Key Features & Benefits w Digital display for repeatable w Automatic control of the preheater for w Easy profile creation for operator

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Luke Randall
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MRS-00A Modular Rework System The MRS-00A Modular Rework System is an integrated convection rework system for the removal and reflow of BGA/CSP and SMT components.

1 MRS-00A Modular Rework System The MRS-00A Modular Rework System is an integrated convection rework system for the removal and reflow of BGA/CSP and SMT components. The MRS-00A is comprised of a convection tool, a preheater, an adjustable tool holder, and a free-standing board holder to create a manually assisted rework system. A series of nozzles, targeting a variety of applications round out the product offering for this system. With standard features such as programmability, a digital display, program storage of up to 50 profiles, this system is not only versatile, but also easy and efficient to work with. A choice of board holders and accessories are available that make the system capable of handling multiple sizes of PCBs. The MRS-00A allows you the choice of using either the embedded profiling capability that can be configured to operate at a fixed temperature, or a four zone programming option. The unit also allows the temperature to be controlled either at the heat output (internal) or at the board (external). The external control function uses a thermocouple which can be placed on the board or a component. w Digital display for repeatable temperature settings and profile control w Automatic control of the preheater for simple operation w Easy profile creation for operator repeatability w Integrated vacuum pickup for easy component removal w Hand held or tool holder mounted for operator comfort w Manual mode for quick setup w External thermocouple for process setup and verification w Digital controlled airflow for repeatable results w X, Y, Z and Theta controls for component alignment w Adjustable PCB holder for easy change outs w Automatic vacuum lift off at the end of the cycle w Password lockout of programmed profiles The components of the MRS-00A are:. HCT-000 Programmable Hand Held Convection Tool.. PCT-000 Programmable Pre-heater.. ATH-00A Adjustable Tool Holder.. BH-000 Free standing board holder. MRS-00A Modular Rework System The components of the MRS system can also be ordered separately.

HCT-000 Programmable Hand Held Convection Tool The HCT-000 is a fully Programmable Hand Held Convection Tool offering fast and easy removal and placement of SMT components.

2 HCT-000 Programmable Hand Held Convection Tool The HCT-000 is a fully Programmable Hand Held Convection Tool offering fast and easy removal and placement of SMT components. The HCT-000 stands out as a versatile convection rework tool. It can be used on its own or as part of the MRS-00A Modular Rework System for more complex applications. The system comes equipped with a 5mm nozzle and nozzle adapter. In addition, a wide range of nozzles are available. w Integrated vacuum pickup for easy component removal w Profile creation for operator repeatability and storage for up to 50 user defined profiles w Manual mode for quick setup w External thermocouple for process setup and verification w Hand-piece controls for heater and vacuum w Programmable, digitally controlled airflow for repeatable results w Multiple modes of operation: manual, zone heating (with the MRS-00A System) w The HCT-000 is connected to the PCT-000 via a cable when used as part of the MRS System w May be used with ATH-00A Adjustable Tool Holder Technical Specifications Size Weight Rated Power Input Voltage Storage Air Flow Source Temperature Range Vacuum Pump Noise Level 9 x 78 x 5mm (9" x 7" x 6 ") 5.kg ( lbs.) 600 W 00-0 VAC, 50/60 Hz 0 C to 50 C Temperature ( F to F) 5-5 l/minute Up to 50 C (80 F) 5" Hg (8mm Hg) <55 dba HCT-000 Includes: HCT-PS000 HCT-HV Programmable Hand Held Convection Tool HCT-000 Power Supply Hand-piece with integral vacuum, cord and connector Vacuum Cup kit, one of each * (see below) Hand-piece Tool Holder Nozzle Adapter Nozzle Wrench HCTA-VC-KIT HCTA-TH HNA- HCTA-NW AC-TCK-6-6 Thermocouple 6 AWG, pack of HCTA-CC Communications Cable ft HN-J0005 5mm nozzle Accessories HCT-FS Footswitch, Dual, HCT-000 HCT-HTRASSY Heater Assembly AC-TCK-0-6 Thermocouple 0 AWG, pack of HCTA-VC50-5 * Vacuum Cup, /6 (5.00mm), pack of 5 HCTA-VC6-5 * Vacuum Cup, ¼ (6.mm), pack of 5 HCTA-VC80-5 * Vacuum Cup, 5/6 (8mm), pack of 5 HCTA-VC-5 * Vacuum Cup, 7/6 (mm), pack of 5 5

3 HCT-000 Programmable Hand Held Convection Tool HN Series Nozzles A series of Nozzles are available for use with the MRS-000 / HCT-000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available. Nozzle Measurement and Selection The nozzle part number (the digits after the B ) represents the size of the component. mm have been added to each side of the internal nozzle dimension to allow for component access. Part Number Component Size Components HN-B0707 7mm X 7mm CSP, LGA HN-B00 0mm X 0mm CSP, LGA78, LCC8 HN-B mm X mm CSP, QFP, TQFP00 HN-B08 mm X 8mm, CSP, SOICM HN-B55 5mm X 5mm BGA HN-B88 8mm X 8mm PLC, CSP, TQFP00, BGA HN-B55 5mm x 5mm BGA, PLCC68 HN-B809 8.mm X 8.5mm SOLJ8, SOIC8M, TSOP HN-B59.5mm X 8.5mm QFP00, QFP80 HN-B77 5 7mm X 7mm BGA HN-B 5 mm X mm BGA HN-B55 5 5mm X 5mm BGA HN-B00 5 0mm X 0mm BGA HN-J mm Diameter DISCRETE 5 6 Nozzle Accessories HCT-NC 7 Nozzle Carrier HNA- 8 Nozzle Adapter HCTA-NW 9 Nozzle Wrench Metcal offers a full custom program for nozzles not available within the standard offering shown above. Please contact us:

As component miniaturization continues, the ergonomics of a pencil allow a user more freedom to access and rework components on the board without affecting adjacent parts.

4 HCT-0 Digital Hot Air Pencil NEW PRODUCT The new HCT-0 Hot Air Pencil is the latest addition to Metcal s offering of convection rework tools. This digital handheld convection tool is ideally suited for applications, which use smaller components and integrated circuits. As component miniaturization continues, the ergonomics of a pencil allow a user more freedom to access and rework components on the board without affecting adjacent parts. w 0 Watt Ceramic Heater and Dual Stage Air Pump: Provides the power and performance needed to deliver the right amount of thermal energy. w Digital Airflow and Temperature Controls: Two LED displays provide a graphical and numerical representation of the desired airflow and temperature. w Fast Response and Performance: A microprocessor controlled, closed loop feedback system provides fast heating, precise and stable temperature control. w Standby Mode: When the hand-piece is placed into the workstand, the temperature will drop increasing heater life. w Universal Power Supply: Automatically senses the input line voltage and adjusts accordingly, which allows for worldwide operation without adaptors or a change in performance. w Ergonomic and Light Weight Hand-Piece that feels like a pencil, with a rubber grip. Increases operator comfort w Nozzles: Six nozzles (.5 mm.0 mm) are included in the unit with a nozzle holder inside the workstand. w Easily Change Heaters and Nozzles: Both can be changed in seconds, as shown below: 7

HCT-0 Digital Hot Air Pencil DIPs HCT-0 Digital Hot Air Pencil

removal pad (see page 8) SOICs PLCCs 8 Technical Specifications

grounded circuit Input Frequency 50/60 Hz Rated Power 75W Air Flow.

Temperature Range 00-50 C Temperature Stability 0% of display value

Resistivity 05 Ω -09 Ω /sq Power Supply Dimensions w x d x h 0.

7") Workstand Dimensions w x d x h 7.6 cm (.0") x 6.8 cm (6.6") x 8.

5 HCT-0 Digital Hot Air Pencil DIPs HCT-0 Digital Hot Air Pencil Includes: HCT-HTR0 0W Easy Change Heater HN-0KIT-6 Pack of 6 nozzles (.5mm,.0mm,.5mm,.0mm,.5 mm and.0 mm) HCT-WS0 Workstand with nozzle holder AC-CP Heatproof nozzle removal pad (see page 8) SOICs PLCCs 8 Technical Specifications Ambient Operating Temperature 0 to 0 C Input Line Voltage 00 0 VAC, grounded circuit Input Frequency 50/60 Hz Rated Power 75W Air Flow LPM Noise Level Typically under 5dBA at max airflow Output Temperature Range C Temperature Stability 0% of display value Certifications / Markings cnrtlus, CE, RoHS + WEEE Surface Resistivity 05 Ω -09 Ω /sq Power Supply Dimensions w x d x h 0.6 cm (.") x. cm (8.") x 7.0cm (6.7") Workstand Dimensions w x d x h 7.6 cm (.0") x 6.8 cm (6.6") x 8.6 cm (.") Weight of the Power Supply 5.8 lbs. (.6 kg) Weight of the Workstand 0.9 lbs. (. kg) 00s 0s Other Applications: Reflow of fine pitch QFPs, removal and placement of chips.

PCT-000 Programmable Pre-heater The PCT-000 is a fully Programmable Pre-heater offering more heat capacity for soldering with lower temperatures for faster and higher quality results.

The PCT-000 can be used as a stand alone unit or as part of the MRS-00A Modular Rework System.

6 PCT-000 Programmable Pre-heater The PCT-000 is a fully Programmable Pre-heater offering more heat capacity for soldering with lower temperatures for faster and higher quality results. The PCT-000 provides users exceptional ability to increase heat capacity with highly controlled thermal output. The PCT-000 can be used as a stand alone unit or as part of the MRS-00A Modular Rework System. w Adds heat capacity and enables lower process temperatures w Used in a variety of processes including soldering, desoldering, SMD rework w Provides faster production rates while lowering overall process temperatures. w modes: manual for constant heater temperature and profile for greater process control w programmable heating zones and cooling zone w Storage for up to 50 user defined profiles for easy set-up w Heater control with temperature controlled either at the heater output or at the board w High efficiency vortex heater design maximizes ramp to temperature for increased productivity PCT-000 Programmable Preheater Includes: PCT-FS PCT-000 Foot Switch AC-TCK-6-6 Thermocouple 6 AWG, pack of Technical Specifications Size 0 x 0 x 76mm (" x 8" x ") Weight.kg (7.5 lbs) Rated Power 00 W Input Voltage 00-0 VAC, 50/60 Hz Storage Temperature 0 C to 50 C ( F to F) Air Flow 9 cfm (58 l/min) SourceTemperature 5 C to 00 C Range (77 F to 75 F) Operational Modes Setup, Run, Manual, Active Setup Display LCD 0 x display segments Number of Programs 50 memory locations Number of Zones 5 ( Heat Zones, Cool Down Zone) 9

Adjustable Tool Holder & Board Holders ATH-00A Adjustable Tool Holder w Designed to work with the HCT-000 or as part of the

w Uses the Advanced Head Assembly which features of Z axis adjustment, ½ fine adjustment of the X & Y axis as well as 0 θ

w Features locking hand-piece retainer, Z axis stop and mounting configurations for stand-alone operation or integrated as

w Can be attached to the PCT-000 or used as a standalone unit Board Holders ATH-BASE Optional Base plate for ATH-00A when used

BH-000 The BH-000 is a free-standing board holder that provides a solid and stable base for a variety of PCB s.

7 Adjustable Tool Holder & Board Holders ATH-00A Adjustable Tool Holder w Designed to work with the HCT-000 or as part of the MRS-00A System. w Uses the Advanced Head Assembly which features of Z axis adjustment, ½ fine adjustment of the X & Y axis as well as 0 θ adjustment. w Features locking hand-piece retainer, Z axis stop and mounting configurations for stand-alone operation or integrated as part of the MRS-00A. w Sturdy and easy to attach to the PCT-000 Programmable Preheater when incorporated into the MRS System. w Can be attached to the PCT-000 or used as a standalone unit Board Holders ATH-BASE Optional Base plate for ATH-00A when used as a standalone unit. BH-000 The BH-000 is a free-standing board holder that provides a solid and stable base for a variety of PCB s. The unit features easily adjustable rails to accommodate boards 8 (0mm) x open-ended. Accommodate boards (05mm) x (05mm) Accommodate boards.5 (89mm) x 7 (78mm) BH-00 Board Holder. Recommended for use with the PCT-00 Pre-heater BH-00 Integrated Boardholder for PCT-00 Minimum PCB size is 0.60 (5mm) BH-000 Post-Rail Board Holder. Includes: posts, rails with sliding clips, support pins and flat-head support BH-PK000 Board Holder Pin Kit. Includes: discs, long pins, short pins 50

PCT-00 Focused Convection Pre-heather The PCT-00 is a focused convection pre-heater that is designed to provide extra heat capacity for demanding applications.

w For hand soldering, through-hole desoldering, hot air SMT rework, lead-free, multi-layer boards and assemblies with large ground planes w Improved process time and exceptional control of

adjustable-angle arm rest PCT-00- PCT-00- PCT-0- PCT-0- PCT-0- PCT-0- PCT-0- PCT-0- PCT-HE- PCT-HE- BH-00 BH-00 PCT-AR PCT-ARPAD 5 Pre-heater 5V Pre-heater 0V Pre-heater 5V with Arm Rest Pre-heater

8 PCT-00 Focused Convection Pre-heather The PCT-00 is a focused convection pre-heater that is designed to provide extra heat capacity for demanding applications. Unlike conventional pre-heaters, the PCT-00 Focused Convection Pre-heater directly targets the underside of the PCB providing a substantial thermal boost for lead-free processes. w For hand soldering, through-hole desoldering, hot air SMT rework, lead-free, multi-layer boards and assemblies with large ground planes w Improved process time and exceptional control of potentially damaging temperatures w Vented top plate allows the PCB to be placed directly over the heater for maximum heat transfer w Integrated or stand-alone board holder w Optional adjustable-angle arm rest PCT-00- PCT-00- PCT-0- PCT-0- PCT-0- PCT-0- PCT-0- PCT-0- PCT-HE- PCT-HE- BH-00 BH-00 PCT-AR PCT-ARPAD 5 Pre-heater 5V Pre-heater 0V Pre-heater 5V with Arm Rest Pre-heater 0V with Arm Rest Pre-heater 5V with Arm Rest and Boardholder Pre-heater 0V with Arm Rest and Boardholder Pre-heater 5V with Arm Rest and Integrated Boardholder Pre-heater 0V with Arm Rest and Integrated Boardholder Heating Element Replacement for PCT-00 5V Heating Element Replacement for PCT-00 0V Integrated Boardholder for PCT-00 (see page 50) Boardholder for PCT-00 Arm Rest for PCT-00 Replacement Pad for Arm Rest PCT-AR Technical Specifications 5 Input Voltage 5 V (PCT-00-) 0 V (PCT-00-) Heater Rating 50 W Storage Temperature -0 C 60 C ( F 0 F) Environmental Temperature 0 C 0 C ( F 0 F) Air Flow 9.88 cfm (80 l/min) Control Temperature Variable up to 00 C (57 F) Surface Resistivity ESD 0 6 Ω - 0 Ω Dimensions (L x W x H) 05 x 55 x 65 mm (8" x 6." x.6") Weight.6 kg (.5 lbs) Certificate/Approvals ctuvus, CE 5

HCT-900 Hand Held Convection Tool The HCT-900 Hand Held Convection Tool offers a low cost, versatile rework solution for a wide variety of production and rework application challenges: w Rework

applications such as applying shrink wrap to components w Versatile Hot Air Tool for soldering and desoldering applications w Robust and compact design w Analog controls for both airflow and

allows the desired temperature to be achieved and maintained regardless of changes in the volume of airflow.

9 HCT-900 Hand Held Convection Tool The HCT-900 Hand Held Convection Tool offers a low cost, versatile rework solution for a wide variety of production and rework application challenges: w Rework a wide range of simple and complex SMT components w Rework pin in-hole devices such as sockets and connectors w Remove solder shorts and splashes by using it with solder braid and flux w Plastic applications such as applying shrink wrap to components w Versatile Hot Air Tool for soldering and desoldering applications w Robust and compact design w Analog controls for both airflow and heat w Closed loop feedback circuit controls the temperature w Unique low noise air pump (less than 5 db) provides precise airflow control w Fully ESD compliant A closed loop feedback circuit allows the desired temperature to be achieved and maintained regardless of changes in the volume of airflow. HCT-900- HCT-HE- HCT-900- HCT-HE- 5V Hand Held Convection Tool Heating Element, Replacement, 5V 0V Hand Held Convection Tool Heating Element, Replacement, 0V The HCT-900 can be used for the removal and replacing of electronic components, including lead-free, from 00 up to 0 pin QFP. 5

10 HCT-900 Hand Held Convection Tool Nozzle Selection The HCT-900 is supplied with a standard single jet H-D50 (0.", 5.0mm) nozzle. In addition, two rework nozzle kits, predefined for specific applications, are available, as well as a full selection of nozzles. NzKT- NzKT- Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each): H-D5 H-SL6 H-SL8 H-SOJ0 H-TS8 Nozzle Kit for PLCC, QFP & BQFP packages. Includes (one each): H-P0 H-P H-P8 H-Q0 H-Q66 Technical Specifications Model Chip Type A mm (in) B mm (in) H-P0 PLCC-0.9 (0.7").9 (0.6") H-P8 PLCC-8.5 (0.57").5 (0.57") H-P PLCC- 6.9 (0.67"). (0.56") H-P PLCC- 9.5 (0.77") 9.5 (0.77") H-P5 PLCC-5.0 (0.8").0 (0.8") H-P68 PLCC (.07") 7. (.07") H-P8 PLCC-8. (.8"). (.8") H-Q07 QFP-8 8. (0.") 8. (0.") H-Q0 QFP-. (0.5"). (0.5") H-Q QFP-5,80 7. (0.68") 7. (0.68") H-Q0 QFP-6,80,00. (0.9") 8. (0.7") H-Q8 QFP-0,8,,60. (."). (.") H-BQ BQFP-00. (0.88"). (0.88") H-Q QFP-0.5 (.6").5 (.6") H-BQ8 BQFP (.8") 7.7 (.8") H-Q66 QFP (.7") 9.8 (.7") H-S6 SOIC,6 6.8 (0.7") 0. (0.") H-SL6 SOL,6 0.6 (0.") 0.8 (0.") H-SL0 SOL 0,0J 0.6 (0."). (0.5") H-SL SOL,J 0.6 (0.") 5.9 (0.6") H-SL8 SOL (0.") 8. (0.7") H-SL SOL 6.0 (0.") 7.9 (.") H-SOJ SOJ.5 (0.5") 0.6 (0.8") H-SOJ0 SOJ 0.5 (0.5") 5. (.0") H-TS TSOP (0.67") 7. (0.8") H-TS TSOP 8-.0 (0.8") 9. (0.6") H-TS0 TSOP 0.0 (0.8") 0.8 (0.") H-TS8 TSOP 8.0 (0.8"). (0.5") H-TSW TSOP 0-0. (0.") 8. (0.7") H-TSW TSOP -8/0-.7 (0.5") 9.8 (.78") Model ø A H-D5.5 mm (0.") H-D mm (0.") H-D0.0 mm (0.7") Input Line Voltage 0 V HCT-900- / 5V HCT-900- Power 0 W Air Pump Type Diaphragm Air Flow 6-5 l/min Control Temperature 00ºC - 500ºC (ºF - 9ºF) Dimensions (L x W x H) 0 x 70 x 0 mm (8.7" x 6.7" x 5.5") Noise Level Less than 6 dba Surface Resistivity Unit: 0 5 Ω Ω. Hand-piece & tube: 0 7 Ω - 0 Ω Weight.7Kg (0. lbs) Certification / Approvals ctuvus, CE 5

Technical Specifications

Technical Specifications PCT-00 Focused Convection Preheater The PCT-00 is a focused convection preheater that is designed to provide extra heat capacity for demanding applications. Unlike conventional preheaters, the PCT-00 Focused