THF Series Industrial High Efficiency Filters

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May Young
6 years ago
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1 TH Series Industrial High fficiency ilters

and Save energy dollars protect your air system The ompressed ir hallenge, a government/ industry sponsored energy savings awareness program, estimates that $1.

2 and Save energy dollars protect your air system The ompressed ir hallenge, a government/ industry sponsored energy savings awareness program, estimates that $1.5 billion dollars a year is spent in the US toward compressed air. Over 20% of this could be saved by better design and management of compressed air systems. xcessive filter pressure drop is a key target to achieve this goal. The Titus ompany s TH Industrial High fficiency ilters can save energy dollars because they have a lower pressure drop throughout the ilter lement life, when compared to competitive filters using older element technology. on t be fooled by calculated savings from competitive de-mister filter modules. They do not have the efficiency of the Titus element, so tiny particulates flow downstream to pneumatic equipment, causing the wear and damage that a filter should prevent. Your compressed air is contaminated! irborne water vapor and dust are drawn into your compressor intake. The compressor adds oil aerosols, vapors and wear metals. Piping can add rust and scale. Real ollars xample: With a 200 HP ir ompressor running 24 hours per day, at 93% motor efficiency, and an electrical cost of $0.10/kW-HR, the 3 psid lower average pressure drop of a TH filter would represent an annual saving of over $3,000! system that has three filters can save up to $9,000 per year. TH Technology with 3 psid lower average pressure drop over element life

Introducing high technology filter elements Unique push-fit, double o-ring seal ilter element-to-head chamfered connection for ease of installation and removal; push-fit design eliminates tie rods.

eep bed multi-wrap orosilicate glass microfiber Large flow passages reduce high pressure drop and allow for a high dirt holding capacity. Wrap tension prevents channeled air flow.

3 Introducing high technology filter elements Unique push-fit, double o-ring seal ilter element-to-head chamfered connection for ease of installation and removal; push-fit design eliminates tie rods. Stainless steel perforated support core iberglass inner support Provides pre-filtration of larger particles. eep bed multi-wrap orosilicate glass microfiber Large flow passages reduce high pressure drop and allow for a high dirt holding capacity. Wrap tension prevents channeled air flow. iberglass outer support Stainless steel perforated support core Suitable for temperatures up to 250 /120 ompatible with synthetic and mineral lubricants. Low average pressure drop over life of element. Regular replacement suggested for best performance and energy cost savings. Push-it esign Polyester needle felt sleeve Provides a unique coalescing action to quickly drain oil and will not crush like competitive foam socks. Ultrasonically welded down length which will not decay with age. No foam socks Many other brands of filters include a foam sock that is vulnerable to lubricants, corrosives, heat, and decay. nd cap durable and non-corrosive glass filled nylon which is attached to the element with a multi-part urethane resin. The element is then held in place by internal ribs within the filter housing for positive sealing. Low operating cost RGULR ILTR LMNT RPLMNT SVS MONY. IT MINIMIZS PRSSUR ROP N NSURS PROTTION O YOUR OMPRSS IR SYSTM, PNUMTI QUIPMNT, N INISH PROUT.

21st century filtration ifferential pressure indicator Modular NPT connections Option to bolt multiple filters together with Hi-Nitrile O-ring connection for ease of installation, leak elimination

4 21st century filtration ifferential pressure indicator Modular NPT connections Option to bolt multiple filters together with Hi-Nitrile O-ring connection for ease of installation, leak elimination and reduced space requirement. Heavy aluminum construction astings 100% leak-tested, 300 psi / 20 barg pressure and 250 /120 temperature ratings. nnular seal and captive O-ring etween head and bowl with threaded connection to prevent leaks. xternal ribs or easy bowl removal. Internal ribs Secure element in-place and form quiet air zone to prevent condensate re-entrainment. Large capacity condensate sump With allowance to install internal float drain. Hex head on bottom or easy bowl removal. Threaded bottom port xternal auto or manual drain. Only 4-7 / mm clearance for element removal RQUIR LRN OR LMNT RMOVL ON OMPTITIV ILTR PROUTS

eatures and benefits Performance monitoring asy indication of excessive pressure

ccessories Mounting rackets llows convenient wallmounting of single or multiple

Pop-up P indicators (standard on TH20/30) Nylon pop-up is compatible with

elta-p gauge (standard on TH65 and above) P gauge face is not pressurized.

a notification signal to a bell, light, or control panel. an be field installed.

Minimizes threaded connections - leak points. Simplifies installation.

Modular mounting kits available with high tensile strength cap screws with nuts

Side port (65-16100 scfm) Side mounting of external auto drain for low clearance

an be used as a separate manual drain or as a vent line connection to an

5 eatures and benefits Performance monitoring asy indication of excessive pressure drop to reduce energy costs. ccessories Mounting rackets llows convenient wallmounting of single or multiple filters. Pop-up P indicators (standard on TH20/30) Nylon pop-up is compatible with synthetic oils and lubricants. elta-p gauge (standard on TH65 and above) P gauge face is not pressurized. Unique magnetic sensor survives high impact. P gauge can be remote or panel mounted. Remote contact P alarm (optional) ry contacts close at 6 psid / 400mbar to send a notification signal to a bell, light, or control panel. an be field installed. Modular head design Multiple filters can be bolted together with O-ring seal. Minimizes threaded connections - leak points. Simplifies installation. Saves space. Modular mounting kits available with high tensile strength cap screws with nuts and O-ring. Side port ( scfm) Side mounting of external auto drain for low clearance applications. an be used as a separate manual drain or as a vent line connection to an external demand drain mounted to bottom connection. Port Plates llows for easy change from standard port size to match larger pipe size and reduce pipe fittings. Prevents costly oversizing of filters to pipe size. onnecting Kits llows linking of multiple filters in air system. vailable for models SM. Ring Spanner llows for easy bowl removal. Manual rain Valves vailable for all models. ottom drain adapter plate ( scfm) Releases drain adapter for ease of float drain maintenance. asy disconnect of external drain when element is changed.

6 Typical compressed air treatment systems R ilter grade selection R General purpose, coalescing and bulk contaminant removal; point-of-use. P Pre-filtration to refrigerated dryer; higher efficiency, coalescing; point-of-use. H High efficiency coalescing oil removal after refrigerated dryer; upstream of desiccant dryers. H Oil vapors/odor/taste removal downstream of filter. RP Reverse low P afterfilter to heatless desiccant dryer. RH RH Reverse low H ombination particulate/ vapor removal. Large flow SM and RN code filter vessels eatures and benefits Welded to SM VIII construction. side mounted differential pressure gauge is fitted as standard, this can be read clearly from either side. Same unique filtration media as in aluminum casting. Inlet/outlet tappings for P reading. 2 to 12 flanges, up to scfm. Maximum working pressure 235 psig /16 barg and maximum temperature 250 /120. Lifting lug. One element, common to all sizes. Stainless Steel tie rod connections. Stainless Steel distribution plate. Painted inside and out. Side drain port with dip tube for low clearance applications or for vent line to demand drains. bottom drain port is standard to ease installation of demand drains and balance pipes. ompressed air purity classes ISO The ISO 8573 group of International Standards is used for the classification of compressed air. It also provides the test methods and analytical techniques for each type of contaminant. The table below summarizes the maximum contaminant levels specified in ISO 8573 Part 1 (2010) for the various compressed air quality classes. ach compressed air classification can be achieved by installing a specific filter grade or a combination of filter grades, depending upon required performance. Purity lass Specification R P H General Purpose Point-of-Use Pre-filtration / oalescing High fficiency ctivated harcoal uplex Particle removal micron Maximum carryover at 68 /20 ppm Recommended temperature / 100 / / / / / 25 Maximum temperature / 250 / / / / / 120 Pressure drop - clean and dry psid / mbar 0.4 / / / / 70 2 / 140 Pressure drop - oil saturated psid / mbar 1.0 / / / 210 (see note) 3.0 / 210 Pressure drop - change element psid / mbar 6.0 / / / 400 (see note) (see note) lement media 0.1μm < d 0.5μm borosilicate microfiber multi-wrap carbon impregnated paper Housing material high quality aluminum/sm high carbon steel Maximum working pressure psig / barg 300 /20 (230 / 16 with internal float drain) /SM code vessels 235 / 16 combined &H Note: ctivated charcoal filters must not operate in oil saturated conditions and will not remove certain types of gases including carbon monoxide and carbon dioxide. hange interval depends on application, please contact your distributor. orrection actors or maximum flow rate, multiply model flow rate shown in the top chart by the correction factor corresponding to the working pressure. See specifications for maximum pressure. Operating Pressure (psig) orrection actor Note: To reduce pressure drop by 50%, reduce flow rate by 30%. Particles Water Oil Maximum number of particles per cubic meter as a function of particle size, d a Vapor Liquid a Total Oil a 0.5μm < d 1.0μm 1.0μm < d 5.0μm Mass oncentration p mg/m³ Pressure ewpoint oncentration Liquid Water w g/m³ 0 s specified by the equipment user or supplier and more stringent than lass 1 Liquid, aerosol, vapor mg/m³ < p < p 10 - w < w < w 10 - X p > 10 - w > 10 >5

7 imensions Model TH20* to TH30* Models TH15 to TH30 Models TH65* to TH650* Models TH1000* to TH1500* Models TH700* to TH16100* ual certified SM and RN coded vessels are standard. SM & RN code vessels luminum housings Model low Rate imensions (inches) NPT onnections Weight Replacement Number SM Nm3/h In/Out Side ottom** lbs lement model TH /4 N/ 1/4 MPT 2.0 TH15*** TH /8 N/ 1/4 MPT 2.0 TH30*** TH20* N/ 1/4 N/ 1/4 MPT 1.5 TH20 [ * ] TH30* N/ 3/8 N/ 1/4 MPT 1.5 TH30 [ * ] TH65* /2 1/4 1/4 MPT 4.5 TH65 [ * ] TH75* /4 1/4 1/4 MPT 4.5 TH75 [ * ] TH100* /4 1/4 MPT 5.5 TH100 [ * ] TH150* /4 1/4 MPT 5.5 TH150 [ * ] TH225* /2 1/2 1/ TH225 [ * ] TH300* /2 1/2 1/ TH300 [ * ] TH450* /2 1/ TH450 [ * ] TH650* /2 1/ TH650 [ * ] TH1000* /2 1/ TH1000 [ * ] TH1250* /2 1/ TH1250 [ * ] TH1500* /2 1/ TH1500 [ * ] TH700* flg 1/2 1/2 92 TH700 [ * ] (1 ea.) TH1400* flg 1/2 1/2 215 TH700 [ * ] (2 ea.) TH2100* flg 1/2 1/2 326 TH700 [ * ] (3 ea.) TH2800* flg 1/2 1/2 439 TH700 [ * ] (4 ea.) TH3500* flg 1/2 1/2 439 TH700 [ * ] (5 ea.) TH4200* flg 1/ TH700 [ * ] (6 ea.) TH5600* flg 1/ TH700 [ * ] (8 ea.) TH7000* flg 1/ TH700 [ * ] (10 ea.) TH8400* flg 1/ TH700 [ * ] (12 ea.) TH9800* flg 1/ TH700 [ * ] (14 ea.) TH11200* flg 1/ TH700 [ * ] (16 ea.) TH12600* flg 1/ TH700 [ * ] (18 ea.) TH flg 1/2 1 TH700 [ * ] (23 ea.) * ill in element grade (R,P,,H,RP,RH) to appropriate model number. ** ottom drain, 1/8 NPT with mechanical float drain. ***Includes 1 ea. of &H grade element.

8 36 Mountain View Road Morgantown, P P: :

WFH Series. High Efficiency Filters

WFH Series. High Efficiency Filters WFH Series High Efficiency Filters Save Energy Dollars Protect Your Air System Your compressed air is contaminated! Airborne water vapor and dust are drawn into your compressor intake. The compressor adds