ELECTRIC WATER BOILER

Transcription

1 JJ3 ELECTRIC WATER BOILER OWNER S MANUAL Click here for Parts List Manual Part No: Electric Water Boiler - 1

2 Model No. Product Description Rev. Date Jackson Junior Boiler JJ3 Jackson Junior Boiler 4 26/07/00 Manual Part No: Electric Water Boiler - 2

3 INDEX Page Cover Sheet: 1 Revision Sheet: 2 Index: 3 Introduction: 4 & 7 General Introduction 4 Important Note 5 General Description 6 & 7 User s Instructions: 8 10 Important Note 8 Operation 9 Cleaning 9 & 10 Specification: Overall Dimensions/Electric Supply 11 Wiring Diagrams 12 Service & Maintenance: 13 Spare Parts: 14 Warranty Cover Sheet: 15 Manual Part No: Electric Water Boiler - 3

4 INTRODUCTION This manual contains all the required information to ensure that your new boiler is installed and serviced correctly and that you have all the information necessary to identify and order spares parts. It also contains user instructions and general notes for maintenance and cleaning. To maintain peak performance, it is recommended that the appliance be regularly serviced and that when ordering spare parts reference should be made to the appropriate list quoting the Part Number and description contained therein. THE FITTING OF A NON-STANDARD PART MAY VOID ANY GUARANTEE. All work carried out on this appliance during installation or servicing MUST be performed by a competent person and the connection of the appliance to the electricity supply MUST be carried out by qualified personnel in accordance, where applicable, with the relevant regulations. The siting of the appliance and the connection to the electricity supply must comply with the requirements of the FIRE PRECAUTIONS ACT, 1971: the HEALTH & SAFETY AT WORK, ETC ACT 1974, the BUILDING STANDARDS (SCOTLAND) CONSOLIDATION REGULATIONS The installation MUST comply with the requirements of Local Authority Regulations and the wiring comply with the latest I.E.E. Regulations. An easily accessible fused mains isolator MUST be fitted in the electricity supply. The details of the electricity supply will be found on the Data Plate, which is located on the Left Hand side panel when viewed from the front of the appliance. WARNING: THIS APPLIANCE MUST BE ELECTRICALLY EARTHED Improvements The policy of Viscount Catering Ltd is such that, each product is subject to continual development and may, therefore, be subsequently improved. The company reserves the right to alter the design of any appliance without prior notification and without the responsibility to update any delivered or in-service appliance and furthermore, without incurring the responsibility for altering these instructions. In such circumstances, it may be found that the appliance detailed herein differs in certain respects from the one supplied. IT IS IMPORTANT, THEREFORE, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL COMMUNICATIONS WITH THE COMPANY Manual Part No: Electric Water Boiler - 4

5 Introduction (cont.) Important Before installing any item please refer to the installation instructions. We recommend that our authorised service agents carry out all servicing other than routine cleaning and will accept no responsibility for work carried out by other persons. For satisfactory operation parts of catering equipment become hot. Suitable precautions must be taken to avoid accidental burns therefore the appliance should be positioned to minimise the possibility of accidental touching. It is supervisors responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures. For the details of your nearest Service Agent for all warranty repair work, you should contact: The Service Manager, Viscount Catering Limited Provincial Park Nether Lane Ecclesfield Sheffield S35 9ZX Tel: +44 (0) Fax: +44 (0) Spares can be obtained via the Spare Parts Department at the above address. IT IS IMPORTANT, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL COMMUNICATIONS WITH THE COMPANY Manual Part No: Electric Water Boiler - 5

6 GENERAL DESCRIPTION The Jackson JUNIOR electrically heated instantaneous water boiler is designed to operate on a 240v, single phase, 50 Hz supply. It can be wall or bench mounted. Electric and water supplies enter the boiler through the rear of the appliance. The boiler is connected to the water supply by means of the ¾ BSP male connection. The supply can come direct from the mains or by means of a header tank. The boiler is fitted with a solenoid valve, suitable for connection to water supplies with a pressure of BAR (3-140 p.s.i) and, therefore, any header tank should not be less than 2.5 metres (8 feet) above the boiler. It is necessary to fit the single check valve, supplied, in the supply directly before the boiler. A union stopcock should be fitted in such a manner that it will not be operated by unauthorised persons and as close to the boiler as possible for servicing purposes. IT MUST NEVER BE TURNED OFF WHEN THE BOILER IS IN USE. The boiler is supplied with a three Metre length of mains cable and has a moulded three pin plug fitted to the lead as standard. If the plug is not suitable for your socket outlet, it should be cut off and destroyed. The appliance should be connected to a suitable switched socket outlet located nearby. IMPORTANT: THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: - Green/Yellow = Earth, Blue = Neutral, Brown = Live. WARNING: - THIS APPLIANCE MUST BE ELECTRICALLY EARTHED. Unpacking Remove all wrapping and packing materials from the exterior of the unit. Preliminary Cleaning Some of the stainless steel exterior surfaces are covered with a plastic protective film, which MUST be removed before operating the unit. Peel the film off manually, then clean the exposed stainless steel surfaces with a cloth moistened with white spirit to remove any tacky adhesive remaining. Manual Part No: Electric Water Boiler - 6

7 General Description (cont.) Location & Fixing The boiler can be either wall or bench mounted as indicated below a) Indirectly to the wall using the wall brackets which are available as an optional extra. b) Bench mounted using the four (4) M5 nutserts situated in the boiler base panel. Holes should be drilled as indicated on the counter plan (below) Counter Plan Details Drill four (4) Ø 7 holes FRONT Manual Part No: Electric Water Boiler - 7

8 USERS INSTRUCTIONS Important Note! The attention of the user is drawn to the fact that this appliance MUST be installed by a competent person in accordance with the latest I.E.E. REGULATIONS. See also the section of this manual referring to Cleaning and General Maintenance. Safety Note This appliance is intended for professional use and shall only be used by qualified personnel. Parts and surfaces of this appliance get hot in use. It is the responsibility of the kitchen supervisor to inform and warn every user and kitchen worker of this and, furthermore, to ensure that user s wear and use protective clothing when operating the appliance. Should any adjustment or attention be necessary, you are advised to contact your nearest Service Engineer immediately. MAKE SURE THAT ALL USERS OF THIS APPLIANCE KNOW WHERE THE ISOLATING SWITCHES ARE LOCATED FOR THE USE IN AN EMERGENCY. Improvements The policy of Viscount Catering Ltd is such that each product is subject to continual improvement. The company reserves the right to alter the design of any appliance without prior notification and without the responsibility to update any delivered or in-service appliance and, furthermore, without incurring the responsibility for altering these instructions. In such circumstances, it may be found that the appliance detailed herein differs in certain respect from the one supplied. For further details or enquires please contact: Viscount Catering Ltd Provincial Park Nether Lane Ecclesfield Sheffield S35 9ZX Tel: +44 (0) Fax: +44 (0) Manual Part No: Electric Water Boiler - 8

9 Users Instructions (cont.) Operation a) Ensure that the water and electricity supplies are connected and turned on. b) If the boiler has been used previously and then had the electrical supply turned off or the water is now cold, drain all the contents from the tank. This ensures that as fresh water is added and heated, all water drawn from the boiler is at the required temperature. This prevents waiting 35 minutes and guarantees the tank contents are at 98 C. c) Turn the boiler on by pressing the rocker switch. The red (power on) lamp in the switch will glow. d) If the boiler has not been used before, water will flow into the tank via the solenoid valve until the heater is covered. You are now at the same stage as if the tank had been drained. e) The heater element then switches on and boils the water in the tank (approx. 11minutes). When this has boiled, more water enters the tank and in turn this is boiled. This process is repeated until the boiler is full. The whole process takes approx. 35minutes. f) Water may be drawn from the boiler after the initial heating up time of 12minutes (only if the tank was drained before switching on, if not wait 35minutes). g) Turn the boiler off by pressing the rocker switch, the lamp will then go out. Daily Cleaning IMPORTANT: THIS APPLIANCE MUST BE SWITCHED OFF AT THE ISOLATING SWITCH. IT IS ESSENTIAL FOR SAFETY. Wipe down the exterior surfaces with a cloth moistened with hot water and a mild detergent. Rinse using a cloth moistened with clean water and dry with a soft cloth. DO NOT use abrasives or wire wool or clean the appliance using a steam or water jet. Proprietary plastic cleaning pads may be used with care for removing heavy deposits if necessary. Manual Part No: Electric Water Boiler - 9

10 Users Instructions (cont.) General Notes for Descaling: If hard water is used, it is essential that the boiler should be descaled at regular intervals, depending upon the hardness and usage of the boiler. As a general rule, complete descaling should take place every three months. Descaling is performed by dismantling the appliance and removing the scale by mechanical means. The use of chemical solvent is NOT recommended. The scale should be removed by gently tapping and then swilling the components with cold water. Utmost care should be taken to avoid damage when carrying out this operation. A coating of scale will lower the efficiency and shorten the life of the heating element if it is not removed. Note: - The formation of scale in boilers is a phenomenon outside the control of Viscount Catering Ltd occurring naturally in some areas of Britain and descaling is therefore outside the terms of our guarantee. WE RECOMMEND THAT ALL EQUIPMENT IS SERVICED AT LEAST ONCE A YEAR, BUT MAY BE AS FRQUENT AS 6 MONTHS OR LESS IF CONTORLS FAIL TO OPERATE FREELY. ALL WORK MUST BE CARRIED OUT BY A QUALIFIED SERVICE ENGINEER. SERVICE INTERVALS CAN BE AFFECTED BY SPILLAGE AND SHOULD BE ASSESSED EACH TIME THE EQUIPMENT HAS BEEN USED. Manual Part No: Electric Water Boiler - 10

11 SPECIFICATION SIZE Height Width Depth WEIGHT Empty Full Electrical Loading Maintenance in stand by Mode Initial Pre-heat time to draw off From cold to Full tank of water Available for Rapid Draw off Continuous Delivery Per Hour 570mm 285mm 330mm 12Kg 20Kg 2.8KW 0.1KW 15 Minutes 45 Minutes 10.8 Litres (19 Pints) 21.5 Litres (38 Pints) Manual Part No: Electric Water Boiler - 11

12 Specification (cont.) A B C D E F G H J K Mains Cable Cable Clamp/Terminal Block Rocker Switch Thermostat Inlet Solenoid Valve Electronic Control Board Bottom Level Sensor Top Level Sensor Element Water Tank Earth Manual Part No: Electric Water Boiler - 12

13 SERVICE The Installation Engineer should leave the appliance in good working order, however, in the event of transit damage or the failure of any part to operate during the warranty period, IT SHOULD BE REPORTED PROMPTLY to the installer or supplier, giving the details stamped on the Data Plate and date of installation. (The Data Plate is fixed to the Left Hand Side Panel). In the event of a part failing on the appliance all parts excluding the thermostat are simply interchangeable. The fixing of these parts to the boiler tank or chassis is self-explanatory. However if a new thermostat is fitted it is important to ensure that the spindle is turned fully clockwise. All electrical components can be reached by removing the following panels: - 1) Parts within the tank can simply removing the three lids. 2) Parts outside the tank, by removing the two screws located on the underside of the middle fascia panel. For details of your nearest Service Agent for all warranty, repair and descaling work, you should contact: The Service Manager Viscount Catering Ltd Provincial Park Nether Lane Ecclesfield Sheffield S35 9ZX Tel +44 (0) Fax+44 (0) Manual Part No: Electric Water Boiler - 13

14 SPARE PARTS The items listed below are functional spare parts available ex-stock. All other parts on the appliance are subject to normal manufacturing and purchasing lead times. Item No Part No Description Qty Inlet solenoid Valve Assembly Mains Cable c/w moulded plug Element 2.8 KW Electronic Control Board Thermostat c/w gland Rocker Switch Draw-off Tap Assembly (complete) 1 7a Tap Stem 1 7b Tap Spring 1 7c Tap Handle 1 7d Tap Handle Pin 1 7e Tap Seat cup Single Check Valve G1 Wiring Harness 1 If the part you require is not listed above or if you have difficulty identifying any part, contact your local spares agent. For details please contact: The Spares Department Viscount Catering Ltd Provincial Park Nether Lane Ecclesfield Sheffield S35 9ZX Tel: +44 (0) Fax: +44 (0) OPTIONAL EXTRAS Drip Tray Kit Wall Brackets (for Boiler without Drip Tray) Wall Brackets (for Boilers with Drip Tray) Ref. JJ-DT Ref. JJ-WB Ref. JJ-WBDT Manual Part No: Electric Water Boiler - 14

15 VISCOUNT CATERING LIMITED WARRANTY COVER The Company offer twelve months warranty with each new piece of equipment subject to our normal conditions of sale and will undertake responsibility for warranty subject to the additional following conditions. Notice of the defect/damage is given within 48 hours of breakdown or in the case of damage four days from the date of despatch and the manufacturer given adequate opportunity to examine the goods in order that appropriate action can be taken. The Company will not be obliged to repair or replace any goods if after examination the defect/damage is found to be through accident, misuse, neglect, incorrect installation or maintenance by other than approved engineers, or any other cause beyond the reasonable control of the manufacturer. EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any problems, which are related to scale caused by hard water and the cleaning of pilot jets. Also excluded from the warranty are the following consumable items. Tap washers and springs, gaskets, oven lamps and indicating lights, door seals and any other perishable parts. This warranty in no way prejudices your rights under common law and is offered as an addition to your statutory rights. Manual Part No: Electric Water Boiler - 15