page 8. Dimension & Weight Model WPS2.4 WPS 2.9 WPS 3.5 WPS 4.0 WPS 5.2 Diaphragm Santoprene Santoprene Santoprene Santoprene Santoprene Valves EPDM EPDM EPDM EPDM EPDM Body PP/PPA PP/PPA PP/PPA PP PP Motor 85W 85W 85W 100W 150W Weight 1.6 kg/3.5 lbs 1.6 kg/3.5 lbs 2 kg /4.5 lbs 2 kg /4.5 lbs 2 kg /4.5 lbs Length 204 mm/8.02" 204 mm/8.02" 236,5 mm/9.31" 240 mm/9.46" 240 mm/9.46" Widht 197 mm/7.76" 197 mm/7.76" 210 mm/8.25" 214 mm/8.42" 214 mm/8.42" Height 110 mm/4.33" 110 mm/4.33" 116 mm/4.575" 110 mm/4.33" 110 mm/4.33" WPS 2.9 WPS 3.5 WPS 4.0 WPS 5.2 WPS 2.4 Order No Description Capacity Pressure Cut In Pressure Cut Off* Fuze Size Connection** Aqua Jet WPS V 9L/min - 2.4GPM 1.7 bar / 24psi 2.8 bar / 41 psi 10A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" Aqua Jet WPS V 9L/min - 2.4GPM 1.7 bar / 24psi 2.8 bar / 41 psi 5A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" WPS 2.9 Order No Description Capacity Pressure Cut In Pressure Cut Off* Fuze Size Connection** Aqua Jet WPS V 11L/min / 2.9 GPM 1.7 bar / 24psi 2.8 bar / 41psi 10A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" Aqua Jet WPS V 11L/min / 2.9 GPM 1.7 bar / 24psi 2.8 bar / 41psi 5A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" WPS 3.5 Order No Description Capacity Pressure Cut In Pressure Cut Off* Fuze Size Connection** Aqua Jet WPS V 13L/min / 3.5 GPM 1.7 bar / 24psi 2.8 bar / 41psi 10A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" Aqua Jet WPS V 13L/min / 3.5 GPM 1.7 bar / 24psi 2.8 bar / 41psi 5A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" WPS 4.0 Order No Description Capacity Pressure Cut In Pressure Cut Off* Fuze Size Connection** Aqua Jet WPS V 15L/min / 4.0 GPM 1.7 bar / 24psi 2.8 bar / 41psi 10A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" Aqua Jet WPS V 15L/min / 4.0 GPM 1.7 bar / 24psi 2.8 bar / 41psi 5A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" WPS 5.2 Order No Description Capacity Pressure Cut In Pressure Cut Off* Fuze Size Connection** Aqua Jet WPS V 20L/min/ 5.2 GPM 1.7 bar / 24psi 2.8 bar / 41psi 15A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" Aqua Jet WPS V 20L/min/ 5.2 GPM 1.7 bar / 24psi 2.8 bar / 41psi 8A 3 / 8" BSP / hose 1 / 2", 1 / 2" BSP / hose 3 / 4" *Cut off pressure 2.1 bar/30 psi and 1.4 bar/20 psi available on request ** NPT-connection available on request WPS 3.5 Fitted with a built-in pulsation dampening by-pass valve 5

6 Aqua Jet Uno Water Pressure System Medium demand unit with a single Aqua Jet WPS capacity 13 L/min or 20 L/min fixed on a base with PUMProtector inlet strainer and a pre-pressured 2 litres accumulator tank. Order No Description Capacity Cut-off pressure* Fuze size Connection WPS Uno V 13L/min - 3.5GPM 2.8 bar/41 psi 10A 3/4" hose WPS Uno V 13L/min - 3.5GPM 2.8 bar/41 psi 5A 3/4" hose WPS Uno V 20L/min - 5.2GPM 2.8 bar/41 psi 15A 3/4" hose WPS Uno V 20L/min - 5.2GPM 2.8 bar/41 psi 8A 3/4" hose *Cut off pressure 2.1 bar/30 psi and 1.4 bar/20 psi available on request Aqua Jet Duo Water Pressure System High demand unit with two parallel-connected Aqua Jet WPS capacity 40 L/min fixed on a base with PUMProtector inlet strainers and a pre-pressured 2 litres accumulator tank. Order No Description Capacity Cut-off pressure Fuze size Connection WPS Duo V 40L/min GPM 2.8 bar/41 psi 25A 3/4" hose WPS Duo V 40L/min GPM 2.8 bar/41 psi 15A 3/4" hose Aqua Jet Uno Max Medium demand unit with a single Aqua Jet WPS with capacity 11 or 13 L/min fixed on a wooden panel for easy and efficient installation. The unit includes a PUMProtector inlet strainer and a two liters pre-pressurized accumulator tank. Replaces Jabsco Ultra Max. Order No Description Capacity Cut-off pressure Fuze size Connection WPS Uno-Max V 11L/min 2.9GPM 2.8 bar/41 psi 10A ¾" hose WPS Uno-Max V 11L/min 2.9GPM 2.8 bar/41 psi 5A ¾" hose WPS Uno-Max V 13L/min 3.5GPM 2.8 bar/41 psi 10A ¾" hose WPS Uno-Max V 13L/min 3.5GPM 2.8 bar/41 psi 5A ¾" hose 6

7 Aqua Jet Flow Master 5.0 Water Pressure System The Flow Master 5.0 is a five chamber positive displacement diaphragm pump that is an ideal choice for pressurizing water in a closed system such as that found in a boat or in recreational vehicles. The digital controller adjusts water flow as the demand is increased and decreased while maintaining a very smooth flow. The unique variable flow feature of the Flow Master pump allows the pump to be mounted without an accumulator tank and still maintain an even flow regardless if one or multiple taps are being used. Dimensions: Weight: Motor: Body: Valves: Diaphragm: 239 mm long x 209 mm wide x 113 mm high 2 kg WPS W, 12/24V DC (with built-in thermal protection) Nylon/Polypropylene Santoprene/EPDM Santoprene Unique variable flow feature Order No Description Capacity Cut-off pressure Fuse size Connection WPS FM V 19L/min 5GPM 3.5 bar/50 psi 15 A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS FM V 19L/min 5GPM 3.5 bar/50 psi 8 A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" Aqua Jet Wash Down Pumps 2.9, 3.5 & 5.2 As a wash down pump, the Aqua Jet offers much higher pressures than competitive models, making clean-up faster and easier than ever before. Complete with triggle nozzle, PUMProtector inlet strainer and hose connections for 1 /2 hose. Both BSP and NPT connection included in package Dimensions See WPS 2.9, WPS 3.5 and & weight: WPS 5.2 on page 5 Motor: WD W, 12/24V DC WD W, 12/24V DC WD W, 12/24V DC (with built-in thermal protection) Body: PA/PPA Valves: Nitrile Diaphragm: Santoprene Order No Description Capacity Cut-off-pressure Fuze size Connection WD V 11L/min - 2.9GPM 2.8 bar/ 41 psi 10A 3 /8" BSP / hose 1 /2" WD V 11L/min - 2.9GPM 2.8 bar/ 41 psi 5A 3 /8" BSP / hose 1 /2" WD V 13L/min - 3.5GPM 5 bar/ 70 psi 15A 3 /8" BSP / hose 1 /2" WD V 13L/min - 3.5GPM 5 bar/ 70 psi 8A 3 /8" BSP / hose 1 /2" WD V 20L/min - 5.2GPM 5 bar/ 70 psi 20A 3 /8" BSP / hose 1 /2" WD V 20L/min - 5.2GPM 5 bar/ 70 psi 10A 3 /8" BSP / hose 1 /2" Aqua Jet Wash Down Pump Kit 5.2 New 20 l/min (5.2 GPM) wash down kit conveniently includes a high capacity Aqua Jet WD 5.2, 5 bar (70 psi), PUMProtector inlet strainer, spray nozzle, bulk head fitting with valve, 7.5 meters (25') of coiled wash down hose and an illuminated panel switch all in one package. Aqua Jet wash down pump kit makes it easy to add a wash down pump to any boat. Order No Description Aqua Jet 5.2 Wash Down Pump Kit 12 V Aqua Jet 5.2 Wash Down Pump Kit 24 V Accessories available Order No. Description Bulkhead fitting 3/4" hose 7

8 PUMProtector Strainer All wash-down and water-system strainers are designed to prevent debris and other particles from damaging the pump or passing through the system to the final outlet. The new PUMProtector inlet and universal strainers from Johnson Pump are also designed to make your life simpler. Both of these new strainers feature transparent covers for simple inspection, a wide variety of KlickTite port connectors for simple installation and removal, and high quality materials for simple maintenance. The new design and connectors make it possible to remove the entire unit for thorough cleaning wherever it s most convenient. We recommend 40 mesh for water pressure and wash down pumps and 20 mesh for general purpose pumps Inlet and Universal Strainers Materials Strainer Polyamide 66, black Cover Acrylic, clear Screen Stainless steel, 20 and 40 mesh O-rings Silicone and EPDM Max. liquid temperature +50 C /+120 F Max. temperature for drinking water +30 C / +85 F Diameter 80 mm / 3.15 Height 60 mm / 2.35 Port options See illustration Weight 0.15 kg / 0.33 lbs Mesh size 20 or 40 mesh Universal Strainer Order No Mesh KlickTite Connector x ½ hose / 3 /8 BSP 2x ¾ hose / ½ BSP x ½ hose / 3 /8 BSP 2x ¾ hose / ½ BSP Inlet Strainer Order No Mesh KlickTite Connector Built-in KlickTite TM 1x ½ hose / 3 /8 BSP 1x ¾ hose / ½ BSP Built-in KlickTite TM Bulk pack w/o connectors Adapter kit quick connection to hose In order to improve operation of the Aqua Jet pumps together with any type of quick connect tubing, Johnson Pump recommends a piece of flexible hose on the inlet and outlet of the pump. In order to facilitate these installations Johnson Pump offers this Adapter kit from either 15 mm tube to 1/2 hose or 22 mm tube to 3/4 hose. Order No. Description Adapter 15 mm quick conn ½" hose Adapter 22 mm quick conn 3 4" hose KlickTite port connectors KlickTite port connectors are available for virtually any hose diameter and make it possible to remove the entire unit for thorough cleaning wherever it s most convenient. They also make it possible to drain the system quickly for effortless winterizing without the use of any tools. Order No. 2 pcs/package x ½ hose and 3 /8 BSP x ¾ hose and ½ BSP x 90, ¾ hose x 90, ½ BSP x 90, ½ hose x 90, 3 /8 BSP x Garden hose adapter x 3 /8 BSP x ½ BSP Order No. 1 piece/package x T-connection, ¾ barb Inline strainer Total lenght: 230 mm Diameter: 32 mm Order No. Description Inline strainer, 1 /2" hose Inline strainer, 3 /4" hose Inline strainer, 3 /4" BSP Accumulator tank The use of an accumulator tank is recommended to ensure effective and reliable system function. With an accumulator tank incorporated in the system, the intervals between cut-in and cut-out will be longer when only small amounts of water are drawn off. Less wear and tear on the pump with fever starts and stops. Pre-pressured at 0.8 bar. Volume 2 l Port connections: 1 /2" or 3 /4" hose Height: 315 mm Diameter: 160 mm Weight: 1,2 kg Order No. Description ½" hose connection " hose connection 8

9 Heavy Duty Submersible bilge pumps CE marked according to following standards: EN55014: 1993/Radio disturbance ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO8849: Small craft Electrically operated bilge pumps ISO10133: Small Craft Electrical systems Extra-low voltage DC installations Choose the Johnson Pump range of submersible bilge pumps and you will not be disappointed. With a variety of mounting options, capacities of 30 to 252 L/min and clip on optional automatic switch. Johnson Pump submersible pumps can handle most of the bilge pump applications. Heavy duty motors with stainless steal (SS2343) shaft and tough thermoplastic bodies provide for a long pump life. With the Johnson Pump automatic switch installed, the pump automatically comes on when there is water in the bilge and shuts off when it is dry. Submersible bilge pumps are not self-priming and must be installed in the deepest part of the bilge. Submersible Bilge Pumps The most economic bilge pump offering low cost and easy installation. Should be mounted in the lowest point in the bilge. The Cartridge pumps, L450-L750 as well as L1600 -L4000, can be combined with Johnson Pump new Ultima switch for fully automatic bilge puming operation. The series of Ultima Combo L450 UC-L750 UC is equipped with an Ultima switch. By using Johnson Pump bilge pump control panel, the pump can also be run manually. The Johnson Pump series of submersible bilge pumps offer a wide range with various flows. L-Series L1600-L /24 V DC The best choice when you are looking for a high performance, heavy duty bilge pump that is designed to meet and exceed the tough demands of commercial and recreational duty. This pump has a liquid cooled, 12-pole motor with double ball bearings for extended service life. The L2200 motor is sealed off by a mechanical seal design that eliminates shaft wear and allows for service and replacement, while the L1600 model has lipseal.the impeller is carefully designed and tested to maximize head and flow. The L4000 high capacity, heavy duty bilge pump has been developed by Johnson Pump as the premier pump in our submersible bilge pump range. Featuring a robust motor design, mechanical shaft seal, high impact ABS plastic and unique threaded port design, the L4000 will out perform all other comparable pumps on the market. Universal base plate and a choice of 1.½ or 2 ports makes for a simple installation. All L1600-L4000 pumps include a removable check valve. Now with removable check valve L1600 L2200 L4000 Shaft: SS2343 SS2343 SS2343 Wire size: 1.5 mm mm mm 2 Max dia: 108 mm 108 mm 121 mm Max height: 149 mm 177 mm 216 mm Weight: 1.3 kg 2.7 kg 2.45 kg Order No. Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V/27 V) straight (13.6 V/27 V) L V 98L/min GPH 100L/min GPH 7 A 10 A 1. 1 /8" and 1.¼" L V 98L/min GPH 100L/min GPH 3.5 A 6 A 1. 1 /8" and 1.¼" L V 120L/min GPH 130L/min GPH 7.5 A 12 A 1. 1 /8" and 1.¼" L V 120L/min GPH 130L/min GPH 4.5 A 6 A 1. 1 /8" and 1.¼" L V 164 L/min GPH 252 L/min GPH 15 A 25 A 1.½" and 2" L V 164 L/min GPH 252 L/min GPH 7.5 A 15 A 1.½" and 2" 9

10 Ultima Bilge UltimaBilge Pumps are the latest addition to the Johnson Pump lineup. Integration of the patented Ultima field effect sensing technology into the bilge pump body creates a sleek, reliable compact, unit ready to install and run for years and years of unerring service. Available in GPH versions. Voltage12 V DC. For UltimaBilge 600GPH-100GPH, we have easy-to-install Dura-Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. These pumps will be delivered including both a straight and a 90 smooth elbow Dura- Port. For UltimaBilge 1250GPH we include threaded 1.1/4" & 1.1/8" discharge port. All version are delivered with a removable check valve. Dimensions: L=142 mm, W=82 mm, H=105 mm Weight: 0.66 kg Order No. Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V) straight (13.6 V) GPH 12V 32 L/min GPH 38 L/min GPH 2.5 A 5 A 3 /4" GPH 12V 38 L/min GPH 51 L/min GPH 3 A 5 A 3 /4" GPH 12V 44 L/min GPH 64 L/min GPH 3.2 A 5 A 3 /4" GPH 12V 51 L/min GPH 79 L/min GPH 3 A 5 A 1. 1 /8" and1.¼" Cartridge L450, L550, L650, L750 for 12 V DC or 24 V DC for L650 and L750 incorporate some of the most advanced features in the industry, features developed from service in a wide variety of uses including racing, cruising, sport fishing, and demanding commercial duties. For L450, L550, and L650, we have improved the design with easy-to-install Dura- Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. The pumps will be delivered including both a straight and a 90 smooth elbow Dura-Port. as well as a removable check valve. Max dia: 70 mm Max height: 112 mm Weight: L450, L550, L kg L kg Order No. Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V) straight (13.6 V) L GPH 12V 38 L/min GPH 49 L/min GPH 2.5 A 3 A 3 /4" L GPH 12V 45 L/min GPH 56 L/min GPH 3 A 5 A 3 /4" L GPH 12V 53 L/min GPH 61 L/min GPH 3.2 A 5 A 3 /4" L GPH 24V 53 L/min GPH 61 L/min GPH 2 A 3 A 3 /4" * L GPH 12V 60 L/min GPH 73 L/min GPH 3 A 5 A 1. 1 /8" * L GPH 24V 60 L/min GPH 73 L/min GPH 2 A 3 A 1. 1 /8" *) Do not include Dura-Port connection L650 & L750 also available in 24V Ultima Combo The Ultima Combo combines the line of Cartridge Bilge Pumps with automatic operation. The pump is equipped with the new Ultima switch. Voltage12 V DC as well as 24 V DC for L650 UC and L750 UC. For L450 UC - L650 UC, we have easy-to-install Dura-Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. The pumps will be delivered including both a straight and a 90 smooth elbow Dura-Port as well as a removable check valve. Max dia: 75x100 mm Max height: 112 mm Weight: L450 UC - L650 UC 0.40 kg L750 UC 0.45 kg L650 & L750 also available in 24V Order No. Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V) straight (13.6 V) UC-01 L450 UC GPH 12V 38 L/min GPH 49 L/min GPH 2.5 A 3 A 3 /4" UC-01 L550 UC GPH 12V 45 L/min GPH 56 L/min GPH 3 A 5 A 3 /4" UC-01 L650 UC GPH 12V 53 L/min GPH 61 L/min GPH 3.2 A 5 A 3 /4" UC L650 UC GPH 24V 53 L/min GPH 61 L/min GPH 2 A 3 A 3 /4" UC-01* L750 UC GPH 12V 60 L/min GPH 73 L/min GPH 3 A 5 A 1. 1 /8" UC-01-24* L750 UC GPH 24V 60 L/min GPH 73 L/min GPH 2 A 3 A 1. 1 /8" *) Do not include Dura-Port connection 10

11 Multiple Port Shower Sump This compact shower sump system is designed to meet the higher demands from todays boating industry where more and more equipment is used. This also includes the fresh water system onboard and involves showers, dish-washing machines, galleys sink etc. The shower sump turns on/off automatically using our Ultima switch technology and has multiple inlet ports for handling waste water from more than one tapping point. Equipped with a check valve on the outlet avoids water coming back into the tank. The tank has a tight-fitting lid to minimize splashing and odors. To further aid in cleaning, the system includes a filter mesh that removes with ease. Bilge Alert High water alarm featuring new digital technology using the patented Mirus field effect cell. Totally sealed fluid detector are never in contact with water, will not corrode and are not affected by oil or debris. Bilge Alert detects water and sends a signal (8 seconds delay) to the alarm and switch conveniently mounted on a panel. Three way rocker switch allows alarm to be tested, turned off and armed. Automatic Switch AS888 For full automatic bilge pumping operation, connect the automatic switch to your bilge pump. The AS888 automatic switch has a timeproven micro switch without mercury. When water exceeds the acceptable level, the pump is turned on by a rolling steel ball, which changes the pressure on the micro switch.the AS888 attaches to any Johnson Pump bilge pump through the clip on T-slot and can be used with 6, 12, 24 or 32 V systems. Use AS888 for a better and safer life afloat! Order No. Max Amp A Capacity, straight (13.6 V): 61 L/min Capacity 1.0 m head (13.6 V): 53 L/min Voltage: 12 V / 24 V DC Amperage: 3.4 A / 2 A Fuse size: 5 A / 3 A Intake hose: 1x¾", 1x¾" or 1x1", 1x1. 1 /8" or 1x1½" Discharge hose: ¾" Max dia: 290x210 mm Max height: 145 mm Weight: 0.95 kg Order No V V Model No. Description Bilge Alert, High Water Alarm 12 V Bilge Alert, High Water Alarm 24 V Ultima Switch New digital technology uses the patented Mirus field effect detector cells producing micro-electrical fields that detect disruptions caused by water and fluids. Detector cells are totally sealed are never in contact with the water, will not corrode and are not affected by oil or foreign debris. No moving parts, totally sealed solid state electronics and field detectors, no mercury and no exposed sensors eliminate corrosion possibilities and makes the ULTIMA switch environmentally sensitive. ULTIMA activates at a 50 mm (2 ) fluid level and deactivates at a 20 mm (¾ ) fluid level. A 3 second delay prevents false starts. ULTIMA switch is rated to handle pumps up to 20amps at 12 or 24 volts. Model No. Description ULTIMA Switch 20 Amp Max 12/24 V 11

12 Johnson Pump Bilge Mate A low budget alternative designed for long life and high performance capacity. The low cost choice for boat owners who still look for quality. Capacity, straight: 30 L/min Voltage: 12 V DC Amperage: 2 A Fuse size: 3 A Hose size: 3 /4" Max dia: 115 mm Max height: 100 mm Weight: 0.35 kg Order No Spare motor for cartridge Upgrade the output of your bilge pump in a matter of a few minutes by replacing the cartridge. Cleaning debris from the impeller has never been simpler or easier. Order No C Motor for L450, L450 Duo C Motor for L550, L550 Duo C Motor for L650, L650 Duo C Motor for L750, L750 Duo Lift a tab at the top, give the cartridge a twist, and pull the all-in-one motor/ impeller unit out of the Cartridge. Bilge Pump Control 12 or 24 V Johnson Pump switch panel gives full control of your equipment. Just push the button for manual or automatic bilge pumping. The automatic feature operates in combination with the automatic bilge switches or the electronic float switch from Johnson Pump. The three-position switch panel in matt black finish has an integrated fuse holder and operating light. Fuses included. Size: 73x60 mm, 40 mm depth. Side Mount Bracket Gives opportunity to mount the pump on a wall. Suitable for Cartridge and Cartridge Duo. Order No Order No V V 12

13 Livewell Aerating pumps Twin Port Pumps Offer the convenience of using only one intake for both the live well and raw water wash down pump. The ¾ tapered inlet connects directly to the sea cock and the upper outlet port provides a continuous flow of water through the ¾. discharge to the live well while the lower outlet port connects to the wash down pump through either a ½ or ¾ ports. New high pressure inlet seal easily handles the higher pressures created by high speed pickups commonly used. Order No. Description GPH GPH Cartridge Aerator Pump Livewell pumps in 500 GPH and 750 GPH capacities with two different intake configurations of straight and 90. Smaller profiles to fit in more confined spaces. Easy to change motor cartridge. Johnson Pump cartridge aerator pumps offer the ease of convenience and years of realiable service. Spray Nozzle Livewell Twin Port Livewell/ Aerator pump Order No. Description GPH Cartridge aeratorpump straight GPH Cartridge aeratorpump GPH Cartridge aeratorpump straight GPH Cartridge aeratorpump 90 Bulkhead fitting Aqua Jet WD /Livewell Pump Kit 5.2 A new wash down kit including a high capacity Aqua Jet WD 5.2, 5 bar (70 psi) pump, a 550 GPH Twin Port live well pump, PUMProtector inlet strainer, spray nozzle, bulk head fitting with valve, 7.5 meters (25 ) of coiled wash down hose and two illuminated panel switches all in one package. Aqua Jets wash down/live well pump kit makes it easy to add a wash down and live well pump to any boat. Order No Description Aqua Jet 5.2 WD/ 550 Live Well Pump Kit 12 V Aqua Jet WD 5.0 PRO SERIES 1600 GPH Aerator. Features heavy duty bronze bottom inlet, 1600 GPH of pumping power, dual port capability, mega torque motor, double ball bearings, quiet running design, 1 NPT female intake. Built for the serious fisherman! Step Up to Johnson! Capacity at 13.6V: 0' head 100 L/min GPH Capacity at 13.6V: 3' head 98 L/min GPH Max Head: 16 ft. (5m) Voltage: 12V or 24V DC. Amp Draw: 7 amps. Fuse Size: 10 Amp. Hose size: 1.1/8" and 1.1/4" Order No. Description GPH 12 V GPH 24V New! Ice Chest Aerator kit Converts any good sized ice chest (Esky) into your own portable live bait tank. The Ice Chest Aerator will keep your live bait alive, or catch fresh, even during the heat of the day. Includes a sturdy Bilge Mate pump, hose, spray bar, press on clamp, battery clamps and clearcut instructions. Since there are no holes to drill the chest can always be returned to its original purpose. Order No. Description Ice Chest Aerator kit In-well Aerator kit The easiest way to add oxygen to your live bait well. Use it as your primary aerator, or to recirculate while you re making a long run across the bay, or if you are trailing the boat, you can stop for fuel and be aerating your catch while the boat is on the trailer. A dependable 500 GPH forces water through the aerating head to provide vital oxygen for respiration ensuring your bait stays fresh longer. To empty the well at the end of the day, merely open the valve, activate the pump and water passes through a discharge fitting. Order No. Description In-well Aerator kit 13

14 Bilge, Deckwash and refuelling CE marked according to following standards: F2P10-19, F3B-19, F4B-19, F4B-11 EN : 1992/Generic EMS Standard EN55014: 1993/Radio disturbance IEC801-2: 1984/Electrostatic Discharge IEC801-3: 1984/Radiated Immunity Test ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO8849: Small Craft Electrically operated bilge pumps ISO10133: Small Craft Electrical systems Extra-low voltage d.c. installations F5B-19 EN55014: 12/24 V 1993/Radio disturbance With their high level of flexibility, these pumps are ideally suited for use in boats as bilge and deckwash pumps, fresh water pumps, refuelling pumps for oil and diesel. These pumps may be combined with a vacuum switch for automatic operation. Capacities vary from max 14 L/min to 55 L/min, allowing the proper matching of the pump to the application. All motors are heavy duty to provide long service life even under heavy use. Available in 12 or 24 volts. Oil Change These DC driven flexible impeller pumps are deally suited for drain and refueling of both engine oil and diesel. Deckwash Pumping DC driven flexible impeller pumps for deckwash. Heavy duty electrical self-priming deckwash pumps with long life motor which can run continuously under certain conditions. Flexible impeller pumps must not be run dry. Bilge Pumping Bilge pumps with excellent suction and pressure ability. Solid particles and debris can be handle without damaging the pump. Should be installed in a dry, well ventilated position above, but as close to the liquid as possible. As the pumps must not be run dry, it is recommended to combine it with Johnson Pump vacuum switch that cuts off the current to the pump when the bilge is dry. For automatic/manual bilge pumping the pump can be combined with Johnson Pump bilge control panel and automatic switch. Must not be run dry. Pressure and Capacity Data (based on water at 20 C/68 F) F2P10-19 Ampere draw Bar kpa l/min USGPM 12V 24V Cont. Duty Intermittent duty Fuse required 15 A 8 A F3B-19 Ampere draw Bar kpa l/min USGPM 12V 24V Cont. Duty Intermittent drift Fuse required 15 A 8 A F38B-19 Ampere draw Bar kpa l/min USGPM 12V 24V Cont. Duty Intermittent duty Fuse required 20 A 10 A F4B-19 Ampere draw Bar kpa l/min USGPM 12V 24V Cont. duty Intermittent duty Fuse required 15 A 8 A F5B-19 Ampere draw Bar kpa l/min USGPM 12V 24V Fuse required 50.0 A 25.0 A Recommended wire size 16 mm² 6 mm² 14

15 DC driven Flexible Impeller pump F2P10-19 is a fully equipped, self-priming multipurpose pump operating on a simple and uncomplicated principle. Ideal for pumping water, oils and chemicals. F3B-19, F38B-19, F4B-19 are perfect for bilge pumping, deckwash, water circulation, oil and diesel refuelling at dockside service, etc. F5B-19 is for bilge pumping, deckwash, water circulation, oil and diesel refuelling at dockside service, etc. The motor can be run continuously up to 0.5 bar *) and for max 1 hour at 1 bar *). Vacuum switch as extra accessory for F3B-19, F4B-19 and F5B-19, see below. NOTE! Do not use any of the pumps mentioned above for pumping paraffin or other thin petroleum products *) At nominal voltage and room temperature. Ultra Ballast Pump Designed to quickly fill or when reversed, drain a ballast tank at a rate of more than 45 L/min (12 GPM). Capable of pumping fresh or sea water the pump s robust design can handle the rigors of continues duty usage, is reversible, and has a built in thermal overload for added protection. Care not to run dry for extended periods of time will increase the pump longevity and ensure reliable performance for many years. Note! Only for waterhandling. Pump F2P10-19 F2P10-19 F3B-19 F3B-19 F3B-19 Oil change F3B-19 Oil change F38B-19 F38B-19 F4B-19 F4B-19 F4B-11 Ultra Ballast F4B-11 Ultra Ballast F5B-19 F5B-19 Part no Motor 12V 24V 12V 24V 12 V 24 V 12V 24V 12V 24V 12V 24V 12V 24V Body PTMT PTMT Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Polarity Reversing Switch Kit For Ultra Ballast pump F4B-11 Impeller B B S S S S P P P P P P B B-9 Seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Mech. seal Mech. seal Connection 1/2 hose 1/2 hose 3/8 BSP 3/8 BSP 3/8 BSP 3/8 BSP Hose 1 / 1/2 BSP Hose 1 / 1/2 BSP Hose 1 / 1/2 BSP Hose 1 / 1/2 BSP Hose 1 / 1/2 BSP Hose 1 / 1/2 BSP 3/4 BSP 3/4 BSP Lenght (mm) Vacuum Switch Height (mm) Weight (kg) 1,6 1, ,1 2, Oil change pump See page 24 Order No Order No. F3P10 Mini pump Deckwash Kit for F4B-19 Portable selfpriming pump suitable for chemicals, oils, diesel fuel and water. Selfpriming up to 2 m. 17 litre/minute at 2800 RPM. 1/2" hose connections. Fits any standard drilling-machine. Do not run dry for more than 10 seconds. Do not use for gasoline or other highly flammable liquids. For convenient deckwash. Includes - Pressure switch - Check valve - Trigger nozzle Order No Width (mm) The Johnson F3B-19 Oil Change Pump is a reversible rubber impeller pump with integrated quick reversing switch. The pump is designed to remove old oil from the engine, and then with the integral reversing switch, the flow direction can be changed to pump a measured amount of new oil back into the engine. The switch has three modes pumping in oil off pumping out oil. Dimension see table above Order No V 24V Order No ! w e N 15

16 Bilge, Waste and Toilet handling CE marked according to following standards: Recreational Craft Directive 94/25/EEC ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO10133: Small Craft Electrical systems Extra-low voltage d.c. installations ISO8849: Small Craft Electrically operated bilge pumps Electromagnetic Compatibility Directive 89/336/EEC EN55014: 1993/Radio disturbance Crank for manual handling Viking Power Vacuum Viking Power 32 Viking Power 32 & Viking Power Vacuum Compact toilet handling and waste water pump The Viking Power 32 and Viking Power Vacuum diaphragm pumps have been designed to meet the rigorous demands of the world s leading manufacturers of boats, recreational vehicles and busses. Thanks to its single-chamber design and non-choke valves, the Viking Power 32, can be used to pump un-macerated sewage to a holding tank or transfer it onwards to a septic tank. The Viking Power Vacuum has double check-valves and can therefore also be used in vacuum toilet systems. Naturally, pumping ordinary shower or sink drain water or bilge water is no problem for either pump. Like the Viking Power 16, this new pump has been engineered with a ball-bearing supported transmission for long service life. The pump can not only be run dry, it can also handle a mixture of air and water without difficulty. The Viking Power 32/Vacuum provides maximum flow of 32 liters per minute and is self-priming up to a height of 2.5 (32) or 5 (Vacuum) meters. Although powered by an electric motor, this pump can also be cranked by hand in an emergency. The pump has been designed to prevent the leakage of unpleasant odors; and the Viking Power 32/Vacuum can be installed in a variety of different positions. The Viking Power 32/Vacuum is built to last, yet priced competitively. Viking Power 32 & Viking Power Vacuum Features Maximum flow 32 l/min Specifically engineered to pump black wastewater Uncompromising odor-prevention features Whisper quiet operation Self-priming High-impact glass-fiber reinforced nylon body Ball-bearing supported transmission Non-choke valves no waste shredding required Pump head rotatable 360 Double check valves on Viking Power Vacuum Self-priming up to 2.5 meters (8.2 feet) Can be run dry and can pump air/water mixture Robust single diaphragm Electric motor with power-out, manual-crank backup Complies with ISO and small craft bilge pump standard for vessels above 12 m (39.4 ft) Technical specifications: Capacity: 32 l/min (8.5 GPM) open flow 30 l/min (7.9 GPM) at 0.1 bar Max head: 4 m (13.1 ft) Max lift: VP32: 2.5 m (8.2 ft) VP Vacuum: 5 m (11.5 ft) Dimensions VP32: 277 mm long x 264 mm wide x 192 mm high VP Vacuum: 357 mm long x 271 mm wide x 192 mm high Ports: 38 mm diameter (1½") Weight: VP32: 5.0 kg (11.0 lbs) VP Vacuum: 5.1 kg (11.2 lbs) Motor: 3.5 amp (12V), 1.8 amp (24V) at 0.1 bar 12/24V DC (with built-in thermal protection) Body: Nylon Valves: Nitrile rubber Diaphragm: Reinforced nitrile rubber Order no Viking Power V Viking Power V Viking Power Vacuum 12 V Viking Power Vacuum 24 V 16

17 Viking Power 16 Compact shower drain, bilge and waste water pump Viking Power 16 Features Specifically designed to pump wastewater Easy to install, even in tight spaces Quiet operation High-impact glass-fiber reinforced nylon body Ball-bearing supported transmission Non-choke valves no filters required Self-priming up to 3 meters (9.8 feet) Can be run dry and can pump air/water mixture Robust single diaphragm KlickTite XL connectors standard 12V or 24V motors Low power consumption Complies with ISO and small craft bilge pump standard for vessels up to 12 m (39.4 ft). An ultramodern, single-chamber, self-priming diaphragm pump that can be set up in several different pump/motor configurations. It is easy to install anywhere after the drain outlet in the wastewater system or as a bilge pump in any leisure craft -- new or used. Its non-choke valves mean that no in-line filters are necessary, and the pump can not only be run dry, it can also handle a mixture of air and water without difficulty. The Viking Power 16 is self-priming up to a height of 3 meters. With its low pulse and muffled rubber bracket, this pump offers quite operation. Specifically designed to pump wastewater, the Viking Power 16 has been built to last, and engineered for easy maintenance. When it comes time to replace the premium grade reinforced nitrile rubber diaphragm, you can put in a spare without even removing the pump from the system. Delivered with 1" hose and ¾" hose ½" BSP KlickTite XL connectors. 90 KlickTite XL connectors available as extra accessory. Technical specifications: Capacity: 16 l/min (4.2 GPM) open flow (15 l/min at 0.1 bar) Max. head: 3 meters (9.8 feet) Max. lift: 3 meters (9.8 feet) Dimensions: 186 mm long x 235/181 mm wide x118/204 mm high Connection: KlickTite XL connectors for 1" hose or ¾" hose and ½" BSP threads; straight and 90 (optional) Weight: 2.6 kg (5.7 pounds) Motor: 2.3 amp (12V), 1.2 amp (24V) at 0.1 bar 12/24V DC (with built-in thermal protection) Body: Nylon, glass-fiber reinforced Valves: Nitrile rubber Diaphragm: Reinforced nitrile rubber Order No Viking Power V Viking Power V Perfect for installation in tight spaces, the Viking Power 16 shower drain pump can be incorporated into a small boat wastewater system in several different pump/motor configurations. Compact, robust and adaptable, this pump can be mounted virtually anywhere on board. The Viking Power 16 has KlickTite XL connectors fitted as standard, literally making hose connections a snap! Grey Water Tank The Grey water tank is designed to be used as collection tank for waste water from showers, sinks, dishwashing machines, etc with 19 mm, 25 mm and 38 mm inlet ports, and 19 mm and 25 mm outlet ports. The tank includes an Ultima Switch for automatic operation and is easy to connect to any 12V/24V pump up to 20 amp. The tank is prepared for Viking Power 16, with pre-drilled holes for the pump. Dimensions: 185x280x340 mm Spareparts Straight ¾" hose Straight 1" hose ¾" hose " hose Ventilation Order no: Grey Water Tank excl. Viking Power 16 Grey Water Tank with Viking Power 16 17

18 Macerator Pump CE marked according to following standards: Recreational Craft Directive 94/25/EEC ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO10133: Small Craft Electrical systems Extra-low voltage d.c. installations Electromagnetic Compatibility Directive 89/336/EEC EN55014: 1993/Radio disturbance The Johnson Pump macerator pump, TA3P10-19, takes care of toilet waste. A rotary cutter shreds waste before it is pumped into or out from the holding tank. The pump should be connected as close as possible to the holding tank discharge outlet or the bowl discharge outlet. Note! Use unbleached lavatory paper only. Do not run pump dry, however the motor has built-in thermal protection reducing the risk of damage when the pump is run dry. TA3P /24 V Pump body: Phenol plastic (PF) Impeller: S-9 (nitrile) Housing: Thermoplastic polyester (PET) Shaft: Stainless steel Seal: Lip seal Hose connection: Inlet 1. 1 /2"(dia 38 mm) hose or 1. 1 /2" BSP Outlet 25.4 mm (1") hose Motor: 12 or 24 V DC (with built-in thermal protection) Capacity: 37L/min at 0.2 bar (10 GMP at 6.7 ft) Dimensions and Weight Length: 230 mm Width: 108 mm Height: 82 mm Weight: 1.9 kg Order No V V Johnson Pump WPS pump for flushing water Flush button Shoreside holding tank Macerator pump Macerator pump Three-way valve Holding tank Three-way valve Viking Thrudeck and Bulkhead When the power is out you can always depend on the hand operated diaphragm bilge pump from Johnson Pump. The Viking pump can also be used for pumping toilet waste due to the large valve openings. The pump is available in two models for various installation alternatives. It can be mounted behind walls, through deck and under bulkheads. Viking Thrudeck for installation behind vertical wall or under deck with sealing boot, complete with a cover plate. Viking Bulkhead for surface installation with horizontal lever. Pump Body: PP Shaft: Stainless steel AISI 316 Screws: Stainless steel AISI 316 Elastomers: Nitrile Handle: Anodised aluminium Connection: 1. 1 /2" or 1" hose Dimensions and Weight Diameter: 164 mm Handle length: 285 mm Width: 253 mm Height: 133 mm Weight: 2 kg Capacity Data (At 1 m suction height : 0.9 L/stroke) Capacity at: 60 stroke/min 54 L/min 80 stroke/min 72 L/min 100 stroke/min 90 L/min Max suction height 4 m Order No. Description Thrudeck 1. 1 /2" Thrudeck 1" Bulkhead 1. 1 /2" Bulkhead 1" 18

19 Circulation Pumps CE marked according to following standards: CM10P7-1, CM30P7-1, CM90 EN55014: 1993/Radio disturbance ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO10133: Small Craft Electrical systems - Extra-low voltage d.c. installations 72/245/EEG, 95/54/EG Electromagnetic compatibility C090P5-1 EN55014: 1993/Radio disturbance 72/245/EEG, 95/54/EG Electromagnetic compatibility A line of compact magnetic driven centrifugal pumps, CM10 and CM30 and the new as top of the line; CM90, which combine high flow rates with very low electric current consumption, making them ideally suited for circulating fresh water in live fish tanks, heating and cooling systems. C090 with mechanical seal and a motor is designed for continuous operation. Designed for also handling fresh water handling. CM90 Capacity: 90 liters/min (23.7 GPM) at 0.25 bar System pressure: -0.3 to +3.0 bar; stationary max. 4.0 bar Liquid: water/glycol mixture; max. 60% glycol Motor service life: More than 5,000 hours at nominal voltage 10,000 start/stops. Interchangeable motor. Motor, voltage: Nominal 13.6V DC for use between 10-16V Nominal 27.2V DC for use between 20-32V Input power: Max. 125W Dry running: 30 minutes Dimensions: 244 mm long x 120 mm wide x 150 mm high Ports: Ø 38 mm (1½ ) Weight: 3.0 kg (6.6 pounds) Body: PPA, glass-fiber reinforced Mounting: Separate universal bracket for flat surfaces Order no CM90 12 V CM90 24 V Heavy Duty Magnetic Driven Centrifugal Pump & Heavy Duty Centrifugal Pump CM10 & CM30 Pump body: PPA thermoplastic Impeller: PPS thermoplastic O-ring: EPDM Shaft: Stainless steel Magnet housing: PSU Motor: 12/24 V DC enclosed (as per IP67) permanent magnet, ball bearing mounted motor, designed for continuous operation Liquid temp.: Min -40 C Max +100 C Hose connection: Ø 16 mm ( 5 /8") or 20 mm (¾") hose. Note! CM30P7-1 only available with 20 mm hose connection. Dimensions and Weight CM10P7-1 CM30P7-1 Length: 177 mm 177 mm Width: 68 mm 68 mm Height: 85 mm 85 mm Weight: 0.53 kg 0.6 kg Order No. Ø 16 mm CM10P V, 15L/min at 0.1 bar (4GPM at 3.3 ft) CM10P V, 15L/min at 0.1 bar (4GPM at 3.3 ft) Ø 20 mm CM10P V, 18.5L/min at 0.1 bar (5GPM at 3.3 ft) CM10P V, 18.5L/min at 0.1 bar (5GPM at 3.3 ft) CM30P V, 26L/min at 0.1 bar (6.9GPM at 3.3 ft) CM30P V, 26L/min at 0.1 bar (6.9GPM at 3.3 ft) C090 Pump body: PA66 thermoplastic Impeller: PA66 thermoplastic Shaft: Stainless steel Shaft seal: Mechanical seal Motor: 12/24 V DC enclosed (as per IP31) permanent magnet, ball bearing mounted motor, designed for continuous operation Liquid temp.: Min -30 C Max +100 C Hose connection: Ø 38 mm (1. 1 /2") hose Dimensions and Weight Length: 211 mm Width: 117 mm Height: 110 mm from baseplate (totally 116 mm) Weight: 1.75 kg Order No V, 100L/min at 0.1 bar (26.4GPM at 3.4 ft) V, 100L/min at 0.1 bar (26.4GPM at 3.4 ft) 19

20 Toilets, manual and Electric AquaT Marine toilets Manual or electric powered Available in a wide variety of different versions marketed under three basic models standard and premium electric-powered or manual the Johnson Pump AquaT marine toilet has been designed to meet virtually every conceivable lavatory installation situation onboard. Priced competitively, the fine finish and well thought-through design of these toilets is remarkable. Made from white vitreous porcelain, and with corrosion resistant parts throughout, the Johnson Pump AquaT marine toilet, is quiet, robust and easy to clean. Using the Johnson Pump AquaT marine toilet, water inlet and outlet takes place in two distinct steps. First the bowl is filled with clear water, and then the waste is flushed, leaving the bowl empty and clean, with no liquids sloshing about. Naturally, automatic back-flow prevention is incorporated into the design. Toilet mounted below the waterline and discharging overboard. Toilet mounted above the waterline and discharging overboard. Most models can be ordered with standard, bevelled or low profiles in order to fit almost any hull and bulkhead configuration, and all are available in either compact or comfort versions so you can outfit your marine lavatory with the perfect-sized toilet, no matter what the layout. The AquaT toilet will give you years of trouble free operation. When spare parts such as a new seat or valve are needed, you ll find Johnson Pump s global network of distributors at your service. Power models are shipped with well-proven Aqua Jet diaphragm pumps in either 12V or 24V versions, and the manual version incorporates an ergonomically designed, hand-powered piston pump that can be mounted for either left-hand or right-hand use. It s probably fair to think of most toilets as commonplace products, but look at the features and you re sure to see that the AquaT is far from ordinary. Quiet, hygienic and reliable, the Johnson Pump AquaT marine toilet is perfect for almost any marine toilet room. Technical specifications: Toilet bowl: 100% vitreous china Toilet Seat: Wood with baked enamel finish Water consumption: liters per flush Dimensions: See page 22 Outlet ports: Ø 38mm (1½ ) & 25 mm (1 ) Inlet ports: Ø 19mm (¾ ) Weight: See page 22 Motor*: 13 amp (12V), or 7 amp (24V) Aqua Jet pump Toilet waste discharging into holding tank, discharging elbow always above top of the holding tank. Toilet waste discharging into holding tank, discharging elbow below top of the holding tank at any time. Features All versions Whisper quiet operation Self-priming pump Clean lines pleasing to the eye Hygienic, easy-to-clean vitreous china bowl and exterior surfaces Robust wooden seat with durable baked enamel finish Low water consumption (2-2.5 l/flush) makes the most of holding tank capacity Versatile plumbing connection options Automatic back-flow prevention Available in comfort or compact bowl sizes Designed for virtually any onboard mounting position May be installed above or below the waterline Suitable for OEM or replacement installation Corrosion resistant materials throughout Long service life 20

21 The manual versions Ergonomic pump handle for ease of use Pump can be mounted left or right of the toilet bowl Innovative brake bushing prevents annoying leakage at the handle AquaT Premium AquaT Manual Low 12 V Low 24 V Low, bevelled 12 V Low, bevelled 24 V New! Compact Solenoid, Low, bevelled 12 V Solenoid, Low, bevelled 24 V Comfort The power versions Equipped with 12V or 24V Aqua Jet pumps Quick-connect hose or threaded connectors Complies with ISO 8846, ignition protection, and EN EMC AquaT Silent Electric Std. 12 V Std. 24 V!! w w e e NN Comfort 12 V Comfort 24 V AquaT Bidet The new line of fitted design bowls in vitreous china makes the bidet very comfortable and at the same time smart and nice to be seen, just lika a home bidet. Note! Will be delivered excluding tap Order No AquaT Bidet dimensions 362 mm 450 mm Standard: 400 mm Compact 12 V Compact 24 V Std. bevelled 12 V Std. bevelled 24 V Description Std. Bidé 326 mm 410 mm 21

22 From a name you can trust, the Johnson Pump AquaT toilet provides the comfort and convenience of a land-based lavatory at sea A marine toilet that flushes as quietly as a toilet on land Dimensions AquaT Manual Toilets Model No Description Net Weight A B C D E F Compact bowl 9,6 kg mm Comfort bowl 11 kg mm B Ø19mm (0,75") Inlet 460 A Ø38mm (1,5") Outlet Multi Angle Ø6,8 (0,27") (4x) 235 F E D C AquaT Silent Electric Toilets Model No Description Net Weight A B C D E F G Compact bowl 9,6 kg mm Compact bowl 9,6 kg mm Comfort bowl 11 kg mm Comfort bowl 11 kg mm C B Outlet, multi angle Ø 38 mm (1½") or Ø 25 mm (1") 83 mm 134 mm 216 mm 300 mm E D 365 mm 455 mm Standard: 455 mm Low: 385 mm 85 mm F 93 mm 6 mm G AquaT Premium Silent Toilets, Low and Standard Ø 8,5 (3x) Ø150 mm Ø 171,5 mm 120 mm A 330 mm 410 mm 50 mm 410 mm 22

23 Accessories Control Panel Order no. Description & 24V Vented loop Order no. Description / /2 Y-valve Order no Flush 2.9 Pump Order no. Description V V Viking Power 32 Toilet handling and waste water disposal pump Order no. Description Viking Power V Viking Power V Conversion kit Order no. Description Conversion kit 12V Conversion kit 24V Solenoid Connect the solenoid valve and syphon breaker to any existing water pressure system (must deliver 2,9 GPM or 11 l/min or more) and the valve replace an extra water pump for the toilet. The valve ensures that there is no backflow from toilet into the water pressure system. Order no. Description Solenoid valve 12V Solenoid valve 24V New! Spare Parts Order no Description Manual pump assembly Wooden Seat Compact Wooden Seat Comfort & Premium Gasket kit, all gaskets in the manual toilet Plastic base, plastic base and tap with the ring for manual toilet Plastic handle kit, only the plastic handle for manual toilet Bowl Compact Bowl Comfort Bowl Low Bowl Low. Bev Bowl Std Bowl Std. Bev Order no Description Intake elbow, inlet pipe gasket and nut for manual and silent electric versions Outlet elbow, outlet pipe gasket and plastic nut Intake elbow, inlet pipe gasket and plastic nut for Premium versions Base group (silent electric and premium versions) V Motor group (silent electric and premium versions) V Motor group (silent electric and premium versions) Hinge set Base gasket kit Flush handle kit Outlet elbow, Silent & Premium Bowl gasket 23

24 Self-Priming Flexible Impeller Pumps For high capacity bilge and deckwash pumps, nothing beats an electro-magnetic clutch pump from Johnson Pump. Also suitable as an emergency pump for e.g. fire fighting. Automatically Controlled Pumps With an electro-magnetic clutch you will have pumping power whenever needed, at a push of a button, without being at the pump. Combined with a vacuum switch from Johnson Pump (recommended for bilge pump application), the clutch will automatically disengage whenever the pump starts priming air, thereby preventing dry running and pump damage. Automatically controlled pumps are available in sizes from 1" to 2. 1 /2" (20 L/min to 625 L/min), with clutches in 12 or 24 volts. Wearing parts are easily replaceable and service kits are available for all standard models. (See our Spare part list JP-1400/01.) Vacuum Switch as extra accessory. Bilge Pumping Deckwash pumping Wiring Diagram Wheel House Indicator light Push button Operating Principle A vacuum is created as the flexible impeller vanes straighten upon leaving the cam, drawing liquid into the pump. The rotating impeller carries liquid from the inlet to the outlet port. As a consequence of their design, flexible impeller pumps can pass fairly large solids. Fuse Vacuum switch Magnetic clutch Engine Room When the flexible impeller vanes regain contact with the cam, they bend and the liquid is discharged from the pump in a uniform flow. Liquids can be pumped in the opposite direction by reversing the rotation of the pump. Vacuum Switch for automatic shut off operation to prevent pump damage The vacuum switch works with all self-priming impeller pumps and should be used for e.g. bilge pumping/emptying of tanks to prevent the pump from dry running. The vacuum switch automatically shuts the pump off when the bilge/tank is dry. With the switch fitted, you can start the pump by remote push button or manually by depressing lever on the switch. Order No

25 Clutch Pump Technical Specifications Pump body: Bronze Connection for vacuum switch Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal Cam: Full or reduced Connection: BSP, NPTF available on request Clutch: Electro-magnetic 12/24 V DC Pulley: 2xA or 1xB-groove Pulley dia: ø178 mm Performance see page 28, Bronze Impeller Pump Performance Tables Choice of Clutch Order No electro-magnetic clutch, 12 V 2xA pulley electro-magnetic clutch, 24 V 2xA pulley electro-magnetic clutch, 12 V 1xB pulley electro-magnetic clutch, 24 V 1xB pulley Port adaptor kit 1. 1 /2" BSP (NPTF available on request) Order No " BSP (NPTF available on request) Order No Heavy Duty Electro-Magnetic Clutch Pump F7B-5001 F8B-5001 Pump Model Part No. Impeller Connection Lenght (mm) Width (mm) Height (mm) Weight (kg) F7B B 1 BSP ,8 F8B B 1½ BSP ,9 F7B-5000 F8B-5000 VF F8B-5000 TSS F9B-5600 F9B-5600 VF F9B-5600 TSS Extra Heavy Duty Electro-Magnetic Clutch Pump Pump Model Part No. Impeller Connection Lenght (mm) Width (mm) Height (mm) Weight (kg) F7B B 1 BSP ,9 F8B-5000 VF B 1½ BSP ,9 F8B-5000 TSS B 1½ BSP ,9 F9B B 2 BSP , B F9B-5600 VF B 2 BSP , B F9B-5600 TSS B 2 BSP , B Extra Heavy Duty, High Flow Electro-Magnetic Clutch Pump Pump Model Part No. Impeller Connection Lenght (mm) Width (mm) Height (mm) Weight (kg) F95B B 2½ BSP / / Flange with 2. 1 /2" BSP port adaptors (NPTF available on request) The port adaptors can be fitted either vertically or horizontally 25

26 Self-Priming Allround Flexible Impeller Bronze Pumps Heavy Duty Impeller Pump A range of multipurpose bronze pumps. Compact design, raw water resistant pumps at an attractive price with the renowned Johnson Pump quality. These pumps are designed for a number of applications on board. With excellent self-priming capability, these pumps are ideal as cooling water pumps for marine engines, bilge pumps, deckwash pumps, fresh water pumps, fuel transfer pumps and other applications. Also ideally suited on shore to empty septic tanks, to flush clean and to fill water tanks. Available in sizes from 3 /8" to 1. 1 /2" (4 L/min to 279 L/min). Vacuum switch as extra accessory for F8B-8 only. Durable, Longer Life Flexible Impeller Pumps What makes a Johnson Pump better? Mechanical seal Double ball bearing Bearing spacer (double bearing life) Stainless steel endcover, wearplate and shaft O-ring sealed endcover Durable longer life Universal base and shaft dimensions Technical Specifications Pump body: Bronze Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal Cam: Full or reduced Connection: NPTF available on request Performance see page 28, Bronze Impeller Pump Performance Tables Heavy Duty Impeller Pump Pump Model Part No. Impeller Connection Lenght (mm) Width (mm) Height (mm) Weight (kg) Drive Shaft Ø F35B B-1 3/8 BSP ,5 12k6 F4B B-1 3/8 BSP ,5 12k B-9 F5B B-1 3/4 BSP ,6 17k B-9 F7B B 1 BSP ,9 17k B-9 F8B B 1.1/2 BSP ,9 24h B-9 26

27 Extra Heavy Duty Impeller Pump Whenever you need greater strength or service from a pump, use a Johnson Pump extra heavy duty flexible impeller pump with separate bearing housing and mechanical seal for less wear and longer life. These pumps cover the entire range of marine applications and may be used as cooling water pumps, bilge pumps, deckwash pumps, emergency and fire fighting pumps, etc. Available in sizes from 3 / 4 " to 2. 1 /2" (13 L/min to 625 L/min). Wearing parts are easily replaceable and service kits are available for all standard models. (See our Spare part list JP-1400/01.) Vacuum switch as extra accessory, see page 24. Technical Specifications Pump body: Bronze. Connection for vacuum switch Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: NPTF available on request Performance see page 28, Bronze Impeller Pump Performance Tables F5B-3000 F7B-3000 Extra Heavy Duty Impeller Pump Pump Model Part No. Impeller Connection Lenght (mm) Width (mm) Height (mm) Weight (kg) Drive Shaft Ø F5B B-1 3/4 BSP , B-9 F7B B 1 BSP , B-9 F8B-3000 VF B 1.1/2 BSP , B-9 F9B B 2 BSP , B F8B-3000 TSS B 1.1/2 BSP , B-9 F9B-3000 VF B 2 BSP , B F9B-3000 TSS B 2 BSP , B Extra Heavy Duty, High Flow, Impeller Pump F95B B 2.1/2 BSP / /201 17,2 24 Port adaptor kit 1. 1 /2" BSP (NPTF available on request) Order No " BSP (NPTF available on request) Order No F95B-3000 F8B-3000/F9B-3000 F9B-3000 F8B-3000/F9B

28 Bronze Impeller Pump Performance Tables Note! Reduced cam % lower capacity Impeller of nitrile - adjust total head approx. 30% down F35B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm 2500 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F4B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm 2500 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F5B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F7B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F8B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F9B rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F9B rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F95B 700 rpm 900 rpm 1400 rpm 1750 rpm 2500 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM

29 Engine Cooling Raw Water Handling Flexible impeller pumps of Johnson Pump F-series provide an efficient solution to most raw water pumping needs. The primary advantage of a flexible impeller pump is that it is self-priming. As the vanes of the impeller are depressed and rebound, they create their own vacuum drawing fluid into the pump. A dry pump can lift water up to as much as 3 metres. Thus a flexible impeller pump being used for engine cooling needs not be located below the water line or manually primed. An added feature of flexible impeller pumps is that they can pass fairly large solids without clogging or damaging the pump. This reduces the need for filtering the incoming fluid. For general raw or fresh water applications, the standard long lasting neoprene rubber impeller is used. Capacity Range (based on water at 20 C/68 F) A general feature of all flexible impeller pumps is that they cannot be permitted to run dry for more than 30 seconds. Both the impeller and the seals depend upon the water for lubrication and will soon burn out if run dry. Wearing parts are easily replaceable, and service kits are available for all standard models. (See our Spare part list JP-1400/01) Different types of cooling systems Direct cooling Thermostat Backpressure valve with about 0.35 bar opening pressure Exhaust manifold Oil cooler for engine and reversing gear to be connected after the raw water pump Raw water pump Overboard Indirect cooling Inter cooling Thermostat Expansion tank Fresh water pump Fresh Water Handling For circulation of the internal, closed, fresh water circuit of the cooling system Johnson Pump can offer a number of alternatives in its DC driven CM- and C0-series (see page 19 for further information). It is also common to use a flexible impeller pump for this purpose if it is located on the cold side of the system (max. 55 C). Other types of belt-driven centrifugal pumps may also be useful. The closed circuit normally transfers heat from the engine to the heat exchanger. The liquid is water and anti-freeze. Cooling Capacity The required output of the cooling pump raw water as well as fresh water handling is related to engine size and type (gasoline or diesel) type of cooling system (size of heat exchanger) water cooled engine oil, reverse gear, exhaust system Contact your local dealer for more information, or for indirect cooling systems your supplier of heat exchangers. Overboard Exhaust manifold Keel cooling Raw water pump Heat exchanger Oil cooler for motor and reversing gear to be connected after the raw water pump Fresh water pump Expansion tank Cool pipes 29

30 Pump Mounting Johnson Pump engine cooling pumps, the F-series (flexible impeller pumps) are available in several different styles and sizes to satisfy different cooling system needs. Flanged pumps which mount directly to the engine and crank shaft pulley mounted pumps are available for a wide variety of engines. Johnson Pump is the original equipment pump supplier to the largest manufacturers world-wide of inboard engines. Both flange mounted and pulley driven pedestal pumps can be used to provide cooling with a maximum of ease and flexibility. Pump ports are available in sizes from 3 /8" to 2. 1 /2". Flange Mounted Pumps Flanged pumps are normal pumps produced in high volumes, customer designed for flange-mounting at a power take off of the engine. Different types of drives can be used but mainly gears or any type of driving members are used. Crank Shaft Pulley Mounted These pumps are designed for direct installation on the engine crank shaft pulley. Max. revs per minute. For some engines an adaptor kit for the engine crank shaft pulley is available. To prevent the pump from rotating, a torque bracket from the fastening point on the pump body to a suitable point on the engine has to be used. Pedestal Mounted Pumps Pulley driven pedestal mounted pumps are used when a free driving pulley is available on the engine. Two different types of pedestal mounted pumps are supplied by Johnson Pump. FB-8 A range of bronze pumps in compact design. Ideal as cooling water pumps in marine engines. Available in sizes from 3 /8" to 1. 1 /2", all with permanently lubricated double ball bearings and mechanical seal. (See page for further information.) FB-3000 A range of extra heavy duty pedestal mounted pumps excellent for cooling purpose in commercial vessels. The design means separate bearing housings with permanently lubricated double ball bearings, mechanical shaft seal for extended service life. Wetted parts as wear plate, cam and endcover are easily replaceable. (See page for further information.) F7B-8 Belt driven pump F8B-3000 Belt driven pump F9B-9 Flange mounted pump F6B-9 Crank shaft pulley mounted F4B-9 Flange mounted pump F7B-9 Flange mounted pump 30

31 Impeller Identification Guide Take good care of the cooling system change to a new impeller every year The impeller is a very important security device. Its task is to pump the water through the cooling system of the engine. But remember that the impeller should be replaced every year. And always make sure you get a Johnson Pump original impeller. Then you ll know that it matches your pump exactly. impeller compound MC97 MC97 has been developed to meet new environmental regulations for rubber manufacturing processes and will replace our regular Neoprene compound. The development of MC97 has also resulted in an extended service life of the impeller compared to impellers in Neoprene. MC97 requires new guidelines for handling impeller replacement as well as guidelines for standard- and engine cooling flexible impeller pumps for OEM-engine manufactures. Please note that these guidelines are also valid for our regular Neoprene compound. All new MC97 impellers, impeller kits and service kits containing MC97 impellers will be supplied with a JP impeller lubricant. Johnson Pump Impeller Bar We can now offer a new impeller stand that can rotate and have room for 10 of our most popular spare impellers up to size F7. Display size: Height 750mm incl. topsign Width 500 mm Included are: Impellerguide with 1/1 size illustration of all our impellers 5 pcs B-1 5 pcs B-1 5 pcs B-1 5 pcs B-1 5 pcs B 5 pcs B-1 5 pcs B 5 pcs S-9 5 pcs B-9 5 pcs P-9 Order No: Complete stand including above impellers This is how to remove the old impeller Remove the impeller with a slip joint plier or a Johnson Pump Impuller. Order No JP Impuller This is how to fit the new one Lubricate the shaft and the inside of the pump body and the end cover. Use Johnson Pump lubrication to help develop prime and prevent damage from dry-running the pump at initial start-up. Mount the impeller by making a pushing and twisting movement in the rotating direction. Lubricated impellers should not be stored for extended periods of time. Engine should be run after installation of a new impeller to wash out the lubrication. These recommendations apply to any service work on the pump and its components that require the use of lubrication inside the pump for assembly and start-up. Warning! Only use Johnson Pump Lubrication. Other products can damage the impeller, which will damage the pump and lead to engine failure. Do not run the impeller without water or lubricant, this can cause engine failure or a fire. Give your impeller a good life! Lubricate with Johnson Pump Impeller Lubricant, optimize the priming ability at first start or after seasonal storage. Now available in Counter display box with 150 pcs Impeller lubricant packages. Order No Impeller Lubricant box 31

32 Vacuum valve - Syphon breaker A vacuum valve is a cheap insurance against water intrusion in a motor with expensive repairs as a consequence. Non corrosive Easy to install Does not leak High quality plastic 5 spud sizes Order No Description mm mm mm Order No Description mm mm Service Kit Vacuum Valve The maximum ambient temperature should not exceed 60 ºC. The valve opens at a pressure which is equivalent to 3-5 cm Water Column The materials which are used are resistant to sea water and fresh water, and to glycol compounds in appropriate concentrations. Avoid exposing the valve to oil and grease. If it has been in contact with such substances, please clean or replace it. Raw Water Cooled Engine Minimum 40 cm above water level Exhaust hose Vacuum valve Exhaust manifold Thermostat housing Raw water pump Fresh Water Cooled Engine Vacuum valve Minimum 40 cm above water level Exhaust hose Fresh water Raw water Exhaust manifold Heat exchanger Thermostat housing Fresh water Raw water Raw water pump Circulationspump 32