Operating Cost Metrics. Willem van Es St Andrews 2016
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1 Operating Cost Metrics Willem van Es St Andrews 16
2 Operating Cost Metrics Maintenance experience POB experience
3 Legend Bases for Inspection & Maintenance Strategy Health (Present, Future) Safety (Present, Future) Fully Maintained Environment (Present, Future) Partially Maintained Reliability (Present, Future) No maintenance Phase Warm Suspension (Fully Live) Warm Suspension (Live Wells) Warm Suspension (Live Process) Cold Suspension Partial Removal Performance Standards (Present, Future) Pre-15 Late-life Insp. & Final Clean & Plug & Abandon Insp. & Plug & Abandon Insp. & Final Clean & 15+ Maintenance Disconnect Maintenance Maintenance Disconnect EQUIPMENT / ITEM SCE COMMENTS Accumulators & Pulsation Dampers Reactive maintenance Batteries & Uninterruptible Power Supplies (UPS) Navigation Aids Utilise rig navigational aids Distribution Boards Earthing/Bonding Diesel System (Tanks and Pipework) Engines: Diesel Fire & Gas Instrumentation Alternators and Generators Lighting Motor Control Centres (MCCs) Electric Motors Safe Marine System Small Power Circuits Electrical Switchboard Portable Electrical Equipment Telecoms Temporary Refuge Emergency Command Centre Doors Closed drains Open hazardous drains Emergency Shut-Down & Blowdown Valves Portable Fire Fighting Equipment Helideck Equipment Lifeboats, skyscapes, life rafts Life Saving Equipment Motor Operated Valve Actuators Process Over-Pressure Safety Devices Sphere launchers & receivers Cable Trays & Transits Cathodic Protection CO2/Halon Systems Deluge Sets / Sprinklers Fire Pumps / Fire Water System Small Bore Tubing Flexible Hoses HVAC Helideck For AWV-platform access ramp Liferaft supporting structure Escape to Sea Ladders Passive Fire Protection (PFP) and Fire & Blast Walls/Doors Subsea Jacket Vent Structure For rig-platform access ramp For rig-platform access ramp Pipelines - ESDV GVI only (if de-pressurised) GVI only (if depressurised) Pipelines - Topside Risers (Including clamps / supports) Pipelines - Subsea Risers (Including clamps / supports) Pipelines - 5m zone Well Integrity Centrifuges Compressors Drilling Rig Filters Reactive maintenance Process Pumps Reactive maintenance Heat Exchangers Gas Turbines Manual and Actuated Valves Transformers Caissons / Service Water System Conductors Pipelines - Subsea Hydrocarbon Systems (Vessels and Pipework) Controls / Metering Reactive maintenance Water Injection Accommodation Electric Heaters Lifting Equipment Cranes Jacket Above LAT (Topside) Topside Structure (Primary members) Topside Structure (Secondary members) Crane Pedestal & boom rest structure Stairways and Ladders (Between decks) Walkways and Platforms Building Modules Laydown Areas Windwall Supporting Structure Utility Systems (Tanks and Pipework) Potable Water System Depressurised, purged and positively isolated Valves for pipe-line degassing Reduced inspection/maintenance requirement if depressurised Reduced inspection/maintenance on hydrocarbon (HC) systems if depressurised Reduced inspection/maintenance on hydrocarbon (HC) systems if depressurised Low frequency GVI & UT only (if flow/pipe-lines depressurised), based on reduced risk. Temporary Refuge (TR) door only Visual inspection of valves & live systems only Dropped object management No inspection/maintenance on hydrocarbon systems No inspection/maintenance on hydrocarbon systems Double Block & Bleed (DB&B) isolations/valves for breaking containment during Final Cleaning & P&A. Inspection per standard/frequency agreed with DECC/ General Visual Inspection (GVI) to manage dropped object risk. Controls only (metering not required) Temporary Refuge (TR) / Battery room heaters only Use rig lifting equipment General Visual Inspection (GVI) to manage dropped object risk. General visual Inspection (GVI) to monitor physical condition General visual Inspection (GVI) to monitor physical condition Utilise AWV navigational aids For AWV-platform access ramp General visual Inspection (GVI) to monitor physical condition Low frequency GVI inspections, based on reduced risk. Low frequency GVI & UT only (if flow/pipe-lines de-pressurised), based Low frequency ROV-based GVI & Cathodic Protection (CP) inspections only (if flow/pipe-lines de-pressurised) on based reduced on reduced risk. risk. Inspection per standard/frequency agreed with DECC/ Reduced inspection/maintenance requirement if de-pressurised Valves for pipe-line degassing Reduced inspection/maintenance requirement if de-pressurised Reduced inspection/maintenance on HC systems if depressurised Reduced inspection/maintenance on HC systems if depressurised Use AWV lifting equipment Cold Suspension Marker Buoys Marker buoys or lift-boat NavAids Inspection per standard/frequency agreed with regulators (AAA/BBB) Inspection per standard/frequency agreed with regulators (AAA/BBB) For fire & gas systems & communications Until buoys are installed, or NUI is in Cold Suspension Vendor will supply temporary launcher / receivers Includes escape-to-sea section of spider deck For ongoing operations purposes (e.g. fuel bunkering) Maintenance Operations & Maintenance framework 3 OP111
4 1 POB profile Pre Q 7 3Q 8 3Q 9 4Q 9 1Q 1 Vendors 4 Hotel 1 Services 11 Drilling Wells Engineering Projects Integrity Mgmt 1 PML/IFP 2 MaintenanceTechs 12 Ops Projects (Onshore) 1 Ops Projects (Offshore) 3 Ops Techs 28 Ops Mgmt 9 4
5 1 POB profile Pre Q 7 3Q 8 3Q 9 4Q 9 1Q 1 Vendors 4 4 Hotel 1 1 Services Drilling Wells Engineering Projects Integrity Mgmt 1 1 PML/IFP 2 2 MaintenanceTechs Ops Projects (Onshore) 1 4 Ops Projects (Offshore) 3 1 Ops Techs Ops Mgmt 9 6 5
6 1 1 P&A POB profile Pre - 1 2Q 7 3Q 8 3Q 9 4Q 9 1Q 1 Vendors 4 4 Hotel 1 1 Services Drilling 5 32 Wells 9 9 Engineering Projects 1 16 Integrity Mgmt 1 1 PML/IFP 2 2 MaintenanceTechs Ops Projects (Onshore) 1 4 Ops Projects (Offshore) 3 1 Ops Techs Ops Mgmt 9 6 6
7 1 1 POB profile Pre - 1 Conductors pipelines 2Q 7 3Q 8 3Q 9 4Q 9 1Q 1 Vendors Hotel Services Drilling Wells 9 9 Engineering Projects Integrity Mgmt 1 1 PML/IFP MaintenanceTechs Ops Projects (Onshore) Ops Projects (Offshore) Ops Techs Ops Mgmt
8 1 POB profile Pre Pipelines Topsides Prep 2Q 7 3Q 8 3Q 9 4Q 9 1Q 1 Vendors Hotel Services Drilling Wells 9 9 Engineering Projects Integrity Mgmt 1 1 PML/IFP MaintenanceTechs Ops Projects (Onshore) Ops Projects (Offshore) Ops Techs Ops Mgmt
9 1 POB profile Pre MMI 2Q 7 3Q 8 3Q 9 4Q 9 1Q 1 Vendors Hotel Services Drilling Wells 9 9 Engineering Projects Integrity Mgmt 1 1 PML/IFP MaintenanceTechs Ops Projects (Onshore) Ops Projects (Offshore) Ops Techs Ops Mgmt Systems reliability > NPT; Gas vs Diesel > NPT; SCE s > NPT
10 Path Forward Agree in principle to share information on manning levels with duration Agree the definitions of personnel categories Agree the method for collecting and normalizing the data 1
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