NexGen 2k Adhesive Pump (Mixer) for Solventless Lamination

Transcription

1 2/5/217 5:18:47 PM NexGen 2k Adhesive Pump (Mixer) for Solventless Lamination Designed in Germany for Industry's Most Advanced Features Hose Temperature Reached, Continuous Press Purge PB For Ack. Mode PV. PV. SV. SV. Transfer Hose Disp. Hose PV. PV. SV. SV. 3+ Customers worldwide Maintenance Pop-ups (SMS and ) Built-in E-Manual & Videos Smart Data Logging and Reports Instant Service App

2 Top Laminator Manufacturers Trust Twin's NexGen Pump With 2+ years of expertise in mixing and dispensing, Twin has been working as a trusted partner with India's top Laminator manufacturers since the last 1 years. Twin's NexGen Pump, owing to its revolutionary features, has quickly become the first choice for Manufacturers, End users and large-scale FMCG companies switching to solventless lamination, to emerge as the largest selling 2K Pump (Mixer) in India. Designed in Germany The NexGen 2k Pump comes with totally new, highly advanced German Design and Engineering. Featuring imported components, and assembled at Twin's state-of-the-art facility in India, the NexGen Pump offers the best of design, quality and performance, cost-effectively. Innovative, Industry-Leading Features The NexGen Pump feature several unique innovations, including production monitoring facility on mobile, built-in SMS/ Alerts for faults and maintenance with an Instant Service Call Registration App.

3 2/5/217 5:18:47 PM SILICA BATCH BATCH BATCH BATCH MORE >> RESIN HARDNER ACCELERATOR German precision to deliver mixing, total control & reliability in lamination process GSM Level Sensor Tank Level (Ltr.) Temp. ( C) Pressure Pressure Level Sensor Tank Level (Ltr.) Temp. ( C) Parts sourced from world's most reputed suppliers with global support network Advanced PLC controls Double temperature control Set Flow Rate Ratio Act.Ratio Precision gear mixing Homogeneous mix with static mixer Features New Incident Alert Maintenance Pop-ups (SMS and ) Plan your preventive maintenance well in advance with automated alerts for faults and routine maintenance activities. Smart Data Logging and Reports Smart Production dashboards with report library to analyse GSM, Mixing Ratio, Utilization, Adhesive Consumption for each batch. Built-in E-Manual and Videos Quick reference E-manuals, assembly and maintenance videos accessible through HMI enables immediate and easy troubleshooting. Industry's First!! Instant Service App Just scan a QR Code on your NexGen 2k Pump from Twin's Instant Service App to register your service call. The Operators can now directory connect with Twin's service team using the App and get instant update on the status of their service request. Twin's Pack Pump adds ease to your operations in many ways: EASY to set-up and configure EASILY replace static mixer EASY, hassle free cleaning EASY to move with portable design EASY & accurate mixing at the point of dispensing

4 NexGen Solventless Mixer Industry's most advanced ratio control and reliability with best cost economics! Twin's NexGen 2k pump for adhesive dispensing is specially designed to cater to high flow rate requirements in lamination for high viscosity components. The Mixers come with advanced electronic controls, precision metering gear pumps, heated hoses and on the fly GSM calculations.

5 ADVANCED ELECTRIC CTROLS Easy to operate, highly advanced PLC control panels and touch based HMI Controller CTINUOUS TANK LEVEL MITORING Alarms to indicate low component level in the tanks EASY CALIBRATI 2/2/216 5:18:47 PM Hose Temperature Reached, Press PurgePB For Ack. Continuous Mode Ratio B Gm for 1 A % DOSAGE CALIBRATE A Cm3 C B Cm3 C A Grams Gm/cm3 CALIBRATE B Grams SPECIFICATIS HEATED HOSES Double hoses with precise temperature control to minimize the start-up time HIGH-CAPACITY METERING PUMP Specially designed for accurate mixing required in high volume production STATIC MIXER Achieve homogenized, accurate mix adhesive with long life, low maintenance and easy to replace static mixer SUCK BACK N-DRIP GUN Non-drip gun with adjustable valves to totally prevent dripping, even in case of highly viscous materials Easy calibration to get precise component consumption GSM CALCULATIS 2 Continuous GSM (G/m ) calculations Laminater Running Speed. mtr/m Average value of the last dosages On the fly flow rate adjustment 2/2/216 5:18:47 PM Hose Temperature Reached, Press PurgePB For Ack. Continuous Mode Web Rolar Rot as per Pulse Actual GSM cal Cycles [Nos.] Material Width (mm). Laminater Material Meter. Sq.Meter. Average GSM. INTELLIGENT TEMPERATURE CTROL Tank Level Ltr Ltr Reset Trend Setting GSM 2/2/216 5:18:47 PM Hose Temperature Reached, Press PurgePB For Ack. Continuous Mode PV. SV. PV. SV. Floor Area Pneumatic Flow Rate Tank Size Power FEATURES 1.3m (L) X.8m (W) X 1.5m (H) Compressed Air (6 bar) 4.8 LPM and 8 LPM (for 1:1 ratio) 6 Ltr. 3 Phase, 44 VAC, 5 Hz (Connected Load 2.5 Kw) Suitable for Laminator speed - Up to 5 mts/min Material viscosities - More than 2k cps Compact design for easy integration Independent temperature set points for both the components Accurate monitoring of component temperature with sensors in each of the tanks Variable flow in sync with the consumption Transfer Hose PV. SV. Ensures minimum start-up time AUTO-REFILL OF & (OPTIAL) Hands-free operations to reduce wastage, eliminate all chances of spillage & ensure a clean workplace Disp. Hose PV. SV.

6 Auto-refil of Adhesives to ensure continuous, hassle-free operations FEATURES Ultrasonic level sensor to ` continuously monitor / level in the pump tanks Minimum and maximum levels for / can be set LED indicator & buzzer for minimum level of / in 2K pump Insulated heated hoses to retain the temperature of during transfer Silica gel breather to keep the material moisture-free SPECIFICATIS Pumping system Barrel Capacity Viscosity Diaphragm Pump 2 L each Upto 5 cps ADVANTAGES OPERATI Frequent refilling of adhesives in the pump is a labour intensive and time consuming task in the lamination process. Auto-refill offers several advantages over manual handling: LAMINATOR START Auto-refill Pump Prevent / contamination caused by exposure of material to external dust, moisture, etc. during manual refilling process. Contamination leads to crystallization of adhesive and may affect lamination quality and even damage the 2K dosing pump. Solventless Laminator 2K Dosing Pump Eliminate material wastage due to overfilling, spillage during manual handling. Ensures laminator uptime even when drum changeover is performed by the operator. AUTO- REFILL START Auto-refill Pump Solventless Laminator / minimum level sensed 2K Dosing Pump Auto-refill starts AUTO- REFILL STOP Auto-refill Pump Solventless Laminator / maximum level sensed 2K Dosing Pump Auto-refill stops

7 Mono-component Pump Achieve ultimate efficiency with best process economics Twin's Mono-component pump, designed for single component adhesive dispensing comes with an option of direct loading of 2 ltr drum, where pre-heating of drum is not required. The Ramp plate of the drum is heated with gang of heaters which in turn heats the material in the drum. Easy lifting of pump means effortless changeover for drums. QUICK START UP TIME Ready to use in just 15 mins after loading of drum TEMPERATURE CTROL Precise control over the temperature of adhesive dispensed ELECTRICALLY DRIVEN PUMP Ensures smooth pumping of highly viscous adhesives FEATURES Temperature controller maintains temperature within the tolerance range of +/- 2 C Heated hose is provided to maintain consistent outlet temperature for the adhesive Easy lifting of pump for drum changeover Drum empty signal

8 Bringing new possibilities of dispensing processes into reality KEY CLIENTS Gurupa Packaging Tamil Nadu R H Engineering Ahmedabad K M Enterprises Silvassa INDIA (HQ) J-524, MIDC, Bhosari, Pune Tel: , For enquiry: /2/3 mktg@twinengineers.com Web: TURKEY ARES TRAFO Ekipmanları San. ve Tic. Ltd. Sti. Tel: , cemil.berker@aresmetal.com THAILAND Duraflex D CO., ltd. Cell: Tel: apai@duraflex-d.com IRAN Tiva Machine Tools Co. Tel: +98 () saeed.kashani@tivatools.com CUSTOMER SUPPORT NETWORK Delhi NCR Ahmedabad Pune (HQ) Bengaluru Chennai