Winterwind 2015, Piteå, Sweden Company: Labkotec Oy Authors: Tatu Muukkonen (Product Manager) Jarkko Latonen (CTO)
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1 Experiences from blade-mounted Ice detector development Winterwind 2015, Piteå, Sweden Company: Labkotec Oy Authors: Tatu Muukkonen (Product Manager) Jarkko Latonen (CTO)
2 Content of the presentation 1. History and present status of Labkotec Ice detectors 2. Testing and certification of Ice detectors 3. Blade-mounted Ice detectors 4. Summary
3 Blade-mounted Ice detector 1994 First ever blade-mounted Ice detector was delivered by Labko Oy (nowadays Labkotec Oy) to Finland, Pyhätunturi, Start blade heating
4 Labkotec s nacelle-mounted ice detectors LID-3210C Control Unit and Ice Sensor LID-3210D Control Unit with Ice Alarm LED Test button LID/IS Ice Sensor Sensitivity improved LID-3300IP Control Unit Web server (remote access) LID/ISD Ice Sensor Sensitivity further improved > Q/ Q/ Q/2010..
5 LID-3300IP updates New enclosure design: Hinges added to enclosure to ease installation and maintenance New software version: Log file for easier diagnostics and troubleshooting.
6 Testing and certification of ice detectors Challenge: Lack of standards, published best practices and test methods for icing and ice detection testing. Consequences: In-house methods need to be used to verify and improve the functionality of nacelle and blade-mounted ice detectors. Without any related standards, methods have to be certificated by neutral third party like GL Renewables.
7 Optimizing design parameters by CFD modeling and Ansys simulation
8 Vibration tests Test methods: Sinusoidal vibration, IEC , Test Fc ( ) Vibration, broad-band random, IEC , Test Fh ( ) Shock, IEC , Test Ea ( ) Summary: Operated normally during and after the tests.
9 Field tests Puijo meteorological station, Finland Hyytiälä meteorological mast, Finland 2014
10 LID-3300IP GL certificate: Safe to use in wind turbine Detects in-cloud and freezing rain ice.
11 LID-3300IP UL/CSA certificate: Safe to use in wind turbine Now selling also in USA and Canada.
12 Blade-mounted ice detection advantages Detecting ice DIRECTLY on wind turbine blades will have the following advantages: - Immediate indication of ice (compared to rather slow response of in-direct methods) - As a result of fast response, increased safety aspect and possibility to optimize blade heating - Monitoring ice layer growing and disappearing allows ice alarm levels to be adjusted stepwise - In case of turbine shut-down due to ice, automatic start-up after ice has disappeared.
13 Labkotec s aspects on blade-mounted ice detection Reliable radio communication Dependable ice detection in different conditions Modular parts can be replaced extending sensor s life time Wide sensor for detecting ice during blade pitching Easy and fast installation inside the nacelle Fast installation on the blade surface Wear resistant against sand and dirt Impact resistant against hail and rocks.
14 Our experiences of radio communication between blade and nacelle We had custom designed antennas and radios inside the nacelle and on the blade The testing took place in a multi-megawatt turbine and the tested distance was about 45 m We tested the radio communication on all blade positions: stands still, speeds up, slows down, idles, adjusts pitch and is located behind the tower According to our field test all transferred data were received.
15 Labkotec Blade-mounted Ice detector Labkotec is developing an ice detector for wind turbine blade Tests have been going on since 2011 in In-house icing laboratory Weather chamber Icing wind tunnel Met mast and station Wind turbines For more information, please contact
16 Blade-mounted ice detection field testing We can detect the ice on the blade surface We can monitor ice layer while it s growing We can monitor ice layer while it s disappearing. results on icing conditions
17 Summary Labkotec is a pioneer and market leader in wind turbine ice detection. Labkotec has and will introduce new innovations for ice detection regardless of the fact that no standards, published best practices or test methods exist for icing or ice detection testing Labkotec is developing blade-mounted Ice detector to detect ice directly on wind turbine blades.
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Recent development on blade-mounted and nacelle-mounted ice detectors Winterwind 2016, Åre, Sweden Company: Labkotec Oy Author: Tatu Muukkonen (Product Manager) Content of the presentation 1. History and
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