BLACK BOX. Join fiber ends accurately and permanently. Fusion Splicer with Core Alignment

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Clifton Chambers
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1 Fusion Splicer with Core Alignment Join fiber ends accurately and permanently. BLACK BOX Repair cable breaks or extend a fiber run quickly and easily. Customer Support Information Order toll-free in the U.S.: Call BBOX (outside U.S. call ) FREE technical support 24 hours a day, 7 days a week: Call or fax Mailing address: Black Box Corporation, 1000 Park Drive, Lawrence, PA Web site: info@blackbox.com

2 FCC Statement Federal Communications Commission and Industry Canada Radio Frequency Interference Statements This equipment generates, uses, and can radiate radio-frequency energy, and if not installed and used properly, that is, in strict accordance with the manufacturer s instructions, may cause inter ference to radio communication. It has been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in Subpart B of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when the equipment is operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case the user at his own expense will be required to take whatever measures may be necessary to correct the interference. Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment. This digital apparatus does not exceed the Class A limits for radio noise emis sion from digital apparatus set out in the Radio Interference Regulation of Industry Canada. Le présent appareil numérique n émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la classe A prescrites dans le Règlement sur le brouillage radioélectrique publié par Industrie Canada. We re here to help! If you have any questions about your application or our products, contact Black Box Tech Support at or go to blackbox.com and click on Talk to Black Box. You ll be live with one of our technical experts in less than 30 seconds. Page blackbox.com

3 NOM Statement Instrucciones de Seguridad (Normas Oficiales Mexicanas Electrical Safety Statement) 1. Todas las instrucciones de seguridad y operación deberán ser leídas antes de que el aparato eléctrico sea operado. 2. Las instrucciones de seguridad y operación deberán ser guardadas para referencia futura. 3. Todas las advertencias en el aparato eléctrico y en sus instrucciones de operación deben ser respetadas. 4. Todas las instrucciones de operación y uso deben ser seguidas. 5. El aparato eléctrico no deberá ser usado cerca del agua por ejemplo, cerca de la tina de baño, lavabo, sótano mojado o cerca de una alberca, etc. 6. El aparato eléctrico debe ser usado únicamente con carritos o pedestales que sean recomendados por el fabricante. 7. El aparato eléctrico debe ser montado a la pared o al techo sólo como sea recomendado por el fabricante. 8. Servicio El usuario no debe intentar dar servicio al equipo eléctrico más allá a lo descrito en las instrucciones de operación. Todo otro servicio deberá ser referido a personal de servicio calificado. 9. El aparato eléctrico debe ser situado de tal manera que su posición no interfiera su uso. La colocación del aparato eléctrico sobre una cama, sofá, alfombra o superficie similar puede bloquea la ventilación, no se debe colocar en libreros o gabinetes que impidan el flujo de aire por los orificios de ventilación. 10. El equipo eléctrico deber ser situado fuera del alcance de fuentes de calor como radiadores, registros de calor, estufas u otros aparatos (incluyendo amplificadores) que producen calor. 11. El aparato eléctrico deberá ser connectado a una fuente de poder sólo del tipo descrito en el instructivo de operación, o como se indique en el aparato. 12. Precaución debe ser tomada de tal manera que la tierra fisica y la polarización del equipo no sea eliminada. 13. Los cables de la fuente de poder deben ser guiados de tal manera que no sean pisados ni pellizcados por objetos colocados sobre o contra ellos, poniendo particular atención a los contactos y receptáculos donde salen del aparato. 14. El equipo eléctrico debe ser limpiado únicamente de acuerdo a las recomendaciones del fabricante. 15. En caso de existir, una antena externa deberá ser localizada lejos de las lineas de energia. 16. El cable de corriente deberá ser desconectado del cuando el equipo no sea usado por un largo periodo de tiempo. 17. Cuidado debe ser tomado de tal manera que objectos liquidos no sean derramados sobre la cubierta u orificios de ventilación. 18. Servicio por personal calificado deberá ser provisto cuando: A: El cable de poder o el contacto ha sido dañado; u B: Objectos han caído o líquido ha sido derramado dentro del aparato; o C: El aparato ha sido expuesto a la lluvia; o D: El aparato parece no operar normalmente o muestra un cambio en su desempeño; o E: El aparato ha sido tirado o su cubierta ha sido dañada blackbox.com Page 3

4 Trademarks Trademarks Used in this Manual Black Box and the Double Diamond logo are registered trademarks of BB Technologies, Inc. Any other trademarks mentioned in this manual are acknowledged to be the property of the trademark owners. Page blackbox.com

5 Table of Contents Table of Contents 1.0 Specifications Introduction What s Included Accessories You May Need Safety Warnings Overview of the Main Engine Operating the Splicer Splicing Preparations Power Supply Turning on the Splicer s Power Fiber Stripping Setting Fiber in the Splicer Splicing Operation Fiber Removal Reinforcing the Splice Storing the Fusion Splicer Maintaining the Fusion Splicer Clean and Check Before Splicing Periodic Inspection and Cleaning Menu Commands Menu Commands Tree Program Test Mode of Operation Select Program Transportation and Storage blackbox.com Page 5

6 Chapter 1: Specifications 1.0 Specifications Applicable Fibers SM, MM, DS, NZ-DS, EDF; Single-mode and multimode silica-based optical glass fiber; Cladding diameter: 100 to 150 µm; Coating diameter: 0.1 to 1.0 mm Average Splice Loss 0.02 db (SM), 0.01 db (MM), 0.04 db (DS), 0.04 db (NZDS) Connectors RS-232 interface and video output Data Storage 8000 splices in internal memory Fiber Cleaved Length 1.6 cm (standard) Fiber Protection Sleeve Shrink Time Typical: 40 seconds for a 40- or 60-mm sleeve, from start until end of cooling time Fiber Protection Sleeve Lengths 20 mm, 40 mm, 60 mm Heater Time (Best) 8 seconds Languages English, Chinese, Korean, Russian, and Spanish Mean Splice Time (The length of time from pressing START until the estimated end of loss) Typical: 9 seconds Program Test Atmospheric pressure (maximum altitude 3500 m), temperature and humidity; Automatic calibration by observing distance of the GAP during arc discharge Proof Test Force Standard: Approximately 1.96 N (200 gf) Return Loss 60 db Splicing Modes Auto and manual Tension Test (Standard) 2.0 Newtons Wind Velocity (Maximum) 15 mph CE Approval Yes Environment Operating Temperature: 41 to 113 F (-25 to 45 C); Storage Temperature: -40 to +176 F (-40 to +80 C) Humidity: 0 to 95%, noncondensing Power AC adapter: VAC input voltage; 47 to 63 Hz Internal battery: 12 VDC; Output: 9 to 3 VDC, 10 Ah; up to 200 continuous splices and heats Size 5.5"H x 6.7"W x 6.7"D (14 x 17 x 17 cm) Weight Local and remote: 7.3 lb. (3.3 kg) Page blackbox.com

7 Chapter 2: Introduction 2.0 Introduction A mechanical splice only holds fiber ends together aligned but not permanently joined. The Black Box Fusion Splicer with Core Alignment () accurately aligns fiber cores and melts the ends together using an electric arc, creating a permanent joint. A fusion splice is the most stable and accurate fiber splice possible, creating splices with much lower return loss than mechanical splices or fiber connectors. The accurately aligns and fuses many different kinds of fiber cables, offering you functionality and features associated with much more expensive splicers. Plus, Black Box will clean and calibrate your unit once a year for three years. 2.1 What s Included Fusion splicer AC adapter AC power cord Case Charger Cleaver Cooling tray Fiber strippers Internal battery Spare electrodes This user s manual 2.2 Accessories You May Need Fiber protection sleeves Coat stripper Fiber cleaving tool Fiber cleaning tool kit, including 99% pure alcohol, lint-free tissue or gauze, and thin cotton swabs blackbox.com Page 7

8 Chapter 2: Introduction 2.3 Safety Warnings The Fusion Splicer is made to be used in different outdoor environments for arc fusion fiber splicing, i.e., field splicing. The user must be aware that arc fusion splicing maybe involve some danger; therefore, safety requirements are included in this instruction manual. Read this manual carefully and completely before operating the splicer. Adhere to all safety instructions and warnings contained in this instruction manual. Retain this manual for future reference. 1. Never operate the splicer in an environment where flammable liquids or vapors exist. Risk of dangerous fire or explosion may result from the electrical arc in such an environment. 2. Do not use the splicer near any hot equipment or in any place of high temperature. Possible equipment failure or fire may result. 3. Do not touch the splicer, AC power cord, or AC plug if your hand is wet. Electric shock may occur. 4. Do not operate the splicer if water condensation is present on the surface of splicer. This may result in electric shock or equipment failure. 5. The splicer is precision adjusted and aligned. Do not allow the unit to receive a strong shock or impact. Possible equipment failure may result. Use the carrying case to transport and store the splicer. The carrying case protects the splicer from damage, moisture, vibration, and shock during storage and transportation. 6. Do not place the splicer in an unstable or unbalanced position. The splicer may shift and lose balance, causing the unit to fall. Personal injury or equipment damage may occur. 7. Keep the splicer free from sand, dust, lubricants, and other contaminants. The presence of such substances may degrade the splicing performance and cause equipment failure or damage. 8. Do not use any chemical other than alcohol to clean the objective lens, V-groove, mirror, LCD monitor, etc., of the splicer. Otherwise, blurring, discoloration, damage, or deterioration may result. 9. The splicer requires no lubrication. Oil or grease may degrade the splicing performance and damage the splicer. 10. Do not use compressed gas or canned air to clean the splicer. They may contain flammable materials that may ignite during the electrical discharge. 11. Do not store the splicer in any area where temperature and humidity are extremely high. Possible equipment failure may result. 12. Before using the shoulder belt of the carrying case, inspect the belt and hook for excessive wear or damage. Carrying the case with a damaged belt may cause it to fall and may result in personal injury or equipment damage. 13. Do not touch the electrodes when the splicer is on and power is supplied to the unit; the electrodes generate high voltage and high temperatures that may cause a severe shock or burn. Turn the splicer off, and disconnect the AC power cord, or remove the battery pack when replacing the electrodes. (Note: Opening the wind protector stops arc discharge.) 14. Do not disassemble or modify the splicer, AC adapter, battery pack, or DC adapter. In particular, do not remove or bypass any electrical or mechanical safety device (e.g., fuse or safety switch) incorporated in this equipment. Modification could cause damage that may result in personal injury, death, electric shock, or fire. 15. Use only the V AC, Hz/12V DC, 14Ah power source with the Fusion Splicer. The proper supply voltage source is V AC, Hz. Check the AC power source before use. Using an improper AC power source may cause fumes, electric shock, or equipment damage and may result in personal injury, death, or fire. 16. Use the supplied AC power cord. Do not place heavy objects on the AC power cord. Do not pull on, heat up, or modify the AC power cord. Use of an improper cord or a damaged cord may cause fuming, electric shock, or equipment damage and may result in personal injury, death, or fire. 17. Connect the AC power cord properly to the splicer and wall socket. When inserting the AC plug, make sure there is no dust or dirt on the terminals. Incomplete engagement may cause fuming, electric shock, or equipment damage and may result in personal injury, death, or fire. Page blackbox.com

9 Chapter 2: Introduction 18. The Fusion Splicer uses a three-prong (core) AC cord that contains an earthed ground safety mechanism. The splicer MUST be grounded/earthed. Use only the supplied three-prong (core) AC power cord. NEVER use a two-prong (core) power cord, extension cable, or plug. 19. Use only the approved battery pack with the Fusion Splicer. Only the battery pack can be used as the approved battery pack. 20. Use the specified charger cord to recharge the battery pack, using other battery chargers and charger cords may cause fuming, fire, or equipment damage and result in personal injury or death. 21. The splicer inlet is used to disconnect the power cord in the event of a fault. Be sure to position the splicer so that the power cord can be disconnected easily and quickly. 22. Disconnect the AC or DC power cord from the splicer inlet or the wall socket (outlet) immediately if the splicer or the external battery emits fumes, a bad smell, or becomes noisy or hot. Leaving the abnormal condition unattended will cause equipment failure, electric shock, or fire and may result in personal injury or death. 23. Disconnect the AC or DC power cord from the splicer inlet or the wall socket (outlet) if the splicer becomes damaged (e.g., by dropping). Leaving the splicer in a damaged state may cause equipment failure, a fire, and may result in personal injury, electric shock, death, or fire. 24. Disconnect the AC or DC power cord from the splicer inlet or the wall socket (outlet) immediately if liquid (e.g., water) or foreign matter (e.g., a screw) enters the splicer. Leaving the splicer in a damaged state may cause equipment failure, electric shock, or fire and may result in personal injury or death. 25. Caution should be taken when removing the fiber protection sleeve from the tube heater after the heat shrink cycle is completed. The tube heater and fiber protection sleeve are hot and should not be touched. Possible burn may result. 26. Replace the electrodes properly. Use only specified electrodes. Set the new electrodes in the correct position. Replace the electrodes only as a pair. Disregarding these instructions may cause abnormal arc discharge and result in equipment damage or degradation in splicing performance. 27. The must be repaired or adjusted by a qualified technician or engineer. Incorrect repairs may cause fire or electric shock. Should any problem arise, contact Tech Support blackbox.com Page 9

Handle Lock Panel Keyboard Battery/DC Adapter/AC Adapter LCD Monitor Figure 2-1.

10 Chapter 2: Introduction 2.4 Overview of the Main Engine Tube Heater Heat Panel Keyboard Wind Protector Handle Lock Panel Keyboard Battery/DC Adapter/AC Adapter LCD Monitor Figure 2-1. Fusion splicer main engine. Power ON/OFF Video Output RS-232 Interface Figure 2-2. Power supply switch and plugs. Page blackbox.com

11 Chapter 2: Introduction Figure 2-3. Right keyboard. Table 2-1. Right keyboard key functions Key Name Function Heat Start/stop tube heater Start Start splice operation Reset Splicer Reset Figure 2-4. Left keyboard. Table 2-2. Right keyboard key functions Key Name Function Alternate Menu Manual: left/right, up/down 1. Enter main menu; 2. Confirm menu Exit Exit Menu blackbox.com Page 11

12 Chapter 3: Operating the Splicer 3.0 Operating the Splicer Step 1: Connect the splicer to the power source 1. To use the AC power supply for the fusion splicer: plug in the AC adapter; plug one end of the AC power cord into the AC adapter and the other end into the AC power supply. Press the Power ON/OFF switch to turn on the splicer. 2. To use the internal battery for the splicer: plug the internal battery into the splicer. Press the Power ON/OFF switch to turn on the splicer. 3. To use the external battery for the splicer: plug the DC adapter into the splicer. Plug one end of the DC adapter cable into the DC adapter and the other end into the external battery. Press the Power ON/OFF switch to turn on the splicer. Step 2: Fiber stripping 1. Clean the fiber outer coating approximately 4" (10 cm) from the fiber end with an alcohol-moistened lint-free tissue or gauze. 2. Pass the fiber through the fiber protection sleeve. 3. Remove about 1.2" to 1.6" (3 to 4 cm) of the fiber coating with a stripping tool. 1. Clean the fiber. 2. Pass the fiber through the protective sleeve. 3. Remove the coating. 4. Clean the bare glass. 5. Cleave the fiber. Bare fiber 4. Clean the bare fiber with another alcohol tissue. Figure 3-1. The process for stripping a fiber cable. NOTE: After this operation, handle the fiber carefully so as not to damage its bare glass. Use a high-quality alcohol, more than 99% pure. Change the lint-free tissue or gauze with each use. Page blackbox.com

13 Chapter 3: Operating the Splicer 5. Cleave the fiber with a fiber cleaver. Refer to 4.4 Fiber Stripping. NOTE: The cleave length should be.63" (1.6 cm). NOTE: Do not clean the fiber after cleaving. Step 3: Set the fiber in the splicer. 1. Gently set the stripped fiber in the V-groove. Set the fiber end-face between the V-groove tip and electrode center line. 2. Gently close the sheath clamp. 3. Close the wind protector. Step 4: Select the correct splicer mode. In the Setup Program menu, press, Select Program, and select the splicer program. Refer to 6.3 Mode of Operation. Step 5: Splicing operation Press to start splicing. Refer to 4.6 Splicing Operation. Step 6: Fiber removal 1. Open the wind protector. 2. Open the left and right sheath clamps and remove the fiber. Step 7: Reinforce the splice. 1. Slide the fiber protection sleeve to the center of the splice and move it to the tube heater. NOTE: Make sure the splice point and fiber protection sleeve are in the center of the tube heater. NOTE: Make sure the reinforcing material is placed down. NOTE: Make sure the fiber is not twisted. 2. While applying tension to the fiber, lower the fiber into the tube heater. The left tube heater clamp will close automatically. 3. With tension still applied to fiber, close the right tube heater clamp with your left hand. 4. Press to start the tube-heating cycle blackbox.com Page 13

14 Chapter 4: Splicing 4.0 Splicing 4.1 Preparations Make certain you have all the necessary tools and materials you will need to do the splicing job. See section 2.2: Accessories you may need. 4.2 Power Supply There are three ways to supply power to the fusion splicer: using an AC power supply, using an internal battery, or using an external battery Using the AC power supply. To operate the splicer using the VAC AC adapter: 1. Make certain the power source is compatible with the VAC, 47 to 63 Hz, and verify that the AC power cord is free from damage, etc. 2. Plug AC adapter into the splicer. 3. Plug the AC power cord into the AC adapter inlet. Make sure the plug is fully seated and in the correct position. 4. Plug the AC power cord into the wall socket. Make sure the plug is fully seated and in the correct position. 5. Press the Power ON/OFF switch to turn on the splicer Using the internal battery pack. 1. Plug the internal battery into the splicer. Make certain that the battery is seated properly. 2. Press the Power ON/OFF switch to turn on the splicer Using the external battery. 1. Plug the DC adapter into the splicer. Plug one end of the DC cord into the DC adapter; plug the other end into external battery. 2. Press the Power ON/OFF switch to turn on the splicer. NOTE: Be certain to follow all safety instructions. Page blackbox.com

15 Chapter 4: Splicing 4.3 Turning On the Splicer s Power To obtain a good quality splice, clean and check the splicer before you begin splicing. Press the Power ON/OFF switch to turn on the splicer. The Power-On menu will display on the LCD monitor: Figure 4-1. The Power-On display menu. The Ready Screen will display the mode and fiber type currently selected. In Figure 2-6, the currently selected mode is Auto and the Fiber Type is SM (single-mode). Available Modes: AUTO MANUAL Available Fiber Types: SM (Single Mode) MM (Multimode) DS (Dispersion Shifted) NZDS (Non-zero Dispersion Shifted) EDF (Erbium-doped Fiber) The unit also displays the time in the top row. To change the type of fiber that you're working with, press in the setup menu blackbox.com Page 15

16 Chapter 4: Splicing 4.4 Fiber Stripping Cleaning the Outer Coating Clean the fiber outer coating approximately 10 centimeters from the fiber end with alcohol-impregnated gauze or lint-free tissue. If there is dust or other impurities on the outer coating of the fiber protection sleeve, burnout or breaking of fiber may result after completion of installation. Pass one fiber through the fiber protection sleeve: Pass the fiber through the protection sleeve Sleeve Tension Fiber Protection Sleeve Fiber Melt Sleeve Tension Member Figure 4-2. Passing the fiber through the protection sleeve. Stripping and Cleaning Remove approximately three to four centimeters of the fiber coating with a stripping tool. Once the coating has been removed, handle the fiber as little as possible so as not to damage its bare glass. Clean the bare part of the fiber with an alcohol-soaked gauze or lint-free tissue. Use a high quality alcohol, with more than a 99% purity, and again, handle the fiber as little as possible so as not to damage its bare glass. Be sure to change the gauze or lint-free tissue regularly to ensure cleanliness. Fiber Cleaving NOTE: The cleave length is 1.6 cm. NOTE: For details on these steps, refer to the fiber cleaver instructions. Splice Inspection When the spliced state is abnormal, the splicer displays the error message Splice Lost. A re-splice is recommended. NOTE: It is best to perform an arc test at this stage for the splicer to determine the best program for the fiber type. NOTE: Observe fiber setting in the V-groove. The fiber should rest in the bottom of the V-groove. Reload fiber if it does not rest properly. The fiber end-face should rest between the V-groove tip and electrode centerline. Page blackbox.com

Chapter 4: Splicing 4.5 Setting Fiber in the Splicer 1. Open the wind protector. 2. Open the left and right sheath clamps. 3. Place the fiber in the V-groove. Figure 4-3.

17 Chapter 4: Splicing 4.5 Setting Fiber in the Splicer 1. Open the wind protector. 2. Open the left and right sheath clamps. 3. Place the fiber in the V-groove. Figure 4-3. Setting the fiber into the splicer. NOTE: Make sure the fiber is not twisted when setting it into the splicer. NOTE: The fiber coating has curl memory. Load the fiber in such a manner that the crown (curve) of the memory is upward. NOTE: Care should be taken to prevent damage or contamination of the fiber end-face. Fiber end-face contact with any surface will cause contamination. 4. Gently close the sheath clamp while holding the fiber. NOTE: Observe the fiber in the V-groove. The fiber should rest in the groove. Reload the fiber if it is not set properly. NOTE: The fiber end face should rest between the V-groove tip and electrode centerline. Left Fiber Left Sheath Clamp Right Fiber Right Sheath Clamp Figure 4-4. Location of the fiber within the splicer blackbox.com Page 17

18 Chapter 4: Splicing 4.6 Splicing Operation The uses image processing to identify abnormal conditions that sometimes occur during splicing. A small portion of these defects can go undetected and result in a poor quality splice. Look at the fiber image on the monitor to accept or reject the splice during the various splicing stages. 1. Before you start splicing Press to move the left and right fibers forward. After discharging the cleaning arc, the fibers stop at the predetermined position. NOTE: When the fiber are moving forward and they appear to hop up and down, contamination may be present in the V-grooves or the fiber surface. Clean the V-grooves, and redo the fiber preparation. 2. Cleave angle measurement and alignment operation Examine the condition of the fiber end-face while the splicer is in operation or at a pause. When the threshold of cleave angle error is exceeded an error message is displayed: Left Fiber End-Face Bad or Right Fiber End-Face Bad. If this message displays, redo the fiber cleave. 3. Heat with arc discharge After aligning the fibers, the splicer will produce a high voltage arc discharge to fuse the fibers together. During arc discharge, observe the fiber image on the monitor screen. If some part of the image exhibits an extremely bright glow (hot spot), which is created by burning contaminations on the surface of the end-face of the fiber, there is a possibility that the fiber will be deformed. Although deformation can be detected by the loss estimation function, a re-spice is recommended. Page blackbox.com

19 Chapter 4: Splicing 4. Splice loss estimating The estimated splice loss is displayed on the screen. Figure 4-5. See the result of the splice. In some cases the splice loss can be improved with the re-arc feature. Press the. After the re-arc discharge, check the display to see how much signal is lost in the splice. NOTE: There are cases when the splice loss will deteriorate after a re-arc discharge. 5. Storing splice results Press or open the wind protector. The splicer will automatically perform the proof test and store the splicing result in memory. The can store 8000 splice results blackbox.com Page 19

20 Chapter 4: Splicing 4.7 Fiber Removal 1. Open the wind protector. The heater clamps should be open, ready to receive fiber and the splice protector sleeve. 2. Open the left sheath clamp, holding the left fiber in your hand. 3. Open the right sheath clamp, holding the right fiber in your hand. Remove the fiber from the splicer. 4.8 Reinforcing the Splice 1. Slide the fiber protection sleeve to the center of the splice and move it to the tube heater. NOTE: Make sure the splice point and fiber protection sleeve are in the center of the tube heater. NOTE: Make sure the reinforcing material is placed downward. NOTE: Make sure the fiber is not twisted. 2. While applying tension to the fiber, lower the fiber into the tube heater. The left heater clamp will close automatically. 3. Keeping the tension on the fiber, close the right heater clamp with your left hand. 40 mm Sleeve 60 mm Sleeve Figure 4-6. Center the splice point and the sleeve. NOTE: Double check to see that the splice point and the fiber protection sleeve are in the center of the tube heater. 4. Press to start a tube-heating cycle. When heating is completed, the heater LED will turn off. NOTE: To abort the tube heating cycle, press. 5. Open the left and right heater clamps. While applying tension to the fiber, gently remove the splice reinforcement. NOTE: On occasion, the fiber protection sleeve may adhere to the bottom of the tube heater. Simply use a clean cotton swab or a similar soft tipped object to gently push the fiber protection sleeve free. Page blackbox.com

21 Chapter 4: Splicing 6. Check the splice reinforcement for bubbles and impurities. Possible reasons for reheating, or not reheating, are shown in Figure 4.7 Less than 6 mm into the sleeve: reheat Bubble on the fiber: reheat Bent fiber: reheat Uniformity in the sleeve: don t reheat Bubbles on the cladding: don t reheat Figure 4-7. Possible reasons for reheating, or not reheating. 4.9 Storing the Fusion Splicer The fusion splicer is a precision instrument. The carrying case is specially designed to protect it during transport. NOTE: Clean the crucial parts periodically, including the pickup camera, lamp-house lens, fiber press, and V-groove. NOTE: Make certain that the LCD cover is fitted and that it is stored correctly before being put into the carrying case. NOTE: Make certain other fittings and accessories fit securely in the carrying case. NOTE: Remove any liquid such as alcohol or IPA from the carrying case blackbox.com Page 21

22 Chapter 5: Maintaining the Fusion Splicer 5.0 Maintaining the Fusion Splicer 5.1 Clean and Check Before Splicing Cleaning V-Grooves Contaminants in the V-grooves may prevent proper clamping, resulting in higher splice loss. Inspect the V-grooves frequently, and clean them periodically during normal operation. To clean the V-grooves: 1. Open the wind protector and fiber clamps. 2. Clean the bottom of the V-groove with a thin, alcohol-moistened cotton swab as shown in Figure 5-1. Remove excess alcohol from the V-groove with a clean, dry swab. Cotton Swab V-grooves Figure 5-1. Clean the V-grooves with a cotton swab. NOTE: Use a high quality alcohol, more than 99% pure. NOTE: Do not contact the electrode tips. NOTE: Do not use excessive force when cleaning the V-groove, because you may damage it. 3. If the contaminants in the V-groove cannot be removed with an alcohol-moistened cotton swab, use the end-face of a trimmed fiber to dislodge the contaminants. Then repeat Step 2. Trimmed Fiber V-grooves Figure 5-2. Remove difficult contaminants from the V-grooves with a trimmed fiber. Page blackbox.com

Chapter 5: Maintaining the Fusion Splicer Cleaning the Fiber Clamp Chips Contaminants on the clamp chips may prevent proper clamping, resulting in higher splice loss.

23 Chapter 5: Maintaining the Fusion Splicer Cleaning the Fiber Clamp Chips Contaminants on the clamp chips may prevent proper clamping, resulting in higher splice loss. Inspect the clamp chips frequently, and clean them periodically during normal operation. Cleaning the Mirror Surfaces If the mirror surfaces become dirty, the core position may be incorrect due to decreased optical path clarity, resulting in higher splice loss. Inspect the clamp chips frequently, and clean them periodically during normal operation. Mirrors Figure 5-3. Clean protector mirrors with a cotton swab. NOTE: Use a high quality alcohol, more than 99% pure. NOTE: Mirrors should be clean and smudge-free blackbox.com Page 23

24 Chapter 5: Maintaining the Fusion Splicer 5.2 Periodic Inspection and Cleaning In order to maintain the hightest splicing quality from the Fusion Splicer, Black Box recommends a more in-depth inspection and cleaning periodically. Electrode Replacement Electrodes wear with use and must be cleaned periodically because of silica oxide buildup. The electrodes should be replaced after 1,000 splices; a message prompting you to replace the electrodes is displayed immediately after turning on the power. When you receive this message: 1. Power down the unit. 2. Remove the old electrodes. For the method of replacement, refer to Figure Clean the new electrodes with alcohol-moistened clean gauze or lint-free tissue and install them in the splicer. Electrode Fixture Fixing Screw Electrode Electrode Collar Figure 5-4. Replacing electrodes. NOTE: Use approved electrodes for the Fusion Splicer. Be careful not to damage the electrode shaft or tips when cleaning and installing in the splicer. Any damaged electrodes should be discarded. When installing the electrodes, tighten screws no more than finger tight while pushing the electrode collars against the electrode fixtures. Incorrect installation of the electrodes may result in greater splice loss or damage to the circuit. 4. Turn on the power, load fibers into the splicer. Press in the setup program menu, Select Program and move the arrowhead to Program Test. Press to begin the discharge. Page blackbox.com

25 Chapter 5: Maintaining the Fusion Splicer Cleaning Objective Lenses If the surfaces of the objective lenses become dirty, normal observation of the core position may be incorrect, resulting in higher splice loss or poor splicer operation. Therefore, clean them at regular intervals. Otherwise, dirt may accumulate and become impossible to remove. 1. Before cleaning the objective lenses, always turn off the splicer. 2. Remove the front and rear electrode covers. 3. Gently clean the lens surface with an alcohol-moistened thin cotton swab as shown in Figure 5-5. Using a cotton swab, starting in the center of the lens, move the swab in a circular motion until you spiral to the edge of the lens surface. Remove excess alcohol from the mirror surface with a clean, dry swab. NOTE: Use a high quality alcohol, more than 99% pure. NOTE: Be careful not to bend the electrodes. Cotton Swab Objective Lens Figure 5-5. Cleaning objective lenses. 4. The lens surface should be clean and smudge free. 5. Reinstall the front and rear electrode covers. 6. Turn on the power and make sure no smudges or streaks are visible on the monitor screen blackbox.com Page 25

26 Chapter 6: Menu Commands 6.0 Menu Commands 6.1 Menu Commands Tree Figure 6-1. Menu commands tree, part 1. Page blackbox.com

27 Chapter 6: Menu Commands Figure 6-2. Menu commands tree, part blackbox.com Page 27

28 Chapter 6: Menu Commands 6.2 Program Test There is an Arc Test option in the Fusion Splicer. The user should perform this test to ensure splice quality when using the in very high or low temperatures, or in conditions of very high humidity and used electrodes. The ARC Test will perform the test at the current program settings (see the Program Modify menu). Figure 6-3. Program test. 1. To perform the test, prep two fibers. (Refer to 4.4 Fiber Stripping.) 2. While the unit is idle, press to enter the Main Menu, and move the arrow to Arc Test. Press and select Start Test. 3. The Arc Test will automatically adjust arc intensity. Repeat the test until the screen displays Arc good. 4. After performing a good arc, press to exit and return to the auto screen. Page blackbox.com

Chapter 6: Menu Commands 6.3 Mode of Operation While the unit is idle, from the Main Menu, select Other --> Parameter --> Work Type, then press the or keys to select Manual or Auto.

29 Chapter 6: Menu Commands 6.3 Mode of Operation While the unit is idle, from the Main Menu, select Other --> Parameter --> Work Type, then press the or keys to select Manual or Auto. Press the key to exit. Figure 6-4. Mode of Operation. Auto Mode Select Auto Mode mode for automatic fusion splicing and results check. Clean and prepare the fiber, select the required fusion program in the automatic menu process. Use this option in most cases. The process will splice automatically without any user intervention. Figure 6-5. Auto Mode Ready Screen blackbox.com Page 29

30 Chapter 6: Menu Commands Manual Mode In this mode, you will spice fibers by using step-by-step operator controls. After the fiber has been prepared and placed in position, each step is started by the operator using key control details shown here: Table 6-1. Manual mode operation controls. Key Name Function Alternate Manual: Alternate left/right, up/down Down Manual: Move fiber down Up Manual: Move fiber up Right Manual: Move fiber right Left Manual: Move fiber left Page blackbox.com

31 Chapter 6: Menu Commands 6.4 Select Program While the unit is idle, from the Main Menu, go to Program Select --> Current Program. Move cursor to Fiber Type, press the or keys to select the appropriate program. Press the key to exit. Figure 6-6. Program Select menu screen. Table 6-2. Types of fibers. Fiber Type Code Fiber Type Program SM Single-mode SM00-SM15 MM Multimode MM00-MM15 DS Dispersion Shifted DS00-DS15 NZDS Non-zero Dispersion Shifted NZ00-NZ15 EDF Erbium-doped Fiber ER00-ER15 NOTE: For each fiber, you should select the program for the proper type of fiber, otherwise you might experience high splice loss value defects blackbox.com Page 31

32 Chapter 6: Menu Commands Heating Time While the unit is idle, from the Main Menu, select Other --> Parameter. Move the cursor to Heat Time (Figure 6-7). Use the or keys to select the appropriate program. Press the key to exit. Figure 6-7. Heating Time menu. Other Assistant and Maintenance Functions This submenu contains some assistant functions and maintence functions. With the unit idle, from the Main Menu, select Other (Figure 6-8). Press the key to display the Other submenu. Press to exit. Figure 6-8. Other menu. Page blackbox.com

33 Chapter 6: Menu Commands Date/Time Select this option to set the date and time. From the main menu, select Other --> Time. Move the cursor to the Year setting, then use the the or keys to navigate. Press to exit. Figure 6-9. Date/Time menu. Arc Counter Select this option to examine the fusion splicer s Arc Counter. From the Main Menu, select Other --> Arc Times. Press to clear the Arc Counter. Figure Date/Time menu blackbox.com Page 33

34 Chapter 6: Menu Commands Fusion Record Select this option to examine the Fusion Record. While the unit is idle, from the Main Menu, select Other --> Arc Counter --> Record. Figure Fusion Record. System Test While the unit is idle, from the Main Menu, select Other --> System Test, and press the perform a self test. key. The unit will automatically Figure System Test. Page blackbox.com

35 Chapter 6: Menu Commands Pause While the unit is idle, from the Main Menu, select Other. Move the cursor to Pause. Use the or keys to select the On or Off. Press the key to exit. Figure Pause blackbox.com Page 35

Chapter 6: Menu Commands Load Default Program While the unit is idle, from the Main Menu, select Program Select --> Current Program. Move the cursor to Yes or No, and use the key to select.

36 Chapter 6: Menu Commands Load Default Program While the unit is idle, from the Main Menu, select Program Select --> Current Program. Move the cursor to Yes or No, and use the key to select. If you select Yes, the splicer will restore the default program 00 as set by the factory. Press to exit. NOTE: This operation is only valid for the default program 00. Figure Load Default. Set Language While the unit is idle, from the Main Menu, select Other. Move the cursor to Language. Use the or keys to select English, Chinese, Korean, Russian, or Spanish. Press the key to save and exit. Figure Language. After changing any parameter values, press the key to save and exit. Page blackbox.com

37 Chapter 7: Transportation and Storage 7.0 Transportation and Storage If you determine that your Fusion Splicer is malfunctioning, do not attempt to alter or repair it. It contains no userserviceable parts. Contact Technical Support at Black Box. Before you call, make a record of the history of the problem. We will be able to provide more efficient and accurate assistance if you have a complete description, including: The nature and duration of the problem. When the problem occurs. The components involved in the problem what type of computers, what type of keyboard, brand of mouse, make and model of monitor, type and make of cable, etc. Any particular application that, when used, appears to create the problem or make it worse. The results of any testing you ve already done. Storing the Fusion Splicer Keep the Fusion Splicer in its carrying case at all times when not in use. 1. Turn off power and remove all electric leads. 2. Clean the Fusion Splicer as required, i.e.: pickup camera, lamp-house lens, fiber press, and V-groove. 3. Ensure LCD screen is vertical and the protective cover is fitted. 4. Ensure all clamps and wind protectors are in the down (storage) position. NOTE: Be sure any cleaning alcohol is in a secure, non-leak bottle or container before placing it in the case. Shipping and Packaging If you need to transport or ship your Fusion Splicer: Package it carefully. We recommend that you use the original container. If you are shipping it for repair, please include the unit s external power supplies. If you are returning it, please include everything you received with it. Before you ship the extender back to Black Box for repair or return, contact Tech Support to get a return authorization (RA) number blackbox.com Page 37

38 Notes Page blackbox.com

39 Notes blackbox.com Page 39

Black Box Tech Support: FREE! Live. 24/7. Tech support the way it should be. Great tech support is just 30 seconds away at 724-746-5500 or blackbox.com.

40 Black Box Tech Support: FREE! Live. 24/7. Tech support the way it should be. Great tech support is just 30 seconds away at or blackbox.com. About Black Box Black Box Network Services is your source for an extensive range of networking and infrastructure products. You ll find everything from cabinets and racks and power and surge protection products to media converters and Ethernet switches all supported by free, live 24/7 Tech support available in 30 seconds or less. Copyright All rights reserved, version blackbox.com

Copyright Black Box Corporation. All rights reserved.

Copyright Black Box Corporation. All rights reserved. Copyright 1995. Black Box Corporation. All rights reserved. 1000 Park Drive Lawrence, PA 15055-1018 724-746-5500 Fax 724-746-0746 NOM STATEMENT NORMAS OFICIALES MEXICANAS (NOM) ELECTRICAL SAFETY STATEMENT