Product Management, Rev 3 December 2009

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1 Climate Control Product Overview Product Management, Rev 3 December 2009

2 Why climate control? Common Causes of Electrical/Electronic Equipment Failure Name/Department of author Vibration 21% Humidity 16% Heat 57% Dust 6% Climate Control Overview Product Management, Rev 3 2

3 Why climate control? Components generate heat (heat loss Qv) Service life of components is reduced when temperature is too high Examples include: Transformers Controls Frequency converters Servers and network technology Electrolytic capacitors Reduction of the service life according to Arrhenius' law Lifetime [yea ars] Integrated circuits Electrol. condenser The challenge: A growing number of products needs climate control Energy demand Component temperature [ C] Climate Control Overview Product Management, Rev 3 3

4 Find the right climate control product: definition iti of key parameters Ta ( C/ F): Maximum ambient temperature Ti ( C/ F): Required internal temperature t (operating temp of most sensitive electronics) A(m 2 /ft 2) : k (W/m 2 C): Qv (W): Effective enclosure surface area per standard: VDE 0660 part 500 Enclosure overall heat transfer coefficient ( k-coefficient ) Heat loss from electronics Qs (W): Qe (W): Heat dissapated (Ti>Tu) or absorbed (Tu>Ti) through the enclosure surface Required cooling output Climate Control Overview Product Management, Rev 3 4

5 Find the right climate control product Required cooling capacity of climate control product Qe (W) = Qv k A T T = (T i -T a ) Example: enclosure with area of 52 ft 2 = 4.82 m 2 Given: Qe (W or BTU) Painted Carbon Steel Ta = 30 C (Maximum ambient temperature) Ti = 40 C (Maximum enclosure internal temperature) Heat load of components: 1000 W (Sum of All heat loss of components drives, PLCs) = 1000 W - 5.5(W/m 2 C) * (4.82 m 2 ) * (40 C - 30 C) = 735 W = 2500 BTU (Required cooling capacity) Climate Control Overview Product Management, Rev 3 5

6 Find the right climate control product: Rittal Sizing i Software Therm 5.14 Program calculates: Exact area of enclosure surfaces Amount of heat dissipated to the environment The resulting required cooling capacity The temperature inside the enclosure with climate control measures 4 Program generates: A proposal for all possible alternatives to solve your particular enclosure climate control requirements. You can then decide which is the optimum solution for you application. Download at Software Climate Control Overview Product Management, Rev 3 6

7 Product Overview Air Conditioners (TopTherm Plus) Filter Fans Pagoda Fans Panel Heaters Air/Air Heat Exchangers Air/Water Heat Exchangers Global Services Climate Control Overview Product Management, Rev 3 7

8 Climate Control Application Chart Climate Control Overview Product Management, Rev 3 8

9 Wallmount TopTherm Air Conditioners Cooling range from 860 to 16,840 BTU (rated at Ti 131ºF/TA 131ºF) Customer benefit: uniform mounting cut-outs for different performance categories All three-phase current units are suitable for an operating voltage of 400V/50Hz and 460V/60Hz. Customer benefit: no additional transformer needed Available in carbon and stainless steel (both rated UL Type 12) Made in US Climate Control Overview Product Management, Rev 3 9

10 Wallmount TopTherm Air Conditioners Three Possible Types of Mounting with the same unit External Mounting Partial Internal Mounting Internal Mounting Climate Control Overview Product Management, Rev 3 10

11 Roofmount TopTherm Air Conditioners Capacities from 1,580 to 18,435 BTU/hr (rated at T i 131ºF/T A 131ºF) 3-Phase models (3386/3387) with dual voltage 460V/60Hz and 400V/50Hz for global applications Customer benefit: no expensive, special transformer solution is required 3-phase models -> higher energy efficiency than 1-phase models of competition (due to lower starting current) Available in carbon and stainless steel (both rated UL Type 12) Made in US Climate Control Overview Product Management, Rev 3 11

12 Roofmount TopTherm Air Conditioners Air routing external circuit Air intake at the front, air exit to the side and to the rear panel; optional: air exit to the top. - Customer benefit: no limits regarding position of the enclosure and cooling units. Climate Control Overview Product Management, Rev 3 12

13 Roofmount TopTherm Air Conditioners Only 3 frame sizes, resulting in only three cut out sizes for the entire product range Customer benefit: uniform mounting cut-outs for different power categories Simple rectangular cut-outs for quick, cost effective installation No need to drill holes, mountings tabs included for quick installation Pre-cut roof panels available for TS-8 enclosure available as an accessory Adapter plates to exchange old generation ACs thru RTT Climate Control Overview Product Management, Rev 3 13

14 Roofmount TopTherm Air Conditioners Electronic parts are housed in the protected and cooled internal circuit and are thus insensitive to dirty ambient air such as conductive dust, oil etc. - Customer benefit: higher safety of the electronic components even in rough industrial environments Climate Control Overview Product Management, Rev 3 14

15 Roofmount TopTherm Air Conditioners Well structured internal technical design. - Customer benefit: easy exchange of fans and electronic components for servicing purposes without dismantling the units Climate Control Overview Product Management, Rev 3 15

16 Roofmount TopTherm Air Conditioners Only 4 filter sizes for all unit types. - Customer benefits: the number of spare parts is reduced. d Climate Control Overview Product Management, Rev 3 16

17 TopTherm Basic and Comfort Controller BASIC and COMFORT Controller version Features of both versions: Three voltage options: 115 V, 230 V, 400/460 V 3~ Integrated start-up delay and door limit switch function Icing protection function Monitoring of all motors Phase monitoring for three-phase units (Phase loss detection) Climate Control Overview Product Management, Rev 3 17

18 TopTherm Basic and Comfort Controller BASIC Visualization of the operating status by a LED display Switching temperature hysteresis: 5 K (temperature switching differential) Floating fault signal contact in case of over temperature Set-point adjustable from the outside by a potentiometer COMFORT Digital temperature display and visualization of the current enclosure internal temperature All system and fault messages on display System alarm, individually configurable for 2 floating fault signal contacts (e.g. over temperature, compressor overload or refrigerant high pressure alarm) Condensate sensor and alarm Set-point programming via keypad or diagnosis software (RiDiag) Switching temperature hysteresis: 2-10 K (preset 5 K) Storage of all system states in the log file Optional extension card for integration into remote monitoring systems Master slave operation possible for up to 10 ACs Climate Control Overview Product Management, Rev 3 18

19 UL Type 4X Air Conditioners Wall mount units from 2,100 BTUs through 12,000 BTU Excellent for food and beverage industries (wash down applications) Good for harsh environments Excellent for process industries 304 stainless steel Available with Comfort and Basic Controller Climate Control Overview Product Management, Rev 3 19

20 Rating of Air Conditioners Cooling performance [W or BTU] Q k Internal temperature C T i T a Ambient temperature ºC Climate Control Overview Product Management, Rev 3 20

21 Rating differences US climate control is rated and labeled at the maximum operating temperature of the unit, e.g. 131 F/131 F IEC/TR and DIN 3168 rates at 95 F/95 F (which is a more realistic point) Climate Control Overview Product Management, Rev 3 21

22 Rating differences Climate Control Overview Product Management, Rev 3 22

23 TopTherm Basic and Comfort Controller RiDiag program for comfort control Diagnosis software for fault message analysis Climate Control Overview Product Management, Rev 3 23

24 TopTherm Plus Features Rittal TopTherm Plus Air Conditioners Rittal air conditioners now include nano coated condenser coils and an integrated condensate evaporator* as standard components in all Rittal cooling units * All roof-mount ACs and all wall-mount ACs with 3,620 BTU and higher Climate Control Overview Product Management, Rev 3 24

25 TopTherm Plus: Nanotechnology Operation in dusty environment example: Audi, Ingolstadt Germany Condenser coil Condenser coil (close-up) Cooling unit with RiNano: helps to extend maintenance intervals Climate Control Overview Product Management, Rev 3 25

26 TopTherm Plus: Nanotechnology Results of the scanning electron microscope at times enlargement Uncoated surface RiNano coated surface Porous structure which mainly consists of aluminum oxide (Al %) and Oxygen (O - 58%). Smooth, very plain upper layer without cracks. Content Oxygen (O %) and Carbon (C 61.8%). Due to the carbon content the surface gets smoother and harder. Climate Control Overview Product Management, Rev 3 26

27 TopTherm Plus: Nanotechnology Benefits: Clean heat exchangers Longer maintenance intervals No loss of cooling capacity Greater energy efficiency Easier to clean (no solvents needed) Climate Control Overview Product Management, Rev 3 27

28 TopTherm Plus: Condensate Management Integrated condensate evaporation allows unit to evaporate several ounces per day. Properly sealed enclosures will completely discharge of accumulated condensation Note: To protect enclosures against a high level of condensation a special safety overflow system is included. Climate Control Overview Product Management, Rev 3 28

29 TopTherm Plus: Condensate Management Benefits: Thermal output is adjusted automatically thru the PTC technology Evaporator capacity: approx. 3.4oz/h (100 ml/h) Energy efficient (20 W min/130 W max) Safe use: No condensate drips onto the factory floor (no puddles/no risks of slipping/accidents). No need to empty the condensate collecting bottles No time-consuming laying of condensate hoses required Climate Control Overview Product Management, Rev 3 29

30 Thermoelectric Cooler now available Small (16 x 5 x 6 ) lightweight (6lbs!) Ideal for HMI applications efficient (60% more efficient then other thermal electric coolers) Works using the Peltier effect 100 W / 341 BTU/hr of cooling capacity Multiple voltages: 24 VDC or (with integrated power supply) Climate Control Overview Product Management, Rev 3 30

31 Thermoelectric Cooler now available Can be mounted in any direction (horizontal or vertical) Can be used as modular system due to small size External or internal mounting possible No compressor so very low vibration and low noise Designed to meet IP 54 / NEMA 12 Climate Control Overview Product Management, Rev 3 31

32 Filter Fans - Air Displacement of 12 to 412 cfm - Foam in place gasket allows for quick TYPE 12 (IP 54) sealing against the enclosure - Fast assembly with snap-in mounting up to 14 gauge - all models with EMC shielding available - all models come with filter mat (10 micron filtration), mounting template and are ready for installation - easily reverse the airflow from blowing (standard) to extracting by rotating the fan motor by 180º Climate Control Overview Product Management, Rev 3 32

33 Filter Fans - Plastic louvers made from strong (ABS- FR), self-extinguishing extinguishing (UL 94 VO) material that acts as screen to protect against sparks exiting the enclosure (ARC FLASH) - Achieve TYPE 3R rating with additional hose-proof hoods in carbon or stainless steel - Reliable and quiet ball bearing fans with integrated finger guard -UR, CSA, CE Climate Control Overview Product Management, Rev 3 33

34 Pagoda Fans Contains one built-in fan Removes warm air from enclosure Installs to the top of an enclosure High air displacement and low noise Available as vent only Climate Control Overview Product Management, Rev 3 34

35 Panel Heaters 10W to 1,000W thermal output Panel mount DIN rail mount Protect electronics from temperature swings Condensation protection Climate Control Overview Product Management, Rev 3 35

36 New Panel Heater Line coming soon 10W to 800W thermal output (10 models) Energy-optimised design based on CFD analysis Improved thermal output with identical dimensions compared to previous line Use of modern energy saving PTC technology With Heat Flow Design Cover efficient and uniform distribution of heat (chimney effect) Climate Control Overview Product Management, Rev 3 36

37 New Panel Heater Line coming soon Easy assembly of the heater Rapid assembly system for 35 mm top-hat rails or Direct assembly on mounting plate) Quick connecting terminal for power supply (no additional terminals required) Climate Control Overview Product Management, Rev 3 37

38 Air/Air Heat Exchangers No filters required Ensure Cost-Efficient Cooling Air/Air Models from W/C Separately wired internal and external fans Climate Control Overview Product Management, Rev 3 38

39 Air/Air Heat Exchangers Benefits: Digital temperature display No additional control required for heatexchanger Controller-regulated reg lated external fans Longer maintenance intervals Save energy costs Longer service life of the external fan Fault signal via over temperature Reduced wiring required Climate Control Overview Product Management, Rev 3 39

40 Air/Water Heat Exchangers Wallmount: 1,025 to 15,368 BTU Roofmount: 6,403 to 10,246 BTU 115 V, 230V, (400 V 1~) Electronic leakage control Solenoid valve regulates water flow Over temperature alarm Available with basic or comfort controller (same controller options as RTT air conditioners) Available with water-bearing parts in CuAL or stainless steel Climate Control Overview Product Management, Rev

41 Air/Water Heat Exchangers Air/Water Heat Uniform mounting cut-outs for Exchanger different TopTherm Th products (air conditioners, heat exchangers, fans, minichillers) Roofmount air conditioner Pagoda fan Outlet filter Wallmount AC Air/Air Heat Exchanger Wallmount minichiller Air/Water Heat Exchangers Climate Control Overview Product Management, Rev 3 41

42 Global Services Rittal s global reach a competitive edge for our partners 7 Service Centers 57 Support Locations Climate Control Overview Product Management, Rev 3 42

43 Global Services Installation and Start-Up Services Repair and Field Services Spare Part Services Customer Training Programs Simulation and Thermal Testing Services Climate Control Overview Product Management, Rev 3 43

44 Global Services Service and Maintenance Agreements Availability Response Time Availability of Spare Parts Maintenance Extended Warranty Basic Business Hours Next Business Day Standard 1 x per year No Comfort Business Hours Next Business Day Standard 2 x per year No Advanced 24/7 Next Day 24 hours 2 x per year Yes Full 24/7 8 Hours Individual Individual (min. 2 x per year) Yes Customized Individual Individual Individual Individual Individual Climate Control Overview Product Management, Rev 3 44

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