Flock management DeLaval milking management system and ALPRO. Feeding Lamb kid feeder and goat feed station, Feedtech and feeding accessories.

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1 2 Sustainable Dairy Farming Supporting dairy farmers do more with less. 5 Flock management DeLaval milking management system and ALPRO. 16 Milking Alternative milking solutions, efficient milking, milking essentials, milking hygiene, milk testing. 67 Milk cooling & storage Closed milk cooling tanks, open milk cooling tanks, DeLaval plate coolers. 77 Feeding Lamb kid feeder and goat feed station, Feedtech and feeding accessories. 89 Animal comfort Udder health, hoof care, electric fencing and much more Barn & working environment Ventilation, Illumination, fly control and practical clothing InService Professional preventive maintenance, advisory, and emergency service... Products that are part of a system solution or technology are marked: ALPRO flock management system DELAVAL TOP FLOW Top-Flow milking technology for clusters Not all DeLaval products are available in all countries. For information about the availability of a specific product, please contact your DeLaval dealer. Concept, design and production by Lupo Design, Stockholm. The paper used in this publication is FSC (Forest Stewardship Council) certified. While every effort has been made to ensure the accuracy of the captions and credits in this publication, DeLaval does not under any circumstances accept any responsibility for errors and omissions.

2 We make sustainable food production possible is the DeLaval vision. It reflects our belief that the most important contribution we can make in the area of sustainability is to support our customers and help them meet their challenges. 2 Smart Farming

3 Our goal is to make it possible for our customers to reduce their environmental footprint, while improving food production, profitability and the well-being of the people and animals involved. Our role as a global company is to team up with our customers to support them with world-class technology and knowledge they can use to improve the efficiency of their farm and do more with less. We believe that more sustainable milk production can be achieved by improved well-being and comfort for the animals, more effective herd management, and better handling of feed and manure. Smart Farming 3

4 4 Sustainable Dairy Farming

5 Managing a dairy farm is a demanding job. You set your own goals, manage the business activities, and do the hard work, or supervise and manage your staff. It can be difficult to separate management from daily tasks when you re doing both at the same time. The solution a professional management system from DeLaval. This will save you many hours of work each week, while giving you better control of your flock and each animal to improve productivity and profitability. DeLaval has a flock management system: ALPRO

6 DeLaval milking management system MMS-SG DeLaval has developed a milking management system to meet both your expectations as a progressive sheep or goat farmer, and the physiological needs of your animals. DeLaval milking management system MMS-SG saves you time and money, and looks after the best interests of the individual animals in your flock. It is a cost effective system that facilitates step-by-step investment. 6 Herd management

7 DeLaval milking management system MMS-SG is a modular system which can be extended gradually from a basic vacuum shut-off to the most sophisticated ID and milk metering system. As a starting point, DeLaval MMS-SG shuts off the milking vacuum when the animal is milked out, to avoid over-milking, reduce the mastitis risk and lower somatic cell counts (SCC). With ACR-cylinders added, half of the job detaching the cluster is done automatically, so milking is faster, and milking time is significantly reduced. As over-milking is no longer a problem, a milker can handle double the number of clusters that can be managed in a plant without take-off. Choose either a Time or Flow based system. Time based system An average per animal milking time is set according to the lactation status of the flock. Extra time can be added on an individual basis for each animal that needs longer milking. Flow based system Milk flow is monitored and when it decreases within the specified limit the take-off process starts. DeLaval MMS- SG is compatible with any of the following sensors: DeLaval flow sensor SG, DeLaval yield indicator FI5 and DeLaval milk meter MM25 SG. When DeLaval MMS-SG is installed in combination with DeLaval milk meter MM25 SG and DeLaval portal ID SG the system becomes an automated ID and milk recording system. The MMS system can also control the sort gate SG. Therefore, together with ALPRO Windows you can have the control and information you need for making well-informed flock management decisions. DeLaval traffic light SG This 3 lights device (Red, White and Green), installed on the milking parlour wall, helps the milker to improve flock management during milking. Based on colour and blinking codes, the traffic lights provide information to the milker about when a batch is ready to leave the parlour, ID errors and animal attentions. DeLaval control box CBI DeLaval CBI is the parlour interface where you can modify all milking parameters. The digital display shows valuable information during the milking and cleaning processes. Herd management 7

8 ALPRO flock management system This is the efficient tool which simplifies daily operation of your dairy farm, analyses what is happening now and provides essential information for long-term planning. ALPRO delivers information you will use to do the right things, every day. ALPRO TM collects accurate data automatically, 24 hours a day, seven days a week, on every animal in your flock. It combines and analyses the data in the flock management program to produce clear information to support your decisions. ALPRO for Windows The software that processes all the information. The large working database holds comprehensive animal milking, feeding, breeding and health records, plus historical data on individual animals and the whole flock. Clear graphics provide easy to read reports, action lists, and graphs. You can customise reports to suit your needs. 8 Herd management

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10 Milking From milking point control and monitoring milking performance, to checking that your milking protocols are adhered to, ALPRO TM delivers the information you need to fine-tune your milk production. Automated feeding Whatever your feeding strategy, ALPRO TM ensures each individual animal receives the appropriate type and amount of feed for her lactation stage and milk production. ALPRO TM helps you maximize milk yield and reduce feed costs, labour costs and waste. Breeding success Knowing when to inseminate each animal is the key to breeding performance. ALPRO TM combines a host of important animal data to pinpoint the optimal window for insemination. This simplifies your breeding programme. Accurate timing improves conception rates, reduces reproduction costs and improves total milk production and profitability. Flock health ALPRO TM is an efficient early warning system for flock health. It monitors and analyses all the key indicators to give you a clear picture of the health of every animal, and alert you to potential problems to enable early identification, diagnosis and treatment. Save time, gain efficiency You can do more with less labour and time with the automated efficiency of ALPRO TM connected systems. And you gain information you will use every day to manage your dairy business. ALPRO TM gathers, analyses and sorts information around the clock, so you always have access to the data you need. The new system controller with ALPRO processes information very quickly, boosting business efficiency. Because ALPRO TM is a modular system, if you wish you can start small and build it up gradually. Whatever the size of your farm, ALPRO TM will deliver benefits for you. It s easy to see all your animal records You will gain in productivity with ALPRO for Windows : saving money and earning more from being able to manage each animal and your whole flock more accurately and efficiently. With the big working database you can keep track of essential information for the whole flock with just a few clicks: milk records, feeding graphs, breeding activity, animal health (ailments, treatment, culling) and history. You will be able to monitor your animals and your crew. Labour saving automation You will benefit from the labour saving automation. You might not want to spend much time on your computer when you re too busy with hands on farming, but batch entry of data is very quick, for instance to sort a group of animals for a vet inspection; and you can certainly benefit from automated ALPRO TM systems which allow you to do more in much less work time. You can free up your time with automation. Improving management You may appreciate a mix of labour saving and improved management. Yes, you will free up some time, but you probably also want to plan, calculate, analyse the information identify deviations in animal performance, ways to improve in the barn, to reach the goals you ve set yourself. You can review daily actions at a glance, check individual animal or flock data analysed for a specific period or check if you are meeting your goals. 10 Herd management

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12 The ALPRO connected equipment Whether you want to benefit from improved milking, feeding, breeding, sorting, or data analysis for decision support, ALPRO is the key. The modular system means that you can start with your most immediate need, and gradually add more flock management functionality. With each animal clearly identified, you can track individual milk yield and deviations, boost milk production with feeding and reduce labour with the automatic sorting system. Milking Animal identification Milking point controllers Milk meters Yield indicators Nutrition Feed stations 12 Herd management

13 ALPRO for Windows The software that processes all the information. The large working database holds comprehensive animal milking, feeding, breeding and health records, plus historical data on individual animals and the whole flock. Clear graphics provide easy to read reports, action lists, and graphs. For instance, you can customise reports and tables to suit your particular needs What ALPRO delivers Decision support for every day and forward planning Daily overview, deviation alarms, and action lists Attention board Daily calendar Fertility Breeding list Eligible breeders report (open animals) Suspected abortions report Candidate to dry off report Expected lambing/kidding dates report Candidate for pregnancy check report Breeding deviation report (problem breeders) Health Event summary Ailment summary Vet report Suspected post lambing/kidding problems Health check Animal status Animal notes Treatment Milk production Milk production for flock, groups and individual reports Low yielders report Milk shipment record Milking efficiency Milking performance, milk yield, milk flow, duration Milking routine efficiency graph and report in parlour Milking incidents, animal re-attached, manual control, kick off, manual cluster retraction Problem yield for animals not milked or doubled milked today Equipment performance report Flock milk test report Nutrition Monitor feed consumption with alarm after 8, 24 and 72 hours Calculate ration change with feed tables Change group with feeding consistency validation Animal transactions Import export complete data from a animal coming from another ALPRO TM farm Export data for animals leaving the flock Data exchange with national DHIA (in some countries) Herd management 13

14 DeLaval hand held reader HHR DeLaval hand held reader accurately identifies individual animals, any time, anywhere. This light-weight, well balanced device links electronic ID and ear tag numbers and communicates with the ALPRO flock management system. DeLaval hand held reader HHR With the hand held reader HHR you can easily identify animals in the barn or enter a new animal in your database. Maintaining a safe distance helps to keep the animals calm, while protecting the user during field operations. DeLaval hand held reader accurately reads conventional transponders and other electronic identifiers for cows, sheep, goats or buffalo. Useful and efficient, the well-balanced device has lightweight batteries to take up to 3000 readings before they need recharging. A long handle supports the air coil antenna, enabling accurate identification from up to one metre away. This offers: Material and hand grip design that allows daily operation in any climate. Easy data transfer Robust design for day-long operation Control ID information 14 Herd management

15 DeLaval sort gate SG DeLaval sort gate SG helps to reduce your daily labour demands by automatically diverting selected animals that require special attention such as: insemination, dry-off, and veterinary treatments, to a separation area. ALPRO Windows allows you to select single animals or groups of animals sorted by different criteria. It is also possible to sort animals during milking, just by pressing the sort once button on MPC580. DeLaval ISO ID reader portal SG Specifically developed for sheep and goats, DeLaval ISO ID reader portal SG automatically identifies each animal at the entrance to the parlour by accurately reading HDX and FDX ISO tags and sends the information to ALPRO or MMS systems for reliable flock management. It features adjustable alley width and alley reducers to enable the smooth flow of single animals. Herd management 15

16 16 Milking

17 Milking Like any business person, a milk producer depends on a profitable operation and consumer demand for his or her product, with product quality generally deciding the level of demand. A dairy farm s capital is the flock. Future success depends on literally milking that capital to the fullest, while protecting future development. DeLaval is dedicated to helping dairy farmers maximise profit through professional flock management solutions. This includes flock systems tailored to meet individual quality milk production needs, now and in the future. Modern, compact parallel sheep and goat parlours from DeLaval are based on years of experience and designed to make the milker s work both safe and ergonomically sound. The animals are milked from behind giving the operator easy access and a good view of the udder. SG Parallel parlour system p. 18, SG Fixed parlour system p.19, DeLaval low line parlours p. 20, MidiLine TM SG parlour p. 21 and MidiLine TM SG300 p. 22. Milking points p. 23, clusters p. 24, pulsators p. 30, milk meters p. 31, tubes p. 32 everything you need for productive and profitable milking. And cleaning solutions to maintain hygiene throughout your milking system: Detergents p. 53, detergent dosers p. 56, safety pumps p. 57, manual cleaning equipment p. 59. Milking 17

18 Available configurations: Parlour sizes: Single sided: 1x12, 1x18, 1x24, 1x36 Double sided: 2x12, 2x18, 2x24, 2x36 Stall places (animal centers): 35 and 40 cm (to fit different sheep and goat breeds) Mangers: Stainless steel Rump rails: Low line and MidiLine Features No need to count the animals, each one finds its own place Copes with behavior of sheep and goats Milking can start as soon as first animal reaches its place Sequence gates and individual headlock per place to keep animal in proper position Vertical lift during animals exit for increased throughput Pneumatically operated entrance gate (optional) Teaser feeding with individual mangers and possible feed portion adjustment Robust and reliable design Impressive look DeLaval SG parallel parlour system Ideal system for medium and big flock DeLaval SG parallel parlour system including Parallel stall P300SG is the ideal solution for medium and big flock. It design and concept assure high throughput, reduce labour cost, smooth animal flow and comfort and safety for both operators & animals. The vertical lift front exit stall with integrated headlock system and sequence gates ensure that the animals enter the stalls in the same order as they pass the ID-portal (optional), enabling the correct allocation of milk yields. DeLaval SG parallel parlour system can be combined with all different DeLaval SG automation levels, from pulsation only up to ALPRO flock management system. 18 Milking

19 Available configurations: Parlour size: Single sided: 1x12, 1x24 Double sided: 2x12, 2x24 Stall places (animal centers): 30 and 35 cm (to fit different sheep and goat breeds) Mangers: Stainless steel Rump rails: Low line and MidiLine Features Cascade concept: No need to count the animal at the parlour entrance Animals enter in order, each animal has its place Animals are locked in position while milking Basic and value for money system Efficient entry line stall Easy and quick to install and low service demand Easy to operate Easy to upgrade DeLaval SG fixed parlour system Perfectly matches the customer needs in small flock size Delaval SG fixed parlour system including Fixed stall F200SG is a value-for-money product/system which perfectly matches the customer needs in small flock sizes. This hot-dipped galvanized steel stall features headlocks, sliding entrance and exit gates and stainless steel feed mangers. Smart design helps keep maintenance costs to a minimum and makes it ideal for small farms Milking 19

20 DeLaval low line parlours Low line milking systems from DeLaval have traditionally been the most popular choice for sheep and goat farmers. Modern, compact parallel sheep and goat parlours from DeLaval are based on years of experience and are designed to make the milker s work both safe and ergonomically sound. The animals are milked from behind giving the operator easy access and a good view of the udder. The milking equipment is installed inside the pit where it is protected by the pit edge. Milk flows smoothly from the clusters and down the milk line, allowing low vacuum levels with reduced vacuum fluctuations. 20 Milking

21 MidiLine TM SG parlour is a cost-effective and easy-to-install milking system. One cluster located in the middle of the pit serves both sides of the parlour and because this shared cluster is seldom idle, you benefit from a cost-effective investment in milking technology. MidiLine TM SG can be installed easily in most existing buildings, enabling quick and easy updates of old parlours. Additionally, all components are placed high and dry where they are well protected from humidity and dirt. MidiLine TM SG available in three different versions: MidiLine TM SG100 MidiLine TM SG200 MidiLine TM SG300 Milking 21

22 MidiLine TM SG300 Swing over to efficient milking. MidiLine SG300 is the cost-efficient, automatic swing-over milking system from DeLaval. It features swing-over arms in the middle of the pit, so clusters can operate on both sides of the parlour. While animals are milked on one side of the parlour, on the other side animals enter or leave. This gives very high throughput as the cluster is seldom idle and swing-over happens automatically. The system is used with DeLaval MMS controller and can be installed in any type of stall but for best results combine it with DeLaval parallel stall SG. Then MidiLine SG300 can achieve the same throughput as rotary platforms but for less cost. 22 Milking

23 DeLaval milking points offer efficient milking functionality. These range from pulsators and clusters for simple operations, to fully automated parlour modules incorporating milk metering and take-off functions. DeLaval milking point controller MPC580 provides premium control of your milking operation. DeLaval MPC580 records and sends information directly to the ALPRO flock management system. You get real-time data on milk yields, animal numbers, milk flows, milking duration, stall position, etc. providing the management information you need to control your flock. All relevant attentions are indicated with various coloured LEDs to alert the operator immediately when action is required. Six digit display: Yield information is clearly displayed with six green digits for easy reading from anywhere in the parlour, and animal numbers alternate with yield during milking. Press the toggle button to display milk flow and milking duration. Easy access buttons: The most frequent milking operations have their own dedicated buttons. Pulsation control: Pulsation is controlled at each milking point. Pulsation stop reduces parlour noise as well as wear and tear. Control lamp: When the control lamp lights up it will catch your attention from wherever you are in the parlour. Colour coded LED displays: Indicators give the operator information for: do not milk, divert milk, separate animal, low yield and manual milking. DeLaval milking point controller MPC680 This is the premium parlour user interface with DeLaval ALPRO flock management system. It enables remote control of all other milking points, to maximize production with a consistent and well-informed milking routine. Milking 23

24 Clusters No single cluster can meet all today s dairy farming needs. That s why DeLaval offers a wide range of designs, flow capacities, materials, liner assortments, weights and handling characteristics to meet your specific needs. Worldwide, more than 50 sheep and goat breeds are milked. Among them you will naturally find different milking routines. DeLaval has a broad range of clusters to fit every case, from the rustic Merino sheep to the top-yielding Saanen goat. Almatic clusters have been successfully used by DeLaval customers for more than thirty years. The main feature is an automatic shut-off valve integrated in the teat cup. This makes the cluster very easy to use and avoids accidental air entrance during attachment or in case of kick-off. DeLaval cluster SG-TF100 has a unique and patented design. The round shape makes it both ergonomic for milking and easy to clean. The DeLaval Top Flow evacuation of the milk is gentle for the milk quality, reduces the risk for cross contamination between teats and secures that high milk yields can be taken care of. Furthermore, the claw is made of strong, transparent polysulphone plastic, so flowing milk can be easily observed. The reinforced flanged liners are connected directly to the claw, helping to promote teat health by avoiding flow restrictions that could cause vacuum fluctuations at the teat end. The integrated shut-off valve is operated by a pushand-pull button which makes the system easy to use and in need of less maintenance. With Alpro or MMS the shut-off is controlled automatically. Lightweight teat cups, soft liner lips and optimal materials (rubber or silicon) match perfectly the teat contour, giving the right stimulation, reducing slips and stripping operations. TF100 comes in two versions LowLine (LL) and MidiLine (ML), either with rubber or silicon liners. Many different types of liners can be used with DeLaval cluster SG-TF100, to fit the needs of your flock. 24 Milking

25 Milking 25

26 DeLaval cluster Fast milking and udder care are the main priorities of DeLaval clusters. The user friendly and ergonomic cluster evacuates the milk fast, providing milk quality through DeLaval Top Flow technology, without drama. Smooth surfaces help keep the cluster free from dirt. Thanks to its bayonet opening, you can open the claw at any time just by twisting. Sheep clusters Clusters for LowLine installations Almatic cluster S10-R Almatic TM clusters have been successfully tried and tested by DeLaval customers the world over for more than thirty years. The main feature is the Almatic TM concept, where an automatic shut-off ball is integrated in the teat cup. This makes the cluster very easy to use by reducing the number of manual operations for the milker. It also avoids accidental air entrance during attachment or if the cluster falls due to kick-off. Almatic cluster S10-S The silicone liners have a longer life-time than rubber. If you use high pulse rates this is better handled by the silicone liners. Another advantage is that you can see the teat and the milk in the liner. DeLaval cluster TF100LL S10-R TF100 cluster with rubber liners. DELAVAL TOP FLOW 26 Milking

27 DeLaval cluster TF100LL S10-S TF100 cluster with silicone liners. The silicone liners have a longer life-time than rubber. If you use high pulse rates this is better handled by the silicone liners. Another advantage is that you can see the teat and the milk in the liner. DELAVAL TOP FLOW DeLaval cluster TF100LL S100-S TF100 cluster with monobloc silicone liners. This is our top of the range cluster. It is easy to keep clean as you don t have many connections and as the air bleed is on the claw. Additional to this advantage you have all other advantages with silicone; like longer life time, higher pulse rate and the transparency which makes it easy to see milk and teat. DELAVAL TOP FLOW DeLaval cluster TF100LL S200-S Keeping the best design of S100 liner, we have created liner S200. This liner incorporate elbow air bleed that, together with inner diameter and longer barrel, improve milking speed and complete milk out. The teat cup is modified to give the best ergonomy and resistance against impacts. It is easy to see the milk and the silicone liner has a long life time. DELAVAL TOP FLOW Sheep clusters for MidiLine installations: For midiline installations it is mandatory to use a claw to get a good evacuation of the milk, keep the vacuum stable and avoid cross contaminations of teats. DeLaval cluster TF100ML S10-R TF100 cluster with rubber liners. DELAVAL TOP FLOW DeLaval cluster TF100ML S10-S TF100 cluster with silicone liners. The silicone liners have a longer life-time than rubber. If you use high pulse rates this is better handled by the silicone liners. Another advantage is that you can see the teat and the milk in the liner. DELAVAL TOP FLOW DeLaval cluster TF100ML S100-S TF100 cluster with monobloc silicone liners. This is our top of the range cluster. It is easy to keep clean you don t have many connections and as the air bleed is on the claw. Additionally you have all the other advantages that come with silicone; like longer life time, higher pulse rate and the transparency which makes it easy to see milk and teat. DELAVAL TOP FLOW DeLaval cluster TF100ML S200-S Keeping the best design of S100 liner, we have created liner S200. This liner incorporate elbow air bleed that, together with inner diameter and longer barrel, improve milking speed and complete milk out. The teat cup is modified to give the best ergonomy and resistance against impacts. It is easy to see the milk and the silicone liner has a long life time. DELAVAL TOP FLOW Consider the above as general recommendations. As there are many different breeds of sheep and goat sometimes a cluster for goat fits the sheep better and vice versa. Milking 27

28 Goat clusters Clusters for LowLine installations Almatic cluster G10-R Almatic TM clusters have been successfully tried and tested by DeLaval customers the worldover for more than thirty years. The main feature is the Almatic TM concept, where an automatic shut-off ball is integrated in the teat cup. This makes the cluster very easy to use by reducing the number of manual operations for the milker. It also avoids accidental air entrance during attachment or if the cluster falls due to kick-off. Cost efficient goat cluster with rubber liners. Almatic cluster G50+ Based on the well-known Almatic TM concept, Almatic TM cluster G50+ is specially designed for milking high-yielding goats. The special membrane/valve system opens, shuts-off and balances vacuum and flow variations, permitting rapid milk flow. Reduced vacuum fluctuations lower the risk of fall-off and cross-infection. The risk of mastitis is also dramatically reduced. Last generation of Almatic TM clusters. DeLaval cluster TF100LL G10-R TF100 cluster with rubber liners. DELAVAL TOP FLOW 28 Milking

29 DeLaval cluster TF100LL G50+ This cluster combines all the benefits of TF100 claw and Almatic G50+ teat cups. It is especially designed for milking high-yielding goats. The special membrane/valve system opens, shuts-off and balances vacuum and flow variations, permitting rapid milk flow. Reduced vacuum fluctuations lower the risk of fall-off and cross-infection. The risk of mastitis is also dramatically reduced. The result is a cluster with significantly better handling and milking performance. Last generation of Almatic TM clusters. DELAVAL TOP FLOW DeLaval cluster TF100LL G10-S TF100 cluster with silicone liners. The silicone liners have a longer lifetime than rubber. If you use high pulse rates this is better handled by the silicone liners. Another advantage is that you can see the teat and the milk in the liner. This cluster is ideal for milking goats, or sheep with big teats. DELAVAL TOP FLOW Goat clusters for MidiLine installations: As with sheep clusters for midiline installations, it is mandatory to use a claw to get a good evacuation of the milk, keep the vacuum stable and avoid cross contaminations of teats. DeLaval cluster TF100ML G10-R TF100 cluster with rubber liners. DELAVAL TOP FLOW DeLaval cluster TF100ML G50+ This cluster combines all the benefits of TF100 claw and Almatic G50+ teat cups. It is especially designed for milking high-yielding goats. The special membrane/valve system opens, shuts-off and balances vacuum and flow variations, permitting rapid milk flow. Reduced vacuum fluctuations lower the risk of fall-off and cross-infection. The risk of mastitis is also dramatically reduced. The result is a cluster with significantly better handling and milking performance. Last generation of Almatic TM clusters. DELAVAL TOP FLOW DeLaval cluster TF100ML G10-S TF100 cluster with silicone liners. The silicone liners have a longer life-time than rubber. If you use high pulse rates this is better handled by the silicone liners. Another advantage is that you can see the teat and the milk in the liner. DELAVAL TOP FLOW Consider the above as general recommendations. As there are many different breeds of sheep and goat sometimes a cluster for goat fits the sheep better and vice versa. Milking 29

30 Pulsators are one of the most important parts of the milking installation. DeLaval provides different pulsator systems to suit different milking plants. All our pulsators maintain a constant pulsation rate and ratio even at very high pulsation rates. DeLaval recommends 180 ppm for sheep and 90 ppm for goats. DeLaval master pulsator DMP150 and DMP500 Designed to fit all types of parlours, DeLaval DMP150 and DMP500 drive a large number of EP100 pulsators: up to 24 per DMP150 and up to 80 on DMP500. They can be set to a wide range of rates and ratios suitable for milking sheep or goats. DeLaval pulsator EP100 working with the DMP master pulsator offers regular individual pulsation to maximise milking efficiency and animal comfort. It can be used with air filtration in dusty environments. DeLaval pulsator EP100 DeLaval pulsator EP100 is the most sold electronic pulsator in the world. It works with the DMP master pulsator and offers precise individual pulsation for optimum animal comfort with maximum milking efficiency. A vacuum operated diaphragm means minimal wear while well proven technology offers resistance to temperature, humidity and dirt. It can be used with air filtration in dusty environments. DeLaval pulsator HP102 The high performance, durable DeLaval HP102 has an adjustable pulsation rate and ratio to fit vacuum conditions in the milking plant or bucket milking system. This durable, vacuum operated pulsator is manufactured in tough, long lasting materials and functions without electricity. 30 Milking

31 Milk meters Accurate milk yield measurement is crucial for maintaining production efficiency. DeLaval offers a diverse range of ICAR approved milk meters, yield indicators and flow sensors for precise measurement of your flock s daily milk production. DeLaval milk meter MM25 SG This highly efficient electronic milk meter monitors day-to-day milk yields and the flock s overall milk production with pinpoint accuracy, using infrared light technology. It then displays this information clearly with easy-to-read red digits and the data can be transferred automatically to the ALPRO flock management system. DeLaval flow indicator FI7 Offers good indication in milk recording and is built in a moisture-resistant, robust package. This unit uses infrared technology which ensures no direct contact with the milk. DeLaval FI7 is compact body measuring 6 x 7 cm, yet with its clear, large digital display, it is easy to read. DeLaval flow sensor SG DeLaval flow sensor SG has sensing rings that can gauge milk flow during the entire milking curve and virtually eliminate over or under milking. To promote udder health, the built-in shut off valve provides complete vacuum shut-off to the cluster prior to unit removal. Milking 31

32 Are you 100% original? DeLaval tubing has many tasks to perform in dairy farming. It must function day-in and dayout throughout its lifetime, without tainting and discolouring the milk. It must endure detergents and the tough farm environment. It must be strong, yet pliant and easy to handle. 32 Milking

33 A good cluster position during milking ensures good milking performance. DeLaval tubes, bundled with DeLaval tube holders, help the cluster to stay in the optimal position under the udder. All DeLaval tubing materials balance stiffness, elasticity, flexibility and surface character in order to hold their shape well and to bend easily. Originals The DeLaval original tubing assortment includes a wide range of different materials and dimensions to suit all the different needs of milk producers. With DeLaval tubes you have a choice of material: PVC, Rubber, Silicone. We offer a wide range of diameters. You decide on the right tube with the right diameter for your milk installation. You can order DeLaval tubes in coils or get pre-cut lengths. You can choose the right tube to fit your budget, your flock size, your milking solution, your farm. DeLaval rubber single pulse tubes Art.no. Type Inner diameter Length single pulse; black rubber 7.2 mm Coil of 25m DeLaval rubber milk tubes; BfR food (milk) compliant Art.no. Type Inner diameter Length milk; black rubber 16 mm Coil of 20 m milk; black rubber 16 mm Sold per metre milk; black rubber 14.5 mm Coil of 20 m milk; black rubber 14.5 mm Sold per metre milk; black rubber 14.5 mm 1220 mm milk; black rubber 8 mm Coil of 25 m milk; black rubber 10,5 mm Coil of 25 m DeLaval silicone milk tubes, blue and transparent, all EU and US food compliant (milk) Art.no. Type Inner/outer Length diameter milk tube; blue silicone 22 mm / 36 mm Coil of 10 m milk tube; blue silicone 16 mm / 27 mm Coil of 25 m milk tube; 16 mm / 27 mm Coil of 25 m transparent silicone milk tube; blue silicone 14.5 mm / 25.7 mm Coil of 25 m milk tube; 14.5 mm / 25.7 mm Coil of 25 m transparent silicone DeLaval PVC tubing PVC tubing is often used by farmers wanting a basic and reliable solution. If you want to see the milk flow, PVC tubing might be what you want: you can see the milk flowing in this tube. PVC tubing has high flexibility and fits DeLaval milking equipment perfectly. PVC milk tubes are delivered with various food compliant grades*, allowing you to select one which fits your local requirements. Made from high grade PVC with a slight blue colour, the tube has smooth inner and outer surfaces. These surfaces facilitate cleaning and allow a low bacterial count to be maintained. DeLaval PVC milk tubes are marked with two blue stripes to signal the compliancy for contact with food (milk). DeLaval twin pulse tube is marked with one blue stripe to signal the application for transport of air/vacuum. DeLaval PVC milk tubes; EU compliant* Art.no. Type Inner diameter Length milk; PVC 14.3 mm Coil of 25 m milk; PVC 14.3 mm 740 mm; 1-pack milk; PVC 14.3 mm 2350 mm; 1-pack milk; PVC 16 mm Coil of 25 m * Meets the requirements in EU directive 2002/72 EC regarding plastics in contact with food or FDA FCR (USA). Milking 33

34 100% original DeLaval original rubber tubing Our milk tubing s composition is tested to not transfer taste to milk and its smooth surfaces help ensure efficient cleaning. The material is food legislation compliant (milk) and carries the two distinctive orange stripes for signalling BfR compliance. In addition, many of the key material characteristics of DeLaval original rubber milk tubes also lend themselves to vacuum work. Both pulse and air tubes are available in rubber material. All rubber air/ pulse tubes are identified with one orange stripe. DeLaval original silicone tubing Our silicone tube stands out in many ways. DeLaval silicone is among the toughest, longestlasting tubing available. The main benefits include: Excellent tear resistance High flexibility for optimal positioning of cluster BfR and FDA food (milk) compliance Supple and smooth, easy to handle and easy to clean. Give it a try and discover the DeLaval difference. Made of high-quality rubber material formulated to resist fat, water and detergents, DeLaval original rubber tubes set the standard for high performance. DeLaval tubes, in rubber, silicone, and PVC, all offer first-class hygiene for milking systems in dairy farms. 34 Milking

35 For best milking results: Adapt tube lengths for your installation. Cut the tubes clean and straight. Change milk tubes at least once per year for rubber and PVC. Change milk tubes at least every second year for silicone. Change air/pulse tubes every second time when milk tubes are changed. Use Delaval tube holders to bundle tubes precisely for optimal cluster positioning. Tube cutter to complete your toolkit Installing the milk and air tubes correctly ensures high performance and longevity. The tube cutter is recommended for precise cutting of DeLaval tubes. Cut the exact length you need, with no waste. Smooth cut ends make it quick and easy to fit tubes in place. Art.No Your DeLaval InService technican will carefully select the right tubes for your milking installation. The complete and flexible InService program maintains reliability and top performance in your milking system. DeLaval trained service technicians equipped with unique professional tools follow company protocols to service your installation so it will continue to provide fast efficient milking that protects milk quality and udder health. DeLaval original parts, tubes and liners part of your InService solution. Read more about DeLaval InService on p. 127 Milking points Milking 35

36 Vacuum pumps DeLaval offers an excellent range of vacuum pumps. The wide assortment ranges from the most basic belt driven and direct driven pumps, through to advanced solutions for extra low noise and power consumption. Reliability is built in to every DeLaval vacuum pump. DeLaval vacuum pump LVP The premium DeLaval LVP is designed for dairy farmers demanding the utmost in performance. With a capacity range of 3000 to 6000 l/min and minimum maintenance requirements, this pump delivers true heavy duty vacuum supply. Built on lobe pump technology, the DeLaval LVP range helps protect the environment because no oil is needed for sealing or lubrication. DeLaval vacuum pump DVP This direct driven vacuum pump has no belts. This technology eliminates the worries associated with belt-driven pumps because direct driven pumps are reliable, efficient and safe. Operation is more precise and tolerances are reduced, which means smoother running with less lubrication. The silencer is a very good oil separator which results in low oil emission into the air. DeLaval vacuum pump DVP-F DeLaval vacuum pump DVP can include an optional vacuum controller called DVP-F. The result is energy savings of around 30 to 60% This vacuum pump is also designed to be very quiet during milking. 36 Milking

37 DeLaval vacuum regulator MVR This unit reacts quickly to the slightest vacuum changes thanks to a unique and patented valve design. This provides a stable vacuum level which results in good udder health. DeLaval MVR can be equipped with an optional silencer. Its capacity ranges up to l/min. For larger installations a master and slave option is available, offering up to l/min capacity. DeLaval cleaning vacuum regulator CVR DeLaval cleaning vacuum regulator CVR improves the effectiveness of cleaning in sheep and goat installations. During the cleaning process, the CVR automatically increases the vacuum level up to 10 kpa, to raise the turbulence of the water flow inside the milking equipment. 9. DeLaval vacuum pump oil Pump capacity is vital to quality milk production, good udder health and plant cleaning. Original DeLaval vacuum pump oil costeffectively helps protect pump life, the milking system and resulting profits. Art.no L Art.no L Art.no L Art.no L Art.no L DeLaval variable speed drive VSD DeLaval variable speed drive VSD for DeLaval LVP pumps, automatically varies the pump s speed to maintain an even and accurate vacuum level. With DeLaval VSD you can reduce your energy costs by up to 65% and extend your pump s useful life. DeLaval VSD also reduces the noise level when you are milking or in the equipment room. DeLaval vacuum pump controller VPC DeLaval VPC controls one DVPF pump; or up to three DVPF pumps in a multi-pump solution, rotating the pumps to even out run times. That means uniform wear and tear for low maintenance and long life. DeLaval NFO drive Whisper quiet, disturbance free, major energy savings: First out in the dairy industry with whisper-silent variable speed drives that addresses the souce of the EMC problem rather than the symptons. The units are available both for upgrades of existing vacuum pumps and as part of DeLaval Vacuum pump DVP900NFO and DeLaval Vacuum pump DVP2000NFO. They are preprogrammed and can be combined with standard Residual Current Device (RCD). NEW Milking 37

38 DeLaval milk receivers are designed to maintain optimum hygiene and are all automatically cleaned via the milkline. DeLaval milk receiver GR DeLaval glass receivers GR are used successfully by dairy farmers on small to medium sized farms. Easy internal access makes these glass receivers mainly suitable for MidiLines but can also be used with Low Lines. Available with milk pump and filters in plastic or stainless steel and with 25 or 50 liters capacity they represent a good value for money investment. DeLaval milk receiver SR DeLaval milk receiver SR is made in stainless steel and is designed to suit low line parlours from medium farms up to heavy-duty installations. The long lasting stainless steel milk pump and filter help to ensure milk quality. DeLaval SR can be either corner mounted or wall mounted, to suit your parlour layout. All receivers are delivered pre-assembled and factory tested. Available in 50, 70 and 100 litre capacities. Automatic drain valve The optional automatic drain valve improves milking plant hygiene. It operates by either following a signal from the cleaning unit then draining after each cleaning phase, or by opening when the plant s vacuum drops. 38 Milking

39 DeLaval quality milk filters have been developed to meet your highest expectations. Our milk filters main features include superior wet strength, maximum sediment retention and optimal flow rate. Milk must be protected to ensure it is delivered free from dirt and solid waste products. Dust, straw and insects may enter the milking system during milking, travelling through the cluster and pipelines to the receiver. DeLaval milk filters provide solutions for milk quality with excellent strength and filtration, and enable an extra visual and easily performed milk quality check. Food grade certified milk filters! Milking 39

40 DeLaval milk filters Protect milk quality, maintain full cooling efficiency, with effective milk filtration. DeLaval milk filters enhance good milking practise Milk filtration should not be used to rectify unsatisfactory milking procedures. It is a complementary procedure to protect milking and cooling equipment and enhance milk quality and value. For your safety DeLaval milk filters are food-grade certified, which means they are safe to use in contact with food. DeLaval milk filters protect the efficiency of your cooling equipment By filtering milk before cooling, any sediment in the milk is trapped before it reaches the plate cooler. Sediment reaching the plate cooler will clog the plate and reduce the surface area available for heat exchange, reducing heat transfer efficiency. 40 Milking

41 Choosing your milk filter Traditional filters are white, but with our new blue filters it is easier to spot signs of mastitis or other potential contaminants. Choose what best fits your equipment from glued or sewn filter socks, sleeves or discs. Remember disposable milk filters are designed for single use. Colour Type Seam type Blue DeLaval milk filters Professional blue milk filters from DeLaval deliver efficient filtration while allowing you to enjoy easy-to-use milk quality checks. Clots or flecks in the milk are more easily seen on these light blue milk filters, providing you with an extra post-milking check against mastitis. DeLaval milk filters Our unique, high technology milk filters keep foreign particles out of your milk, protecting milk quality. All DeLaval milk filters are food grade certified, and combine the right wet strength for good flow rates with efficient sediment retention. Milk filter sock A milk filter sock is a folded sheet of milk filter fabric that is joined at the seam along its longitudinal edges and one pair of end edges, to form a tubular sock that is open at one end. Milk filter disc Flat sheets, or so called disc milk filters, are either round or rectangular sheets and are used mainly in bucket or pipeline milking equipment. Milk filter discs do not normally provide the high filtration capacity offered by sleeve or sock filters and are therefore rarely used in industrial scale milking. Glued and sewn Seams on the sock or sleeve filter are glued or sewn. It pays to replace in time Always replace DeLaval milk filters after every milking, or on a regular basis to ensure you maintain correct hygiene in your quality milk production. Milking 41

42 DeLaval offers a wide range of milk filters to fit your specific installation and farm conditions. Find the type that fits your needs. Milk filter socks, blue Size (mm) Thickness (g/m2) Seam type Quantity (filters/box) Article number Name 320 x Glued Milk filter sock GB60 320x60 mm 320 x Glued Milk filter sock GB80 320x60 mm Blue milk filters 620 x Glued Milk filter sock GB60 620x60 mm 620 x Glued Milk filter sock GB80 620x60 mm Milk filter socks, white Size (mm) Thickness (g/m2) Seam type Quantity (filters/box) Article number Name 310 x Sewn Milk filter sock SW x60 mm 320 x Glued Milk filter sock GW60 320x60 mm 320 x Sewn Milk filter sock SW70 320x60 mm 620 x Glued Milk filter sock GW60 620x60 mm 620 x Sewn Milk filter sock SW70 620x60 mm 620 x Sewn Milk filter sock SW x60 mm 620 x Sewn Milk filter sock SW x60 mm 620 x Sewn Milk filter sock SW60 620x75 mm 620 x Sewn Milk filter sock SW x98 mm Milk filter discs, white Size (mm) Thickness (g/m2) Quantity (filters/box) Article number Name Milk filter disc W mm Milk filter disc W mm Milk filter disc W mm Milk filter disc W mm Milk filter disc W mm Milk filter disc W mm Milk filter disc W mm 220 x Milk filter disk W20 220x160 mm Milk filter disc W mm Milk filter disc W mm Your DeLaval dealer or service technician can advise you on the most appropriate filter for your milking system. 42 Milking

43 Milk filtration clean technology for quality milk production Milk is one of the most important and complete human foodstuffs; rich in proteins and numerous essential nutrients. Quality milk production depends on healthy animals consuming a nutritious food ration and plentiful fresh, clean water. Although commercially produced milk is processed, it remains entirely natural. And so is modern milk filtration. Today s professional on-farm milk filtration uses entirely clean technology, based solely upon molecular size it requires absolutely no additives. This clean technology will help you to produce milk of the highest quality and value, and to comply with the increasingly rigorous demands of both public authorities and consumers. As well as maximizing the quality and value of milk, the installation of a good filtration system protects both milking and cooling equipment from potentially harmful foreign particulates. This means that you benefit from filtration in two ways: you save money by maximizing the lifetime and minimizing the maintenance of your milking equipment; and make money by producing the highest quality milk so you can achieve the best market price. Although milk is subsequently filtered at the milk plant, effective milk filtration on the farm plays an important role in: producing raw milk of the highest quality for the dairy company indicating the effectiveness of teat cleaning prior to milking identifying udder health problems (e.g.mastitis) identifying animal environment problems ensuring optimum plate cooler efficiency and hygiene. Want to know more about milk filtration? Visit our Dairy Advice pages on: DeLaval milk filter dispenser box MDB620 Milk filters should be stored in dry, clean and cool conditions, protected from dust, insects and moisture. The specially designed filter box protects your milk filters and keeps them handy. Art.no Milking 43

44 Hygiene Consumers require healthy, safe milk that is free from contamination and unpleasant smells. The dairy industry demands that milk meets certain standards. And you need the best possible return on your investment. The highest quality milk meets everybody s needs Milk from sheep and goats is very rich and requires special attention with regards to cleaning principles and especially using the right temperature and detergent concentration. 44 Milking

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47 Cleaning milking equipment is a vital part of your daily routine. It is essential for maintaining top quality milk but it is not something you want to spend time doing yourself, or supervising. Entrust cleaning to a DeLaval cleaning unit and solve this dilemma at the touch of a button. These units clean your milking installation automatically after every milking. Instead of standing in front of a wash trough, you can devote your energy to more important things like flock management or spending time with family and friends. Consistent, no-compromise cleaning As automated units, DeLaval cleaning units always clean in the same consistent and effective way. They never hurry. They never have a bad day. The result is always the same. This consistent way of working is built into the design. For example, the water level filling feature ensures the same volume is used at every single cleaning, regardless of water supply pressure. A full assortment DeLaval offers a wide range of cleaning units; from semi-automatic units convenient for small bucket installations, up to automatic ones suitable for a big, sophisticated milking installation. DeLaval automatic cleaning systems control essential cleaning factors such as water temperature, detergent dose rate, cleaning duration and water turbulence. Milking 47

48 DeLaval cleaning unit C200 Cleaning unit C200 is supplied as one unit, allowing efficient installation, operation and monitoring. This fully programmable unit is electronically controlled, to provide a cleaning system that meets your exact milking plant requirements. This unit provides low running costs. The C200 is available in 40 litres, 80 litres, 160 litres and as a stand-alone unit. The integrated container can be equipped with heating elements. A wide range of accessories are available for the C DeLaval cleaning unit C100E Although more basic than the C200, the C100E automatically takes care of cleaning your milking plant and is easy to use. The all-inone unit is easy to install and keeps your milk room looking neat. The C100E is available as a stand-alone unit requiring a separate wash trough, or with an integrated container. The latter unit can be equipped with heating elements and is available with 40 litre, 80 litre or 160 litre containers. 3. DeLaval cluster cleaner WA2 This time saving tool for bucket milking systems efficiently cleans milking cluster s internal parts. It can handle up to three clusters at once, cleans better than hand washing and is driven by the vacuum system. Easy installation and reliable performance. 4. DeLaval cleaning unit C50 Cleaning unit C50 takes care of cleaning in small and mid-sized installations. It is easy to install and operate. It can be used with any available wash trough. Just fill the detergent container with powder or liquid, push the start button and the cleaning process begins. 48 Milking

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50 Milking equipment detergents Correctly cleaning and sanitizing the milking system protects your profit. A clean milking installation lasts longer and helps keep milk payments at a premium. That is why DeLaval is continuously developing innovative products for cleaning, sanitation and descaling. 50 Milking

51 Save time, water, energy, and costs Discuss cleaning with your DeLaval route specialist; they are well trained and know where to look for residues in the milking system. They can advise on how to safely and reliably clean while assisting to minimize related cleaning costs. The following are common soils requiring cleaning: Acid products remove: Minerals leave a white/grey chalky film that is best removed with an acid descaler. Milkstone is a white deposit, comprising layers of fat, proteins and minerals. Ensure that cleaning is carried out using a combination of alkaline and acid products. Chlorinated alkaline products remove: Fat has a fatty, oily appearance. It is best removed with strong alkaline products and hot water. Protein gives a blue, rainbow, varnish-like hue and is best removed with chlorinated alkaline detergent. Bacteria leaves a red or pink/ purple colouring or staining that is best removed with a strong chlorine or acid sanitizer. Acid and alkaline powder products In our newly improved range of powder detergents we offer a range of regular powders, and a range of concentrated powders and also a new chlorine-free detergent powder. Note! Hygiene chemicals are subject to stringent national and international regulations. Please check with your local DeLaval organisation to find out which products are approved for your country. Milking 51

52 Cleaning the milking system is about protecting your profit. If you don t clean properly, you may forfeit premium payments. That s why DeLaval is continuously improving products and methods for cleaning including a wide assortment of liquid and powder detergents. Our aim is to meet your specific demands for high quality cleaning products, this is especially required for sheep or goat milk. Our liquid detergents are unmatched in heavy duty concentrations; automatic dispensing equipment is recommended. DeLaval s CIP powders are specially formulated for fast dissolving and are concentrated for economical system cleaning. 52 Milking

53 Acid detergents Cid Cid is an effective acid descaler for milking installations and cooling tanks. Cid gives excellent results in soft to medium hard water conditions. Ideal for alternate cleaning routines. Recommended dosage is between 50 and 100 mls per 10 litres of water. Cidmax Cidmax is a highly concentrated acid descaler for milking installations and cooling tanks. Cidmax is effective in all water conditions. Ideal for use in alkaline dominant cleaning routines. Recommended dosage is between 50 and 80 mls per 10 litres of water. Premicid This QUAT containing, DLG approved acid detergent is for use in hard water conditions and difficult-to-clean installations. It cleans and disinfects at the same time and needs to be dosed at 50 mls per 10 litres of water. Cid NonP This phosphate-free acid detergent is based on a two component acid blend with surfactants. An environmental friendly descaler for use in soft to medium hard water conditions which needs to be dosed at 50 mls per 10 litres of water. DeLaval acid An effective powder detergent that effectively removes scale and minerals in milking installations and cooling tanks. Developed to give maximum performance in all water conditions. Dosage is between 50 to 75 mls per 10 litres of water. DeLaval acid conc. A concentrated powder detergent that reduces usage cost. Effectively removes scale and minerals in milking installations and cooling tanks. Developed for use in all water conditions. Dosage is between 30 to 50 mls per 10 litres of water. DeLaval powder detergent acid 50 Effectively removes scale and minerals in milking installations and cooling tanks. Developed to give maximum performance in all water conditions. Dosage is between 50 to 75 mls per 10 litres of water. Characteristics Cid Cidmax Acid regular Removes milkstone Recommended for very hard water Rubber friendly Acid concentrate powder detergent Milking 53

54 Alkaline detergents Basix Basix is a phosphate-free chlorinated alkaline detergent providing high performance in soft water conditions. When used in medium-hard water conditions, an alternate cleaning routine should be followed. Basix is dosed between 50 and 80 mls per 10 litres of water. Super Super is a phosphate-free chlorinated alkaline detergent performing in soft to medium-hard water conditions. In an alternating cleaning routine Super can be used in water hardness up to 30 dh. Dosage between 50 and 80 mls per 10 litres of water. Ultra Ultra is a chlorinated and phosphate liquid alkaline detergent developed for use in hard water conditions. Dosage between 50 and 100 mls per 10 litres of water. Fresh 25 Fresh 25 is a phosphate-free chlorinated alkaline detergent. It is an ideal product for cleaning milking machines and cooling tanks when hot water (> 60 C) is scarce, or when the wash water is between 25 C and 40 C. Fresh 25 should not be used below temperatures of 25 C. Recommended dosage: between 50 and 80 mls per 10 litres of water. DeLaval chlorine free detergent 25 DeLaval chlorine-free detergent 25 is a chlorine and phosphate-free liquid detergent for cleaning milking equipment. It is especially formulated for use in an alternate cleaning routine. Dosage: between 25 and 50 mls per 10 litres of water. Characteristics Basix Super Ultra Fresh 25 Detergent 25 Alkaline concentrate powder detergent Alkaline regular powder detergent Removes butterfat Removes milk protein Phosphate free Low phosphate Overcomes hard water condition Product for most CIP condition Product for soft water Contains Chlorine Low temperature washing Chlorine free powder detergent 54 Milking

55 DeLaval alkali 1 A chlorinated, DLG approved detergent. A powerful, soluble solution for maximum cleaning performance in a wide range of water hardness conditions. Dosage is between 50 to 75 mls per 10 litres of water. DeLaval alkali 1 conc. Highly concentrated, DLG approved detergent. Developed for maximum cleaning performance in a wide range of water hardness conditions. Dosage is between 30 to 50 mls per 10 litres of water. DeLaval alkali 1+ This formulation has been used for more than 20 years for its effective cleaning and disinfecting performance. It was developed to give maximum cleaning performance, especially in hard water and difficult conditions. Dosage is between 50 to 100 mls per 10 litres of water. DeLaval alkali 1+ conc. This highly concentrated detergent provides effective cleaning and disinfection. Developed to give maximum cleaning performance, especially in hard water conditions, it contains phosphate to boost cleaning. Dosage is between 30 to 50 mls per 10 litres of water. DeLaval powder detergent alkali 30 This highly concentrated powder detergent is for effective cleaning and disinfection. This product is developed to clean in soft to medium hard water conditions without the usage of phosphates. Dosage is between 30 to 50 mls per 10 litres of water. Chlorine-free powder This new generation powder detergent uses enzyme technology to replace the role of chlorine. It performs as well as normal chlorinated detergents, but is far more environmentally friendly. Dosage: between 50 and 70 ml per 10 litres of water. Disinfection DeLaval chlorine tablets DeLaval chlorine tablets for the disinfection of milking installations, cooling tanks, milking equipment and textile towels used in dairy milking routines. An easy-to-handle and use product with a long shelf life. DeLaval PeraDis Disinfecting liners and clusters with DeLaval PeraDis can provide proven protection against mastitis pathogen transfer during milking and the resulting veterinarian cost. Safe and easy to apply, PeraDis is a 5% peracetic acidbased product available in 20 litre containers. For details and ordering information about all our products, contact your nearest DeLaval dealer. Milking 55

56 DeLaval detergent dosers Protecting your milking staff from injury is of vital importance. Spilling, splashing and inhaling detergents should be avoided when lifting or handling large detergent containers. Incorrect or reduced dosing should be eliminated too, as it can seriously affect cleaning effectiveness through increased bacteria counts and reduced profits. DeLaval dosing equipment for liquid chemicals offers consistency and personal safety at various automation levels. DeLaval safety pumps Designed to pump acid and alkaline cleaning chemicals, teat care products, oils and lubricants, plus crop chemicals. Detergent doser ED100 The simple and safe answer DeLaval detergent doser ED100 is a liquid detergent system for use in automatic and manual cleaning. Designed to keep you and your milking staff safe, ED100 means no more heavy lifting and reduced risk of spillage. It also gives the correct detergent dose every time, for added handling safety and efficient detergent usage. Smart function Just draw up liquid detergent from the storage container into one of the dosing containers using a connection to the installation s vacuum system then let DeLaval detergent doser ED100 take over. A valve controlled by the cleaning unit automatically dispenses the detergent. This eliminates dosing errors by giving you the same, correct amount of detergent every time you clean. A manual option DeLaval detergent doser ED100 can also be used for manual cleaning, so you can release detergent into the wash trough. Detergent doser LD200 Consistently accurate control of detergent type and quantity, DeLaval detergent doser LD200 is an electronic dosing unit that automatically controls the dosing pumps that deliver detergent to the wash trough. Whatever cleaning regime works best in your conditions, DeLaval detergent doser LD200 automatically controls the frequency of use of the different detergents, as well as the quantity of each needed for optimal cleaning. 56 Milking

57 1 2 3 No special skills needed Because DeLaval detergent doser LD200 is fully automatic, its operation is not dependent on the skills of the user. New employees or temporary milkers will achieve the same result as more experienced workers. The unit is very simple to use. Never run out of detergent DeLaval detergent doser LD200 features a builtin alarm that automatically warns users when the level of detergent remaining in a container reaches a pre-set level, depending on the container size and rate of dosage. This allows you to replace it with a new detergent container in plenty of time. Highly flexible operation The unit can be combined with up to four DeLaval dosing pumps for extra flexibility. These pumps can have varying capacities depending on the cleaning system available. The unit also matches both small and large cleaning systems running a variety of different cleaning programs. It is fully compatible with DeLaval cleaning unit C100E, for example. High level of safety and convenience DeLaval detergent doser LD200 ensures that those who work with the unit enjoy a safe and pleasant environment. Direct contact with detergent and its constituent chemicals is avoided and the risk of spillage and splashing is greatly reduced. Finally, DeLaval detergent doser LD200 is separate from the pump unit, which allows the two to be installed in different locations. For example, the dosing control unit can be mounted in the milk room, where it is easily accessed by the operator. The pump unit can then be located close to the detergent containers in a separate storage area, preferably one that can be locked to eliminate the risk of children and others coming into contact with the chemicals. 1. DeLaval safety pump and safety measure The safety pump features a child lock and reduces the risk of splashing or leakage. It also has a safety measure beaker, for secure handling of detergents. 2. Detergent dispenser This dispenser is a basic accessory for dosing and dispensing of detergents. The 50 ml dispenser fits 5 litre and 20/25 litre cans, and the 100 ml dispenser fits 60 litre and 200 litre drums. A 1 litre dosing cup is also available for measuring liquids. 3. Taps Taps can be easily added to detergent cans for easy dispensing of detergent. One size is available to fit 5, 10, and 25 litre cans, another for 60 and 200 litre drums. Product Function Usage area Capacity Number of chemicals per cleaning session DeLaval safety pump DeLaval detergent doser ED100 DeLaval detergent doser LD200 * Manual dispensing Semiautomatic dosing Automatic dosing For any cleaning system without automatic dosing features, also for teat dips For most automated cleaning systems, but also for manually controlled cleaning systems For those automated cleaning systems that cannot control dosing pumps For any container size between 5 and 200 litres (1 to 50 gallons) Max. 1 litre per chemical and cleaning session No limitation (depending on size of dosing pumps) Max 2 Up to 4 Main values Personal safety Consistency and personal safety Consistency and personal safety Milking 57

58 58 Milking DeLaval brushes are made from high quality materials and can withstand extreme temperatures and cleaning compounds.

59 Manual cleaning with quality, effective products is easy and plays an important role in maintaining the cleanliness of your entire operation. Round dish brush, for bucket General dish brush, short handle General dish brush, large General dish brush, long handle Nail brush, red or white Dish brush, red or white Brush for tank outlet, 60x500mm Tank brush 20cm, red Tank brush handle, aluminium, 1300mm, Ø22m Multi purpose brush, replaceable Milking 59

60 DeLaval manual cleaner 20 DeLaval manual cleaner 20 is a concentrated biodegradable liquid detergent specially formulated for hand cleaning of milking equipment. This foaming, neutral detergent is safe to handle and use and is mild on equipment. Recommended dosage is between 20 and 40 mls per 10 litres of water. DeLaval parlour cleaner This strong foaming acid descaler is designed for use in open-plant cleaning on farms and should be applied with a foam lance. It is recommended for periodic removal of milk stone and hard water scale from external surfaces in the milking parlour and milk room. DeLaval foam cleaner This product is designed for regular cleaning of heavily soiled areas in open-plants and, when applied through a foam lance, it creates long-lasting foam on the surface. This provides optimal interaction between the soil and the product, without harming the equipment. DeLaval dish cleaner DeLaval dish cleaner is a highperformance washing-up liquid that can be used for cleaning kitchenware and kitchens. DeLaval laundry detergent DeLaval laundry detergent is a fabric washing powder with biological action for outstanding wash results, even at lower temperatures. It is suitable for the washing of white and coloured fabrics. It contains a formulation for excellent removal of stains like protein, blood, milk, oil, fat and grease. The special perfume helps ensure a fresh smell for all your clothes. DeLaval hand soap The DeLaval hand soap range offers professional hand cleaners for heavy-duty, special sanitizing hand care. To be used before each milking and as regular skin care hand soap for frequent use. DeLaval vehicle cleaner This is a strong foaming, mildly alkaline product for the cleaning of heavily soiled vehicles on the farm. It is specially formulated to clean lacquered and painted surfaces. For optimal results, apply DeLaval vehicle cleaner through a foam lance to produce dense foam. 60 Milking

61 High quality milk production requires regular milking plant cleaning and maintenance. DeLaval has a wide range of hand cleaners, brushes, detergents and other products to assist you in this task. General 61

62 DeLaval cell counter DCC For total work satisfac tion, take the guess work out of modern udder health management and make the right decisions in time, every time. DeLaval cell counter DCC DCC shows you the way to more profitable milk production. With the DCC flock manage ment tool you can measure and monitor your animal, animal quarter or bulk tank somatic cell count in under a minute, on the farm. With DCC you can confidently know your flock s udder health at any given time. On-time information lets you take action pro-actively, to efficiently control the performance of your flock. Daily monitoring of the bulk tank somatic cell count level and trends will give you in-depth knowledge of your flock. This is necessary when planning for the future. Technical Data Size (w x d x h): 235 x 236 x 249 mm Weight: 4.1 kg Measuring range: to somatic cells/ml Operational temp. range: +10ÞC to +40Þ C Storage temp. range: -20Þ C to +70Þ C Humidity range: 10% to 85% RH Milk sample volume: Approx 60 μl in the cassette Measuring volume: Approx 1 μl in the cassette measuring win dow Repeatability: 12% at cells/ml 8% at cells/ml 7% at cells/ml 62 Milking

63 DCC is a portable instrument you can use it whenever and wherever you choose in a barn or in your office. The start-up takes just a few seconds and the sam ple result is displayed clearly and accurately in just one minute. DeLaval cell counter DCC can be used by dairy farmers, veterinarians, farmer co-operatives, milk collection centres and dairy processors to monitor milk quality and udder health. Art.no DeLaval Database kit DCC Store and export SCC data DeLaval database kit DCC is the natural complement to the DeLaval cell counter DCC, making followup of milk quality and udder health even more convenient. DeLaval DCC generates a fast somatic cell count (SCC) result for instant use. Now the DeLaval database kit DCC allows you to store and export that data for later investigations like comparing bulk milk quality over an extended time period or checking animal udder health history. The DeLaval database kit DCC is a useful tool for all DeLaval DCC users, from farmers and veterinarians to milk quality advisors or small labs. Technical Data Product content: Program CD (DCCWin), license number, manual, serial cable DB9F/M Art.no Cassette for test with DCC The disposable cassette is used to collect milk before cell counting with DCC. It contains small amounts of reagents, which when mixed with the milk reacts with the nuclei of the somatic cells. Art.no DCC bag Special protection and transportation bag for the DCC instrument. Art.no Milking 63

64 DeLaval california mastitis test CMT is an easy and economical way to help detect infected quarters early. 3 2 One of the most common forms of mastitis is sub-clinical. It is hard to detect as no visible changes appear in the udder, but an increase in the level of somatic cells shows its presence. DeLaval california mastitis test CMT is an easy, economical way to detect infected quarters early and thereby limit damage. This product is available as a complete kit with plate (1), pump (2) and 0.5 litre (3) or one litre refill bottles Milking

65 DeLaval control box EC For your safety and convenience 1 2 All your electrical switches in one place With DeLaval control box EC all your milking equipment is controlled from one central location making your daily milking routine and related tasks easier for everyone, including temporary staff and service technicians. Simple connection with multiple outputs DeLaval control box EC is designed to simplify milking with multiple outlets for controlling a wide range of components. Service is simple An hour meter is integrated in the DeLaval EC to record the number of hours the system has been running. This feature is ideal for timing service intervals, to keep the installation serviced regularly and in top working order. For added convenience, a manual start switch is included for both the milk and vacuum pumps. Safety first DeLaval EC is designed to protect you at all times. One vital safety precaution is the main switch which cuts off the electrical supply to the entire installation. If an overload should occur, the automatic circuit breaker will switch off the electrical power. For added personal safety, the low voltage milk pump control circuit controls the system s float level. Accessories DeLaval EC can be equipped with an external milk pump switch, a protective earth circuit breaker and motor protection for the vacuum and milk pumps. 1. DeLaval EC100 and EC Easy service layout Peace of mind in a box DeLaval service mini-monitor SM100 monitors your vacuum levels constantly, and flashes lights at you if the level is too high or too low. Green is good vacuum OK. DeLaval service minimonitor SM100 Do you worry that you might be milking at a vacuum level that is too high? Or too low? DeLaval service mini-monitor SM100 tells you, at a glance, what s going on in your vacuum system. If the vacuum is high, you get a red flashing light. If too low, a purple light. But most of the time, you just see a green light and then you know your vacuum is OK. If there is an alarm, the unit flashes up your DeLaval service technician s telephone number as well as the bright red or purple light. The monitor also reminds you when it is time to do regular maintenance. And when to replace liners. DeLaval SM100 is low cost with a big payback your peace of mind. Milking 65

66 66 Milk cooling & storage

67 By sustaining and enhancing milk quality with the right cooling process, you lift your profitability even more. You need and we deliver the milk cooling systems that can boost both capacity and energy efficiency and maximize your profits by reducing costs. Maintain peak quality in your fresh milk with the right system from our range: DeLaval closed milk cooling tanks DXCE, DXCR cool from 1,100 to 12,000 litres of milk. DeLaval cooling tank DXO cools 200 to 1,850 litres. DeLaval plate cooling p. 74, minimize cooling costs. Milk cooling & storage 67

68 68 Milk cooling & storage

69 Milk cooling DeLaval leads the dairy industry with a complete range of solutions for cooling and storing raw milk on the farm. From indoor storage tanks to outdoor silo designs that offer maximum capacity in a minimum amount of space: there s a DeLaval storage solution that s perfect for your requirements. Choose your fit Whatever dairy farm size you have, DeLaval is your complete premium partner for achieving the technical systems required for successful milk production. When it comes to milk cooling, we offer the widest range of closed tanks on the market, with a choice of four main tank solutions: DXCR from to litres: cylindrical shape. DXCE from to litres: oval shape. All DeLaval milk cooling tanks are insulated with high density, environmentally-friendly foam which protects against energy loss from the inside. The heart of the tank the evaporator enables fast heat exchange and the shortest possible milk cooling times. All to save your money and to protect the environment. Milk cooling & storage 69

70 DeLaval closed milk cooling tanks offer dairy farmers advanced cleaning and control technology to store and cool large amounts of milk. These tanks are available in sizes from 1100 litres up to 12,000 litres, encompassing the world s biggest selection of milk tanks for the agro sector. Our DX range is strongly manufactured to safeguard a long lifetime and offer a high trade-in value. We invite you to go one step further towards full control of your tank cleaning process by seeing our wide range of closed cooling tank types and sizes on the following pages. 1. Cleaning control units Complete family of T-units available from T10 to T Ladder Ergonomic ladder with side bars 3. Outer shell High quality SS material and Insulation: high effective foaming technology 70 Milk cooling & storage

71 2 1 3 Product Available sizes DeLaval cooling tank DXCR 1100 L to 6000 L DeLaval cooling tank DXCE 1150 L to L Milk cooling & storage 71

72 Open milk cooling tanks Lower the cost of your cooling operations, improve the quality of your milk and maximise your profits with the DXO family of cooling tanks. DXO cooling tanks Although fresh milk has a certain natural resistance to bacteria, it will deteriorate over time as bacteria starts to take hold in the milk. Cooling the milk to around 4 6 C within two to three hours after milking will essentially stop the process of bacterial growth and chemical changes, and allow more time for the product to be delivered to the customer in top condition. DeLaval s family of DXO cooling tanks have been designed to make sure you get the right conditions from the moment you opt for automated milk cooling. The tanks are easyto-install, well insulated, hygienic, easy to clean, silent and ergonomic. There are 11 tanks in total, ranging in size from 200 litres to 1850 litres. Each unit comes with the same features and standard fittings, which means that as the size of your herd grows, you can move up to a larger tank without any unnecessary installation or refurbishment costs. Unique benefits of the DXO cooling tank Fat preservation The DXO s unique fish tail agitator gently moves milk around the tank at a constant speed (21r/min). This ensures the fat cells remain suspended and do not float to the top, thus ensuring high quality milk. Rapid milk cooling Thanks to the scroll compressor, the high-density foam insulation and a double plated evaporator, milk can be cooled down quickly and efficiently to uphold the quality of milk. Hygienic and easy to clean Cleaning the DXO tank is easy thanks to the smooth stainless steal surfaces of the unit (roughness μm). Hygiene is further improved by the round shaped lid, which prevents water remaining on it and minimises the risk of water splashing onto the condensing unit. Silent, low energy condensing unit A piston or scroll compressor (depending on the size of the tank) provides both silent and energy efficient cooling. In fact, when scroll compressors are used in combination with high-density foam insulation, energy requirements are reduced by 10-15% compared to standard cooling tank solutions. Low installation costs The slim design of the tank and condensing unit (around 300 to 350 mm smaller in length than comparitive products) mean that you do not need a large milking chamber to house a unit. With standardised fittings on all sizes, the simple plug and play tank can be easily upgraded to a larger unit without incurring unnecessary installation costs. Ergonomic design A gas spring (available on tanks that house 800l or more) ensures easy and light access to the tank, while the robust double-rod handle provides safe and strong operation of the main lid. 72 Milk cooling & storage

73 Engineered to last All DeLaval DXO cooling tanks are engineered to ISO standards in stainless steel to ensure long and trouble-free cooling. To further protect the life of your DXO tank and ensure optimal cooling and hygiene at all times we recommend the use of DeLaval detergents and cleaning products. Furthermore, any service or maintenance should be carried out by your local DeLaval representative or an approved DeLaval service engineer. D C I K 130 E F G B A Capacity nominal Capacity max A B C D* E F G I K Weight (kg) Note: DXO200 condensing unit place bellow the tank. Capacity max 204 l. Dimension A=B=1000mm, C=1340 mm, D=2035 mm, I=1040 mm, milk outlet is placed 540 mm above the floor. Weight=117 kg. * Maximum opening dimension of lid. Milk cooling & storage 73

74 DeLaval plate coolers DeLaval plate cooler BMSS and DeLaval plate cooler BM - heat exchangers for costeffective pre-cooling of milk. DeLaval plate cooler BM & BMSS Type Number of plates Flow rates of milk liters per min Water required to optimise cooling (water:milk) Inlet size Water/milk Pre-cooling :1 1" BSP / 38 mm Aluminium frame (BM) Stainless steel frame (BMSS) :1 1" BSP / 38 mm :1 1" BSP / 38 mm :1 1" BSP / 38 mm Deep cooling :1 1" BSP / 38 mm :1 1" BSP / 38 mm :1 1" BSP / 38 mm Ecombies :1 & 2.5:1 1" BSP / 38 mm :1 & 2.5:1 1" BSP / 38 mm :1 & 2.5:1 1" BSP / 38 mm 74 Milk cooling & storage

75 Maintain milk quality Milk is refrigerated to maintain its quality for as long as possible, and to reduce the growth of bacteria. You can achieve more cost-efficiency in on-farm milk cooling if the milk is pre-cooled using well water through a heat exchanger before it enters the milk tank for cooling by refrigeration. Both these cooling stages must work efficiently to maintain maximum milk quality. Making sure you have the correct waterto-milk flow rate to pre-cool the milk before it enters the bulk tank will optimize pre-cooling efficiency. We recommend 1.5:1 or 1:1 water-tomilk flow rate. Different cooling methods Pre-cooler In the pre-cooler configuration, the plate cooler works as a contra-flow system with milk passing through the plates once. Your cost-saving investment Pre-cooling milk reduces the cooling load on your bulk tank and thus the amount of energy required. Associated costs are also reduced. A DeLaval plate cooler, the right size for your milk volume, can save you up to 60% of your refrigeration energy costs. Deep cooler In the deep cooler configuration, milk passes by the cooling plates twice, improving the efficiency of the cooling process. Designed for optimum efficiency To meet your farm s requirements for milk precooling, DeLaval plate coolers come in several sizes for medium milk flow rates. You can select an effective plate cooler to suit your farm from the pre-cooling series, the deep cooling series or a combi version. The deep plate cooler and the combi version require a supply of both tap water and ice water. Clip-on gaskets mean the heat exchangers are quick and easy to service, keeping maintenance costs to a minimum. The effective block and bleed gasket seal design ensures your milk does not mix with the cooling water. The coolers are framed in either aluminium or stainless steel. The stainless steel DeLaval plate cooler BMSS is a long lasting, non-rusting and easy-to-clean pre-cooling solution. E-combi In the e-combi version, milk is cooled to approximately +4 C in two stages. Stage 1 (pre-cooling) is carried out with tap water and stage 2 (final cooling) with chilled water. The e-combi version is intended for use in an instant cooling plant. Increase milk yield Research has shown that animals drink more water when it is offered at 17 C than when the water is colder, below 10 C. Providing water at the optimal temperature can increase milk yield. Water heated in the pre-cooling process is ideal for animals to drink. Cost level after pre-cooling 120% 100% Cost level 80% 60% 40% 20% 0% Milk temperature Milk cooling & storage 75

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77 Feeding is the largest milk production cost. Optimizing feed management is therefore a profitable investment one that can improve productivity and health, while reducing environmental impact. DeLaval provides systems and products that improve feeding efficiency and animal performance, regardless of feeding strategy or farm layout. Lamb kid feeder and Goat feed station p. 79 Mixer wagon p. 81 Feed wagon FW 200 p. 80 Feedtech Electro balance p. 86 Feeding 77

78 Food is the main cost in a dairy operation, so as well as affecting milk production, it naturally influences the profitability of your business. DeLaval supplies a range of solutions to help you improve feeding efficiency and animal performance. 78 Feeding

79 DeLaval goat feed station GFS Goats are inquisitive creatures. By designing DeLaval GFS around how goats behave, we have developed a feed station that is both animal- and profit-friendly. Kids follow their nannies everywhere, even into the feed station. DeLaval GFS features an entrance gate with air-pressure regulation to reduce the risk of kids getting hurt. Competition around the feeder can also lead to problems. However, with its gate-keeping function, DeLaval GFS eliminates dominationrelated difficulties. The station s unique form also prevents goats from hurting themselves. For example, it stops them from jumping on top of the station, and then falling down. In addition, special design features ensure that goats cannot get at (i.e. try to eat) and damage parts of the system. DeLaval GFS has been designed to encourage goats to increase their feed intake. This has been achieved by positioning the feed inlet below head level, which helps them relax and so eat more. Fine-tune feed-yield balance DeLaval GFS provides accurate control of feed/concentrates, distinguishing between low and high yielding animals. This will help decrease feed costs and increase milk yield, while stabilizing ph values in the rumen. This feed station is highly precise, dispensing at an accuracy of down to 20 grams. This means that if a particular goat should get 100 grams, it receives just that, and not 80 or 120 grams. Via an identification tag, DeLaval GFS recognizes individual needs, delivering the daily ration of each goat. Integrating with ALPRO herd management, DeLaval GFS decides how often a goat is allowed to eat, and how much. Since feed is geared to the on-going needs of each individual, less feed is wasted. DeLaval GFS also helps to stimulate milking because it allows you to adjust feeding to milking times: this stimulates let-down for faster milking and larger yields. With its double dispensers, DeLaval GFS makes it possible to distribute two different kinds of feed, or to dispense extra minerals when needed. DeLaval lamb & kid feeder LKF1200 With a feeder, you can save hours a day freeing you from the time-consuming task of hand-feeding. It also allows the animals to eat whenever they want. This reduces the risk of gorge feeding and bloating, resulting in better milk absorbtion and higher daily gains. This new model offers higher capacity, accurately preparing small amounts of milk that stay warm thanks to a heatable mixer. The feeder can rear up to 200 animals, depending on the number of teats used. Feeding 79

80 Our fully automated feed wagons help to increase profit by maximizing your flock s potential. These solutions can reduce labour requirements, improve milk production, lower feed costs and help to improve animal health. DeLaval feed wagon FW200 DeLaval FW200 handles group feeding from an overhead monorail-mounted wagon, distributing concentrate feed along the feeding table up to twenty times per day. Animals can be grouped according to their lactation status, and the amount and type of feed can be adjusted. Both step-by-step and string dispensing systems are available. Durability is offered via stainless steel construction of crucial parts. DeLaval feed wagon FW200 comes with a user-friendly control system which can handle up to four feeds and up to two extra mineral dispensers (optional). 80 Feeding

81 DeLaval vertical mixer VM makes short work of round bales. The complete bale goes into the mixer, and the powerful auger does the rest. DeLaval vertical mixer VM provides a good, fluffy feed mix within a short mixing time. The unique auger design, in combination with the counter knives, mixes and cuts even whole round bales and long straw. The central auger cuts, agitates and mixes the feed in the mixing container. All fibres are cut to an even length, and the mixed ration ingredients are thoroughly combined into a fluffy high quality mix: with concentrate, forages, and high structure roughage to maintain and improve animal health. The fluffy mix ensures that the animals eat all the components: concentrate and other ingredients are so well mixed together, the sheep or goat can t pick out just what she likes. The fluffy mix encourages high feed intake and increased milk yield. Weighing and programming of the mixed ration can be managed on a stand alone system, or connected to DeLaval Optimat management software OMS. This in turn can be connected to ALPRO flock management, for even better control of feeding, to reduce feed costs and increase farm profitability. Distribution is simple and precise, so each group of animals will get the right amount of good quality feed. The unique cross conveyor system means feed can be discharged evenly on either side of the mixer. DeLaval vertical mixers come in six sizes, from 5 m³ for small farms to the heavy duty 22 m³. All have mixing containers in high quality steel, and mixing gear designed for heavy duty operation, long life and low maintenance. The 12m³, 16m³, 19m³ and 22m³ mixers all have a two speed gearbox, to reduce the power needed from the tractor and ensure efficient mixing, distribution and emptying of the mixing wagon. There is a range of options to customize your mixer to your requirements. These include cutting knives in high quality chrome vanadium or heavy duty tungsten coating, belt conveyors for feed distribution, as well as an elevating conveyor to reach high feed tables. The control system can be mechanical or electro-hydraulic, and wagons can be fitted with pneumatic brakes. DeLaval horizontal mixer HM offers even, homogenous mixing with a threeauger horizontal mixing system and an efficient cutting device. DeLaval horizontal mixer HM has a three-auger horizontal mixing system to optimize cutting and mixing efficiency, for the best quality mix. Knife options include special round knives for long-fibred material such as long straw and hay. When many different feed types are used, complete mixing helps ensure the animal eats the right feed balance. With a DeLaval horizontal mixer it is easy to mix a balanced ration of feed-stuffs, delivering an even, homogeneous ration to maximise animal nutrition and milk production. DeLaval horizontal mixer HM has a durable chassis on which the mixer chamber is placed. The robust design provides strength and reliability for hard conditions and high usage. The mixer s hydraulic system is independent of the tractor. It is handled via the control levers inside the tractor cabin. Unloading is done via a belt conveyor, available in different lengths to fit different barn layouts. The programmable electronic weighing system provides exact weighing, programmable recipes, and an easy to read display. It makes it easy to program different recipes with different components for different groups of animals. The scales can be linked to DeLaval OMS. This in turn can be connected to ALPRO flock management, for even better control of feeding, to reduce feed costs and increase farm profitability. DeLaval HM can be equipped with different types of control devices, electronic weighing systems. It can also be equipped with the different types of brakes and transport lights needed when travelling on public roads. DeLaval horizontal mixer HM is available in 8 m 3, 12 m 3 and 17 m 3 sizes. A silage cutter can be fitted to DeLaval HM8 and HM12 to load silage efficiently without needing a second tractor or loader. The silage cutter leaves a smooth, straight cut-face in the silage bunker, helping to maintain feed quality and reduce silage wastage. It also cuts down on manual labour. Feeding 81

82 82 Feeding

83 Water troughs and bowls As milk is almost 90% water, a sheep or goat s water intake has a major effect on their milk production. When you provide a good water supply, they will drink more, eat more and produce more milk. DeLaval bowls and troughs provide easy, convenient access to water, in stanchion barns, loose housing barns and pastures. Feeding 83

84 Water bowls and troughs A high capacity water supply is essential in loose housing and on pasture. Water should be delivered in a hygienic and easily accessible way using a sufficient number of troughs or bowls. DeLaval provides water troughs and bowls for easy access to large volumes of fresh water DeLaval water bowl C5 and C10 This cast iron water bowl range support all ages. High duty used material and specific designed valves make this bowls very durable and efficient. 1. DeLaval water bowl C5 DeLaval water bowl C5 is especially designed for kids and lambs. A black enamel coating and an acid resistant surface provides an optimal level of hygiene. 2. DeLaval water bowl C10 The C10 provides the right amount water to goats and sheep. With a capacity of 10 l/min this bowls optimizes your drinking environment. 3. DeLaval water bowl CF7 The DeLaval CF7 is a float water bowl and designed for horses, sheep, goats and young stock. New designed the CF7 comes lighter than before and with a plug to support the cleaning process. The float valve has a capacity of 5 l/min. 4. DeLaval water bowl E300 The DeLaval water bowl E300 comes with a heating element to use the water bowl in temperature range until -15 C. 5. DeLaval PT11 The PT11 is one of the biggest water bowls in the DeLaval water assortment and can be used for a group of 20 to 30 goats or sheep. It is out of food approved and robust polyethylene. The PT11 can be mounted on the wall or on the floor and has an excellent valve capacity of 83l/min at 4 bars. Due to its round design and a plug on the side the PT11 is an easy to clean and a low maintenance product. The PT11 can be installed with the submersible heater which allows installing the trough even in colder conditions. 84 Feeding

85 Don t forget water! Even if lamb and kids are drinking milk, they must always have free access to water. With access to water they will start eating solid feed earlier, to develop steadily into ruminants. Feeding 85

86 Protect your profits with Feedtech We are demanding more food from our animals than ever before. In order to enable our dairy flocks to produce optimum levels of the highest quality milk, it is absolutely essential that we provide them with the right quality and type of feed. This is where the challenge begins for dairy farmers. Feedtech Salt lick Salt is essential for the animal s metabolism. Comes in two formulations to satisfy every animal s salt demands. The licks are durably coated with plastic for convenient handling S10 10 kg S20 10 kg S20 6 x 2 kg Feedtech Electro balance Premium dietetic complementary feed for calves, lambs and goat kids that stabilizes water and electrolyte balance to treat and prevent diarrhoea. Core benefits Soluble in both milk and water Contains Na, K and Cl High dextrose for extra energy Added gum improves fecal consistency Highly palatable or high palatability Available in 1,5kg, 3kg and 5kg buckets with meauring scoop kg kg kg Feedtech F400 Feedtech F400 improves the aerobic stability of corn silage. It contains Lactobacillus buchneri (DSM 13573), which deters the growth of yeasts, fungi and mycotoxins. This prevents your silage reheating upon exposure to air, and helps to maintain its nutritional value and palatability. DLG approved. 86 Feeding

87 Feeding accessories Our feeding accessories simplify feeding helping nature build a stronger flock and protecting your most important investment. DeLaval bucket DeLaval PE plastic buckets are available in 7, 12 and 17 liter. They are all made of robust PE plastic that can withstand cold temperatures and the tough barn environment. They all have liter graduation on the inside and a sturdy handle L L L DeLaval lamb and kid nursing bucket Satisfies a lamb s and kid s suckling reflex during feeding and is delivered with hanger bracket. DeLaval stainless steel bucket A stainless steel bucket that helps protect milk quality in the lamb s/ kid s first days, via excellent hygiene. Available in seven litre and 12 litre capacities L L DeLaval salt lick bracket A practical holder with a spike to hold the stone in place, keeps 2 and 10 kg stones stable DeLaval feed trough A strong, seamless plastic feeder trough for extra feeding in the field or individual barn feeding, with a 12 litre volume and a 1½ inch pipe installation DeLaval water and feed trough Feeds or waters cattle, sheep and horses via a 50 litre capacity trough. It can be installed indoors or outdoors L DeLaval milk heater CMH 2300 An electrical milk heater for quick and efficient milk preparation. It includes a cylindrical element for easy cleaning. Can also be used for lambs and kids Feeding 87

88 88 Feeding

89 Keeping your animals in top health lifts productivity, milk quality and profitability. You know that animal comfort means that animals eat more, are less stressed, have fewer health problems, and are less likely to be injured. The bottom line is that animal comfort makes milk. DeLaval has a wide range of solutions for all areas of animal care on your farm. We aim to provide you with solutions for optimizing your barn environment and working conditions, for best animal health, productivity and profitability. Animal care solutions include highly resistant, non-slip, hygienic surface treatments for floors and walls, clippers, fly control and ventilation systems. Animal comfort 89

90 90 Animal comfort

91 Udder health Mastitis is undoubtedly one of the most costly dairy farm diseases because of veterinary charges, early animal replacement, discarded milk, reduced milk yield and quality. Hygiene should always be a high priority, particularly in the milking routine and during the most vulnerable days of the dry period. DeLaval udder hygiene products range from an economical chlorhexidine teat dip to patented free iodine technology. Note! Teat dips and other hygiene chemicals are subject to stringent national and international regulations. Please check with your local organisation which products are approved for your country. Animal comfort 91

92 DeLaval professional udder care products DeLaval has a long tradition of supplying dairy farmers with highest quality hygiene products and essential knowledge. Today we have combined this experience into a range of udder care products specially designed to support sheep and goat farmers with their everyday struggle against mastitis. This range contains pre-milking and postmilking solutions together with accessories for dipping and spraying. Trionet Trionet is a concentrated liquid which dilutes in luke warm water to provide excellent udder and towel cleaning. Trionet both cleans and conditions the teat skin and udder before milking. It also cleans and disinfects udder towels between milkings. It is chlorine-free and biodegradable. DeLaval textile udder towels Combining hygiene textile towels with an efficient udder cleaner helps ensure good cleaning of the teats and udder, plus stimulates milk let-down. The durable, soft textile towels should be cleaned after each milking in a washing machine, or disinfected in a solution like Trionet or DeLaval udder wash. Drycel Drycel is a dry, strong paper that is moistened before milking by adding a solution of udder soap in clean water. Drycel efficiently cleans teats and hands. It is biodegradable in manure or soil and can be stored conveniently in the dispenser bucket. Drycel is available in 200 and 600 sheet rolls. Alfa Red SG (20 and 60 litres) Alfa Red is a ready to use solution available in spray or dip form. It is designed for undiluted application after milking. It includes emollients such as glycerine to keep a skin neutral ph value which helps to soften teat skin and avoid cracks. This easy to use solution also contains chlorhexidine digluconate to help ensure efficient disinfection. Alfa Red is a useful aid in any sheep and goat mastitis prevention program. Dipal RTU SG (20 and 60 litres) Our fast acting, ready to use, iodine teat dip for sheep and goat farmers focused on time. Dipal RTU is suitable for efficiently dipping or spraying and works in three ways by: Disinfecting teats with iodine Helping the teat s healing process Making the teat skin soft and supple DeLaval california mastitis test CMT One of the most common forms of mastitis is sub-clinical. It is hard to detect as no visible changes appear in the udder, but an increase in the level of somatic cells shows its presence. DeLaval california mastitis test CMT is an easy, economical way to detect infected quarters early and thereby limit damage. This product is available as a complete kit with plate, pump and 0.5 litre or one litre refill bottles. 92 Animal comfort Udder health

93 NEW Proactive TM This innovative iodine-based teat dip quickly kills a broad-spectrum of mastitis-causing organisms. The DeLaval patented technologies I-tech (Free Iodine Technology) and ACT (Advanced Conditioning Technology) help to provide a high, constant bacteria killing effect while also protecting and caring for teat skin. DeLaval Prima Hydrogen peroxide based teat dip for effective teat disinfection after milking, and emollient care for delicate teat skin. Highly visible and does not clog up automatic spraying equipment or spray guns. Hip spray This innovative set contains a hip dispenser designed to hold one litre of teat spray and a gun with a nozzle spray. The hip bottle is attached by a belt to the farmer s hip, so it is quick to reach, and easy to spray teat dip on the animal s teats. DeLaval vacuum-operated teat sprayer system This vacuum-driven teat spray system for parlour installations helps ensure optimal spray coverage of the teats, to safeguard your flock s udder health and milk quality. The spray gun has a solid cone, to give a constant spray pattern. A sealed valve mechanism prevents dirt entering. The gun is ergonomically designed for easy and comfortable use. The guns are offered separately to minimize the costs of expanding existing installations. DeLaval mini swinging brush MSB The new DeLaval mini swinging brush MSB is a fast and cost-effective way to promote goat comfort. Goats can walk up to the mini swinging brush when it suites them. Their hides are cleaned and blood circulation is stimulated. This improves overall goat wellbeing and reduces the risk of skin diseases. DeLaval dip cups DeLaval also offers a complete range of dip cups including return plus non-return dip cups and excellent quality manual spray bottles. DeLaval dip cups are easy to handle and made for applying teat dips in the best way. Grip style strip cup Light and strong foremilk cup. Easy to carry and holds 300ml. It makes it easy to detect infected milk. Softcel Softcel is a premium tissue towel for premilking cleaning of teats and udder. Animal comfort 93

94 Hoof care The health of hooves and legs is crucially important to dairy performance, animal longevity and production economy. Lameness can negatively impact a dairy s profitability in several ways. Prevention is better than cure. DeLaval hoof club made of special plastic. DeLaval hoof knife with curved blade. DeLaval hoof blade for paring the underside of the hoof. DeLaval hoof rasp for rounding hoof wall. DeLaval hoof clippers Toothed 94 Animal comfort

95 Electric clippers Clean, well-groomed animals enjoy greater wellbeing and comfort. DeLaval offers a quality selection of electric clippers and a wide range of combs for different shearing requirements to help keep your flock in good condition. DeLaval electric clipper S2 A modern sheep shearing machine with a powerful permanent magnet motor of 200W. Ergonomic design and low weight of 1240gr enable the user to shear comfortably for long periods. DeLaval shearing plant SP300 This professional one-speed shearing plant for sheep has a unique electronic safety switch which stops the motor (300W) if the hand piece locks up. DeLaval SP300 is delivered with a non-riveted hand piece and a back joint cover, to eliminate the risk of injury from rivet edges which become sharp after heavy use. Combs DeLaval comb SCO2 professional concave comb for quick and efficient shearing DeLaval comb SCO3 convave all-round comb DeLaval comb SCO4 comb for thick, dirty wool DeLaval comb SCO5 convex all-round standard comb DeLaval comb SCO7 comb for sheep shearing head when clipping cattle and horse DeLaval cutter SC3 3-pack, 4 teeth DeLaval cutter SC2.5 3-pack, 3 teeth Animal comfort 95

96 DeLaval surface coating on floors, walls and feeding tables provides hygienic, durable, non-slip surfaces. A hygienically smooth surface, coated with DeLaval surface coating, is easy to clean and to disinfect. It also reduces falls, cuts, injuries and overall stress for you and your animals. It will give a seamless, attractive and professional finish to all the surfaces in your dairy buildings. DryMaxx A clean and comfortable environment is critical to help keeping animals healthy and increase productivity, due to lower levels of stress and disease. This is especially true for the bedding area by controlling moisture, odours and therefore insect levels we contribute to generate this healthier environment. Easily applied now with the new bedding spreader MBS19, Drymaxx is safe to use and application in the barn does not generate unpleasant dust Drymaxx is a complete natural and inert granular material, with high moisture absorption capacity of 140% compared to its weight and has ammonia neutralizing properties that will greatly contribute to a dryer and healthier bedding environment. 96 Animal comfort

97 DeLaval surface coating for milk rooms DeLaval surface coating helps you to have an hygienic environment. It copes well with highpressure cleaning as an easy-to-clean solution. 2. DeLaval wall protection panel can be mounted quickly onto walls, for an attractive, durable and easy to clean surface. Hygienic walls that are easy to clean walls in parlours and milk rooms are exposed to aggressive conditions and can deteriorate very rapidly. An hygienic environment improves milk quality and provides a pleasant atmosphere in your work place. The smooth surface of the protection panel makes for fast, easy, efficient cleaning, which can be done with a highpressure cleaner. Unique properties The strong DeLaval protection panels, produced in 100 % high quality PVC, are available in sizes 1.3x1.8 m and 1.3x2.5 m. The panels are resistant to the acid and alkaline detergents used on farms. They are also resistant to shocks from animals and/or tools. Different accessories for corners, edges or floor connections offer you a complete solution. Mount directly on to brick or concrete walls in three quick steps: 1. Apply primer spots (black) and special mastic glue to the back of the panel. 2. Mount the wall profile with special nails. Place the prepared panel into the profile. 3. Click the cover profile into the wall profile and over the panel. DeLaval animal mover M Calm and continuous animal traffic before and after milking is important for work efficiency. DeLaval animal mover M takes charge of the animals in the collecting yard and gently moves them into the parlour. The gate then reverses above the animals so a new group can enter. Moving your sheep/goats with this system results in calmer animals and more relaxed working environment. Dual control boxes provide you with full control from both the parlour and the collecting yard to help ensure complete safety. Animal comfort 97

98 Electric fencing Properly fenced pasture represents one of the best and least expensive sources of feed for your livestock. By dividing large grazing areas into smaller pastures or paddocks using temporary or permanent fencing you can rotate animals from one pasture to the next so the grass can regrow. 98 Animal comfort Animalmovers

99 Meet all your fencing needs DeLaval offers you a wide assortment of reliable fencing equipment, suitable for all kinds of dairy animals and farm environments. Animalmovers Animal comfort 99

100 How to manage gates and how to choose your energizer 1. How to manage gates To keep your fence live when a gate is open, the fence must be connected through a cable run underground on both sides of the gate. With this construction the gate will not be electrified when it is open. 2. Choosing your energizer The first thing to decide is whether to have a battery or mains powered energizer. If possible, choose a mains powered energizer due to lower running costs. When choosing an energizer, take into considerations the height of the lowest wire above the ground and length of the fence. For sheep, a powerful energizer is needed because the lowest wire is usually about 30 cm above the ground. For horses, a lower powered energizer is sufficient because the bottom wire will be around 60 cm above ground. Choose the most powerful energizers for permanent electric fences. They are usually long, with a lot of vegetation. The more powerful the energizer, the greater the safety margin if for instance a branch touches the fence or animals not used to electric fences come into contact with it. Connection to energizer The easiest way to connect the fence wire is to use a wire joint that will give good contact between the conductors. Use a ground cable from the energizer to the fence. Earthing Good earthing is essential if you want the fencing to deliver the intended number of joules. Earthing rods should be inserted in damp ground and at some distance away from buildings, so that the rod is not in sandy infill by buildings walls. A minimum of three to four earthing rods must be used for most electric fences. For the most powerful mains operated energizers, use at least five. For small battery-powered energizers, on very short fences, one should be enough. Place the rods with at least 3 metre intervals, approximately 100 cm down. Try to find a place with damp ground. When there are poor earthing conditions, use an earth cable and do the earthing somewhere along the fence. How to check earthing a. Short-circuit the fence by leaning an iron pole/ rod against the fencing wire approx. 100 m from the energizer. b. Measure the voltage between earthing and ground with a volt meter. c. If the measured voltage is higher than 300 V (0.3 kv) the earthing is insufficient and needs to be improved with one or more additional earthing rods. Lightning protection Lightning strikes are one of the greatest threats to an electric fence. By installing at least one lightning protector on the fence, you reduce the risk of lightning damaging the energizer. 3. Problems with an ineffective fence Five ways to trouble-shoot fencing: 1. Check that the electric fence energizer gives the stated output voltage. Disconnect the fence and earth. Use a digital volt-meter to measure it directly across the output terminals. 2. Check all joints in the wire, particularly if polyester wire or tape, have been used. With polyester tape, tape joints must be used to obtain good joins. With polyester wire, the feeds must be twisted together after the wires have been fastened together. 3. Check the earthing: A. Short-circuit the fence by leaning an iron pole/rod against the fencing wire approx. 100 m from the energizer. B. Measure the voltage between earthing and ground with a volt meter. C. If the measured voltage is higher than 300 V (0.3 kv) the earthing is insufficient and needs to be improved with one or more additional earthing rods. 4. Check the insulators. If you hear an insulator ticking or you can measure a voltage drop at the insulator, you must change to a higher-rated insulator. 5. Check that there is not too much vegetation close to the wires and that there are no branches lying on the wire. This is particularly important with lower power energizers. Recommendations Below are the recommended wire heights and number of strands for different types of animals. Animals Number of strands Wire heights Cattle 1 to cm Sheep Goats 2 to 4 3 to cm cm Horses 2 to cm Pigs cm 100 Animal comfort

101 Installation tips Permanent fencing A permanent fence is to be preferred when enclosing pasture. Strong and robust, it will withstand the wear and tear of everyday usage. Temporary fencing Temporary fences are recommended when you want to divide an area into smaller pastures. This lets you optimise grazing by moving the complete system as the grass grows For permanent fences, impregnated wooden posts are recommended. For good stability, corner posts should be larger than the other posts. 2 At corners, use DeLaval tube insulator around the wire and post or end and connect the wire to a corner insulator. 3 Use a ring insulator on wooden posts. The insulator insert tool facilitates installation. EXTRA TIP: Use a reel to make it easier to install galvanized wire, ropes and tapes 4 A wire connector makes joints strong and reliable. 5 Use a wire strainer and handle to stretch the wire. 6 In most cases we recommend fibreglass posts. They are lightweight, easy to carry and durable. 7 Use wooden corner posts to make the system stable. 8 We recommend ending a wire/rope at a corner. Use a wire connector to create a strong joint to the next wire/rope. 9 It is recommended to use a ring insulator on wooden corner posts. 10 Wires and ropes should be made of durable polymer with conductors woven into the material. These are easy to use and their bright colours are clearly visible to animals. 11 When tying two ropes together there is a large risk of a poor electrical connection. Use wire connectors to ensure intended joule effect along entire length of fence. EXTRA TIP: For completely straight lines, stretch a wire between the corner posts to indicate where the other posts should go. Animal comfort 101

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103 Creating the best working environment for your animals and workers enhances farm productivity and profitability. We make your dairy farm a better place to be with products that lift production levels and profitability through improving both animal and human wellbeing on your farm. A good barn environment has adequate ventilation, illumination and pest control, and surfaces that support a clean and pleasant work place. For further comfort, we offer professional clothing purpose designed for dairy farm workers. Natural ventilation: curtains, panels, chimneys p. 109; Mechanical ventilation: circulating fans p. 106, lighting p. 110, fly control p Hygienic milkers wear p. 117, and robust work wear p Smart Farming 103

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105 DeLaval ventilation systems Good ventilation is essential for keeping fresh air circulating in the buildings housing your animals whether lamb or kid shelters or barns for dairy animals. Your animals need fresh clean air to achieve their production potential. Unventilated or poorly ventilated structures with high levels of moisture, manure gases, pathogens and dust are detrimental to your animals, and your profits. Natural ventilation DeLaval curtains, ventilation panels and chimneys offer you flexible control of natural air movement to provide the well-ventilated conditions your animals need for year-round health and productivity. Choosing the right ventilation solutions will help you to create a good working environment, no matter what kind of barn you have. The curtains and ventilation panels all offer the option of manual or automatic control. Mechanical ventilation When you think of ventilation, you probably think of fans. But that is only one aspect of a good ventilation system. In mechanical ventilation concept, fans only serve as outlets for the ventilation system, and must be combined with adequately sized and distributed fresh air inlets in order to work properly. The warm, humid air in barns especially stanchion barns must be continuously exchanged with the drier, cooler outside air. An effective mechanical ventilation system comprises fans, air inlets and control boxes. Building environment 105

106 DeLaval circulating fans A cool and comfortable barn environment is important for both your animals and your staff. DeLaval supplies ventilation solutions that can operate standalone or that can be programmed to automatically control your barn environment 24 hours a day, 7 days a week, 365 days a year. 1 Barn ventilation High moisture levels, manure gases, dust concentrations and other pathogens in unventilated or poorly ventilated structures create a negative environment for animals. Stale air can also adversely affect milk production and milk quality. Fans are the ideal way to deliver the necessary air exchange for the optimal climate. They should be selected to provide the appropriate ventilation for each season and for the number of animals in your barn. Placing fans in strategic locations throughout a dairy facility is the first step in providing supplemental cooling for the animals, assuming that adequate natural ventilation already exists and plenty of fresh water is always available. 1. DeLaval dairy fan DF1300 Streams fresh air around the animals to reduce their heat stress. This 130 cm fan operates with a low noise level, for a calm environment. The unit is very easy to install and withstands aggressive indoor environmental conditions. Provides a maximum airflow of m³/h. Propeller diameter: mm Technical data Voltage/frequency: V / 50Hz Amperage: 2.8 A Power consumption: 1.3 kw Motor protection class: IP 55 Frequency drive and transformer controllable speed Noise level: 67 db(a) Fan speed: 515 rpm Max capacity at 0 Pa: m³/h Specific efficiency: 26.2 W/1 000 m³/h Weight: 45 kg 2. DeLaval dairy fan DF500 The DeLaval dairy fan DF500 has been specifically designed to create a cool and comfortable environment for animals in barns with low ceilings. With this easy-to-install fan, farmers can provide the ideal ventilation conditions for animals in barns with low ceilings. The 500 mm fan can move air at a rate of up to 7050 m³/h, which is suitable for an area of 6 to 8 m². For larger barns or barns with sloping roofs, the fan can be used in combination with the entire DeLaval fan series. The fan can also be integrated and operated with all existing control units in our assortment. Technical data Propeller diameter 500 mm Voltage/frequency 400 V / 50 Hz Amperage 0,9 A Power consumption 0,3 kw Motor protection class IP 55 Noise level 58 db (A) at 7 m Frequency drive and transformer controllable speed 106 Building environment

107 NEW DeLaval dairy fan DF710 A quiet, easy to maintain fan with a diameter of 710 mm generating fresh air around your animals to prevent heat stress. Easily installed along cubicle rows, feeding tables and in the holding area. Provides a maximum airflow of m³/h. Technical data Propeller diameter: 710 mm Voltage/frequency: V / 50 Hz Amperage: 1.4 A Power consumption: 0.5 kw Motor protection class: IP 55 Noise level: 59 db(a) Fan speed: 900 rpm Max capacity at 0 Pa: m³/h Specific efficiency: 30.5 W / m³/h Weight: 28 kg Frequency drive and transformer controllable speed 4. DeLaval variable speed drive NFO With DeLaval variable speed drive NFO you can cut energy costs by a massive 70%. As the name suggests, DeLaval NFO varies the speed of the fans to ensure that they only work as much as necessary. Connected to temperature and humidity sensors, DeLaval NFO will automatically control fan speeds for an optimum barn environment. Not only will this slash power consumption, but it will also extend the lifetime of your fans. 5. DeLaval dairy fan DF1250 Can ventilate an entire dairy animal housing facility. This 125 cm fan moves m 3 /h and accurately directs airflow towards your animals when installed at a height of 2.7 m and an angle of between 10 and 15. It is easy to install, use and maintain, and it operates with little noise. Technical data Propeller diameter: mm Voltage/frequency: 3 400V / 50Hz Amperage: 2.0 A Power consumption: 0.75 kw Motor protection class: IP 55 Noise level: 68 db(a) 5 m Fan speed: 439 rpm Max capacity at 0 Pa: m³/h Specific efficiency: 39.1 W / m³/h Weight: 45 kg Frequency drive controllable speed 6. PV600 Parlour fan This fan can be used in milking parlours and animal sheds, to help improve the working environment. It is particularly useful for reducing the presence of flies in milking parlours. PV600 has a 146 cm diameter, a maximum rotation of 275 rpm and at top speed can move m3/h. Technical data Propeller diameter: mm Power supply: 230 V / 50 Hz Amperage: 0.4 A Max power consumption: 90 W Motor protection class: IP 55 Max capacity at 0 Pa: m3/h Max rotation speed: 275 rpm Weight: 7 kg Internal self-resetting thermal overload Optional manual variable speed controller * The stroke length can be shortened to max. 15 cm 7. DeLaval barn system controller BSC DeLaval BSC is an easy-to-use interface that lets you program systems to automatically react to the conditions in your barn. This enables you to create the optimal environment for your animals without the cost of running systems when they are not effective. DeLaval BSC lets you control multiple DeLaval systems: Ventilation DF fans, panels and curtains Illumination barn lighting around the clock Building environment 107

108 In any dairy building whether it is a shelter for newborn lambs, kids or a barn for lactating animals sidewalls provide air inlets or outlets, depending on wind direction. For good ventilation, the sidewalls must be sufficiently open to enable a thorough exchange of air: wide open in summer, half open in late autumn and early spring, and partly open in winter. Open wall panel Covered wall Open eave Open front Open eave, adjustable closure Open front Equipping a barn with adjustable ventilation curtains and panels is a key part of a natural ventilation strategy. However, by adding DeLaval chimney C1 you can dramatically improve the ventilation of your barn. DeLaval curtains, ventilation panels and chimneys provide you with flexible control of natural air movement. You can maintain the well-ventilated conditions your animals need for good health and productivity throughout the changing seasons and provide a good working environment, no matter what kind of barn you have. Dairy animals need a clean, cool and dry environment with plenty of fresh air. Proper ventilation, with the continual removal of heat, moisture and odours created by livestock, is the key to keeping your animals comfortable. They also require lower temperatures than human beings. When temperatures exceed about 22 C, animals begin to display signs of heat stress. Milk production can be negatively affected even at temperatures lower than 22 C if the animal is exposed to heat for a long period of time. Milk yield can decrease by about ten percent at 20ºC. The previous 24 hours of accumulated temperature and humidity levels determine the animal s milk production. For this reason, researchers have created a monitoring tool called the Temperature and Humidity Index for the previous 24 hours (THI24h). Animals are comfortable as long as this index stays below 68. This is where natural ventilation can help. It uses natural air movement to help ensure adequate air exchange. Temperature control is maintained by the manual or automatic opening of curtains, doors or ventilation panels, depending on both indoor and outdoor conditions. These ventilation openings should be well located to take advantage of thermal buoyancy and wind. Barns designed with good natural ventilation can provide an excellent environment for dairy animals. This is why DeLaval offers assistance in planning and designing complete dairy farms as part of our full range of dairy farm solutions. When you work with DeLaval in planning your dairy farm buildings, you can be confident that your design will have the right solutions for your climate and way you produce milk. Your solution every day 108 Building environment

109 Curtains Feature DeLaval ventilation curtain CRAW DeLaval ventilation curtain CBRU DeLaval ventilation curtain PCR Panels Curtain roll away Curtain bottom roll up Parlour curtain roller This curtain always remains tight, to reduce wind noise. It lowers from the top on a cable and winch system, rolling onto an aluminium tube which is attached to the bottom of the curtain. As this durable roll-up curtain opens from the bottom it is quick to install no need for lift cables and pulleys and it needs minimal maintenance. Water doesn t collect in the roll up, and it is protected against sunlight and rodents. This divider curtain increases operator comfort in the milking parlour by helping to keep warm air in the parlour between milkings. Feature DeLaval ventilation panel VPC Clear Maintain a draught-free seal with this see-through vertical panel, or open it wide for maximum airflow. DeLaval VPC operates as a moveable ventilation wall. DeLaval ventilation panel VPI Insulated This well insulated panel is suited for cold temperatures and works vertically as a moveable ventilation wall. DeLaval ventilation panel VPT Translucent This panel can be custom made to fit many applications. Rubber seal protection against draughts when closed, to help minimize heat loss in cold weather. Chimneys DeLaval chimney C1 Feature Increase the speed with which air and respiratory contaminants are expelled with this chimney. Installing the optional damper effectively reduces down draughts, while the cap protects against rain and snow. Install DeLaval skylight (optional) between the chimneys for more natural light. Building environment 109

110 DeLaval illumination Maintaining and increasing your flock s milk production by introducing higher light levels in your barn can help profitability through the darker autumn and winter months. If you can deliver more milk when there is normally a seasonal shortage, you will reap the benefit from the higher milk prices paid during these low seasons. Of course, to get the full benefit from increasing light levels, all aspects of animal comfort have to be maintained at optimum levels too. DeLaval farm lights FL250F and FL400F offer the opportunity to control your barn lighting at this optimum level. Farm lights can be controlled automatically, by presetting a timer, or via a light sensor. 110 Building environment

111 DeLaval farm light FL250F and FL400F You might think the amount of light in your barn doesn t matter much. Think again. You can improve animal comfort, flock health and productivity by flicking a light switch DeLaval farm light FL250F This farm light enables you to control barn lighting at the optimum level for lactating animals: 16 hours daylight of 180 lux brightness / eight hours of darkness. It will increase milk yield and animal activity, improve fertility and flock health. Easy to install and to maintain. 2. DeLaval farm light FL400F The 400W model provides uniform180 lux illumination at the animals eye-level even when installed high in the barn. It spans a big 111 m 2 from a nine-metre mounting, giving you the benefits of optimum lighting for wide areas. Both lamps are very easy to install, with simple clamp attachments. You can position fixtures at different angles, to focus light where it is needed. Maintenance is easy, with durable water and dust-proof housing which opens easily (without tools) when required. The lights comply with all relevant safety standards. Improved work environment Your workers appreciate more light too. Better lighting improves the work environment and it is easier for staff to notice problems like injuries, lame animals, or clots and to take corrective action. Your choice DeLaval farm lights have a control box with a timer you can preset to control the lights automatically. They can also be controlled via a light-sensor. A new option is the computer-linked DeLaval barn system controller BSC. This can control many aspects of the barn environment, including switching the lights on and off according to timer based settings. How many lights do you need? Ask your DeLaval dealer to help you calculate what you need for your barn. Control your lighting for maximum benefit, with the DeLaval lighting system designed to suit you. Technical data FL250F FL400F Weight including lamp (Kg) Height x length x width (mm) 295* x 525 x * x 600 x 300 Supply voltage 230 V 50 Hz 230 V 50 Hz Protection class IP65 IP65 Bulb 250 W metal halide lamp 400 W metal halide lamp Both llights have a high quality aluminum reflector, aluminum alloy body with spray-coated DeLaval blue exterior, and 5 mm thick sodium-calcium tempered glass. The lamps are pre-cabled, with a flexible mounting kit. Mounting height Area covered by +180 Lux 4 metres 62 m 2 5 metres 56 m 2 6 metres 51 m 2 83 m 2 7 metres 46 m m 2 8 metres 125 m 2 9 metres 111 m 2 Building environment 111

112 Fly control Flies are a major concern for the dairy farmer. They can cause a significant fall in milk yield, spreading a number of different diseases. In addition, modern methods of dairy farming often provide an ideal breeding environment for flies. 112 Building environment

113 DeLaval fly control Flies are a very real concern for dairy farmers. They cause serious problems as carriers of contagious diseases and parasites. This leads to stressed and sick animals. The result? Reduced yield, high treatment costs and significant financial strain. Now, with Aptaor A and Aptaor L, you can set up your own no-fly zone Biosecurity A disease outbreak in any dairy flock could be financially devastating, causing anything from lower milk production to reduced milk quality, from impaired reproduction to reduced lamb/kid survival, from debilitating infection to death. A programme designed to prevent disease consists of more than just vaccinations. Biosecurity refers to management practices that reduce the chance that infectious diseases will be transmitted to farms by animals or people, but also by reducing the spread of infectious disease on a farm. A thorough biosecurity programme is required to maximize disease resistance and minimize herd exposure to infectious agents. One pillar of such a programme is insect and rodent control; another is isolation, sanitation and movement restrictions. Break the fly cycle The best approach to controlling flies is with an integrated two-pronged attack: preventing larvae maturing into flies, and controlling existing adult fly numbers. As larvae represent 80% of the total fly population, it is almost impossible to control them with adulticides only. The efficiency of insecticides is best realized when correct manure management minimizes fly breeding. Relying on insecticides alone is seldom satisfactory no insecticide on the market makes up for poor sanitation. Fewer flies more milk Calmer animals, not infested with flies, eat and drink more, producing more milk. Reducing the fly population reduces disease transmission for healthier, more productive animals. 1. Aptaor PRO Adulticide kills adult flies Control adult flies in and around animal housing and farm buildings by applying Aptaor PRO adulticides. This formulation can be sprayed on all barn surfaces and especially in place where adult flies like to rest on. Aptaor PRO Adulticide is ideal for use as part of an integrated fly control program in combination with a larvicide such as Aptaor MET larvicide. 2. Aptaor PYR spray Aptaor PYR spray is effective in eliminating flies and other flying insects from the house, barn and other places of the dairy farm. Pyrethrin, the active used in Aptaor PYR spray has been used effectively to control insects for decades and is non-persistent, decomposing rapidly in the environment. This rapid degradation of pyrethrum has resulted in little known cases of insect resistance making it an excellent choice for the control of insects in a wide variety of settings. 3. Aptaor MET Larvicide stops fly larvae This granular larvicide should be spread dry. Aptaor MET Larvicide contains S-methoprene, most of the active is encapsulated, allowing both immediate action and gradual release over 8 weeks. Larvae that will absorb or be in contact with the active will develop into pupae but will never develop into adult flies. Aptaor MET Larvicide prevents larvae from becoming flies and damaging your profits. Building environment 113

114 3. DeLaval fly bag The fly bag is a cost-friendly solution for outdoor use which kills flies using a non-toxic bait. 4. DeLaval glue traps DeLaval glue traps use very strong, natural glue to catch flies. The patented design of these curtains and sheets attracts flies even at dusk thanks to its 3-D pattern and colours. 5. DeLaval electric fly catchers These catchers use UV light to attract flies and then kill them with a high voltage shock. There are different models, with 8W or 15W tubes, to meet different farmer needs and local electrical standards. A. DeLaval fly catcher 2/8 B. DeLaval fly catcher 2/15 domestic C. DeLaval fly catcher 2/15 D. DeLaval fly catcher 2/15 plus The fly catchers are efficient, environmental friendly and safe for animals and people Building environment

115 4 5a 5c 5b 5d Building environment 115

116 116 Building environment

117 Robust work wear and hygienic milking wear Quality wear for everyone, everywhere. Hygienic milking wear Milking animals is the backbone of dairy farming and DeLaval knows that farmers have to meet stringent hygiene requirements to produce quality milk. Because milking is so important, we designed hygienic and comfortable clothing especially for it. DeLaval offers dual fabric wear with water repellent Teflon outer lining for overalls, trousers and shirts. Hygienic nitrile gloves and aprons are also available. Robust work wear Functionality, quality and design form the basis of DeLaval robust work wear. The right-sized pockets are conveniently positioned on high-quality fabrics that endure extreme wear, while offering maximum comfort in an eye-catching design. DeLaval robust work wear is made specifically for farmers, based on our many years of experience in the milk production industry. When you wear DeLaval robust work wear, you will notice the difference! Building environment 117

118 Hygienic milkers wear Hygienic and comfortable DeLaval clothing designed specifically for milking. The collection includes a special milker overall, aprons, trousers, gloves and sleeves. Most of our clothing is made from cotton and polyester the ideal combination for strength and comfort. Our milking trousers and overalls feature an outer layer of polyester with PU membrane and teflon finish for superior water resistance. They stay warm and dry inside, no matter how challenging the conditions are outside. Every garment in the collection is also triple-seamed for the ultimate in strength and durability. 118 Building environment

119 DeLaval milking overall Adjustable waist for optimal fit. Material: Cotton/Polyester Colour: Blue with red contrast Size: XS-XXXL DeLaval milking trousers Double-layer leg fabric provides one layer inside the boot and the other outside for maximum protection. The waterproof, nylon outer leg has a PU membrane with teflon finish and allows dirt to be easily rinsed off. Material: Cotton/Nylon Colour: Blue Size: C44 to C58 DeLaval milking shirt A lightweight, easy-to-wear shirt designed for milking. It is water repellent, easy-to-clean and features waterproofed pockets. This attractive shirt also has adjustable sleeves and offers you excellent milking comfort and hygiene. Material: Water repellent, waterproof pockets and sleeves. Colour: Navy blue with red Size: S-XXL Building environment 119

120 DeLaval nitrile milking gloves These comfortable, strong, powder-free milking gloves are easy to put on and kind to the skin. Maintains hygiene and resists fat, oil and solvents, keeping hands cool and dry. Material: Nitrile Size: Powdered free milking gloves S-XXL Long powdered free milking gloves S-XL Food contact approved 2. DeLaval Advanced milking sleeves Advanced milking sleeves for increased comfort with neoprene cuffs and velcro for easy adjustment. Material: 83% PVC, 17% Polyester Sizes: S, M, L 3. DeLaval protective nitrile gloves Our comfortable, lined and practical gloves protect your hands by with standing all alkali and acid-based detergents. Suits well for surface coating. Material: Nitrile Size: S to XXL 4. DeLaval blue milking sleeves Each pair is held together by a strip and elasticised at both ends. Material: PVC Colour: Blue Size: One size 5. DeLaval milking apron This long, practical apron for parlour milking is made of waterproof PVC and stays flexible and comfortable even in cold conditions. Material: PVC Colour: White or blue Size: One size 6. DeLaval milking apron split leg This light, practical apron has pockets, loops and a split for more flexibility during milking. A polyurethane coating on the nylon fabric offers ultimate protection. The material is resistant to fat, oil, blood, and alkaline detergents. Front pockets including holders for extra carrying space. The PVC coated material as well as the high-frequency welded seams are 100% wind and water proof. Material: 83% PVC, 17% polyester Colour: Blue Size: One size 7. DeLaval kangaroo bag Equipped with two large bags and a bottle holder on a belt, this bag is very easy to wear with overalls or trousers and can be used to carry milking towels. Material: 600D waterproof polyester Colour: Blue Size: One size 8. DeLaval Glove dispenser Glove dispenser Keep work areas clear! Material: Coated steel 120 Building environment

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122 Robust work wear Functionality, quality and design are the basis of DeLaval robust work wear. Pockets just the right size are well placed on quality fabrics that look good, survive hard work, and are comfortable to wear. Our robust work wear designed specially for farmers, is based on our long experience in the milk production industry. DeLaval work wear is made to work. The quality doesn t end there. When we talk about attention to detail, it s the little things, such as our ultra-durable twoway zippers, that make all the difference. And they re backed by special fabric tape that ensures the outer fabric doesn t get jammed in the zipper when you re in a rush. 122 Building environment

123 DeLaval classic overall This overall has an adjustable waist, providing a snug fit. Fitted with protective knee pockets, extra durable plastic zip and pockets with side openings for easy access under the overall. Material: Cotton/Polyester Colour: Blue with red contrast Size: XXS to XXXL DeLaval easy dress overall This overall has all the features of the classic overall plus two strong zippers which open from foot to neck, so it s easy to wear and take off. The zippers are placed on the side of the trouser leg so they don t interfere when kneeling. Material: Cotton/Polyester Colour: Blue with red contrast Size: XS to XXL DeLaval suspender overall A comfortable suspender overall with a flexible back for freedom of movement. Extra pockets on the outside of the garment for easy access and more storage space. Material: Cotton/Polyester Colour: Blue with red contrast Size: S to XXL NEW DeLaval winter jacket This strong work jacket features a fur-lined collar with detachable hood, a protective elongated back, detachable quilted sleeves, double cuffs, an extra strong front two-way zipper and four pockets with snap fasteners. Material: Cotton/Polyester Colour: Royal blue with red contrast yoke Size: S to XXL High-functional T-shirt High Functional T-shirt is a light and comfortable T-shirt with a modern look. Moreover, it is washable at 60 C. Material: 100% micro polyester, 130g/m 2 Colour: Flat seams with blue thread Size: S to XXL DeLaval fleece jacket The DeLaval fleece jacket is a great middle layer that has two front pockets with zipper and one pocket with zipper on the left arm. Material: 100% polyester Colour: Black with blue details Size: S to XXL Building environment 123

124 1 2 3a 3b 3c 1. DeLaval knitted woollen hat Material: 50% wool, 50% acrylic. Lining: 100% cotton. Colour: Blue with triangular pattern Size: one size 2. DeLaval blue cap A smart, practical, quality cap with the DeLaval logo. Material: Cotton twill Colour: Blue Size: One size DeLaval socks 3a. DeLaval light sock Material: 80% Polyester, 19% Polyamide, 1% Lycra Size: 37/39, 40/42, 43/45, 46/48 3b. DeLaval medium semi wool sock Material: 65% Wool, 33% Polyamide, 2% Lycra Size: 37/39, 40/42, 43/45, 46/48 3c. DeLaval heavy wool sock Material: 70% Wool, 29% Polyamide, 1% Lycra Size: 37/39, 40/42, 43/45, 46/ Building environment

125 DeLaval safety boots These comfortable polyurethane safety boots are lightweight and thermally insulated. They are resistant to manure and oil and have an energyabsorbing sole that makes them easy to wear for long periods. NEW DESIGN DeLaval safety boots New improved safety boot. Improvements include: High slip resistant outsole with ladder grip Easy cleaning dirt repellent outsole profile Improved insole for comfort and support Reflective strip on boots for improved visibility New blue lining material, antibacterial treated Material: Polyurethane PU, light weight Colour: Black Size range: EU 37-47, 48/49 / US 4-15 DeLaval farmer footbath Frequent use of DeLaval farmer footbath helps you keep unwanted bacteria on the outside of the barn. Reduced usage of disinfectant thanks to the foam in the tray. No splash. The whole foot is covered in disinfectant thanks to the depth of the tray improved disinfection vs. regular mats. Tested and approved for use together with PeraDis. Tray: Material: blue coloured Polyethylene Size: 77 x 57 x 11 cm Volume ~19 litre Foam Material: PO80 with a fleece cover Size: 64 x 42 x 3 cm Building environment 125

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127 Milk quality and quantity starts with optimal performance from all your milking equipment, every day. Professional preventive maintenance service is a key to maintaining top performance and achieving top results. You can benefit from improvements in flock health and milking plant performance, reduced stress levels for your animals and you and increased productivity, through an agreement for scheduled, systematic service. DeLaval InService preventive maintenance, advisory and 24/7 emergency service for milking equipment. InService 127

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129 DeLaval InService Quality, performance and reliability. Efficient professional service DeLaval InService is focused on understanding and responding well to our customers needs. So InService offers preventive maintenance, advisory services and 24/7 emergency service. You choose the service or services to fit your needs. Regular scheduled service is the best way to maintain reliability, improve efficiency, and reduce the risk and cost of any emergency. InService preventive maintenance services your equipment on a regular schedule to maintain top performance. Our advisory services offer co-operative dairy farm planning services; and guidance and training courses on milking efficiency and your DeLaval equipment to help you achieve the best results from your equipment, your workers and your animals. Of course we recognise the need for emergency service, and offer full 24/7 emergency support, 365 days a year. We provide professional support and original parts. DeLaval InService is designed to cope with the variety of farming systems worldwide, with the flexibility to meet individual farm and farmer requirements. InService 129

130 You can rely on DeLaval for efficient service. DeLaval InService Save time and money Regular service, tests and controls can make your machinery more reliable, your business more profitable and reduce your personal stress. Time is always important: milk production delays are costly as disruptions cause reactions throughout the farm and costs can easily escalate. Preventive maintenance is the most efficient way to prevent emergencies: for every euro spent you save up to EUR 5 in subsequent expenses. DeLaval preventive maintenance is a scheduled maintenance program to suit your needs. We have a world wide network of more than 3,000 professional service technicians using specialized equipment and company standard protocols to service DeLaval installations; and DeLaval machine tests are based on international and national standards. Our unique testing tool DeLaval VPR100 is used to accurately evaluate, calibrate and set up your milking machine. Dedicated service Your program will depend on the size of your flock, the number of milking points, the milking time and cleaning time we can also service your cooling, feeding and manure equipment. Regular testing and maintenance will help to ensure peak system performance, extend its lifetime, and minimize equipment down time. When you sign a service agreement for preventive maintenance, a certified DeLaval service technician will complete a regular thorough equipment evaluation and performance check, to make sure your system is running at optimal performance. Any replacement parts will be DeLaval original parts and liners, to ensure the continued reliability of your equipment. DeLaval emergency service We manage our own DeLaval dairy farm, so we know that around the clock support is a must. With our global distribution network we are close to our customers, and we offer 24/7 emergency support 365 days a year. We re only a phone call away. Advisory service We provide training for you and your employees at system start-up, schedule follow-up visits for system evaluation, and offer ongoing advisory services for more efficient farm management. You can be sure DeLaval cares about your satisfaction and success. 130 InService

131 Service protocols DeLaval service technicians use proven, standard protocols to perform service on your equipment. This ensures that the service is done properly, and well documented for future reference. InService 131