Fuel Conversion Kit Instructions

Transcription

1 FOR YOUR SAFETY If you smell gas: 1. Open windows. 2. DO NOT try to light any appliance. 3. DO NOT use electrical switches. 4. DO NOT use any telephone in your building. 5. Extinguish any open flame. 6. Leave the building. 7. Immediately call your local gas supplier after leaving the building. Follow the gas supplier s instructions. 8. If you cannot reach your gas supplier, call the Fire Department. WARNING Fire Hazard Model CTH2D CTH2D-40 CTH2D-60 CTH2D-80 CTH2D-100 CTH2D-125 CTH2D-150 CTH2D-175 Keep all flammable objects, liquids and vapors the minimum required clearances to combustibles away from heater. Some objects will catch fire or explode when placed close to heater. Failure to follow these instructions can result in death, injury or property damage. Fuel Conversion Kit Instructions WARNING Improper installation, adjustment, alteration, service or maintenance can result in death, injury or property damage. Read the Installation, Operation and Service Manual thoroughly before installing or servicing this equipment. Installation must be done by a contractor qualified in the installation and service of gas-fired heating equipment or your gas supplier. Installer Please take the time to read and understand these instructions prior to any installation. Installer must give a copy of this manual to the owner. Owner Keep this manual in a safe place in order to provide your service technician with necessary information Roberts-Gordon LLC Roberts-Gordon LLC 1250 William Street P.O. Box 44 Buffalo, New York Telephone: Fax: Toll Free: P/N NA Orig 09/17

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3 TABLE OF FIGURES Figure 1: Conversion Kit Regulator Installation in Valve (Natural to Propane)... 3 Figure 2: Conversion Kit Regulator Installation in Valve (Propane to Natural)... 4 Figure 3: Burner Assembly Overview...5 Figure 4: Burner (External View)...6 Figure 5: Burner, Side View (Internal Assembly)... 6 Figure 6: Pressure Regulator... 7 Figure 7: Manometer Reading... 9 Figure 8: Label P/N Figure 9: Level Reflector Figure 10: Level Side Reflector Figure 11: Two Side Reflectors Figure 12: 45 Tilt Reflector Figure 13: U-Tube, Level Reflector Figure 14: U-Tube, Figure 15: U-Tube, Opposite 45 Reflector Figure 16: 2-Foot Deco Grille, 1-Foot Deco Grille and Protective Grille Figure 17: Lower Clearance Shield*... 14

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5 TABLE OF CONTENTS SECTION 1: Heater Safety Manpower Requirements... 1 SECTION 2: Installer Responsibility Wall Tag Corrosive Chemicals National Standards and Applicable Codes... 2 SECTION 3: For Natural to Propane Conversions Only Contents of Fuel Conversion Kits (Natural to Propane)...3 SECTION 4: For Propane to Natural Conversions Only Contents of Fuel Conversion Kits (Propane to Natural)...4 SECTION 5: Fuel Conversion Instructions... 5 SECTION 6: Clearances to Combustibles Required Clearances to Combustibles SECTION 7: Operation and Maintenance Sequence of Operation To Shut Off Heater To Start Heater Pre-Season Maintenance and Annual Inspection Maintenance Checklist...17 SECTION 8: The ROBERTS GORDON COMPLETE TM CTH2D Warranty Roberts-Gordon LLC All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon LLC. Printed in U.S.A.

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7 SECTION 1: HEATER SAFETY SECTION 1: HEATER SAFETY Your Safety is Important to Us! This symbol is used throughout the manual to notify you of possible fire, electrical or burn hazards. Please pay special attention when reading and following the warnings in these sections. Installation, service and annual inspection of heater must be done by a contractor qualified in the installation and service of gas-fired heating equipment. Read this manual carefully before installation, operation or service of this equipment. Due to the nature of gas conversions, it is important you use the correct conversion kit for the heater model and gas you are converting to. Use only genuine ROBERTS GORDON conversion kits. This heater is designed for heating nonresidential indoor spaces. Do not install in residential spaces. These instructions, the layout drawing, local codes and ordinances, and applicable standards that apply to gas piping, electrical wiring, venting, etc. must be thoroughly understood before proceeding with the installation. Protective gear is to be worn during installation, operation and service. Thin sheet metal parts, including the aluminum reflector portion of the heater and the various venting components, have sharp edges. To prevent injury, the use of work gloves is recommended. The use of gloves will also prevent the transfer of body oils from the hands to the surface of the reflector. Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of the appliance are compatible. This heater must be applied and operated under the general concepts of reasonable use and installed using best building practices. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do no play with the appliance. For additional copies of the Installation, Operation and Service Manual, please contact Roberts-Gordon LLC. 1.1 Manpower Requirements To prevent personal injury and damage to the heater, two persons will be required for installation. 1

8 CTH2D FUEL CONVERSION INSTRUCTIONS SECTION 2: INSTALLER RESPONSIBILITY The installer is responsible for the following: To install the heater, as well as the gas and electrical supplies, in accordance with applicable specifications and codes. Roberts-Gordon recommends the installer contact a local Building Inspector or Fire Marshal for guidance. To use the information given in a layout drawing and in the manual together with the cited codes and regulations to perform the installation. To install the heater in accordance with the clearances to combustibles. To furnish all needed materials not furnished as standard equipment. To plan location of supports. To provide access to burners for servicing on all sides for burner removal. To provide the owner with a copy of this installation, operation and service manual. To never use heater as support for a ladder or other access equipment and never hang or suspend anything from heater. To ensure there is adequate air circulation around the heater and to supply air for combustion, ventilation and distribution in accordance with local codes. To safely and adequately install heater using materials with a minimal working load of 75 lbs (33 kg). To ensure the heater is placed in a approved application. 2.1 Wall Tag A laminated wall tag is available for the heater as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles. Please contact Roberts-Gordon or your ROBERTS GORDON independent distributor to obtain the wall tag. Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater (e.g. thermostat or ROBERTS GORDON Controller). A copy of the wall tag (P/N ) is illustrated on the back cover. For an immediate solution, you may affix this copy on the wall near the heater. Know your model number and installed configuration. Model number and installed configuration are found on the burner and in the Installation, Operation and Service Manual. Write the proper clearance dimensions in permanent ink according to your model number and configuration in the open spaces on the tag. 2.2 Corrosive Chemicals CAUTION Product Damage Hazard Do not use heater in area containing corrosive chemicals. Refer to appropriate Material Safety Data Sheets (MSDS). Failure to follow these instructions can result in product damage. Roberts-Gordon cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation; this is entirely the responsibility of the installer. It is essential that the contractor, the sub-contractor, or the owner identifies the presence of combustible materials, corrosive chemicals or halogenated hydrocarbons* anywhere in the premises. * Halogenated Hydrocarbons are a family of chemical compounds characterized by the presence of halogen elements (fluorine, chlorine, bromine, etc.). These compounds are frequently used in refrigerants, cleaning agents, solvents, etc. If these compounds enter the air supply of the burner, the life span of the heater components will be greatly reduced. An outside air supply must be provided to the burners whenever the presence of these compounds is suspected. Warranty will be invalid if the heater is exposed to halogenated hydrocarbons. 2.3 National Standards and Applicable Codes All appliances must be installed in accordance with the latest revision of the applicable standards and national codes. This refers also to the electric, gas and venting installation. Note: Additional standards for installations in Public Garages, Aircraft Hangars, etc. may be applicable. 2

9 SECTION 3: FOR NATURAL TO PROPANE CONVERSIONS ONLY FIGURE 1: Conversion Kit Regulator Installation in Valve (Natural to Propane) SECTION 3: FOR NATURAL TO PROPANE CONVERSIONS ONLY Spring Kit (P/N ) Gas Conversion Label (P/N ) Orifice (P/N See table below) 3.1 Contents of Fuel Conversion Kits (Natural to Propane) All kits include this manual and the Installation, Operation and Service Manual. Kit Number Model Orifice P/N Label Spring Kit CTH2D040NP CTH2D CTH2D060NP CTH2D CTH2D080NP CTH2D CTH2D100NP CTH2D CTH2D125NP CTH2D CTH2D150NP CTH2D CTH2D175NP CTH2D

10 CTH2D FUEL CONVERSION INSTRUCTIONS SECTION 4: FOR PROPANE TO NATURAL CONVERSIONS ONLY FIGURE 2: Conversion Kit Regulator Installation in Valve (Propane to Natural) Spring Kit (P/N ) Gas Conversion Label (P/N ) Orifice: (P/N See table below) 4.1 Contents of Fuel Conversion Kits (Propane to Natural) All kits include this manual and the Installation, Operation and Service Manual. Kit Number Model Orifice P/N Label Spring Kit CTH2D040PN CTH2D CTH2D060PN CTH2D CTH2D080PN CTH2D CTH2D100PN CTH2D CTH2D125PN CTH2D CTH2D150PN CTH2D CTH2D175PN CTH2D

11 SECTION 5: FUEL CONVERSION INSTRUCTIONS SECTION 5: FUEL CONVERSION INSTRUCTIONS WARNING Severe Injury Hazard Secure burner to burner tube with nuts and lockwashers. Hang heater with materials with a minimum working load of 75 lbs (33 kg). Step 5.1 Burner Removal 1. Turn off gas supply valve, disconnect gas from burner. 2. Turn off power supply and disconnect wires from burner. 3. Unplug thermostat wires from burner. 4. If outside air is installed, disconnect. 5. Remove the nuts which hold the burner on the transition tube using a 1/2" wrench. 6. Remove the burner. See Figure Save the gasket (P/N ) or re-install a new one after conversion. Failure to follow these instructions can result in death, injury or property damage. FIGURE 3: Burner Assembly Overview 5

12 CTH2D FUEL CONVERSION INSTRUCTIONS FIGURE 4: Burner (External View) FIGURE 5: Burner, Side View (Internal Assembly) 6

13 SECTION 5: FUEL CONVERSION INSTRUCTIONS Step 5.2 Burner Cup Assembly Removal 1. Remove the burner cup assembly: Remove electrode and flame sense wires from components and unscrew the burner cup. See Page 6, Figure Remove and replace the gas orifice: Use a 1/2" open end wrench (spanner) to remove the orifice. Apply a small amount of pipe sealant to the threads of the replacement orifice. Be aware that over application of sealant may cause blockage of the orifice. Insert and tighten the replacement orifice. CAUTION: Do not over-tighten the orifice. The torque value for the orifice is 15 in/lbs; contact your factory representative for more details. Step 5.3 Burner Cup Assembly Replacement 1. Be sure gas supply to heater is off. 2. Replace the burner cup and wire connections. 3. Open the control side door: Using your thumb and forefinger, remove the two thumb screws and take door off. See Page 6, Figure Replace the regulator spring. Using a flat head screwdriver, remove the cap from the regulator adjusting screw, remove the screw and remove and replace the spring. NOTE: Silver spring for Natural, white spring for Propane. See Page 3, Section 3 and Page 4, Section 4 to verify spring kit components. 5. Replace the adjusting screw and turn down approximately 1/2". FIGURE 6: Pressure Regulator WARNING Severe Injury Hazard Secure burner to burner tube with nuts and lockwashers. Hang heater with materials with a minimum working load of 75 lbs (33 kg). Failure to follow these instructions can result in death, injury or property damage. 6. If the burner is removed, re-install the gasket and the burner on the transition tube by inserting lockwashers and bolts, torque to 120 in/lbs. Reconnect outside air, gas and electrical supplies. For proper installation procedures, see venting, gas piping and electrical sections of the Installation, Operation and Service Manual included in this Conversion Kit. Step 5.4 Adjust Regulator 1. Using a 3/32" hex key, remove the plug at the valve outlet and install a hose. Connect the hose to a liquid filled manometer. See Page 9, Figure Turn on gas and power. Turn up thermostat. 3. When unit comes on, adjust the regulator by turning the adjusting screw to set the pressure to: Natural: 3.5" wc Propane: 10.5" wc 4. Turn off power and gas. 5. Remove hose and replace plug at valve outlet. Replace O Ring and cap screw. Step 5.5 Inlet Gas Pressure Checks The gas inlet pressure to the heater must be checked as follows: 1. Turn off electrical supply to heater. 2. Turn off gas supply to heater. 3. Remove the plug at the valve inlet and install a hose. Connect the hose to a liquid filled 7

14 CTH2D FUEL CONVERSION INSTRUCTIONS manometer. See Page 9, Figure Turn on gas supply to heater. 5. The manometer should read a maximum gas pressure of 14.0" wc for Natural or L.P. gas. 6. Turn on electrical supply to heater. 7. With heater in operation, manometer should read a minimum inlet pressure of 4.5" wc for Natural gas or 11.0" wc for L.P. gas. 8. If in steps 5 and 7, the recommended maximum and minimum pressures are not obtained, the main gas supply pressure to the heater must be adjusted as necessary for compliance. 9. Turn off main gas supply to heater. 10.Turn off electrical supply to heater. 11. Remove manometer and insert pipe plug into valve inlet. 12.Turn on main gas supply to heater. 13.Leak test plug in tapping using soap solution. 14.Turn on electrical supply to heater. 8

15 SECTION 5: FUEL CONVERSION INSTRUCTIONS FIGURE 7: Manometer Reading DANGER Electrical Shock Hazard Disconnect electric before service. Appliance must be properly grounded. Failure to follow these instructions can result in death or electrical shock. Inlet Test Port Outlet Test Port 9

16 CTH2D FUEL CONVERSION INSTRUCTIONS FIGURE 8: Label P/N Enter Data for Natural to Propane Conversions Enter Data for Propane to Natural Conversions Model Propane Orifice Size Model Natural Orifice Size CTH2D-40 #49 CTH2D-40 #32 CTH2D mm CTH2D-60 #25 CTH2D-80 #37 CTH2D-80 #18 CTH2D mm CTH2D-100 #12 CTH2D-125 #30 CTH2D-125 #5 CTH2D mm CTH2D-150 #1 CTH2D-175 #24 CTH2D-175 "C" Step 5.6 Burner Conversion Label Information Print the requested information in the fields of the burner conversion label as shown in See Page 10, Figure 8. Step 5.7 Attach Burner Conversion Label 1. Attach the small yellow gas label (included in conversion kit) to the gas valve. Attach the conversion label (P/N ) to the side of the burner housing top. See Page 6, Figure Replace the burner housing door. 10

17 SECTION 6: CLEARANCES TO COMBUSTIBLES SECTION 6: CLEARANCES TO COMBUSTIBLES 6.1 Required Clearances to Combustibles Clearances are the required distances that combustible objects must be away from the heater to prevent serious fire hazards. Combustibles are materials that may catch on fire and include common items such as wood, paper, rubber, fabric, etc. Maintain clearances to combustibles at all times for safety. Clearances for all heater models are located on the burner of the heater and on Page 12, Figure 9 through Page 14, Figure 16 in this manual. Check the clearances on each burner for the model heater being installed to make sure the product is suitable for your application and the clearances are maintained. Read and follow the safety guidelines below: Keep gasoline or other combustible materials including flammable objects, liquids, dust or vapors away from this heater or any other appliance. The stated clearances to combustibles represents a surface temperature of 90 F (30 C) above room temperature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas, triply, etc) may be subject to degradation at lower temperatures. It is the installer s responsibility to assure that adjacent materials are protected from degradation. Maintain clearances from heat sensitive equipment and workstations. Maintain clearances from vehicles parked below the heater. Maintain clearances from swinging and overhead doors, overhead cranes, vehicle lifts, partitions, storage racks, hoists, building construction, etc. In locations used for the storage of combustible materials, signs must be posted to specify the maximum permissible stacking height to maintain WARNING Fire Hazard Keep all flammable objects, liquids and vapors the minimum required clearances to combustibles away from heater. Some objects will catch fire or explode when placed close to heater. Failure to follow these instructions can result in death, injury or property damage. required clearances from the heater to the combustibles. Signs must be posted adjacent to the heater thermostat. In the absence of a thermostat, signs must be posted in a conspicuous location. Consult local Fire Marshal, Fire Insurance Carrier or other authorities for approval of proposed installation when there is a possibility of exposure to combustible airborne materials or vapors. Hang heater in accordance to the minimum suspension requirements. If the radiant tubes must pass through the building structure, be sure that adequate sleeving and fire stop is installed to prevent scorching and/or fire hazard. 11

18 CTH2D FUEL CONVERSION INSTRUCTIONS NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. FIGURE 9: Level Reflector (inches) (centimeters) Model A B C D A B C D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D FIGURE 10: Level Side Reflector (inches) (centimeters) Model A B C D A B C D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D FIGURE 11: Two Side Reflectors (inches) (centimeters) Model A B C D A B C D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D

19 SECTION 6: CLEARANCES TO COMBUSTIBLES NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. FIGURE 12: 45 Tilt Reflector (inches) (centimeters) Model A B C D A B C D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D FIGURE 13: U-Tube, Level Reflector (inches) (centimeters) Model A B C D A B C D CTH2D-40 - UNAPPROVED - - UNAPPROVED - CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D FIGURE 14: U-Tube, 45 A B D C (inches) (centimeters) Model A B C D A B C D CTH2D-40 - UNAPPROVED - - UNAPPROVED - CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D

20 CTH2D FUEL CONVERSION INSTRUCTIONS NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. FIGURE 15: U-Tube, Opposite 45 Reflector (inches) (centimeters) Model A B C D A B C D CTH2D-40 - UNAPPROVED - - UNAPPROVED - CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D FIGURE 16: 2-Foot Deco Grille, 1-Foot Deco Grille and Protective Grille (inches) (centimeters) Model A B C D A B C D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D FIGURE 17: Lower Clearance Shield* (inches) (centimeters) Model A B C D A B C D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D CTH2D UNAPPROVED - - UNAPPROVED - *When installed in the first 10' (3 m). 14

21 SECTION 6: CLEARANCES TO COMBUSTIBLES NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect. FIGURE 18:VENTING (inches) (centimeters) A Unvented Radiant Tubes E Vent Pipes Model A E F A E F CTH2D CTH2D CTH2D CTH2D Vented F CTH2D CTH2D CTH2D

22 CTH2D FUEL CONVERSION INSTRUCTIONS SECTION 7: OPERATION AND MAINTENANCE DANGER WARNING Electrical Shock Hazard Disconnect electric before service. Heater must be connected to a properly grounded electrical source. Explosion Hazard Turn off gas supply to heater before service. Burn Hazard Allow heater to cool before service. Tubing may still be hot after operation. Cut/Pinch Hazard Wear protective gear during installation, operation and service. Edges are sharp. Failure to follow these instructions can result in death, electric shock, injury or property damage. This heater is equipped with a direct spark ignition system. 7.1 Sequence of Operation 1. Turn the thermostat up. When the thermostat calls for heat, the blower motor will energize. 2. When the motor approaches nominal running RPM, the pressure switch closes and activates the ignition module. 3. After a 45 second prepurge, the ignition module then opens the gas valve and energizes the spark igniter. 4. When the flame is established, the sparking sequence ceases. 5. If the flame is not established during the ignition sequence, the ignition module closes the gas valve and purge begins. Module will try 2 additional times for ignition (with purges in between trials). If ignition is not established, the module will lockout. 6. If the flame extinguishes during operation, the ignition module will attempt the multiple trial sequence described in step 5. If ignition is not re-established, the module will lockout for one hour or until reset. 7. After lockout, the control can be reset by turning down thermostat for five seconds, and then raising it again to desired temperature, or by disconnecting power and then reconnecting. 8. When thermostat is satisfied, all power to the unit is shut off. 7.2 To Shut Off Heater Set thermostat to lowest setting. Turn OFF electric power to heater. Turn OFF manual gas valve in the heater supply line. 7.3 To Start Heater Turn gas valve and electric power OFF and wait five minutes for unburned gases to vent from heater. Turn ON main gas valve. Turn ON electric power. Set thermostat to desired temperature. Burner should light automatically. 16

23 7.4 Pre-Season Maintenance and Annual Inspection To ensure your safety and years of trouble-free operation of the heating system, service and annual inspections must be done by a contractor qualified in the installation and service of gas-fired heating equipment. Turn off gas and electric supplies before performing service or maintenance. Allow heater to cool before servicing. Before every heating season, a contractor qualified in the installation and service of gas-fired heating equipment must perform a thorough safety inspection of the heater. For best performance, the gas, electrical, thermostat connections, tubing, venting, suspensions and overall heater condition should be inspected thoroughly. NOTE: Gas flow and burner ignition are among the first things that should be inspected. Please See Page 17, Section 7.4 for suggested items to inspect. The Vicinity of the Heater Vehicles and Other Objects Reflector Vent Pipe Outside Air Inlet Tubes Gas Line SECTION 7: OPERATION AND MAINTENANCE 7.5 Maintenance Checklist Installation Code and Annual Inspections: All installation and service of ROBERTS GORDON equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Roberts-Gordon LLC and conform to all requirements set forth in the ROBERTS GORDON manuals and all applicable governmental authorities pertaining to the installation, service, operation and labeling of the equipment. To help facilitate optimum performance and safety, Roberts-Gordon LLC recommends that a qualified contractor conduct, at a minimum, annual inspections of your ROBERTS GORDON equipment and perform service where necessary, using only replacement parts sold and supplied by Roberts- Gordon LLC. Do not store or use flammable objects, liquids or vapors near the heater. Immediately remove these items if they are present. Maintain the clearances to combustibles. Do not hang anything from, or place anything on, the heater. Make sure nothing is lodged underneath the reflector, in between the tubes or in the decorative or protective grilles (included with select models). Immediately remove objects in violation of the clearances to combustibles. Support reflector with reflector hanger and support strap. Reflector must not touch tube. Make sure there is no dirt, sagging, cracking or distortion. Do not operate if there is sagging, cracking or distortion. Make sure reflectors are correctly overlapped. Clean outside surface with a damp cloth. Venting must be intact. Using a flashlight, look for obstructions, cracks on the pipe, gaps in the sealed areas or corrosion. The area must be free of dirt and dust. Remove any carbon deposits or scale using a wire brush. Inlet must be intact. Look for obstructions, cracks on the pipe, gaps in the sealed areas or corrosion. The area must be free of dirt and dust. Clean and reinstall as required. Make sure there are no cracks. Make sure tubes are connected and suspended securely. Make sure there is no sagging, bending or distortion. Clean or replace as required. Check for gas leaks. 17

24 CTH2D FUEL CONVERSION INSTRUCTIONS Burner Observation Window Blower Scroll, Wheel and Motor Burner Cup and Orifice Electrode Thermostat Suspension Points Decorative and Protective Grille (optional) Lower Clearance Shield (optional) Wall Tag Safety Labels Make sure it is clean and free of cracks or holes. Clean and replace as required. Compressed air or a vacuum cleaner may be used to clean dust and dirt. Clear of obstructions (even spider webs will cause problems). Carefully remove any dust and debris from the burner. Replace if there are cracked ceramics, excessive carbon residue, or erosion of the electrode. The electrode gap should be 1/8" (3.2 mm). There should be no exposed wire or damage to the thermostat. Make sure the heater is hanging securely. Look for signs of wear on the chain or ceiling. The grille must be securely attached. Check that the side reflector extensions are installed correctly and secured in place if necessary. (Decorative grille only.) Make sure shield is installed correctly and secured in place if necessary. (Decorative grille only.) The lower shield must be securely attached. Inspect shield support straps and lower clearance shield anchor points. Make sure shield is installed correctly and secured in place if necessary. If wall tag is present, make sure it is legible and accurate. Please contact Roberts-Gordon LLC or your ROBERTS GORDON independent distributor, if you need a wall tag. Product safety signs or labels should be replaced by the product user when they are no longer legible. Please contact Roberts-Gordon LLC or your ROB- ERTS GORDON independent distributor to obtain replacement signs or labels. 18

25 SECTION 8: THE ROBERTS GORDON COMPLETE TM CTH2D WARRANTY ROBERTS-GORDON LLC WILL PAY FOR: Within 36 months from date of purchase by buyer or 42 months from date of shipment by Roberts-Gordon LLC (whichever occurs first), replacement parts will be provided free of charge for any part of the product which fails due to a manufacturing or material defect. Roberts-Gordon LLC will require the part in question to be returned to the factory. Roberts-Gordon LLC will, at its sole discretion, repair or replace after determining the nature of the defect and disposition of part in question. ROBERTS GORDON Replacement Parts are warranted for a period of 12 months from date of shipment from Roberts-Gordon LLC or the remaining ROBERTS GORDON COMPLETE TM CTH2D warranty. ROBERTS-GORDON LLC WILL NOT PAY FOR: Service trips, service calls and labor charges. Shipment of replacement parts. Claims where the total price of the goods have not been paid. Damage due to: Improper installation, operation or maintenance. Misuse, abuse, neglect, or modification of the ROBERTS GORDON COMPLETE TM CTH2D in any way. Use of the ROBERTS GORDON COMPLETE TM CTH2D for other than its intended purpose. Incorrect gas or electrical supply, accident, fire, floods, acts of God, war, terrorism, or other casualty. Improper service, use of replacement parts or accessories not specified by Roberts-Gordon. Failure to install or maintain the ROBERTS GORDON COMPLETE TM CTH2D as directed in the Installation, Operation and Service Manual. Relocation of the ROBERTS GORDON COMPLETE TM CTH2D after initial installation Use of the ROBERTS GORDON COMPLETE TM CTH2D in a corrosive atmosphere containing contaminants. Use of the ROBERTS GORDON COMPLETE TM CTH2D in the vicinity of a combustible or explosive material. Any defect in the ROBERTS GORDON COMPLETE TM CTH2D arising from a drawing, design, or specification supplied by or on behalf of the consumer. Damage incurred during shipment. Claim must be filed with carrier. WARRANTY IS VOID IF: The ROBERTS GORDON COMPLETE TM CTH2D is not installed by an contractor qualified in the installation and service of gas fired heating equipment. You cannot prove original purchase date and required annual maintenance history. SECTION 8: THE ROBERTS GORDON COMPLETE TM CTH2D WARRANTY The data plate and/or serial number are removed, defaced, modified or altered in any way. The ownership of the ROBERTS GORDON COMPLETE TM CTH2D is moved or transferred. This warranty is non-transferable. Roberts-Gordon LLC is not permitted to inspect the damaged equipment and/or component parts. READ YOUR INSTALLATION, OPERATION AND SERVICE MANUAL. If you have questions about your equipment, contact your installing professional. Should you need Replacement Parts or have additional questions, call or write: Roberts-Gordon LLC 1250 William Street P.O. Box 44 Buffalo, New York Telephone: Fax: Toll Free: Roberts-Gordon LLC's liability, and your exclusive remedy, under this warranty or any implied warranty (including the implied warranties of merchantability and fitness for a particular purpose) is limited to providing replacement parts during the term of this warranty. Some jurisdictions do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you. There are no rights, warranties or conditions, expressed or implied, statutory or otherwise, other than those contained in this warranty. Roberts-Gordon LLC shall in no event be responsible for incidental or consequential damages or incur liability for damages in excess of the amount paid by you for the ROBERTS GORDON COMPLETE TM CTH2D. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. Roberts-Gordon LLC shall not be responsible for failure to perform under the terms of this warranty if caused by circumstances out of its control, including but not limited to war, fire, flood, strike, government or court orders, acts of God, terrorism, unavailability of supplies, parts or power. No person is authorized to assume for Roberts-Gordon LLC any other warranty, obligation or liability. LIMITATIONS ON AUTHORITY OF REPRESENTATIVES: No representative of Roberts-Gordon LLC, other than an Executive Officer, has authority to change or extend these provisions. Changes or extensions shall be binding only if confirmed in writing by Roberts-Gordon LLC's duly authorized Executive Officer. 19

26 CTH2D FUEL CONVERSION INSTRUCTIONS 20

27 SECTION 8: THE ROBERTS GORDON COMPLETE TM CTH2D WARRANTY 21

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