1 of 15 THERMOZONES INDUSTRIAL SDN. BHD. THERMOZONES Mold Hot Tip And Accessories. Hot Runner Mold Benefits. Hot Runner Manifold

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1 THERMOZONES INDUSTRIAL SDN. BHD. THERMOZONES Mold Hot Tip And Accessories Description Hot Runner Mold Benefits Hot Runner Manifold THERMOZONES custom made our own Hot Runner Mold Hot Tip and Accessories locally in Malaysia. There are several benefits to using a hot runner mold as opposed to a cold runner mold. When designed and built correctly, hot runners are easy to use and allow an injection molding company to save costs and increase productivity. Eliminates Cold Runner Not having to deal with a cold runner saves money in a number of ways: no wasted plastic material no need to pay someone to make regrind no sprue picker robot required faster cycle time for increased productivity levels Thinner Walled Parts A hot runner makes it easier for a molding machine to inject plastic into a mould cavity. A hot runner increases the capability of a molding machine. It reduces the plastic flow length so a molder can save material by making thinner and lighter parts. Shorter Cycle Time A shorter opening stroke can be used as there is no runner to eject saving cycle time. Injection fill times are shorter because the plastic flow length is shorter which also saves cycle time. What s more, for high cavitation moulds runners need to be thick and cold runners will need a long cooling time before being solid enough to eject from a mold. Hot Runner Manufacturers There many hot runner manufacturers making high quality hot runners 1 of 15

2 around the world today. Each one can custom make a hot runner to fit a new mold design. The high number of manufacturers means competition keeps prices under control. Good support is also available from most of them. Mold Makers Can Make Hot Runners Some injection mold makers are capable of making their own hot runners. The advantage is that one company can take full responsibility of the entire mold and it reduces the hot runner price. To make a hot runner requires standard tool making equipment such as a radial drill, cnc machining center, a surface grinder, a cylindrical grinder and a cnc lathe. All heater elements can be bought and a person qualified in electrical wiring can connect them to the temperature controller. The materials required to make a hot tip hot runner are P20 for the manifold and H13 for the nozzles and insulators. The nozzle tips are usually made from a copper alloy but can also be made from H13 and thru hardened for long life. Other Benefits: Other benefits of hot runners: hot runners available for both single cavity and multi cavity moulds can be used with most plastic materials and part designs are easy to maintain reduce the number of moving plates in a mold gives good gate vestige can use with close pitch mold designs Challenges With Hot Runners Hot runner molds involve the use of electricity so some training will be required for die setters and process technicians so that safety procedures are followed. A hot runner mold will have a bigger mold height compared to a cold runner mold so this may limit which molding machines can be used due to the larger physical size of the mold. Additional Comments The decision to use a hot runner or cold runner must be taken on a case by case basis but the fact is that a molder having a medium to high annual quantity requirement for any particular part will benefit from a hot runner mold. The extra cost of a hot runner will be recovered through faster cycle times, better quality parts and material savings. FULL RANGE PNEUMATIC PRODUCT Description Pneumatic is a branch of engineering that makes use of gas or pressurized air. Pneumatic systems used extensively in industry are commonly powered by compressed air or compressed inert gases. A centrally located and 2 of 15

3 electrically powered compressor powers cylinders, air motors, and other pneumatic devices. A pneumatic system controlled through manual or automatic solenoid valves is selected when it provides a lower cost, more flexible, or safer alternative to electric motors and actuators. Pneumatic also has applications in dentistry, construction, mining, and other areas. Products and services for the automotive industry Automotive industry Pneumatic in automotive production Pneumatic in automotive production Continuous support and quality across all phases of the value creation process Car manufacturers, suppliers, machine and plant engineers rely on their partnerships - from planning to production. The result is reliable and innovative products and tailored services. We provide Pneumatic parts in all of its processes and industries like: Press shop Body shop Painting systems Assembly line Engine production Food safety made easy Food safety Food safety to hygienic products and solutions. 3 of 15

4 Clepco Intelligent Heater & Hendor Plating Pump Description Clepco Intelligent Heater The Clepco PTFE Intelligent Jacked Three, Six and Nine Element Vertical Style Tubular Element Series is an Over-the-Side Parallel to tank heater designed to offer superior performance utilizing 10 watts per square inch (1.5w/cm²) of heating capacity. Fluoropolymer (PTFE) heaters are an excellent choice for heating Aqueous acid, alkaline, anodizing and pickling solutions up to 212F (100 C). The heater head (terminal enclosure) is available in Nema 4X compliant (consult factory) or vapor tight, corrosion resistant flame retardant polypropylene, equipped with 3 foot (.9m) corrosion resistant thermoplastic flexible conduit. This product offers thick gauge stainless steel tubular elements covered with heavy wall fluoropolymer (PTFE) reducing permeation, eliminating the need for gas purge systems. This product is an excellent choice for heating electroless chemistries not for use in Chromic Acid. Please refer to our Immersion Heater Solution Guide in addition to your chemical supplier for recommended outer heater sheath material. Hendor Chemical Pump Since 1948 Hendor has been manufacturing corrosion resistant chemical pumps and filters since 1948, for more than 65 years, which is longer than the majority of current suppliers. We manufacture and supply a wide range of high quality products to the General Metal Finishing-, PCB-, Connectorand Semi Conductor Industry. Experience and know how Serving the metal finishing industry, Hendor draws on a wealth of specific experience and a fund of practical know how from its home market and from around the world. Hendor are renowned for high quality products moulded in-house in the Netherlands. All products are manufactured and assembled to ISO9001 standard. Success Hendor has always been concerned with making reliable and userfriendly products. The success we have achieved gives us further motivation to introduce more innovative and market leading products. Next to conventional filtration, Hendor is also able to offer filter systems for tin and oil filtration, which are difficult solutions to filter. Standard or custombuilt Hendor products are manufactured to very high standards. History has shown us that a standard product does not always offer the most effective solution to a specific application. That's why Hendor has specialized in offering tailor made combinations of pump and filter for such instances. Ready to work for you The continuous communication we enjoy with many users of Hendor products supports our extensive innovation program. This is certainly the essence of our strength. Hendor products are ready to work for you, just as we are! Hot-Runner Control System (Full Range Spare parts) 4 of 15

5 Description Coil heaters(germany) THERMO-coil coil heaters are available in various cross sections and sizes and offer high-capacity electrical heating in the tightest of installation spaces at temperatures of up to 750 C on the cartridge sheath. The minimum bend radius of R3 to R13 (depending on the cross section) allows the use of the THERMO-coil coil heaters not only in extended or coiled form, but in virtually every geometrical shape. An optionally integrated thermocouple enables precise temperature control. In nozzle heating, the THERMO-coil achieves individual power distribution through the specifically designed gradient of the individual coils. Flexible tubular heaters(germany) The flexible tubular heaters THERMO-flex D-shape or THERMO-flex square are delivered ex-stock in various sizes and can be bent to fit virtually any 2D or 3D groove using the THERMO-flex tool set, for example. The outer sheath, made of woven pure nickel, adapts to any curvature and presses itself evenly against the surface of the groove. This guarantees optimal heat transfer even when under extreme mechanical stress. Clamping jacket for THERMO-coil heaters(germany) State of the art Many state-of-the-art clamping mechanisms are designed to ensure that THERMO-coil heaters remain firmly clamped to hot runner nozzles. However, the majority reach their limits pretty quickly: the material loses its stability under extreme temperatures and expands, causing the coil heater to uncontrollably detach itself from the nozzle. This creates pockets of air between the heating element and the nozzle, which makes it impossible to keep the temperature even and can very quickly lead to the complete failure of the coil heater due to overheating. In addition, screw connections, tension clamps or the complete moulding of the heating element mean that many of these clamping mechanisms also require a great deal of space, which is not available in standard hot runner moulds with little cavity spacing. The THERMO-jacket permanently holds and clamps and is basically a slotted metal tube that firmly clamps the THERMO-coil coil heater onto the cylindrical hot runner nozzle at temperatures of up to 550 C. The material properties of the THERMO-jacket, together with its thin-walled design, easily and effectively solve all conventional clamping mechanism problems THERMO - SLIDE (Germany) Easy assembly and durable fit without additional tools Our smart solution for effective heating is the THERMO-slide, a special compact heating element for hot runner systems. Unlike conventional clamping mechanisms designed to ensure that coil heaters sit firmly on hot runner nozzles, the THERMO-slide does not quickly reach its limits. Objectives: A ready-to-install unit for a continuously perfect fit on the nozzle A long lifespan Easy installation without additional tools Thin-walled design of the complete heating element The heating element is integrated into the clamping element by being inserted into a thin-walled jacket and supported by slotted ferrules. The ferrules have an inner cone so that the complete component (which is slightly smaller than the nozzle) centres itself and can be easily pushed onto the nozzle. The coiled and pressed heating element ensures optimum heat contact with the nozzle, even if the external radial contact 5 of 15

6 pressure is low. The coiling scheme is precisely designed to suit the specific heat requirements of the hot runner nozzle. THERMO High density cartridge heaters(germany) Due to a special manufacturing process and the use of high-quality materials, THERMO-cart high-density cartridge heaters guarantee a high level of stability even under difficult operating conditions. High surface loads enable equally high performance in a compact space, even at operating temperatures of up to 750 C on the cartridge heater s sheath. THERMO -cart high-density cartridge heaters conform to metric and imperial international norms. We cater to individual customer requirements and produce diameters between 6 mm and 45 mm on request. THERMO-heat is also able to design and produce bespoke versions for special applications, e.g. with individual power distribution, switchable heating zones and integrated thermocouples, as well as mounting and dismantling aids. Various leads enable the THERMO-heat high-density cartridge heaters to be adapted to suit the particular application. Arico Multizones Controller Arico's are part of the company's product line of hot runner temperature controllers. These machines exhibit dual-sv temperature management capabilities, dual lines LED monitors, and PID automatic temperature control functions. The controllers feature power rates that approximate 230 V AC, integrated fuse break indicators, and power frequency automatic-detect mechanisms. The standard hot tip nozzle for all materials and shot weights. For direct gating with tip or open gating. THERMO Hot tip nozzle ( 1-2 WEEKS) Model:TLK Product features: Lengths: mm Flow channel Ø: 4, mm Exchangeable tip inserts, heaters and thermocouples Front installation for easy access and replacement THERMO Hot tip nozzle (1-2 WEEKS) Model:TLK The single tip solution for utmost process safety. Suitable for all materials including high-temperature thermoplastics. At least two separate heaters guarantee a most homogeneous temperature profile. THERMO Hot tip nozzle(1-2 WEEKS) Model:TLK Product features: Lengths: mm Flow channel Ø: mm Exchangeable tip inserts, heaters and thermocouples 6 of 15

7 THERMOZONES Full Range Heaters Description Band Heaters THERMOZONES band heater used to heat cylindrical surfaces and a wide variety of configuration is available.material can be constructed to different application. They are excellent to operate in all environments. Main industrial applicaion are plastics, electronics, chemical, marine and offshore. Cartridge Heaters THERMOZONES Cartridge heater typically application used for the heating of metal platens, jig & die, molds and metal containers. Diameter of ⅛ up to 1 (or from 6.5mm to 25mm) and length vary to application. Tubular Heaters THERMOZONES tubular heater s basic construction consists of a computer-designed helical coil of 80% Nickel 20% Chromium alloy resistance wire fusion welded to the nickel-coated steel terminal cold pins. Can be formed into virtually shaped, brazed or welded to any metal surface. Available in several diameters, lengths and sheath materials. The heater can be made from different sheath materials like Incoloy, Stainless Steel, Copper and Low carbon steel. Maximum temperature up to 800 C depending on the sheath material used. Electric Immersion Heater THERMOZONES elecric immersion heaters are used for the corrosive chemical heating in industrial applications. Various configurations are available, such as open tank, screw plug and flange type. The sheath materials can be constructed from a wide variety to ensure long life regardless of the chemistry. Materials include: fluoropolymer, quartz, titanium, 316 stainless steel, 304 stainless steel and plain steel. Sizes from as small as 100 watts for laboratory environments up to 54,000 watts (flange heater up to 270,000 watts) for industrial applications are available Ceramic Fiber Heaters THERMOZONES Ceramic Fiber heaters are comprised of high quality helically wound Fe-Cr-Al alloy resistance wire elements embedded in a rigid body of vacuum-formed high temperature refractory fiber.these heaters produce fast, efficient, and reliable uniform heat to temperatures of 1100 C (2012 F). Higher temperature ratings, up to 1300 C (2372 F), are available with custom design. The construction of such heaters usually either in the form of rectangular or semi-cylindrical shapes. Custom Design Heater THERMOZONES full range heaters can be designed as according to customer requirement either in heating elements or heating equipment system, such as heating tank, oven, circulation heating and etc. The operating voltage range from 110Vac to 415Vac, either in 1-phase or 3- phase. The application can be designed for air, liquid or mold platen heating. Heating will be incorporated with PID temperature control. Special heat/cool heating, Thermoelectric Cooling Modules(TEC) or Peltier Device are solid state cooling systems, that operate at direct current voltage and produce heat on one side and cold on the other. Infrared Radiation Heater THERMOZONES Infrared radiant heat energy can be delivered to concentrated areas at a very fast rate with individual heaters or arrays. They normally used in industrial manufacturing processes including curing 7 of 15

8 of coatings, shrink tunnels, heating of plastic prior to forming, plastic welding, processing glass, and cooking and browning food. Basically, there are three type of infrared heaters: Cast-In Heaters THERMOZONES Cast-In Heater Constructed from the combination of tubular heating elements and high thermal conductivity non-ferrous alloys. The non-ferrous alloys usually are the aluminum and bronze. Application mainly used in barrel heating with air or liquid cooled built-in for extruders. Platens for presses, packaging and foodservice industries. Pedestals and bake platens for semiconductor processing. Self-limiting/Constant Watt Heat Trace Cable Heater THERMOZONES Self-Limiting Heater is in physical contact along the length of a pipe, and thermal insulation cover the pipe to retain heat losses. Application in protecting pipes from freezing, to maintain a constant flow temperature in hot water systems, or to maintain process temperatures for piping that must transport substances that solidify at ambient temperatures. Heaters are safe, easy to install, cut to Length at the job site and appliable to both in ordinary and hazardous environments. Temperatures up to 204 C (400 F). Air Process Heaters SKORPION - A Heat Gun that s HOT and SMART The SKORPION Heat Gun represents the perfect combination of power, size, reliability, and control in Air Heating technology. Featuring a built-in PID temperature control with LED display, just set the control to any temperature up to 1400 F (760 C) and SKORPION regulates it to + 2 F (1 C). Digital readouts of the set point and the actual temperature let you dry, shrink, seal, and melt with complete accuracy, control, and confidence. Duct Heaters THERMOZONES provides custom heating products for both industrial and commercial HVAC markets. Our product applications include water source heat pumps, light and heavy commercial rooftop units, VAV equipment, and air handling units of all sizes. Like the strip heating elements manufactured by the Heating Element Division, commercial heat packages are engineered and tested for specific equipment or for particular applications. Duct heaters are ideal solutions for a variety of applications, including space heating, primary heating, secondary heating auxiliary heating, reheating, or multizone and variable air volume heating. Uses proprietary software packages to specify coils and wiring configurations, sheet metal, element support racks, controls, options and accessories. Our software allows immediate design changes when our customers request them. All duct heaters are UL-approved (per UL Standard 1996) and CSA listed) Process-Tech Heater & Magneto Coated Titanium Anode Description Process-Tech Electric Immersion Heaters - for Industrial Chemical and Water Applications Process Technology electric immersion heaters are designed for a 8 of 15

9 spectrum of industrial applications - from water to the demands of corrosive chemical heating, with a vast array of configurations available such as open tank, screw plug and flange. A wide variety of sheath materials ensure heater longevity regardless of the chemistry, including: fluoropolymer, quartz, titanium, 316 stainless steel, 304 stainless steel and plain steel. Immersion heater sizes range from as small as 100 watts for laboratory environments to as large as 54,000 watts (flange heaters up to 270,000 watts) for industrial applications. Many standard configurations are available from stock, and quick turnaround is offered for customconfigured heaters (manufacturing lead times can be as short as two or three days). Process Technology electric immersion heaters are culus and CE listed. Fluoropolymer (PTFE) Electric Immersion Heaters Our fluoropolymer (PTFE) immersion heaters are compatible with virtually any chemistry and are available in sizes up to 18 kilowatts, single or three phase. We offer a large variety of standard and custom configurations for over-the-side and tank bottom installations, and low profile custom designs are also available. Rigid and flexible risers available. Our screw plug and flange heaters are manufactured in sizes from ½-inch screw plug (100 watt) to 6-inch flange (18 kw). Thermal overtemperature protection standard (except screw plug), and we offer rigid and flexible risers. The vast majority of our immersion heaters are culus and CE. Quartz Electric Immersion Heaters Process Technology quartz heaters are ideal for most acidic chemistries and have metal grounded elements with quartz sheath. Up to 10 kw single tube or 30 kw triple tube available. Our polypropylene guards are standard, and fluoropolymer guards available. Tube assembly, metal element and guard sold separately, but all three must be used together. Thermal overtemperature protection standard. culus certified and CE compliant. Screw Plug & Flange Immersion Heaters Process Technology develops a wide variety of heater types and features to fit virtually any application. Screw plug and flange heaters in titanium and 316 stainless, sizes from ½-inch screw plug (100 watt) to 6-inch flange (72 kw). Metal Immersion Heaters We offer a variety of materials to match your application - titanium, 316 and 304 stainless steel, and plain steel - in sizes up to 54 kw. Standard and custom configurations for over-the-side and bottom installations in open tanks. Thermal overtemperature protection standard (except screw plug), and our certifications include culus and CE. Quartz Infrared Radiant Heating Elements Process Technology's quartz infrared radiant heating elements are designed for use in markets including but not limited to: painting, powder coating, corrosion control, organic finishing, metalworking and automotive metal finishing. Ceramic insulators provide positive electrical insulation. The elements are 9 of 15

10 used for curing, baking and drying applications and capable of reaching full heat in 40 to 65 seconds. Watt densities of 50 watts per square inch (8 w/cm2). Special wattages and lengths are available to fit most ovens/panels. Also offered in 1/2-inch diameter tubes, three electrical terminal styles, and temperature controls are available to be sized to match the heater. These elements are intended for horizontal installation only. The efficiency of these elements offers customers an economical alternative for replacement parts. Magneto Coated Titanium Anode Because of a very flexible production facility, we are able to manufacture anodes of all types: sheet, plate, mesh, wire, rod, tubular or combinations and/or assemblies of these materials. Their size and number vary from several cm2 to 2 m2 and from 1 to 10,000 pieces. The process in which the anodes are used determines size, shape and coating specification of an anode. Important parameters determining the anode design are: The electrochemical cell or installation wherein the anodes are used The process conditions, such as electrolyte composition, temperature, current density, design life, etc. Mechanical load of the anode Capacity of electrical conductivity of the base material. All anodes are produced according to customer specifications. When these specifications are not yet completely determined, our engineers are pleased to use their knowledge and experience to finalise the design together with the customer. Main application areas Anodes and coatings Details Cathodic Protection KERAMOX Titanium anode Platinised Titanium Anodes based on Niobium or Tantalum All round applicable At high current densities, for example in sea water High voltages or strongly corrosive electrolytes Seawater electrolysis KERAMOX Titanium anode Titanium with a Ruthenium Mixed Metal Oxide coating 10 of 15

11 Titanium with a Platinum-Iridium Oxide coating Depending on amongst others temperature and salinity Electroplating Titanium with an Iridium Mixed Metal Oxide coating Platinised Titanium In highly acidic environments such as: Electro galvanising (zinc plating) Anodising of Aluminium Chromium, Nickel,Tin, etc. plating Precious metal plating Reverse pulse Copper plating Hard Chromium plating Precious metal plating Water treatment Platinised Titanium Titanium with an Iridium Mixed Metal Oxide coating Boron-Doped-Diamond anodes Electro dialysis with polarity reversal Recovery of metals Oxidation and break-down of organic contaminations Higher overpotentials,amongst others for disinfection Hypo chlorite & Disinfection Titanium with a Ruthenium Mixed Metal Oxide coating Titanium with an Iridium Mixed Metal Oxide coating Titanium with a Platinum-Iridium Oxide coating 11 of 15

12 Depending on salinity, polarity reversal and current density Synthesis reactions Platinised Titanium Titanium with an Iridium Mixed Metal Oxide coating Boron-Doped-Diamond anodes Depending on the particular reaction At higher overpotentials Hydrogen production Nickel electrodes with a precious metal coating Coating process by means of exchange plating The purpose is to decrease the overpotentials 12 of 15

13 Heating & Cooling refrigeration Controller Description Available model: WEST Single Loop Controller Single Loop Controller N2300 N4400 N6400 N6500 ProVU Compact ProVU4 P4100+ P4170+ P6100+ P6170+ P8100+ P8170+ P8800+ P8840+ THERMOZONES do supply temperature controller for refrigeration and air conditioning systems Eliwell has operated in the Refrigeration and Air Conditioning market for 35 years and offers high level quality and technology products, control systems and services for refrigeration units, both commercial and industrial, and for air conditioning. THERMOZONES Full Range Thermocouple Description THERMOZONES Full Range Industrial Process Thermocouples Inclusive Of Type Pt-100,K,J,T,E,R,S,N,G,C,D,U THERMOZONES dealing with a wide selection of custom and standard designed industrial thermocouples to meet the requirements of the most demanding process applications in the world such as steel processing, turbine and diesel engine temperature measurement, and chemical processing. In addition, THERMOZONES also built for commercial applications such as for foodservice, packaging, and semiconductor processing. These thermocouple temperature sensors are assembled under rigid quality control standards per ANSI specifications.thermozones can assist you with custom designed industrial thermocouples for your application A thermocouple is a sensor for measuring temperature. It consists of two dissimilar metal wires, joined at one end and connected to a thermocouple thermometer or other thermocouple-capable device at the other end. When properly configured, thermocouples can provide temperature measurements over wide range of temperatures. Known for their versatility as a temperature sensors, thermocouples can be found in a variaty of styles, such as thermocouple probes, thermocouple probes with connectors, transition joint thermocouple probes, infrared thermocouples, bare wire thermocouple or even just thermocouple wire. They are commonly used on a wide range of applications - from an industrial usage thermocouple to a regular thermocouple found on utilities 13 of 15

14 and regular appliances. Due to their wide range of models and technical specifications, it is extremely important to understand its basic structure, functionality, ranges as to better determine what is the right type and material of thermocouple for your application. Mineral Insulated Thermocouples TDC Styles Mineral insulated thermocouple temperature sensors are manufactured with compacted mineral insulation (MgO) housed in a stainless steel or alloy sheath that protects the thermocouple element from the application environment. This construction provides an incredibly durable design that can be adapted to a wide variety of applications. Base Metal Thermowell Assemblies TDW Styles Thermowell temperature sensors are manufactured from drilled bar stock and have threaded NPT process connections or flanges for direct immersion into high pressure or corrosive temperature measurement applications. The thermocouple sensor element is mounted into the thermowell and is typically spring loaded for positive contact to the bottom wall of the well. Platinum (Noble Metal) Thermocouples Platinum thermocouple temperature sensors, most commonly ANSI types R, S, and B, are precious metal sensor elements (noble metals) that are used primarily in high temperature measurement applications. The platinum thermocouple temperature sensors provide long, stable service where standard base metal thermocouple calibrations are inadequate. Platinum (Noble Metal) Thermocouple Replacement Elements The TENE Style Thermocouple temperature sensor is a noble metal element designed as a replacement for high temperature protection tube assemblies. THERMOZONES staff can assist you with custom designed process thermocouple temperature sensors for whatever temperature measurement application requirement you have. Whether it be a modification of a standard thermocouple, a particular arrangement of temperature sensor elements, an environment requiring a unique protection tube or a space constraint. THERMOZONES INDUSTRIAL SDN. BHD. No. 76A, Jalan Perai Jaya 4, Bandar Perai Jaya, Seberang Perai, 13700, Butterworth, Pulau Pinang, Malaysia Tel Fax Mobile Phone info@thermozones.com.my kenn@thermozones.com.my 14 of 15

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