Global, yet Local. Contents

Transcription

1 2005 1

2 Global, yet Local No matter whether you are an experienced boater looking for a replacement pump or a manufacturer looking for any pumps for your marine application, we are prepared to provide you with the support you need. And no matter where you work or live, access to our products, services, spare parts and support are never far away. In fact, you ll find Johnson Pump represented in every major industrial country of the world today and more than fifty nations altogether. Johnson Pump is one of the world s leading manufacturers of pumps for marine use. For more than thirty years, Johnson Pump has been providing the boaters of the world with high quality, highly reliable pumps. Our extensive product range includes water pressure systems, bilge pumps, deckwash pumps, engine cooling pumps and more. Working with the Best Thanks to our extensive marine pump experience, we know the boating industry well. This makes it possible for us to find pumping solutions that meet the specific needs of each customer. That s why so many leading manufacturers of marine engines and recreational craft trust Johnson Pump to provide solutions for all their pumping needs. Quality a Trademark Johnson Pump has built its international reputation on attention to quality in every detail of product development, production, and customer relations. You can count on us for constant improvement and further development in every aspect of our business dealings. Contents General Johnson Pump 2-3 Pump programme 4-28 Water pressure systems & wash down pumps 4-8 Submersible bilge pumps 9-12 Livewell aerating pumps 13 Bilge, deckwash and refuelling pumps Bilge, waste and toilette handling Circulating pumps 19 Self priming flexible impeller pumps FB-5000 series FB-8 series FB-3000 series Performance tables bronze impeller pumps 28 Engine cooling Impeller identification guide ISO 9001 of course Since high quality has always been the trademark of Johnson Pump, quality assurance requirements are nothing new to us. Attention to quality has always been the foundation of what we do for a very simple reason: We have a commitment to meet the needs of our customers through continual product development and improvements both of human resources and production processes. ISO because we care Johnson Pump Marine is certified according to the demands set in ISO 14001, Environmental management system. We are doing our part to reduce any negative environmental impact from our production processes. We encourage our customers to continue our efforts by using our products in an environmentally sound manner on the waterways of the world. 2

3 NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS Flowmaster see page 7 L4000 see page 9 Cartridge with Dura-ports see page 10 PUMProtector see page 8 Viking Power 16 see page 17 Ultima Switch see page 11 Our Vision and Mission Our Vision "A Johnson Pump in every boat and to become the number 1 supplier of pumps to the marine market world wide." Our Mission "JPM provides pump solutions with a complete range of high quality, price competitive products to the marine industry world wide" WELCOME TO Find a Distributor near you At our website You can easily find a list of our world-wide distributors with address, phone and -address. News and Pressreleases You can read the latest JP Marine news and pressreleases. Products You can look at our product range in two aspects; by applications and by pump type. You can easily find basic technical information about our pumps. Publications You can find several of our publications at our website such as this catalogue, instruction manuals etc that you can download as a pdf-files (requires Adobe Acrobat) and printout. 3

4 WATER PRESSURE SYSTEMS WASH DOWN PUMPS CE marked according to following standards: EN55014: 1993/Radio disturbance ISO8846: 1990/Electrical devices Protection against ignition of surrounding flammable gases ISO10133: 1994/Electrical systems Extra-low voltage DC installations Quiet and pulsation-free even at low speeds, the Aqua Jet five chamber diaphragm pump from Johnson Pump provides the perfect water pressure or deck wash solution for both small and medium sized leisure and commercial boats. Efficient and compact, Aqua Jet pumps are particularly suitable where low amperage and sound levels in relation to water flow are placed at a premium - such as in shower and galley applications. Integrated pressure switch for automatic operation. Fresh Water Handling 4. Components in Typical Water Pressure System 1. Water tank 2. Johnson Pump PUMProtector inlet strainer 3. Johnson Pump Aqua Jet water pressure pump 4. Battery 5. Fuse 6. Switch 7. Johnson Pump accumulator tank 8. Water heater 9. Check valve 10. Shut-off valve

5 Aqua Jet Water Pressure System 2.4 The waterpressure system that you have been waiting for. The five chamber Aqua Jet WPS 2.4 provides a reliable heart for small boat and recreational vehicle water pressure system. Its lower initial price is naturally attractive, but equally important, its readily serviceable design assures low maintenance costs and years of faithful service. It s recommended to install the Aqua Jet WPS 2.4 with an accumulator tank. Always use a PUMProtector inlet strainer before the pump intake, see page 8. Dimensions Weight Motor Body Valves Diaphragm 200 mm long x 197,2 mm wide x 114 mm high 1.6 kg 87 W, 12/24V DC (with built-in thermal protection) Polypropylene, glassfibre reinforced EPDM Santoprene Pressure Order No Description Capacity cut off Fuze size Connection WPS V BSP 9L/min - 2.4GPM 2.8 bar / 41 psi 10A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 9L/min - 2.4GPM 2.8 bar / 41 psi 5A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 9L/min - 2.4GPM 2.1 bar / 30 psi 10A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 9L/min - 2.4GPM 2.1 bar / 30 psi 5A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 9L/min - 2.4GPM 1.4 bar / 20 psi 10A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 9L/min - 2.4GPM 1.4 bar / 20 psi 5A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" Aqua Jet Water Pressure Systems 3.4 & 5.0 Compared to conventional three or four-chamber diaphragm pumps, the Aqua Jet demonstrates dramatically lower noise and water pulsation characteristics. Smooth and pulsation-free flow due to the five chamber design. It is recommended to install the WPS-pumps with an accumulator tank. Always use a PUMProtector inlet strainer before the pump intake, see page 8. Dimensions Weight Motor Body Valves Diaphragm 239 mm long x 209 mm wide x 113 mm high 2 kg WPS W, 12/24V DC WPS W, 12/24V DC (with built-in thermal protection) Nylon / Polypropylene Santoprene / EPDM Santoprene Order No Description Capacity Cut-off pressure Fuse size Connection WPS V BSP 13L/min - 3.4GPM 2.8 bar/41 psi 10A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 13L/min - 3.4GPM 2.8 bar/41 psi 5A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 13L/min - 3.4GPM 2.1 bar/30 psi 10A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 13L/min - 3.4GPM 2.1 bar/30 psi 5A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 13L/min - 3.4GPM 1.4 bar/20 psi 10A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 13L/min - 3.4GPM 1.4 bar/20 psi 5A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 19L/min - 5GPM 2.8 bar/41 psi 15A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 19L/min - 5GPM 2.8 bar/41 psi 8A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 19L/min - 5GPM 2.1 bar/30 psi 15A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 19L/min - 5GPM 2.1 bar/30 psi 8A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 19L/min - 5GPM 1.4 bar/20 psi 15A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS V BSP 19L/min - 5GPM 1.4 bar/20 psi 8A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" 5

6 Aqua Jet Uno Water Pressure System Medium demand unit with a single Aqua Jet WPS capacity 13 L/min or 19 L/min fixed on a base with PUMProtector inlet strainer and a pre-pressured 2 litres accumulator tank. Order No Description Capacity Cut-off pressure Fuze size Connection WPS Uno V 13L/min - 3.4GPM 2.8 bar/41 psi 10A 3/4" hose WPS Uno V 13L/min - 3.4GPM 2.8 bar/41 psi 5A 3/4" hose WPS Uno V 13L/min - 3.4GPM 2.8 bar/41 psi 10A 1/2" hose WPS Uno V 13L/min - 3.4GPM 2.8 bar/41 psi 5A 1/2" hose WPS Uno V 13L/min - 3.4GPM 1.4 bar/20 psi 10A 1/2" hose WPS Uno V 13L/min - 3.4GPM 1.4 bar/20 psi 5A 1/2" hose WPS Uno V 19L/min - 5GPM 2.8 bar/41 psi 15A 3/4" hose WPS Uno V 19L/min - 5GPM 2.8 bar/41 psi 8A 3/4" hose WPS Uno V 19L/min - 5GPM 1.4 bar/20 psi 15A 1/2" hose WPS Uno V 19L/min - 5GPM 1.4 bar/20 psi 8A 1/2" hose Aqua Jet Duo Water Pressure System High demand unit with two parallel-connected Aqua Jet WPS capacity 38 L/min fixed on a base with PUMProtector inlet strainers and a pre-pressured 2 litres accumulator tank. Order No Description Capacity Cut-off pressure Fuze size Connection WPS Duo V 38L/min - 9.5GPM 2.8 bar/41 psi 25A 3/4" hose WPS Duo V 38L/min - 9.5GPM 2.8 bar/41 psi 15A 3/4" hose Aqua Jet Uno Max Medium demand unit with a single Aqua Jet WPS with capacity 9 or 13 L/min fixed on a wooden panel for easy and efficient installation. The unit includes a PUMProtector inlet strainer and a two liters pre-pressurized accumulator tank. Replaces Jabsco Ultra Max. NEWS! Order No Description Capacity Cut-off pressure Fuze size Connection WPS Uno-Max V 9L/min 2.4GPM 2.8 bar/41 psi 10A ½" hose WPS Uno-Max V 9L/min 2.4GPM 2.8 bar/41 psi 5A ½" hose WPS Uno-Max V 13L/min 3.4GPM 2.8 bar/41 psi 10A ½" hose WPS Uno-Max V 13L/min 3.4GPM 2.8 bar/41 psi 5A ½" hose 6

7 Aqua Jet Flow Master 5.0 Water Pressure System The Flow Master 5.0 is a five chamber positive displacement diaphragm pump that is an ideal choice for pressurizing water in a closed system such as that found in a boat or recreational vehicles. The digital controller adjusts water flow as the demand is increased and decreased while maintaining a very smooth flow. The unique variable flow feature of the Flow Master pump allows the pump to be mounted without an accumulator tank and still maintain an even flow regardless if one or multiple taps are being used. Dimensions: Weight: Motor: Body: Valves: Diaphragm: 239 mm long x 209 mm wide x 113 mm high 2 kg WPS W, 12/24V DC (with built-in thermal protection) Nylon/Polypropylene Santoprene/EPDM Santoprene NEWS! Unique variable flow feature Order No Description Capacity Cut-off pressure Fuse size Connection WPS FM V 19L/min 5GPM 4.1 bar/50 psi 15 A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" WPS FM V 19L/min 5GPM 4.1 bar/50 psi 15 A 3 /8" BSP / hose 1 /2", 1 /2" BSP / hose 3 /4" Aqua Jet Wash Down Pumps 3.4 & 5.0 As a wash down pump, the Aqua Jet offers much higher pressures than competitive models, making clean-up faster and easier than ever before. Complete with triggle nozzle, PUMProtector inlet strainer and hose connections for 1 /2 hose. Dimensions Weight Motor Body Valves Diaphragm 239 mm long x 209 mm wide x 113 mm high 2 kg WD W, 12/24V DC WD W, 12/24V DC (with built-in thermal protection) Nylon Nitrile Santoprene Order No Description Capacity Cut-off-pressure Fuze size Connection WD V BSP 13L/min - 3.4GPM 5 bar/ 70 psi 15A 3 /8" BSP / hose 1 /2" WD V BSP 13L/min - 3.4GPM 5 bar/ 70 psi 8A 3 /8" BSP / hose 1 /2" WD V BSP 19L/min - 5GPM 5 bar/ 70 psi 20A 3 /8" BSP / hose 1 /2" WD V BSP 19L/min - 5GPM 5 bar/ 70 psi 10A 3 /8" BSP / hose 1 /2" Aqua Jet Wash Down Pump Kit 5.0 New 19 l/min (5.0 GPM) wash down kit conveniently includes a high capacity Aqua Jet WD 5.0, 5 bar (70 psi), PUMProtector inlet strainer, spray nozzle, bulk head fitting with valve, 7.5 meters (25') of coiled wash down hose and an illuminated panel switch all in one package. Aqua Jets wash down pump kit makes it easy to add a wash down pump to any boat. NEWS! Order No Description Aqua Jet 5.0 Wash Down Pump Kit 7

8 PUMProtector Strainer All wash-down and water-system strainers are designed to prevent debris and other particles from damaging the pump or passing through the system to the final outlet. The new PUMProtector inlet and universal strainers from Johnson Pump are also designed to make your life simpler. Both of these new strainers feature transparent covers for simple inspection, a wide variety of KlickTite port connectors for simple installation and removal, and high quality materials for simple maintenance. The new design and connectors make it possible to remove the entire unit for thorough cleaning wherever it s most convenient. We recommend 40 mesh for water pressure and wash down pumps and 20 mesh for general purpose pumps Inlet and Universal Strainers Materials Strainer Polyamide 66, black Cover Acrylic, clear Screen Stainless steel, 20 and 40 mesh O-rings Silicone and EPDM Max. liquid temperature +50 C /+120 F Max. temperature for drinking water +30 C / +85 F Diameter 80 mm / 3.15 Height 60 mm / 2.35 Port options See illustration Weight 0.15 kg / 0.33 lbs Mesh size 20 or 40 mesh Universal Strainer Order No Mesh KlickTite Connector x ½ hose / 3 /8 BSP 2x ¾ hose / ½ BSP x ½ hose / 3 /8 BSP 2x ¾ hose / ½ BSP NEWS! KlickTite port connectors KlickTite port connectors are available for virtually any hose diameter and make it possible to remove the entire unit for thorough cleaning wherever it s most convenient. They also make it possible to drain the system quickly for effortless winterizing without the use of any tools. 2 pcs/package x ½ hose and 3 /8 BSP x ¾ hose and ½ BSP x 90, ¾ hose x 90, ½ BSP x 90, ½ hose x 90, 3 /8 BSP x Garden hose adapter x 3 /8 BSP x ½ BSP 1 piece/package x T-connection, ¾ barb NEWS! Inlet Strainer Part. No Mesh KlickTite Connector Built-in KlickTite TM Inline strainer Total lenght: 230 mm Diameter: 32 mm 1x ½ hose / 3 /8 BSP 1x ¾ hose / ½ BSP Built-in KlickTite TM Bulk pack w/o connectors Description Inline strainer, 1 /2" hose Inline strainer, 3 /4" hose Inline strainer, 3 /4" BSP Accumulator tank The use of an accumulator tank is recommended to ensure effective and reliable system function. With an accumulator tank incorporated in the system, the intervals between cut-in and cut-out will be longer when only small amounts of water are drawn off. Less wear and tear on the pump with fever starts and stops. Pre-pressured at 0.8 bar. Volume 2 l Port connections: 1 /2" or 3 /4" hose Height: 315 mm Diameter: 160 mm Weight: 1,2 kg Description /2" hose connection /4" hose connection 8

9 HEAVY DUTY SUBMERSIBLE BILGE PUMPS CE marked according to following standards: EN55014: 1993/Radio disturbance ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO8849: Small craft Electrically operated bilge pumps ISO10133: Small Craft Electrical systems Extra-low voltage DC installations Choose the Johnson Pump range of submersible bilge pumps and you will not be disappointed. With a variety of mounting options, capacities of 30 to 252 L/min and clip on optional automatic switch. Johnson Pump submersible pumps can handle most of the bilge pump applications. Heavy duty motors with stainless steal (SS2343) shaft and tough thermoplastic bodies provide for a long pump life. With the Johnson Pump automatic switch installed, the pump automatically comes on when there is water in the bilge and shuts off when it is dry. Submersible bilge pumps are not self-priming and must be installed in the deepest part of the bilge. Submersible Bilge Pumps The most economic bilge pump offering low cost and easy installation. Should be mounted in the lowest point in the bilge. The Cartridge pumps, L450-L750 as well as L1600 -L4000, can be combined with Johnson Pump new Ultima switch for fully automatic bilge puming operation. The series of L450 Duo-L750 Duo is equipped with an electronic switch. By using Johnson Pump bilge pump control panel, the pump can also be run manually. The Johnson Pump series of submersible bilge pumps offer a wide range with various flows. L /24 V DC The new L4000 high capacity, heavy duty bilge pump has been developed by Johnson Pump as the premier pump in our submersible bilge pump range. Featuring a robust motor design, mechanical shaft seal, high impact ABS plastic and unique threaded port design, the new L4000 will out perform all other comparable pumps on the market. Universal base plate and a choice of 1.½ or 2 ports makes for a simple installation. All L4000 pumps will be delivered with an optional check valve. Shaft: SS2343 Wire size: 1.5 mm 2 Max dia: 121 mm Max height: 216 mm Weight: 2.45 kg NEWS! Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V/27 V) straight (13.6 V/27 V) L V 164 L/min GPH 252 L/min GPH 15 A 20 A 1.½" and 2" L V 164 L/min GPH 252 L/min GPH 10 A 15 A 1.½" and 2" 9

10 Cartridge L450, L550, L650, L750 for 12 V DC incorporate some of the most advanced features in the industry, features developed from service in a wide variety of uses including racing, cruising, sport fishing, and demanding commercial duties. For L450, L550, and L650, we have improved the design with easy-to-install Dura-Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. The pumps will be delivered including both a straight and a 90 smooth elbow Dura-Port. Max dia: 70 mm Max height: 112 mm Weight: L450, L550, L kg L kg Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V) straight (13.6 V) L GPH 38 L/min GPH 49 L/min GPH 2.5 A 3 A 3 /4" L GPH 45 L/min GPH 56 L/min GPH 3 A 5 A 3 /4" L GPH 53 L/min GPH 61 L/min GPH 3.2 A 5 A 3 /4" * L GPH 60 L/min GPH 73 L/min GPH 3 A 5 A 1. 1 /8" *) Do not include Dura-Port connection L450 Duo, L550 Duo, L650 Duo, L750 Duo The Cartridge Duo combines the line of Cartridge Bilge Pumps with automatic operation. The Duo is equipped with a non-clogging, electronic float switch. Voltage12 V DC. For L450 Duo - L650 Duo, we have improved the design with easy-to-install Dura-Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. The pumps will be delivered including both a straight and a 90 smooth elbow Dura-Port. Max dia: 75x100 mm Max height: 112 mm Weight: L450 Duo, L550 Duo, L650 Duo 0.40 kg L750 Duo 0.45 kg Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V) straight (13.6 V) D-01 L450 Duo GPH 38 L/min GPH 49 L/min GPH 2.5 A 3 A 3 /4" D-01 L550 Duo GPH 45 L/min GPH 56 L/min GPH 3 A 5 A 3 /4" D-01 L650 Duo GPH 53 L/min GPH 61 L/min GPH 3.2 A 5 A 3 /4" D-01* L750 Duo GPH 60 L/min GPH 73 L/min GPH 3 A 5 A 1. 1 /8" *) Do not include Dura-Port connection L1600 & L /24 V DC The best choice when you are looking for a high performance, heavy duty bilge pump that is designed to meet and exceed the tough demands of commercial and recreational duty. This pump has a liquid cooled, 12-pole motor with double ball bearings for extended service life. The L2200 motor is sealed off by a mechanical seal design that eliminates shaft wear and allows for service and replacement, while the L1600 model has lipseal.the impeller is carefully designed and tested to maximize head and flow. L2200 L1600 Shaft: SS2343 SS2343 Wire size: 1.5 mm mm 2 Max dia: 108 mm 108 mm Max height: 177 mm 149 mm Weight: 2.7 kg 1.3 kg NEWS! NEWS! Pump model Capacity Capacity Amperage: Fuse size: Hose size: 1.0 m head (13.6 V/27 V) straight (13.6 V/27 V) L V 98L/min GPH 100L/min GPH 7 A 10 A 1. 1 /8" L V 98L/min GPH 100L/min GPH 3.5 A 6 A 1. 1 /8" L V 120L/min GPH 130L/min GPH 7.5 A 12 A 1. 1 /8" or 1.½" L V 120L/min GPH 130L/min GPH 4.5 A 6 A 1. 1 /8" or 1.½" 10

11 Multiple Port Shower Sump This compact shower sump system is designed to meet the higher demands from todays boating industry where more and more equipment is used. This also includes the fresh water system onboard and involves showers, dishwashing machines, galleys sink etc. The shower sump turns on/off automatically and has multiple inlet ports for handling waste water from more than one tapping point. Equipped with a check valve on the outlet avoids water coming back into the tank. The tank has a tight-fitting lid to minimize splashing and odors. To further aid in cleaning, the system includes a filter mesh that removes with ease. Capacity, straight (13.6 V): 72 L/min Capacity 1.0 m head (13.6 V): 51 L/min Voltage: 12 V DC Amperage: 3.4 A Fuse size: 5 A Intake hose: 1x 3 /4", 1x 3 /4" or 1x1", 1x1. 1 /8" or 1x1. 1 /2" Discharge hose: 3 /4" Max dia: 290x210 mm Max height: 145 mm Weight: 0.95 kg Electronic Float Switch The Electronic Float Switch is built on the same concept as the switch on Cartridge Duo. As a separate accessory it is possible to attach the switch to all pumps in Johnson Pump L-series. Max Amp B 12 V 15A B 24 V 10A Automatic Switch AS888 For full automatic bilge pumping operation, connect the automatic switch to your bilge pump. The AS888 automatic switch has a timeproven micro switch without mercury. When water exceeds the acceptable level, the pump is turned on by a rolling steel ball, which changes the pressure on the micro switch.the AS888 attaches to any Johnson Pump bilge pump through the clip on T-slot and can be used with 6, 12, 24 or 32 V systems. Use AS888 for a better and safer life afloat! Max Amp A NEWS! Ultima Switch New digital technology uses the patented Mirus field effect detector cells producing micro-electrical fields that detect disruptions caused by water and fluids. Detector cells are totally sealed are never in contact with the water, will not corrode and are not affected by oil or foreign debris. No moving parts, totally sealed solid state electronics and field detectors, no mercury and no exposed sensors eliminate corrosion possibilities and makes the ULTIMA switch environmentally sensitive. ULTIMA activates at a 50 mm (2 ) fluid level and deactivates at a 20 mm (¾ ) fluid level. An eight second delay prevents false starts. ULTIMA switch is rated to handle pumps up to 20amps at 12 or 24 volts. Model No. Description ULTIMA Switch 20 Amp Max 12/24 V A cartridge with an automatic switch AS888 Bilge Alert High water alarm featuring new digital technology using the patented Mirus field effect cell. Totally sealed fluid detector are never in contact with water, will not corrode and are not affected by oil or debris. Bilge Alert detects water and sends a signal to the alarm (90db) and switch conveniently mounted on a panel. Three way rocker switch allows alarm to be tested, turned off and armed. NEWS! Model No. Description Bilge Alert, High Water Alarm 12 V 11

12 Johnson Pump Bilge Mate A low budget alternative designed for long life and high performance capacity. The low cost choice for boat owners who still look for quality. Capacity, straight: 30 L/min Voltage: 12 V DC Amperage: 2 A Fuse size: 3 A Hose size: 3 /4" Max dia: 115 mm Max height: 100 mm Weight: 0.35 kg Spare motor for cartridge Upgrade the output of your bilge pump in a matter of a few minutes by replacing the cartridge. Cleaning debris from the impeller has never been simpler or easier C Motor for L450, L450 Duo C Motor for L550, L550 Duo C Motor for L650, L650 Duo C Motor for L750, L750 Duo Lift a tab at the top, give the cartridge a twist, and pull the all-in-one motor/ impeller unit out of the Cartridge. Bilge Pump Control 12 or 24 V Johnson Pump switch panel gives full control of your equipment. Just push the button for manual or automatic bilge pumping. The automatic feature operates in combination with the automatic bilge switches or the electronic float switch from Johnson Pump. The three-position switch panel in matt black finish has an integrated fuse holder and operating light. Fuses included. Size: 76 x 55 mm, 40 mm depth. Side Mount Bracket Gives opportunity to mount the pump on a wall. Suitable for Cartridge and Cartridge Duo V V 12

13 LIVEWELL AERATING PUMPS NEWS! Twin Port Pumps New twin outlet port pumps offer the convenience of using only one intake for both the live well and raw water wash down pump. The ¾ tapered inlet connects directly to the sea cock and the upper outlet port provides a continuous flow of water through the ¾. discharge to the live well while the lower outlet port connects to the wash down pump through either a ½ or ¾ ports. New high pressure inlet seal easily handles the higher pressures created by high speed pickups commonly used. Model No. Description GPH Twin Port LiveWell/Aerator Pump GPH Twin Port LiveWell/Aerator Pump Livewell Twin Port Livewell/ Aerator pump Spray Nozzle Bulkhead fitting Aqua Jet WD 5.0 Aqua Jet Wash Down / Livewell Pump Kit 5.0 A new wash down kit including a high capacity Aqua Jet WD 5.0, 5 bar (70 psi) pump, a 550 GPH Twin Port live well pump, PUMProtector inlet strainer, spray nozzle, bulk head fitting with valve, 7.5 meters (25 ) of coiled wash down hose and two illuminated panel switches all in one package. Aqua Jets wash down/live well pump kit makes it easy to add a wash down and live well pump to any boat. Order No Description Aqua Jet 5.0 WD/ 550 Live Well Pump Kit Cartridge Aerator Pump Livewell pumps in 500 GPH and 750 GPH capacities with two different intake configurations of straight and 90. Smaller profiles to fit in more confined spaces. Easy to change motor cartridge. Johnson Pump cartridge aerator pumps offer the ease of convenience and years of realiable service. Model No. Description GPH Cartridge aeratorpump straight GPH Cartridge aeratorpump GPH Cartridge aeratorpump straight GPH Cartridge aeratorpump 90 Ice Chest Aerator kit Ice Chest Aerator converts any good sized ice chest (Esky) into your own portable live bait tank. The Ice Chest Aerator will keep your live bait alive, or catch fresh, even during the heat of the day. Includes a sturdy Bilge Mate pump, hose, spray bar, press on clamp, battery clamps and clear-cut instructions. Since there are no holes to drill the chest can always be returned to its original purpose. Model No. Description Ice Chest Aerator kit In-well Aerator kit In-well Aerator Kit is about the easiest way to add oxygen to your live bait well. Use it as your primary aerator, or to recirculate while you re making a long run across the bay, or if you are trailing the boat, you can stop for fuel and be aerating your catch while the boat is on the trailer. A dependable 500 GPH forces water through the aerating head to provide vital oxygen for respiration ensuring your bait stays fresh longer. To empty the well at the end of the day, merely open the valve, activate the pump and water passes through a discharge fitting. Model No. Description In-well Aerator kit 13

14 BILGE, DECKWASH AND REFUELLING CE marked according to following standards: F2P10-19, F3B-19, F4B-19 EN : 1992/Generic EMS Standard EN55014: 1993/Radio disturbance IEC801-2: 1984/Electrostatic Discharge IEC801-3: 1984/Radiated Immunity Test ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO8849: Small Craft Electrically operated bilge pumps ISO10133: Small Craft Electrical systems Extra-low voltage d.c. installations F5B-19 12/24 V EN55014: 1993/Radio disturbance With their high level of flexibility, these pumps are ideally suited for use in boats as bilge and deckwash pumps, fresh water pumps, refuelling pumps for oil and diesel. These pumps may be combined with a vacuum switch for automatic operation. Capacities vary from max 14 L/min to 55 L/min, allowing the proper matching of the pump to the application. All motors are heavy duty to provide long service life even under heavy use. Available in 12 or 24 volts. Deckwash Pumping DC driven flexible impeller pumps for deckwash. Heavy duty electrical self-priming deckwash pumps with long life motor which can run continuously under certain conditions. Flexible impeller pumps must not be run dry. Bilge Pumping Bilge pumps with excellent suction and pressure ability. Solid particles and debris can be handle without damaging the pump. Should be installed in a dry, well ventilated position above, but as close to the liquid as possible. As the pumps must not be run dry, it is recommended to combine it with Johnson Pump vacuum switch that cuts off the current to the pump when the bilge is dry. For automatic/manual bilge pumping the pump can be combined with Johnson Pump bilge control panel and automatic switch. Must not be run dry. Pressure and Capacity Data (based on water at 20 C/68 F) F2P10-19 Ampere draw Bar kpa ft l/min USGPM 12V 24V Fuse required 16.0 A 8.0 A F3B-19 Ampere draw Bar kpa ft l/min USGPM 12V 24V Fuse required 15.0 A 8.0 A F4B-19 Ampere draw Bar kpa ft l/min USGPM 12V 24V Fuse required 25.0 A 15.0 A Recommended wire size 4 mm² 2.5 mm² F5B-19 Ampere draw Bar kpa ft l/min USGPM 12V 24V Fuse required 50.0 A 25.0 A Recommended wire size 16 mm² 6 mm² 14

15 F2P10-19 A fully equipped, self-priming multipurpose pump operating on a simple and uncomplicated principle. Ideal for pumping water, oils and chemicals. Do not use for pumping paraffin or other thin petroleum products. F3B-19 For bilge pumping, deckwash, water circulation, oil and diesel refuelling at dockside service, etc. Do not use for pumping paraffin or other thin petroleum products. Vacuum switch as extra accessory, see page 16. Pump body: PTMT (thermoplastic polyester) Shaft: Stainless steel Impeller: B-9 (nitrile) Seal: Lip seal Hose connection: 1 /2" (dia 13 mm) Motor: 12 or 24 V DC, ignition protected Pump body: Shaft: Impeller: Seal: Connection: Motor: Bronze. Connection for vacuum switch Stainless steel S-9 (nitrile) Lip seal 3 /8" BSP (NPTF available on request) 12 or 24 V DC, ignition protected Length: 172 mm Width: 117 mm Height: 78 mm Weight: 1.6 kg V V Length: 170 mm Width: 100 mm Height: 82 mm Weight: 2.0 kg V V F4B-19 For bilge pumping, deckwash, water circulation, oil and diesel refuelling at dockside service, etc. Do not use for pumping paraffin or other thin petroleum products.the motor has a thermal protection to prevent it from over-heating.vacuum switch and deckwash kit as extra accessory, see page 16. Pump body: Shaft: Impeller: Seal: Connection: Motor: Length: 202 mm Width: 120 mm Height: 90 mm Weight: 3.0 kg V V Bronze (Connection for vacuum switch or pressure switch) Stainless steel P-9 (nitrile) Lip seal 1" hose or 1 /2" BSP (NPTF available on request) 12 or 24V DC, ball bearing mounted, ignition protected F5B-19 For bilge pumping, deckwash, water circulation, oil and diesel refuelling at dockside service, etc. Do not use for pumping paraffin or other thin petroleum products. The motor can be run continuously up to 0.5 bar * ) and for max 1 hour at 1 bar * ). Vacuum switch as extra accessory, see page 16. *) At nominal voltage and room temperature. Pump body: Shaft: Impeller: Seal: Connection: Motor: Length: 258 mm Width: 131 mm Height: 120 mm Weight: 8.0 kg V V Bronze (Connection for vacuum switch) Stainless steel B-9 (nitrile) Mechanical seal 3 /4" BSP (NPTF available on request) 12 or 24 V DC, ball bearing mounted, enclosure IP44 15

16 F3P10 Mini pump Portable selfpriming pump suitable for chemicals, oils, diesel fuel and water. Typical applications are oilchange in boats, cars or lawnmovers, fill or empty tanks, pump out basements, drains or water heaters etc. Selfpriming up to 2 m. 17 litre/minute at 2800 RPM. 1/2" hose connections. Fits any standard drilling-machine. Do not run dry for more than 10 seconds. Do not use for gasoline or other highly flammable liquids. Deckwash Kit for F4B-19 For convenient deckwash. Includes - Pressure switch - Check valve - Trigger nozzle Vacuum Switch for automatic shut off operation to prevent pump damage The vacuum switch works with all self-priming impeller pumps and should be used for e.g. bilge pumping/emptying of tanks to prevent the pump from dry running. The vacuum switch automatically shuts the pump off when the bilge/tank is dry. With the switch fitted, you can start the pump by remote push button or manually by depressing lever on the switch

17 BILGE, WASTE AND TOILETTE HANDLING Compact shower drain, bilge and waste water pump CE marked according to following standards: Recreational Craft Directive 94/25/EEC ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO10133: Small Craft Electrical systems Extra-low volt age d.c. installations Electromagnetic Compatibility Directive 89/336/EEC EN55014: 1993/Radio disturbance NEWS! Viking Power 16 Features Specifically designed to pump wastewater Easy to install, even in tight spaces Quiet operation Easy, low-cost maintenance High-impact glass-fiber reinforced nylon body Ball-bearing supported transmission Non-choke valves no filters required Self-priming up to 2.5 meters (8.2 feet) Can be run dry and can pump air/water mixture Robust single diaphragm KlickTite connectors standard 12V or 24V motors Low power consumption Complies with ISO and small craft bilge pump standard for vessels up to 12 m (39.4 ft). Perfect for installation in tight spaces, the Viking Power 16 shower drain pump can be incorporated into a small boat wastewater system in several different pump/motor configurations. Compact, robust and adaptable, this pump can be mounted virtually anywhere on board. The Viking Power 16 has KlickTite connectors fitted as standard, literally making hose connections a snap! An ultramodern, single-chamber, self-priming diaphragm pump that can be set up in several different pump/motor configurations. It is easy to install anywhere after the drain outlet in the wastewater system or as a bilge pump in any leisure craft -- new or used. Its non-choke valves mean that no in-line filters are necessary, and the pump can not only be run dry, it can also handle a mixture of air and water without difficulty. The Viking Power 16 is self-priming up to a height of 2.5 meters. With its low pulse and muffled rubber bracket, this pump offers quite operation. Specifically designed to pump wastewater, the Viking Power 16 has been built to last, and engineered for easy maintenance. When it comes time to replace the premium grade reinforced nitrile rubber diaphragm, you can put in a spare without even removing the pump from the system. Delivered with 1" hose and ¾" hose ½" BSP KlickTite connectors. Technical specifications: Capacity: 19 liters/min (5.0 GPM) open flow (16 L/min at 0.1 bar) Max. head: 3 meters (9.8 feet) Max. lift: 2.5 meters (8.2 feet) Max. head & lift: 4 meters (13.1 feet) Dimensions: 186 mm long x 235/181 mm wide x118/204 mm high Connection: KlickTite connectors for 1" hose or ¾" hose and ½" BSP threads; straight and 90 Weight: 2.6 kg (5.7 pounds) Motor: 40 W at 1 m head, 12/24V DC (with built-in thermal protection) Body: Nylon, glass-fiber reinforced Valves: Nitrile rubber Diaphragm: Reinforced nitrile rubber Viking Power V Viking Power V 17

18 Macerator Pump CE marked according to following standards: Recreational Craft Directive 94/25/EEC ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO10133: Small Craft Electrical systems Extra-low voltage d.c. installations Electromagnetic Compatibility Directive 89/336/EEC EN55014: 1993/Radio disturbance The Johnson Pump macerator pump, TA3P10-19, takes care of toilet waste. A rotary cutter shreds waste before it is pumped into or out from the holding tank. The pump should be connected as close as possible to the holding tank discharge outlet or the bowl discharge outlet. Note! Use unbleached lavatory paper only. Do not run pump dry, however the motor has built-in thermal protection reducing the risk of damage when the pump is run dry. TA3P /24 V Pump body: Phenol plastic (PF) Impeller: S-9 (nitrile) Housing: Thermoplastic polyester (PET) Shaft: Stainless steel Seal: Lip seal Hose connection: Inlet 1. 1 /2"(dia 38 mm) hose or 1. 1 /2" BSP Outlet 25.4 mm (1") hose Motor: 12 or 24 V DC (with built-in thermal protection) Capacity: 37L/min at 0.2 bar (10 GMP at 6.7 ft) Length: 230 mm Width: 108 mm Height: 82 mm Weight: 1.9 kg V V Johnson Pump WPS pump for flushing water Flush button Shoreside holding tank Macerator pump Macerator pump Three-way valve Holding tank Three-way valve Viking Thrudeck and Bulkhead When the power is out you can always depend on the hand operated diaphragm bilge pump from Johnson Pump. The Viking pump can also be used for pumping toilet waste due to the large valve openings. The pump is available in two models for various installation alternatives. It can be mounted behind walls, through deck and under bulkheads. Viking Thrudeck for installation behind vertical wall or under deck with sealing boot, complete with a cover plate. Viking Bulkhead for surface installation with horizontal lever. Pump Body: PP Shaft: Stainless steel AISI 316 Screws: Stainless steel AISI 316 Elastomers: Nitrile Handle: Anodised aluminium Connection: 1. 1 /2" or 1" hose Diameter: Handle length: Width: Height: Weight: 164 mm 285 mm 253 mm 133 mm 2 kg Capacity Data (At 1 m suction height : 0.9 L/stroke) Capacity at: 60 stroke/min 54 L/min 80 stroke/min 72 L/min 100 stroke/min 90 L/min Max suction height 4 m Description Thrudeck 1. 1 /2" Thrudeck 1" Bulkhead 1. 1 /2" Bulkhead 1" 18

19 CIRCULATION PUMPS CE marked according to following standards: CM10P7-1 12/24 V dia 16/20 mm CM30P7-1 12/24 V dia 20 mm EN55014: 1993/Radio disturbance ISO8846: Small Craft Electrical devices Protection against ignition of surrounding flammable gases ISO10133: Small Craft Electrical systems - Extra-low voltage d.c. installations 72/245/EEG, 95/54/EG Electromagnetic compatibility A line of compact magnetic driven centrifugal pumps, CM10P7-1 and CM30P7-1, which combine high flow rates with very low electric current consumption, making them ideally suited for circulating fresh water in live fish tanks, heating and cooling systems. Extra heavy duty construction, C090P5-1, with mechanical seal and a motor designed for continuous operation. Designed for fresh water handling. C090P5-1 12/24 V dia 38 mm EN55014: 1993/Radio disturbance 72/245/EEG, 95/54/EG Electromagnetic compatibility Heavy Duty Magnetic Driven Centrifugal Pump & Heavy Duty Centrifugal Pump CM10P7-1 & CM30P7-1 Pump body: PPA thermoplastic Impeller: PPS thermoplastic O-ring: EPDM Shaft: Stainless steel Magnet housing: PSU Motor: 12/24 V DC enclosed (as per IP67) permanent magnet, ball bearing mounted motor, designed for continuous operation Liquid temp.: Min -40 C Max +100 C Hose connection: Ø 16 mm ( 5 /8") or 20 mm ( 3 /4") hose Note! CM30P7-1 only available with 20 mm hose connection. CM10P7-1 CM30P7-1 Length: 177 mm 177 mm Width: 68 mm 68 mm Height: 85 mm 85 mm Weight: 0.53 kg 0.6 kg CM10P V, Ø 20 mm 18.5L/min at 0.1 bar (5GPM at 3.3 ft) CM10P V, Ø 20 mm 18.5L/min at 0.1 bar (5GPM at 3.3 ft) CM10P V, Ø 16 mm 15L/min at 0.1 bar (4GPM at 3.3 ft) CM10P V, Ø16 mm 15L/min at 0.1 bar (4GPM at 3.3 ft) CM30P V, Ø 20 mm 26L/min at 0.1 bar (6.9GPM at 3.3 ft) CM30P V, Ø 20 mm 26L/min at 0.1 bar (6.9GPM at 3.3 ft) CM30P7-1 C090P5-1 Pump body: PA66 thermoplastic Impeller: PA66 thermoplastic Shaft: Stainless steel Shaft seal: Mechanical seal Motor: 12/24 V DC enclosed (as per IP31) permanent magnet, ball bearing mounted motor, designed for continuous operation Liquid temp.: Min -30 C Max +100 C Hose connection: Ø 38 mm (1. 1 /2") hose Length: 211 mm Width: 117 mm Height: 110 mm from baseplate (totally 116 mm) Weight: 1.75 kg V, 100L/min at 0.1 bar (26.4GPM at 3.4 ft) V, 100L/min at 0.1 bar (26.4GPM at 3.4 ft) 19

20 JOHNSON PUMP OREBRO AB SWEDEN SELF-PRIMING FLEXIBLE IMPELLER PUMPS For high capacity bilge and deckwash pumps, nothing beats an electro-magnetic clutch pump from Johnson Pump. Also suitable as an emergency pump for e.g. fire fighting. Automatically Controlled Pumps With an electro-magnetic clutch you will have pumping power whenever needed, at a push of a button, without being at the pump. Combined with a vacuum switch from Johnson Pump (recommended for bilge pump application), the clutch will automatically disengage whenever the pump starts priming air, thereby preventing dry running and pump damage. Automatically controlled pumps are available in sizes from 1" to 2. 1 /2" (20 L/min to 625 L/min), with clutches in 12 or 24 volts. Wearing parts are easily replaceable and service kits are available for all standard models. (See our Spare part list JP-1400/01.) Vacuum Switch as extra accessory. JOHNSON PUMP OREBRO AB SWEDEN Bilge Pumping Deckwash pumping Wiring Diagram Operating Principle Wheel House Indicator light Push button A vacuum is created as the flexible impeller vanes straighten upon leaving the cam, drawing liquid into the pump. The rotating impeller carries liquid from the inlet to the outlet port. As a consequence of their design, flexible impeller pumps can pass fairly large solids. Fuse Vacuum switch Magnetic clutch Engine Room When the flexible impeller vanes regain contact with the cam, they bend and the liquid is discharged from the pump in a uniform flow. Liquids can be pumped in the opposite direction by reversing the rotation of the pump. Vacuum Switch for automatic shut off operation to prevent pump damage The vacuum switch works with all self-priming impeller pumps and should be used for e.g. bilge pumping/emptying of tanks to prevent the pump from dry running. The vacuum switch automatically shuts the pump off when the bilge/ tank is dry. With the switch fitted, you can start the pump by remote push button or manually by depressing lever on the switch

21 Heavy Duty Electro-Magnetic Clutch Pump F7B " Pump body: Bronze Connection for vacuum switch Impeller: B (neoprene) Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal Cam: Full or reduced Connection: 1" BSP (NPTF available on request) Clutch: Electro-magnetic 12/24 V DC Pulley: 2xA or 1xB-groove Length: 156 mm Width: 120 mm (excl. pulley) Height: 93 mm (excl. pulley) Pulley dia: ø178 mm Weight: 5.8 kg Neoprene impeller, full cam, wear plate, without clutch for choice of clutch see page 23 F8B /2" Pump body: Impeller: Shaft: Seal: Cam: Connection: Clutch: Pulley: Bronze Connection for vacuum switch B (neoprene) Stainless steel The shaft is mounted with permanently lubricated double ball bearings Mechanical seal Full or reduced 1. 1 /2" BSP (NPTF available on request) Electro-magnetic 12 /24 V DC 2xA or 1xB-groove Length: 225 mm Width: 160 mm (excl. pulley) Height: 124 mm (excl. pulley) Pulley dia: ø178 mm Weight: 9.9 kg Neoprene impeller, full cam, wear plate, without clutch for choice of clutch see page 23 Extra Heavy Duty Electro-Magnetic Clutch Pump F7B " Pump body: Bronze Connection for vacuum switch Impeller: B (neoprene) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: 1" BSP (NPTF available on request) Clutch: Electro-magnetic 12/24 V DC Pulley: 2xA or 1xB-groove Length: 226 mm Width: 120 mm (excl. pulley) Height: 93 mm (excl. pulley) Pulley dia: ø178 mm Weight: 6.9 kg Neoprene impeller, full cam, wear plate, without clutch for choice of clutch see page 23 F8B-5000-VF 1.1/2" Pump body: Bronze Connection for vacuum switch Impeller: B (neoprene) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: Flange Port adaptor kit 1. 1 /2" BSP available as accessory (NPTF available on request) Clutch: Electro-magnetic 12/24 V DC Pulley: 2xA or 1xB-groove Length: 265 mm Width: 152 mm (excl. pulley) Height: 154 mm (excl. pulley) Pulley dia: ø178 mm Weight: 11.9 kg Neoprene impeller, full cam, wear plate, without clutch for choice of clutch see page 23 21

22 F8B-5000-TSS 1.1/2" Technical data: see F8B-5000 VF 1. 1 /2" Length: 265 mm Width: 198 mm (excl. pulley) Height: 151 mm (excl. pulley) Pulley dia: ø178 mm Weight: 11.9 kg Neoprene impeller, full cam, wear plate, without clutch for choice of clutch see page 23 F9B " Pump body: Bronze. Connection for vacuum switch Impeller: B (neoprene, high pressure), B (neoprene) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: 2" BSP (NPTF available on request) Clutch: Electro-magnetic 12/24 V DC Pulley: 2xA or 1xB-groove Length: 290 mm Width: 192 mm (excl. pulley) Height: 157 mm (excl. pulley) Pulley dia: ø178 mm Weight: 13.2 kg B high pressure impeller, full cam, wear plate, without clutch for choice of clutch see page 23 F9B-5600-VF 2" Technical data: see F9B " Length: 290 mm Width: 152 mm (excl. pulley) Height: 175 mm (excl. pulley) Pulley dia: ø178 mm Weight: 13.2 kg F9B-5600-TSS 2" Technical data: see F9B " Length: 290 mm Width: 200 mm (excl. pulley) Height: 151 mm (excl. pulley) Pulley dia: ø178 mm Weight: 13.2 kg B high pressure impeller, full cam, wear plate, without clutch for choice of clutch see page B high pressure impeller, full cam, wear plate, without clutch for choice of clutch see page 23 22

23 Extra Heavy Duty, High Flow, Electro-Magnetic Clutch Pump F95B /2" Pump body: Bronze Impeller: B (neoprene) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: Flange with 2. 1 /2" BSP port adaptors (NPTF available on request) The port adaptors can be fitted either vertically or horizontally Clutch: Electro-magnetic 12/24 V DC Pulley: 2xA or 1xB-groove Length: 358 mm Width: 246 mm, vertical ports (excl. pulley) 295 mm, horizontal ports (excl. pulley) Height: 226 mm, vertical ports (excl. pulley) 201 mm, horizontal ports (excl. pulley) Pulley dia: ø178 mm Weight: 21 kg Neoprene impeller, full cam, wear plate, without clutch for choice of clutch see page 23 Choice of Clutch electro-magnetic clutch, 12 V 2xA pulley electro-magnetic clutch, 24 V 2xA pulley electro-magnetic clutch, 12 V 1xB pulley electro-magnetic clutch, 24 V 1xB pulley Port adaptor kit 1. 1 /2" BSP (NPTF available on request) " BSP (NPTF available on request)

24 SELF-PRIMING ALLROUND FLEXIBLE IMPELLER BRONZE PUMPS Heavy Duty Impeller Pump A range of multipurpose bronze pumps. Compact design, raw water resistant pumps at an attractive price with the renowned Johnson Pump quality. These pumps are designed for a number of applications on board. With excellent self-priming capability, these pumps are ideal as cooling water pumps for marine engines, bilge pumps, deckwash pumps, fresh water pumps, fuel transfer pumps and other applications. Also ideally suited on shore to empty septic tanks, to flush clean and to fill water tanks. Available in sizes from 3 /8" to 1. 1 /2" (4 L/min to 279 L/min). Vacuum switch as extra accessory for F8B-8 only. Durable, Longer Life Flexible Impeller Pumps What makes a Johnson Pump better? Mechanical seal Double ball bearing Bearing spacer (double bearing life) Stainless steel endcover, wearplate and shaft O-ring sealed endcover Durable longer life Universal base and shaft dimensions F35B-8 3/8" Pump body: Bronze Impeller: B-1 (MC97) Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal. Cam: Full or reduced Connection: 3 /8" BSP (NPTF available on request) Length: 109 mm Width: 80 mm Height: 30 mm Drive shaft: Ø 12k6 mm Weight: 0.5 kg Mechanical seal, MC97 impeller, full cam, wear plate. On request: Reduced cam F4B-8 3/8" Pump body: Bronze Impeller: B-1 (MC97) B-9 (nitrile) Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal. Cam: Full or reduced Connection: 3 /8" BSP (NPTF available on request) Length: 111 mm Width: 80 mm Height: 50 mm Drive shaft: Ø 12k6 mm Weight: 0.8 kg Mechanical seal, MC97 impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam 24

25 F5B-8 3/4" Pump body: Bronze Impeller: B-1 (MC97) B-9 (nitrile) Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal. Cam: Full or reduced Connection: 3 /4" BSP (NPTF available on request) Length: 151 mm Width: 106 mm Height: 50 mm Drive shaft: Ø 17k6 mm Weight: 1.6 kg F7B-8 1" Pump body: Bronze Impeller: B (neoprene) B-9 (nitrile) Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal. Cam: Full or reduced Connection: 1" BSP (NPTF available on request) Length: 170 mm Width: 120 mm Height: 50 mm Drive shaft: Ø 17k6 mm Weight: 1.9 kg Mechanical seal, MC97 impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam Mechanical seal, neoprene impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam F8B-8 1.1/2" Pump body: Bronze Impeller: B (neoprene) B-9 (nitrile) Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal Cam: Full or reduced Connection: 1. 1 /2" BSP (NPTF available on request) Length: 217 mm Width: 160 mm Height: 65 mm Drive shaft: Ø 24h8 mm Weight: 5.9 kg Mechanical seal, neoprene impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam 25

26 Extra Heavy Duty Impeller Pump Whenever you need greater strength or service from a pump, use a Johnson Pump extra heavy duty flexible impeller pump with separate bearing housing and mechanical seal for less wear and longer life. These pumps cover the entire range of marine applications and may be used as cooling water pumps, bilge pumps, deckwash pumps, emergency and fire fighting pumps, etc. Available in sizes from 3 / 4 " to 2. 1 /2" (13 L/min to 625 L/min). Wearing parts are easily replaceable and service kits are available for all standard models. (See our Spare part list JP-1400/01.) Vacuum switch as extra accessory, see page 20. F5B /4" Pump body: Bronze Impeller: B-1 (MC97) B-9 (nitrile) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: 3 / 4 " BSP (NPTF available on request) Length: 195 mm Width: 106 mm Height: 88 mm Drive shaft: Ø 17 mm Weight: 2.9 kg MC97 impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam F8B-3000-VF 1.1/2" Pump body: Bronze. Connection for vacuum switch Impeller: B (neoprene) B-9 (nitrile) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: Flange. Port adaptor kit 1. 1 /2" BSP available as accessory (NPTF available on request) Length: 255 mm Width: 152 mm Height: 154 mm Drive shaft: Ø 24 mm Weight: 7.6 kg Neoprene impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam F7B " Pump body: Bronze Impeller: B (neoprene) B-9 (nitrile) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: 1" BSP (NPTF available on request) Length: 213 mm Width: 120 mm Height: 93 mm Drive shaft: Ø 17 mm Weight: 3.1 kg Neoprene impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam F9B " Pump body: Bronze. Connection for vacuum switch Impeller: B (neoprene) B (neoprene, high pressure) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: 2" BSP (NPTF available on request) Length: 282 mm Width: 192 mm Height: 157 mm Drive shaft: Ø 24 mm Weight: 9.3 kg B impeller, full cam, wear plate. On request: High pressure neoprene impeller, reduced cam 26

27 F8B-3000-TSS 1.1/2" Technical data: see F8B VF 1. 1 /2" Length: 255 mm Width: 198 mm Height: 151 mm Drive shaft: Ø 24 mm Weight: 7.6 kg Neoprene impeller, full cam, wear plate. On request: Nitrile impeller, reduced cam F9B-3000-TSS 2" Technical data: see F9B " Length: 282 mm Width: 200 mm Height: 151 mm Drive shaft: Ø 24 mm Weight: 9.3 kg Port adaptor kit 2" BSP available as accessory F9B-3000-VF 2" Technical data: see F9B " Length: 282 mm Width: 152 mm Height: 175 mm Drive shaft: Ø 24 mm Weight: 9.3 kg Port adaptor kit 2" BSP available as accessory Neoprene impeller, full cam, wear plate. On request: High pressure neoprene impeller, reduced cam Port adaptor kit 1. 1 /2" BSP (NPTF available on request) " BSP (NPTF available on request) Neoprene impeller, full cam, wear plate. On request: High pressure neoprene impeller, reduced cam Extra Heavy Duty, High Flow, Impeller Pump F95B /2" Pump body: Bronze Impeller: B (neoprene) Shaft: Stainless steel Seal: Mechanical seal Cam: Full or reduced Pedestal: Cast iron with permanently lubricated double ball bearings Connection: Flange with 2. 1 /2" BSP port adaptors (NPTF available on request) The port adaptors can be fitted either vertically or horizontally Length: 354 mm Width: 246 mm (vertical ports) 295 mm (horizontal ports) Height: 226 mm (vertical ports) 201 mm (horizontal ports) Drive shaft: Ø 24 mm Weight: 17.2 kg Neoprene impeller, full cam, wear plate. On request: Reduced cam 27

28 Note! Reduced cam % lower capacity Impeller of nitrile - adjust total head approx. 30% down F35B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm 2500 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F4B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm 2500 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F5B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F7B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F8B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F9B rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F9B rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM F95B 700 rpm 900 rpm 1400 rpm 1750 rpm 2500 rpm Bar kpa ft kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM kw l/min USGPM

29 ENGINE COOLING Raw Water Handling Flexible impeller pumps of Johnson Pump F-series provide an efficient solution to most raw water pumping needs. The primary advantage of a flexible impeller pump is that it is self-priming. As the vanes of the impeller are depressed and rebound, they create their own vacuum drawing fluid into the pump. A dry pump can lift water up to as much as 3 metres. Thus a flexible impeller pump being used for engine cooling needs not be located below the water line or manually primed. An added feature of flexible impeller pumps is that they can pass fairly large solids without clogging or damaging the pump. This reduces the need for filtering the incoming fluid. For general raw or fresh water applications, the standard long lasting neoprene rubber impeller is used. Capacity Range (based on water at 20 C/68 F) A general feature of all flexible impeller pumps is that they cannot be permitted to run dry for more than 30 seconds. Both the impeller and the seals depend upon the water for lubrication and will soon burn out if run dry. Wearing parts are easily replaceable, and service kits are available for all standard models. (See our Spare part list JP-1400/01) Different types of cooling systems Direct cooling Thermostat Backpressure valve with about 0.35 bar opening pressure Exhaust manifold Oil cooler for engine and reversing gear to be connected after the raw water pump Raw water pump Overboard Indirect cooling Inter cooling Thermostat Expansion tank Fresh water pump Fresh Water Handling For circulation of the internal, closed, fresh water circuit of the cooling system Johnson Pump can offer a number of alternatives in its DC driven CM- and C0-series (see page 19 for further information). It is also common to use a flexible impeller pump for this purpose if it is located on the cold side of the system (max. 55 C). Other types of belt-driven centrifugal pumps may also be useful. The closed circuit normally transfers heat from the engine to the heat exchanger. The liquid is water and anti-freeze. Cooling Capacity The required output of the cooling pump raw water as well as fresh water handling is related to engine size and type (gasoline or diesel) type of cooling system (size of heat exchanger) water cooled engine oil, reverse gear, exhaust system Contact your local dealer for more information, or for indirect cooling systems your supplier of heat exchangers. Overboard Exhaust manifold Keel cooling Raw water pump Heat exchanger Oil cooler for motor and reversing gear to be connected after the raw water pump Fresh water pump Expansion tank Cool pipes 29

30 Pump Mounting Johnson Pump engine cooling pumps, the F-series (flexible impeller pumps) are available in several different styles and sizes to satisfy different cooling system needs. Flanged pumps which mount directly to the engine and crank shaft pulley mounted pumps are available for a wide variety of engines. Johnson Pump is the original equipment pump supplier to the largest manufacturers world-wide of inboard engines. Both flange mounted and pulley driven pedestal pumps can be used to provide cooling with a maximum of ease and flexibility. Pump ports are available in sizes from 3 /8" to 2. 1 /2". Flange Mounted Pumps Flanged pumps are normal pumps produced in high volumes, customer designed for flange-mounting at a power take off of the engine. Different types of drives can be used but mainly gears or any type of driving members are used. Crank Shaft Pulley Mounted These pumps are designed for direct installation on the engine crank shaft pulley. Max. revs per minute. For some engines an adaptor kit for the engine crank shaft pulley is available. To prevent the pump from rotating, a torque bracket from the fastening point on the pump body to a suitable point on the engine has to be used. Pedestal Mounted Pumps Pulley driven pedestal mounted pumps are used when a free driving pulley is available on the engine. Two different types of pedestal mounted pumps are supplied by Johnson Pump. FB-8 A range of bronze pumps in compact design. Ideal as cooling water pumps in marine engines. Available in sizes from 3 /8" to 1. 1 /2", all with permanently lubricated double ball bearings and mechanical seal. (See page for further information.) FB-3000 A range of extra heavy duty pedestal mounted pumps excellent for cooling purpose in commercial vessels. The design means separate bearing housings with permanently lubricated double ball bearings, mechanical shaft seal for extended service life. Wetted parts as wear plate, cam and endcover are easily replaceable. (See page for further information.) F7B-8 Belt driven pump F8B-3000 Belt driven pump F9B-9 Flange mounted pump F6B-9 Crank shaft pulley mounted F4B-9 Flange mounted pump F7B-9 Flange mounted pump 30

31 IMPELLER IDENTIFICATION GUIDE Take good care of the cooling system change to a new impeller every year The impeller is a very important security device. Its task is to pump the water through the cooling system of the engine. But remember that the impeller should be replaced every year. And always make sure you get a Johnson Pump original impeller. Then you ll know that it matches your pump exactly. A new impeller compound MC97 MC97 has been developed to meet new environmental regulations for rubber manufacturing processes and will replace our regular Neoprene compound. The development of MC97 has also resulted in an extended service life of the impeller compared to impellers in Neoprene. MC97 requires new guidelines for handling impeller replacement as well as guidelines for standard- and engine cooling flexible impeller pumps for OEM-engine manufactures. Please note that these guidelines are also valid for our regular Neoprene compound. All new MC97 impellers, impeller kits and service kits containing MC97 impellers will be supplied with a JP impeller lubricant. Johnson Pump Impeller Bar We can now offer a new impeller stand that can rotate and have room for 10 of our most popular spare impellers up to size F7. Display size: Height 750mm incl. topsign Width 500 mm Included are: Impellerguide with 1/1 size illustration of all our impellers 5 pcs B-1 5 pcs B-1 5 pcs B-1 5 pcs B-1 5 pcs B 5 pcs B-1 5 pcs B 5 pcs S-9 5 pcs B-9 5 pcs P-9 Order No: Complete stand including above impellers This is how to remove the old impeller Remove the impeller with a slip joint plier or a Johnson Pump Impuller JP Impuller This is how to fit the new one Lubricate the shaft and the inside of the pump body and the end cover. Use Johnson Pump lubrication to help develop prime and prevent damage from dry-running the pump at initial start-up. Mount the impeller by making a pushing and twisting movement in the rotating direction. Lubricated impellers should not be stored for extended periods of time. Engine should be run after installation of a new impeller to wash out the lubrication. These recommendations apply to any service work on the pump and its components that require the use of lubrication inside the pump for assembly and start-up. Warning! Do not use any petroleum-based products to lubricate the inside of the pump. Only use Johnson Pump Lubrication. Other products can damage the impeller, which will damage the pump and lead to engine failure. Do not run the impeller without water or lubricant, this can cause engine failure or a fire. Give your impeller a good life! Lubricate with Johnson Pump Impeller Lubricant, optimize the priming ability at first start or after seasonal storage. Now available in Counter display box with 150 pcs Impeller lubricant packages NEWS! 31