PTSPAS Product Assessment Certificate in accordance with Equivalent Scheme MCHW SHW Volume 1 Clause and

Transcription

1 PTSPAS Product Assessment Certificate in accordance with Equivalent Scheme MCHW SHW Volume 1 Clause and Roadmender Asphalt Division of Billian UK Limited Butterthwaite Business Park Butterthwaite Lane Ecclesfield Sheffield S35 9WA Telephone: harry@pavingpellets.com Pavement Testing Services Ltd Britannia House Unit 1 Rough Hey Road Grimsargh Preston PR2 5AR Technical Assessment Body (TAB) Product Area 23 Road Construction Products PRODUCT FAMILY: ROADMENDER ASPHALT Product Name: RoadMender Polymer Modified Mastic Asphalt to BS EN This PTSPAS Equivalent Product Assessment Certificate is issued by Pavement Testing Services Ltd (PTS) in accordance with MCHW SHW Clause and Sub-clause (e) requires that The scheme must have a technical supervisory panel that provides technical oversight on the operation of the scheme and formally consents to the issue of assessment and certification requirements of the specialist groups developing the assessment and certification requirements. This panel must include a balanced representation of key end users, recognized industry experts and those responsible for the highways on which such products will be used or installed.the technical supervisory panel includes representation from Highways England (HE), Association of Directors of Environment, Economy Planning and Transport (ADEPT), Road Surface Treatments Association (RSTA), Mineral Products Association (MPA), Joint Authorities Group (JAG), Midlands Highways Alliance (MHA), HAUC(UK) SROH Working Group, HAUC(UK) SROH Innovations Working Group and Transport Scotland. PTSPAS Equivalent Product Assessment Certificates are normally each subject to an annual surveillance audit and review every five years, with annual surveillance. Date Granted - 22 December 2017 Expiry Date 21 December 2022 Next Surveillance 22 December 2018 Next Certificate Review Due by 21 December 2022 Certificate Reference PA Revision status v PRODUCT INTENDED APPLICATIONS Page 1 of 8

2 Potholes repairs, ironworks and apparatus, bedding mortar, footway surface course and access surrounds to larger apparatus, utility reinstatements, airfield repairs, patching, local repairs and any other similar use including narrow trenches MCHW SHW Volume 1 Clause 946 Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition (England), April 2010 and Second Edition (Wales), came into force January 2007 Specification for the Reinstatement of Openings in Roads (SROR), Second Edition (Northern Ireland), July 2006 and Third Edition (Scotland), January 2015 RSTA ADEPT HE Code of Practice for Ironwork Systems Installation and Refurbishment, May 2017 KEY FACTORS ASSESSED Reclaimed Asphalt classification to BS EN Polymer Modified Bitumen manufacturing process and classification to BS EN Factory Production Control (FPC) and Quality Management System (QMS) Audits for Paving Pellets and BS EN end product Current BSI QMS accreditation to BS EN ISO 9001: 2008 BSI Certificate Number FM for Paving Pellets and recent audit Installation Method Statement (IMS) for manufacture and product installation Installation Trials Review of supporting documents Design and Development of Products and Services compliance with BS EN ISO 9001 BS EN Bituminous mixtures Material Specifications, Part 6 includes limitations on Reclaimed Asphalt additions. This Certificate comprises the assessment of surface course material incorporating up to 80% Reclaimed Asphalt. PTS has awarded this PTSPAS Equivalent Product Assessment Certificate to the Company named above for the products described herein. This product has been assessed by PTS Ltd as being fit for its intended use provided it is manufactured, installed, used and maintained as set out in this Certificate. The issue of this Certificate under Specialist Group PTSSG946, which sets out guidelines and criteria, has been authorised by the PTS Technical Supervisory Panel (PTSTSP). PTSTSP Documents Submission Date: 11 December 2017 PTSTSP Consent Date: 21 December 2017 Certificate Reference PA Revision status v On behalf of PTS Ltd Signature A J Sewell (Managing Director) Date: Signature P D Wallace (Operations Director) Date: Page 2 of 8

3 1. INSTALLATION SPECIFICATION MCHW SHW Volume 1 Clause 903 and Clause 946.3, and Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition (England), April 2010 and Second Edition (Wales), came into force January 2007 Specification for the Reinstatement of Openings in Roads (SROR), Second Edition (Northern Ireland), July 2006 and Third Edition (Scotland), January INSTALLATION STANDARD BS Asphalt for roads and other paved areas. Specification for transport, laying, compaction and product type testing protocols with reference to Section 5 Preparatory works 3. INSTALLATION CODE OF PRACTICE SOURCES Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition (England), April 2010 and Second Edition (Wales), came into force January 2007 Specification for the Reinstatement of Openings in Roads (SROR), Second Edition (Northern Ireland), July 2006 and Third Edition (Scotland), January 2015 RSTA ADEPT HE Code of Practice for Ironwork Systems Installation and Refurbishment, May 2017 RSTA ADEPT HE Code of Practice for Ironwork Systems Installation and Refurbishment, May 2017 with specific reference to macrotexture requirements as per Section 10.3 paragraph 8 4. INSTALLATION METHOD STATEMENT (IMS) Contractor s specific IMS taking into account requirements of MCHW SHW Volume 1 Clause (2016) In accordance with National Highway Sector Scheme NHSS23 NRSWA Operatives Accreditation under the New Roads and Street works Act Where current IMS does not cover all installation activities, the specific IMS will be developed and incorporated in the QMS as appropriate, in conjunction with the Certificate holder 5. INSTALLATION CERTIFICATION BODY Listed on 6. SUBSTRATA CONDITION ASSESSMENT AND PREPARATORY WORKS Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition (England), April 2010 and Second Edition (Wales), came into force January 2007 Specification for the Reinstatement of Openings in Roads (SROR), Second Edition (Northern Ireland), July 2006 and Third Edition (Scotland), January 2015 Page 3 of 8

4 RSTA ADEEPT HE Code of Practice for Ironwork Systems Installation and Refurbishment, May JOINT PREPARATION Installation Method Statement (IMS) As agreed with the Overseeing Organisation 8. SERVICE PERFORMANCE SPECIFICATION MCHW SHW Volume 1 Clause 946 Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition, April SERVICE PERFORMANCE CODE OF PRACTICE SOURCES Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition, April 2010 RSTA ADEPT HE Code of Practice for Ironwork Systems Installation and Refurbishment, May SERVICE PERFORMANCE TRIAL INSTALLATION Billian UK Project: Kier Mastic Falkirk Report Reference PS-B5-001 (1) Phase 1 Trial: Location: RoadMender Yard, Sheffield Date: February 2017 Produced by: RoadMender Installed by: Barnett Construction Phase 2 Trial: Prefabricated square manhole cover, manufactured by Wrekin in partnership with Kier Date: March 2017 Produced by: RoadMender Installed as surface course in the prefabricated manhole cover by: Barnett Construction Phase 2 Trial: Prefabricated circular manhole cover, manufactured by Wrekin in partnership with Kier Date: May 2017 Produced by: RoadMender Installed as surface course in the prefabricated manhole cover by: Barnett Construction Site Visual Condition Assessment Project: Kier Mastic Falkirk PTS Report Reference PTS/DER/004/2017 dated October SERVICE PERFORMANCE TRIAL INSTALLATION CLIENT BODY AUTHORISING WORK Sponsor: UK Power Networks. Funded by Transport for London Lane Rental Fund Page 4 of 8

5 Sponsor: UK Power Networks & BT. Funded by Kent Lane Rental Scheme 12. SERVICE PERFORMANCE DETAIL Durability as defined in Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition, April 2010, Section S ) At the end of the guarantee period the condition of the reinstatement shall not be required to be superior, in any respect, to the condition of the adjacent surfaces. 2) Where the profile of the existing surfaces adjacent to the reinstatement is uniform and substantially superior to the surface of the reinstatement, the Undertaker shall carry out remedial work to restore the surface profile of the reinstatement to a condition consistent with the adjacent surfaces. 13. REQUIREMENTS Product to be manufactured only by the Certificate Owner or Certificate Owner s authorised manufacturer certificated to the current BS EN ISO 9001, following training and receiving a certificate of approval from the Certificate Owner Product to be manufactured using only the raw materials authorized by the Certificate Owner: Reclaimed Asphalt classified to BS EN Aggregate to BS EN Polymer Modified Bitumen 40/ classified to BS EN Hydrated Lime with DoP and CE Certification from the supplier Product to be installed only by the Certificate Owner or Certificate Owner s authorised installer meeting the requirements of NHSS23 or any specific requirements as stated by the Overseeing Organisation 14. BS EN ISO 9001 PLANNING PROCESS The objective was to plan and develop a Factory Production Controlled (FPC) process for manufacturing BS EN compliant Mastic Asphalt using planings that are crushed, screened, analysed and then blended with aggregate and PMB 40/ in strict adherence to the Quality Management System (QMS). Following successful Type Testing conforming to BS EN , subsequent field trials were carried out. As investment in machinery and access to high PSV surface course planings was required to move to commercial scale production, as an interim step, the Company started out producing BS EN materials in line with the same process however using virgin aggregate. Page 5 of 8

6 Further funds were raised from the Kent Lane Rental Fund that enabled the Company to invest in multiple additional performance trials to further verify the performance. The Company also raised funds to invest in covered storage, crushing, screening, blending and bagging equipment required to manufacture the product. 15. BS EN ISO 9001 DESIGN INPUTS Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition, April 2010 Durability shall be assessed as stated in Department for Transport New Roads and Street Works Act 1991 Specification for the Reinstatement of Openings in Highways (SROH), Third Edition, 2010, Section S2.2.6 RSTA ADEPT HE Code of Practice for Ironwork Systems Installation and Refurbishment, May 2017 If required, application of chippings to Section 10.3 paragraph 8 Thickness and macrotexture as detailed in the Specification or Code of Practice applied by the Overseeing Organisation BS EN Bituminous Mixtures Materials Specifications Part 6: Mastic Asphalt Gradation limits to Section Minimum binder content limits to Section Indentation to Section Temperature of the mixture to Section BS EN ISO 9001 VERIFICATION PROCESS Celtest Report Reference STR dated 6 November 2017 Gradation to BS EN and binder content to BS EN in compliance with Section and Section of BS EN Celtest Report Reference STR dated 6 November 2017 Indentation to BS EN : Imax 6,0 (Table 4 of BS EN ) and Incmax.0,4 (Table 5 of BS EN ) Site Visual Condition Assessment Project: Kier Mastic Falkirk PTS Report Reference PTS/DER/004/2017 dated October BS EN ISO 9001 VALIDATION PROCESS BS EN Bituminous Mixtures Material Specifications Part 20: Type Testing Binder content to BS EN (Soluble binder content), Grading to BS EN and Indentation test to BS EN BS EN Bituminous Mixtures Material Specifications Part 21: Factory Production Control Visual condition inspection at a frequency agreed with Overseeing Organisation Page 6 of 8

7 18. BS EN ISO 9001: 2015 SECTION 8.3 CHANGES PROCESS Processes integrated in the Client QMS: Identification of authorised competent person Identification and assessment of change generated adverse impact Method Statement PR-B5-021 (3) 19. TECHNICAL SPECIFICATION FOR MANUFACTURE 20. TECHNICAL SPECIFICATION FOR DELIVERY 20Kg bags labelled accordingly, as specified in QMS and Production Procedure ref PR-B5-040 (2) 21. TECHNICAL SPECIFICATION FOR SITE HANDLING Part of training provided by Roadmender covered under QMS: Operating Checklist PR-B5-065 (2) Training Completion Confirmation FM-B5-021 (1) Method Statement PR-B5-021 (3) Operations Risk Assessment FM-B5-022 (1) User and Service Manual PR-B5-022 (3) 22. TEST RESULTS Available on request of the Overseeing Organisation from the Certificate Owner, comprising the verification and on-going validation processes Page 7 of 8

8 CONDITIONS OF CERTIFICATION 1. This Certificate: relates only to the product/system that is named and described on the front page is issued only to the company, firm, organisation or person named on the front page no other company, firm, organisation or person may hold or claim that this Certificate has been issued to them has to be read, considered and used as a whole document it may be misleading and will be incomplete to be selective is copyright of PTS Ltd. PTS Product Assessment forms part of the Product Acceptance Scheme as described in MCHW SHW Volume 1 Clause and shall be submitted by the Contractor to the Overseeing Organisation for Approval. 2. Publications, documents, specifications, legislation, regulations, standards and the like referenced in this Certificate are those that were current and/or deemed relevant by PTS Ltd at the date of issue or reissue of this Certificate. 3. This Certificate will remain valid for an unlimited period provided that the product/system and its manufacture and/or fabrication, including all related and relevant parts and processes thereof: are maintained at or above the levels which have been assessed and found to be satisfactory by PTS Ltd continue to be checked as and when deemed appropriate by PTS Ltd under arrangements that it will determine are reviewed by PTS Ltd as and when it considers appropriate remain in accordance with the requirements of PTSPAS. 4. PTS Ltd has used due skill, care and diligence in preparing this Certificate, but no warranty is provided. 5. In issuing this Certificate, PTS Ltd is not responsible and is excluded from any liability to any company, firm, organisation or person, for any matters arising directly or indirectly from: the presence or absence of any patent, intellectual property or similar rights subsisting in the product/system or any other product/system the right of the Certificate holder to manufacture, supply, install, maintain or market the product/system individual installations of the product/system, including their nature, design, methods, performance, workmanship and maintenance any works and constructions in which the product/system is installed, including their nature, design, methods, performance, workmanship and maintenance any loss or damage, including personal injury, howsoever caused by the product/system, including its manufacture, supply, installation, use, maintenance and removal. 6. Any information relating to the manufacture, supply, installation, use, maintenance and removal of this product/ system which is contained or referred to in this Certificate is the minimum required to be met when the product/system is manufactured, supplied, installed, used, maintained and removed. It does not purport in any way to restate the requirements of the Health and Safety at Work etc. Act 1974, or of any other statutory, common law or other duty which may exist at the date of issue or reissue of this Certificate; nor is conformity with such information to be taken as satisfying the requirements of the 1974 Act or of any statutory, common law or other duty of care. Page 8 of 8