PRODUCT SAFETY ALERT
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1 Mandatory Type I Product Safety Alert LiquiFlo 2, Frame 4 (900A) and (1210A); PowerFlex 700L Frame 3; Bulletin 2100 MCC; Drive Systems Sales Orders FQMB42, Ref: CPAG Date: September, 2006 Dear Rockwell Automation Customer, The purpose of this Product Safety Alert is to inform you of a potential safety issue that exists with the main circuit breaker for each of the following products: Product Type Family Catalog/Bulletin/Part Numbers Date Range LiquiFlo 2, Frame 4 900Amp & 1210Amp Jan 3, 2006 through May 31 st, 2006 PowerFlex 700L Frame 3 20LE705xxxxxAxxxxx 20LE800xxxxxAxxxxx 20LE705xxxxxCxxxxx 20LE800xxxxxCxxxxx Jan 3, 2006 through May 31 st, 2006 Bulletin 2100 MCC 2193Mx-J* Jan 3, 2006 through June 23, 2006 Drive Systems Order Numbers: FQMB42, Order Numbers: FQMB42, 1 of 6
2 This Safety Alert explains the potential safety issue and the steps being taken to rectify the situation. ATTENTION: Risk of severe injury or death Lock Out/Tag Out Installation prior to servicing Follow NFPA 70E Requirements 2 of 6
3 - Issue Description - With the Main Circuit Breaker, manufactured by Eaton, hereafter referred to as Cutler-Hammer RD Circuit Breaker, the following potential safety issue exists: Safety Issue Cutler-Hammer RD Circuit Breaker Toggle Handle Flag Error. Flag color reversal may mislead the service personnel that the breaker is Open when it is Closed. Eaton has identified an issue that requires your immediate attention. A red and green label, applied internally, to the toggle handle of the Cutler Hammer RD Series C breaker was misoriented resulting in an improper indication of the circuit breaker s status. ATTENTION: This condition poses a safety hazard that could result in death, serious personal injury or property damage. Verify the flag in the flag slot is the correct color. To do this, verify a green flag is showing when the circuit breaker handle is in the open (OFF) position and a red flag is showing when the circuit breaker handle is in the closed (ON) position. The picture of the circuit breaker above, shows a 3 of 6
4 correct circuit breaker. If the colors are reversed, the breaker is incorrectly assembled and the following corrective action steps need to be taken. None. -Temporary Workarounds - - Product Identification - Product affected by this Mandatory Product Safety Alert includes the following products: Product Type Family Catalog/Bulletin/Part Numbers Mfg Date Range LiquiFlo 2, Frame 4 900Amp & 1210Amp Jan 3, 2006 through May 31, 2006 PowerFlex 700L Frame 3 20LE705xxxxxAxxxxx 20LE800xxxxxAxxxxx 20LE705xxxxxCxxxxx 20LE800xxxxxCxxxxx Jan 3, 2006 through May 31, 2006 Bulletin 2100 MCC 2193Mx-J* Jan 3, 2006 through June 23, 2006 Drive Systems Order Numbers: FQMB42, Order Numbers: FQMB42, 4 of 6
5 - Issue Correction - Eaton has issued a new overlay label to be placed on the Circuit Breaker which covers the existing flag slots and displays the correct colors in relationship to the position of the toggle handle. The potential safety issue described above has been corrected in the Cutler-Hammer RD Series C breaker manufactured after April 22, ALL Cutler Hammer circuit breakers which have been identified as having the incorrect flag showing must be retrofitted with the correct overlay label kit (Kit # ). Kit # will include Publication 2100-SB001A-EN-P that will provide instructions on how to install the correct overlay label. Circuit Breaker Date Code located on Bar Code Label on side of Circuit Breaker (YY/MM/DD) 5 of 6
6 - Requested Customer Action - Each notified customer should take the following actions: Confirm that they have the affected products. Immediately contact their local Rockwell Automation Sales and Support office to place a no charge order for the appropriate type and quantity of kits using the PSA number CPAG as reference. Follow the instructions in Publication 2100-SB001A-EN-P included in kit # to install the correct overly label. If customers require any further technical assistance, they should contact Rockwell Automation Technical Support (440) or RACleAskTheExpert@ra.rockwell.com or their local Rockwell Automation Sales and Support office. We appreciate your immediate cooperation in this matter. If you have any questions, please contact us. Sincerely Glenn Frazier Marketing Manager PowerFlex 700L Rockwell Automation Tel: (262) gefrazier@ra.rockwell.com Dan Swanda Director Marketing Global Drive Systems Rockwell Automation Tel: (440) dmswanda@ra.rockwell.com John Kuroski Manager of Motor Control Center Product Marketing Rockwell Automation Tel: (414) jwkuroski@ra.rockwell.com 6 of 6
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