PRODUCT LINE ULTRAFIL AIR SYSTEMS First... In Clean Air CLEAN AIR PRODUCTS LAMINAR AIR FLOW WORK STATION: (Vertical and Horizontal) Construction made
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21 ULTRAFIL AIR SYSTEMS First... In Clean Air CLEAN AIR EQUIPMENTS /INSTRUMENTS HORIZONTAL LAF BENCH VERTICAL LAF BENCH FAN FILTER UNIT AIR SHOWER GARMENT CUBICLE DISPENSING BOOTH/SAMPLING BOOTH STATIC PASS BOX DYNAMIC PASS BOX BIOSAFETY HOODS/CABINETS. AIR HANDLING UNITS. HVAC HEATING/COOLING/SPECIAL COILS ROLL-O-MATIC FILTER AUTO VISCOUS AIR FILTER HOT AIR OVEN/FURNACE BOD INCUBATORS. DEEPREEZERS BLOOD BANK/ PHARMA. APPLICATIONS : Clean rooms, HVAC plants, Pharmaceutical plants, Hospitals, Hotels, Healthcare facilities, Semi- conductor, electronics, etc. # /17, Plot No: 17, Ravindra Nagar, Nacharam, Hyderabad A. P., India. Phone No: , Fax No: Mobile No: / 966 / 967 / 968 / 969 / info@ultrafil.net / srivin@sify.com
22 PRODUCT LINE ULTRAFIL AIR SYSTEMS First... In Clean Air CLEAN AIR PRODUCTS LAMINAR AIR FLOW WORK STATION: (Vertical and Horizontal) Construction made of laminated ply board / Epoxy powder coated Steel / stainless steel. Standardized air Handling components and filters UV light, low noise fan Filter unit. Class 100 working condition. Available in size of 2 x 2, 4 x 2, 6 x 2 and as per clients requirement PASS BOX (Static / Dynamic type) Excellent to avoid cross Contamination Construction in stainless steel and powder coated Material. Inter locking Electro-magnetic type UV light. Available in class 100 with HEPA FITLER. Door view panel double glass flush on both side Magnahelic gauge in lieu of inclined tube manometer Velocity at discharge of HEPA FILTER m/s ( FPM) Filter Hepa U13 DISPENSING / SAMPLING BOOTH (Exhaust / Recirculatory type) These units maintain surrounding environment free from powder particles, provide clean environment for their Dispensing and also protect the operator. Available in Steel powder coated and St.Steel material with Front PVC strip/ vinyle curtain, UV light, low noise level Class 100 Working condition Working space : 4'x3'x6.5' WDH 4'X4'X6.5' WDH 6'X4'X6.5' WDH And Custom designed as per required
23 PRODUCT LINE ULTRAFIL AIR SYSTEMS First... In Clean Air CLEAN AIR PRODUCTS AIR SHOWER (TOP/SIDE MOUNTED): Air shower is an enclosed chamber where clean air Jets Shower at the person/material at velocity between 6000 to 8000FPM and remove contaminants entry and exit. Doors are locked condition during shower cycle and are Interlocked at other times. Construction: CRCA powder coated / St steel and laminated Board, Standard and custom made sizes available. BIO SAFETY CABINET: Construction Laminated Ply board. Steel Powder coated & St. Steel material. Designed for use with bio-safety levels 1, 2 & 3, Hepa filters for supply and exhaust. Class 100 sterile atmosphere over work area. Alarm for excessive shutter opening External exhaust for the laboratory (Optional) Low noise level between db U. V. Lights Standard size 6x2,4x2 and other size on request. GARMENT CABINET: Storage cabinet are designed for storage of clean room Garments and material. Construction Laminated Ply board, Steel Powder coated, Stainless Steel Class 100 cleanliness. Low noise level, UV lights Doors Glass sliding type / Hinged type double skin Pre Filter washable HDPE Post Filter HEPA EU -13 Standard and custom made sizes
24 PRODUCT LINE ULTRAFIL AIR SYSTEMS First... In Clean Air CLEAN AIR PRODUCTS FAN FILTER UNITS (FFU): Self powered FFU with minipleat HEPA FILTERS. Lowest noise level. Meets class 100 specs as per international standards. Available in anodized aluminium and st.steel construction of various sizes. TERMINAL HOOD FILTER AND DISPOSABLE CEILING MODULE FILTER: Construction Stainless Steel / Powder coated, Aluminium anodised housing Minipleat Hepa filter grade H14 eff: % down to 0.3 Micron standard size 2x2, 2x3 & 2x4 other sizes on request. AIR HANDLING UNITS (AHU) AHU are designed for clean room / HVAC applications. Single skin, Double skin PUF insulated Modular construction provided with 3 stage filtrations St.Steel drain tray and gauges to monitor the pressure drop across the filters, variable frequency drive microprocessor based control system provided to control the speed of blower with respect to room temperature and differential pressure. HVAC COILS (COOLING /HEATING/SPECIAL) Chilled water coils, Hot water coils, Dx Refrigerant coils, Booster coils, glycol coils and low pressure steam coils. Fin-material Coated Aluminium, copper tube material seam less imported copper Casing, Galvanized steel Sizes standard and custom design. Above products are fully tested prior to shipment and certified in compliance with US federal standard 209E/ISO & 2, IES Std. Ultrafil has a policy of continuous product research and development improvement specification product are subject to change without prior notice.
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29 ULTRAFIL AIR SYSTEMS First... In Clean Air VALIDATION AND CALIBRATION SERVICES WE QUALIFY THE DESIGN PARAMETERS About us: Ultrafil air systems is professional managed company who are in to manufacturing of Air filter for clean room, HVAC and clean room equipments, we have separate team for validation and calibration of various clean room, equipment, instruments etc. 1). Ultrafil can provide a comprehensive test and maintenance solution for virtually any clean air device or clean room facility. We are committed to our clients needs and aim to be the preferred choice for clean room validation. We can submit protocol as per client requirement DQ, IQ, OQ, & PQ. ULTRAFIL AIR SYSTEMS SRIVIN ENGINEERING COMPANY 2). The validation report describes in detail the test programme and quantifies all results and measurements. Test Reports include all the test sheets for laminar flow cabinets, safety cabinets, isolators clean room, fume cupboards etc. Each sheet has been devised to cover all the requirements of the relevant standard. Airborne particle count sheets include printouts of all the airborne particle counts taken on site. 3). Test certificates certify that the room or device which was tested meets the relevant standard. The plans section will include drawings of all the areas surveyed. Showing airborne particle count positions. Differential pressures and other information appropriate to the validation. Calibration certificates are included for instruments used in the test programme. Each page in the report is numbered consecutively and is embossed to prevent duplication. Reports are produced as soon as possible after the work is done and we are always looking for ways in which technology can speed up this process. 4). We can validate to all international standards including ISO 14644: 1999EEC GMP: 2002, Fed Std 209 EEC GMP:2002,Fed Std 209E:1992,BS 5295:1989 and IES-RP-cc006.2 etc. # /17, Plot No: 17, Ravindra Nagar, Nacharam, Hyderabad A. P., India. Phone : , Fax No: Mobile: / 966 / 967 / 968 / 969 / info@ultrafil.net / srivin@sify.com
30 ULTRAFIL AIR SYSTEMS First... In Clean Air WE PROVIDE FOLLOWING SERVICES BY USING LATEST CALIBRATED INSTRUMENTS. AIR BORNE PARTICULATE TEST To Check class of cleanliness.this test provide the classification of the area has been achieved with regard to the concentration of air borne particulate RECOVERY TEST Demonstrates the ability of the room To remove the particulate by purging the area with Filtered air and than the room can change from a dirty to clean state with in specified time Instrument used: Make : METONE USA AIRBORNE PARTICLE COUNTER. MODEL : 1) 3413 I CFM (28.3 LPM) flow 2) CFM (50LPM) flow No. of channels 6, TFT display screen with inbuilt Thermal printer, battery operated micron display 0.3, 0.5, 1.0, 3.0, 5.0, HEPA FILTER INTEGRITY (LEAK) TEST This test is carried out to check the Hepa filter media Integrity leak test by using aerosol generator (Aerosol Media DOP or PAO) Die octa Pethalate or puly Alfa Olefine and photometer, Compressed air or Nitrogen gas at 20 to 30 PSI Pressure having CFM airflow capacity require to generate. The aerosol at upstream port of Hepa filter. We check Upstream concentration before scanning the filter. Instrument used: 1). Photometer model 2H of Air Technic International USA, Power operated with hand held scan probe having separate display at probe and instrument. Capacity 1 CFM air Suction by vaccum pump. 2). Generator DOP / PAO which generate aerosol Particle by using aerosol liquid having capacity 5000 to 10,000 CFM. WE QUALIFY THE DESIGN PARAMETERS
31 ULTRAFIL AIR SYSTEMS First... In Clean Air AIR VELOCITY AND VOLUMETRIC FLOW RATE MEASUREMENT To measure the airflow velocity across the filter, room Air volume, number of air changes,check the differential pressure inside the clean room as well equipment used. Instrument Used : 1). Fan type handheld battery operated Anemometer model No.: AM-4201, Range M/sec 2). Hot wire type Hand held battery operated Anemometer MODEL No: AM-4204, CAPACITY M/sec 3). ACH1:- Air capture Hood automatically display the wind direction, inlet flow or outlet flow conversion of displayed units between CFM. CMH, range 150 to 4000 CMH. AIR FLOW PATTERN TEST. filter inside the clean rooms well clean room equipment to determine the air flow direction is positive laminar as per design. INSTRUMENT USED : i). Titanium Techtra chloride for Generating the smoke ii). ALTERNATIVELY :- Smoke generator (fogger) imported which works on single phase power supply having food grade aerosol used to generate the adequate smoke. iii). Digital Video recorder Handicomm sony/equivalent make. CALIBRATION OF MEGNAHAULIC GAUGES / PRESSURE GAUGES We calibrate the megnahaulic gauges for differential pressure measurement. Instrument used. 1). Digital handheld differential pressure manometer calibrator having range 10 to 500 MMWC Battery operated. 2). Calibration test pressure pump to generate the differential pressure. 3). Comparison Test Pump LIGHT INTENSITY MEASUREMENT by using digital handheld battery operated lux meter. Range 0 to 50,000 Lux, Model No. - LX101A WE QUALIFY THE DESIGN PARAMETERS
32 ULTRAFIL AIR SYSTEMS First... In Clean Air Sound level measurement by using digital handheld battery operated sound level meter range 40 ~ 130 db Model 6181 make indi Temperature and humidity measurement (Mapping) By using temperature sensors, humidity transmitter, Data Logger, software to down load the data in PC graphically Tabular form,small compact battery operated data loggers are available. INSTRUMENT USED. 1). Nippon make 16 channel temperature Data logger micro controlled based Universal input with RTD Temperature sensors and with 5 mtrs. compensating cable instrument has got inbuilt data storage memory which can be down loaded directly on 80 column dot matrix printer or through PC data can be viewed graphically as well table form. 2). Microcub make universal input TFT screen 16 channel temperature cum humidity data logger. Having large display of each channel, it has inbuilt data storage facility of temperature and humidity. Which can down load either in PC for tables and graphically display or direct 80column dot matrix printer. Temperature cum humidity transmitters sensors are used (imported) along with 20 mtr compensating cable length. 3). Imported handheld small compact battery operated data loggers are available and these are wireless design can be kept anyplace for sensing of temperature and humidity it has data storage facility and data can be down loaded in PC through software these are 21 CFR complaint. All above instruments are latest standard and duly calibrated by national / international standard instruments having calibration traceability of different organization. Calibration of Temperature/humidity instrument / Data logger and sensor by using following master instruments: a. Universal Calibrator source and sink facility, Power as well battery operated range -100ºC to +400ºC. b. Master temperature controller with sensor having range of -100ºC to +400ºC with sensor. c. Multimeter to measure the analogue signal output from sensor. d. Enviroment chamber, temperature bath. WE QUALIFY THE DESIGN PARAMETERS
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