O&Ms for Pacific Grove, CA UV System

Transcription

1 Mar. 23/17 Mr. Nate Owen PERC Water Corporation 959 South Coast Drive, Suite 315 Costa Mesa, California p RE: O&Ms for Pacific Grove, CA UV System Dear Mr. Owen, Enclosed please find six (6) hard copies of the O&Ms for the Pacific Grove, CA UV equipment project. Please note that the following changes were done to the documentation, comparing to the documentation that was provided with our submittal: 1) System Description Sheet from O&Ms chapter Part A : Two (2) Flow Conditioners have been added to Trojan s Scope of Supply for this project 2) UV layout drawing S01 from O&Ms chapter Part B : The drawing has been updated to Rev B to address the items that have been discussed during our conference call that we had on Dec. 09/16: - It has been indicated on the drawing that flow conditioners need to be placed between the UV reactor inlet flange and the pipe s flange (please refer to Section A from the layout drawing) - A 6" long spool of pipe (including gaskets) that is to be supplied by others at the inlet of each UV reactor is added to the drawing (please refer to Section A from the drawing). This will shift the reactors downstream by 6". It has been confirmed during the conference call that shifting the UV reactor for 6" will not be an issue. - As requested, Trojan has moved the UV intensity sensor to the opposite side of the reactor (at 9 o'clock). Please refer to Plan View from the UV layout drawing S01. Best regards, Karmela Ruzic Project Engineering Manager TROJAN TECHNOLOGIES kruzic@trojanuv.com Phone: (519) ext. 2146

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3 OWNER S MANUAL PACIFIC GROVE, CA TROJAN PROJECT NO: IMPORTANT CONTACTS HEAD OFFICE - CANADA Trojan Technologies 3020 Gore Road, London, Ontario, Canada, N5V 4T7 Tel.: Fax: TOLL FREE NUMBER: TOLL FREE FAX NUMBER: To schedule SERVICE or ORDER PARTS, contact your LOCAL REPRESENTATIVE Coombs-Hopkins Company 2855 Mitchell Drive, Suite 215 Walnut Creek, CA Tel: Fax: If you are unable to reach your Local Representative and have a TECHNICAL EMERGENCY, contact TROJAN TECHNOLOGIES TECHNICAL ASSISTANCE CENTER: Toll Free Phone: TAC@Trojanuv.com Original Instructions DC

4 Document #: OM Completed By: AMP Date: 17MR06 Customer Revision: A Checked By: RLM Date: 17MR09 Approved By: KR Date: 17MR21 The UV System in this manual may be protected by one or more patents in the United States of America, Canada, and/or other countries. For a list of patents owned by Trojan Technologies, go to COPYRIGHT 2017 by Trojan Technologies ALL RIGHTS RESERVED No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without written permission of Trojan Technologies. TrojanUVFit Original Instructions Owner s Manual

5 TABLE OF CONTENTS PART A PROJECT & SYSTEM DESCRIPTION Project Description System Description PART B LAYOUT DRAWINGS DR112426S01 - Rev B PART C ELECTRICAL DRAWINGS Control Power Panel (CPP) Drawings G - Rev E PART D CONTROLS PHILOSOPHY PART E WARRANTIES Equipment Warranty Lamp Warranty Lamp Driver Warranty UV Intensity Sensor Warranty Performance Guarantee Power Consumption Guarantee PART F MSDS HG Lamps PART G MANUFACTURER S MANUALS TrojanUVFit Operation & Maintenance Manual TrojanUVFit Supplemental Manual PART H CERTIFICATES ISO 9001 Certificate of Registration ISO Certificate of Registration OHSAS Certificate of Registration TrojanUVFit Original Instructions Owner s Manual

6 TrojanUVFit Original Instructions Owner s Manual

7 Project & System Description PART A Project & System Description TrojanUVFit Original Instructions Owner s Manual

8 Project & System Description TrojanUVFit Original Instructions Owner s Manual

9 Project & System Description PROJECT DESCRIPTION Project Name Pacific Grove, CA Trojan Project Number Specification Section Peak Flow 0.3 MGD Total Suspended Solids 5 mg/l Based on a 30 Day Average Design Dose 80.0 mj/cm² Percent Transmittance 65 % Minimum at 253.7nm Headloss < 1.23 Inches TrojanUVFit Original Instructions Owner s Manual

10 Project & System Description TrojanUVFit Original Instructions Owner s Manual

11 Project & System Description SYSTEM DESCRIPTION Item Descriptions and Requirements 1 TrojanUVFit 18AL40 Chamber With Automatic Mechanical Wiping System (AMWS) Mounting: Floor Mounted Exterior Material: SST316L Bead Blasted and Electro-polished Interior Material: SST316L Inlet / Outlet Connections: ANSI Class 150 Slip On, 8 Weight: 400lbs (dry) and 877lbs (wet) Cable distance provided: 15 Feet between CPP and UV Chamber Inlet Orientation: End Outlet Orientation: 12 O clock Vent Connection: 1/2 NPT Chemical Cleaning Port Connection: 1/2 NPT Drain Connections: 1-1/4 NPT Temperature Switch: One (1) / UV Chamber UV Intensity Sensor: One (1) / UV Chamber, Side Mounted End Cap Safety Switch: One (1) / UV Chamber Maximum Operating Pressure: 150 psi (10 bar) Custom Flow Conditioner 2 TrojanUVFit 18AL40 Control Power Panel (CPP) Size: 36 High x 30 Wide x 10 Deep Material: 304SST Certification: UL Rating: Type 4X Mounting: Wall Mounted Weight: 340 lbs Cooling System: Side Fans Electrical Supply Required: V, 1-phase, 2 wire (+ ground), 60 Hz Maximum Power Draw: 5.0 kva Controller Type: Microprocessor (P40) HMI: LED Digital Interface SCADA Communication: Modbus RS485 Interconnect Cabling: By Trojan (Installed by others) 3 Hach On-line UVT Monitor Qty Requirements Standard; Includes Controller and Sensor with Bypass Assembly, Stand Service Requirements 120 Volt, 1 Phase, 2 Wire + Ground, 60 Hz, 1 Amp 4 Operators Kit 2 Requirements: Standard TrojanUVFit Original Instructions Owner s Manual

12 Project & System Description 5 Flow Conditioner Requirements: 8 Flange Plate, 316 SST 2 Spares & Safety Equipment 6 Spare UV Lamps 4 7 Spare Quartz Sleeves 4 8 Spare Quartz Sleeve O-Rings (10 pack) 1 9 Spare Lamp Driver 2 10 Spare UV Sensor 1 TrojanUVFit Original Instructions Owner s Manual

13 Layout Drawings PART B Layout Drawings TrojanUVFit Original Instructions Owner s Manual

14 Layout Drawings TrojanUVFit Original Instructions Owner s Manual

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17 Electrical Drawings PART C Electrical Drawings TrojanUVFit Original Instructions Owner s Manual

18 Electrical Drawings TrojanUVFit Original Instructions Owner s Manual

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33 Controls Philosophy PART D Controls Philosophy TrojanUVFit Original Instructions Owner s Manual

34 Controls Philosophy TrojanUVFit Original Instructions Owner s Manual

35 TrojanUVFIT TM Generic CONTROLS PHILOSOPHY System Type: UVFIT TM, Pacific Grove, CA Document Title: Controls Philosophy

36 CONTROLS PHILOSOPHY Purpose... 3 System Definitions... 3 Control System Overview... 3 Control Board Inputs/Outputs... 4 Analog Inputs... 4 Analog Outputs... 4 Digital Outputs... 4 Digital Inputs... 4 Plant SCADA Interface... 5 Operation... 5 Start Up and Shut Down... 5 Chamber Control... 5 Lamp Control and Monitoring... 5 Pacing Control... 6 Wiping Control... 6 Faults and Failures... 6 Alarms and Status... 7 Alarms during Warm-up... 7 Alarms after Warm-up... 7 Alarms during Remote Standby... 7 Status and Combined Alarms... 7 Minor Alarms:... 8 Major Alarms... 9 Critical Alarms Appendix A - SCADA Register List A.1. Control Registers (Read/Write) A.2. Status Registers (Read Only) Controls Philosophy (Rev. 1 ) 2016 May 10 Page 2 of 17 TROJAN UVFIT TM

37 CONTROLS PHILOSOPHY Purpose The objective of this document is to provide details regarding the control strategy for the UV treatment System. The controls philosophy outlines the major hardware components, system status interfaces, modes of operation of the UV System and alarm conditions. System Definitions System Series Number Of Lamps Operating Target Power Level D DVGW 3, 6, 12, 18, 30 Intensity set point 100% or Variable Control System Overview The Ultraviolet Disinfection System is chamber designed for disinfection of water. A UV chamber is provided with internal UV lamps. There is an optional motor driven automatic cleaning mechanism for the lamps. Lamp intensity output is monitored by UV Intensity sensors. Variable power Pacing systems are capable of varying lamp power to maintain optimal UV intensity or RED based on flow rate, UV transmittance (%UVT) and lamp age. The power to the lamps is provided by electronic lamp drivers that can vary power from 60% to 100% of full output power in 2% increments. A UV Chamber Control Power Panel houses the electronic lamp drivers and the control circuit board. The control circuit board is a micro-processor controller for the lamp drivers. It also has I/O and a user interface that consists of either; a vacuum fluorescent display screen and membrane keypad (A Series) OR a touchscreen HMI unit (B and D Series) The controller has the following functionality Receives start-up and shutdown commands from a supervisory system Controls lamp driver power level of each UV Chamber (Variable Pacing only) Can provide chamber status to a supervisory system Provides chamber monitoring and operator control functions through the HMI. Controls Philosophy (Rev. 1 ) 2016 May 10 Page 3 of 17 TROJAN UVFIT TM

38 CONTROLS PHILOSOPHY Control Board Inputs/Outputs Analog Inputs There are 5 available 4-20mA analog inputs. Analog input 1 is always configured for UV Intensity Sensor 1: Signal Availability Range Signal Source UV Intensity Sensor 1 Always configured 0 to 100 W/m 2 Supplied Sensor UV Intensity Sensor 2 Only DVGW with 10 or more lamps 0 to 100 W/m 2 Supplied Sensor Chamber Temperature All Systems 0 to 100ºC or 210ºF Optional temp. sensor Analog Outputs Analog Output add-on cards are required for each analog output signal. Analog output 1 comes standard and by default is configured for UV Intensity 1. Up to 3 additional analog outputs can be configured by purchasing additional Analog Output add-on boards for a total of 4 analog output signals. Signal Availability Live Pass Thru Output Range Available (Y/N) (4-20mA) UV Intensity 1 Included N 0 100mW/cm2 UV intensity 2 DVGW only with 10 or more lamps N 0 100mW/cm2 UV Intensity Average DVGW only with more than 1 sensor N 0 100mW/cm2 UV Transmittance All Systems Y Minimum Value - 100% Reactor Temperature All Systems Y 0 - Fullscale Setpoint Digital Outputs There are 7 available volt free contacts for digital output signals. For the complete list of available digital output signals see Alarms section. Any alarm or status signal can be configured to any of the digital output connections. The following table shows the default configuration. Digital Output Signal 1 Common Alarm Major 2 Low UV Intensity 1 Major 3 Chamber Hi Temp Critical 4 System In-Operation 5 Spare 6 Spare 7 Spare Digital Inputs There are 2 optional digital input signals that can be configured for plant use Input Signal Function 1 Remote On/Off Turns lamps on remotely 2 Max Ramp Power Overrides lamp power to 100% (Only applicable to variable power systems) Controls Philosophy (Rev. 1 ) 2016 May 10 Page 4 of 17 TROJAN UVFIT TM

39 CONTROLS PHILOSOPHY Plant SCADA Interface An optional fieldbus add-on card can be purchased to connect the UV disinfection system with plant SCADA. There are 4 different options for the add-on card; Modbus RTU RS485 ModbusTCP EthernetIP ProfiNET The control circuit board will act as a slave node on the network and can provide a selection of data to the plant SCADA system to enable remote monitoring and limited remote control functions. The SCADA information available is defined in the data table in the appendix. Operation Start Up and Shut Down There should always be one chamber providing disinfection. To start up a chamber it must already be full of process water. Once the chamber is full of water and no alarms are present the plant can signal to turn lamps by putting the unit in LOCAL mode or by sending a turn on signal via digital input or SCADA. All lamps are initially turned on and warmed up at 100% power for three minutes to ensure proper stabilization. After this warm up period the flow to the chamber can be turned on by opening the valves. The chamber shut down sequence begins with suspension of process water flow by closing of the valves followed by turning off the remote on/off control signal or putting the unit in a mode other than LOCAL. A chamber can also be turned off using the disconnect switch on the control panel. This will remove power from the control circuit board as well. Chamber Control There are 3 modes of chamber control which are selectable via the HMI REMOTE The lamps turn on or off in response to the hardwired Remote On/Off input. LOCAL The lamps turn on. SCADA Remote The lamps turn on or off in response to an On/Off signal bit over SCADA. Lamp Control and Monitoring For variable power systems the control circuit board issues a power level signal to the electronic lamp drivers. Each lamp driver modulates the power to 2 lamps between 60% and 100% power level in 2% increments. All lamps for the UV Chamber will be turned on/off together and will all operate at the same power level. Current sensing circuits in the lamp driver detect lamp on/off status. The lamp driver reports the lamp status to the control circuit board. Faulted lamps are listed as individual alarms on the user interface. When switched on, lamps are initially energized to 100% power setting for a warm-up period. For variable power systems, after the warm-up period has expired, the control circuit board will adjust the lamp power to the minimum power level capable of meeting the disinfection requirements. Controls Philosophy (Rev. 1 ) 2016 May 10 Page 5 of 17 TROJAN UVFIT TM

40 CONTROLS PHILOSOPHY Pacing Control The control circuit boards pacing software uses closed-loop control of the lamp driver power to ensure the lamp intensity output is sufficient to meet the given disinfection target efficiently. For DVGW - If there is a change in UV Intensity (from UV Sensors) or in the flow rate, the control circuit board adjusts lamp power level to efficiently maintain a UV treatment dose slightly above the 40 mj/cm 2 target. Wiping Control The wiper is activated by a wiper interval timer. A wiper cycle can also be initiated by the WIPE NOW button on the user interface wiper. The wipers are driven by the wiper motor using a screw thread. The motor is controlled by extend and retract contacts on the control circuit board. The wiper position is sensed by a wiper home sensor when fully retracted, while motion is detected via a sensor which receives a pulsed signal for every rotation of the wiper motor shaft. Wiper position is shown on the HMI. The wipers can be configured to either wipe only when the lamps are on or when they are on or off. In the event that the wiper should get stuck when wiping it will stop in that position and lamps will remain energized Faults and Failures In the event of a disruption of power to the controller, the system shall retain the control program and its settings in memory. The UVSwiftSC control strategy employs a minimum of equipment protection interlocks but does monitor a number of alarm conditions that are described in the alarms section. If the chamber is operating when a power failure of duration >150 ms occurs then when the power is restored the chamber runs the lamps at 100% power for a warm-up period. The chamber returns to normal operation. The only critical interlock conditions are High Temperature Critical Alarm and End Cap Off. These alarms are wired directly to the control circuit board and will cause it to turn off all lamps after a 10-second alarm delay. In the case of High Temperature a delay of up to 15 minutes can be set to allow upstream and downstream valves enough time to close in automated systems. If customers are configuring two UV systems in a dutystandby arrangement, this additional alarm delay can allow some process time to warm-up standby UV Chambers or to shut down pumps/valves before shutting down Duty UV system. Controls Philosophy (Rev. 1 ) 2016 May 10 Page 6 of 17 TROJAN UVFIT TM

41 CONTROLS PHILOSOPHY Alarms and Status To avoid nuisance alarms, There is a fixed alarm delay is 10 seconds. Any alarm condition that cancels during the alarm delay period is automatically reset. All alarms are logged and can be displayed on the user interface. Each alarm is time and date stamped when it occurs. Alarms are listed in order of appearance with the most recent at the top of the list. For A series systems with the vacuum fluorescent display the 18 most recent alarms are stored in memory, for systems with the touchscreen HMI the 100 most recent alarms are stored in memory. Alarms during Warm-up After the turn on signal is given to the control circuit board there is a 20 second delay where all alarms are blocked for de-bounce except the critical alarms. After the initial 20 seconds until the Warm-up timer expires all alarms are available except Low UV Intensity minor and major which are masked until Warm-up is complete. Alarms after Warm-up All alarms can be active after warm-up is complete. Alarms during Remote Standby The common alarms are activated by default because of the grouping of alarms in Minor and Major. Status and Combined Alarms The followings are the status signals and combined common alarms in the system Signal Availability Active when Delay Action System In-Operation System On-Line System In Remote System Warming Common Alarm Common Minor Alarm Common Major Alarm Common Major Siren All Products Active after Warm Up Active after Warm Up && No Major Alarms present Active when Operation Mode is in Remote Active during Warm Up Any Minor, Major or Critical Alarm present Any Minor Alarm present Any Major or Critical Alarm present Any Major or Critical Alarm present None Digital output SCADA output Controls Philosophy (Rev. 1 ) 2016 May 10 Page 7 of 17 TROJAN UVFIT TM

42 CONTROLS PHILOSOPHY Minor Alarms: A minor alarm indicates an action should be taken to correct the problem as soon as possible but disinfection may not be in jeopardy. The System On-Line digital output remains energized on a minor alarm. Wiper alarms are only applicable to systems with automatic wiping. Alarm Availability Active when Delay Action Low UV Intensity 1 Minor Low UV Intensity 2 Minor Low UV Common Minor Lamp Alarm Minor All systems except EPA && After warming up && Not Ref. Sensor Test All systems && After lamps are ON Measured value < Minor UV Intensity Alarm Setpoint Any Low UV Intensity Minor Alarm Lamp Fault Ballast Fault Loss of Lamp Fault Signal Low UVT Minor Alarm After warming up && UVT analog signal enabled UVT < Minor UVT Alarm Setpoint End Of Lamp Life Hours All systems Lamp Hours > EOLL Setpoint Wiper Home Alarm Wiper Revolution Alarm Wiper High Pressure Alarm Wiper Limit Switch Alarm Wiper Common Alarm Wiping System enabled && Homing not completed Wiping System enabled && Limit / Spring wiper && Homing completed Wiping System enabled && Hydraulic wiper Wiping System enabled && Homing process complete Wiping System enabled && Without End Cap Alarm Revolution speed < 1rps OR Revolution count > 300 Revolution speed < 1rps OR Revolution count > 300 Forward / Reverse time out OR High pressure signal OR No high pressure input Home limit switch signal is not right when wiper stops, extending or retracting Wiper Home alarm OR Wiper Limit SW Alarm OR Wiper Revolution Alarm Alarm Delay (10s default) None 20 Seconds None Alarm message display Digital output SCADA output Common Low UV Minor Alarm Common Alarm Common Minor Alarm Alarm message display Digital output SCADA output Common Alarm Common Minor Alarm Flash Number of Lamps Alarm message display Digital output SCADA output Common Alarm Common Minor Alarm Wiper stops if moving Alarm message display Wiper fault display Wiper stops if moving Digital output SCADA output Wiper General Alarm Common alarm Common Minor alarm Alarm message display Wiper fault display Digital output SCADA output Common alarm Common Minor alarm Controls Philosophy (Rev. 1 ) 2016 May 10 Page 8 of 17 TROJAN UVFIT TM

43 CONTROLS PHILOSOPHY Major Alarms A major alarm indicates an immediate action is required to ensure that disinfection is not compromised. The UV chamber remains running but the System On-Line digital output will de-energize. Alarm Availability Active when Delay Action Low UV Intensity 1 Major Low UV Intensity 2 Major Low UV Intensity 3 Major Low UV Common Major Ballast Alarm Major Multiple Lamp Major Alarm Low UVT Major Alarm High Flow Alarm Major No Flow Alarm Major No UVT Signal Alarm Major SCADA Comm Alarm Major After Warming up && Not Ref Sensor Test Any Product && After lamps are On After warming up && UVT analog signal enabled After warming up && Flow analog signal enabled Flow signal enabled After warming up && UVT analog signal enabled SCADA Operation Mode Measured value < Major UV Intensity Alarm setpoint Any Low UV Intensity Major Alarm Ballast Fault Loss of Ballast Fault Signal No. of Faulted Lamps > Multiple Lamp Alarm Setpoint UVT < UVT Major Alarm Setpoint Flow > Flow High Alarm Setpoint Analog Signal < 2 ma (Live) Or Flow Value < 11 (Entered, SCADA) Analog Signal < 2 ma (Live) Or UVT Value == 0 (Entered, SCADA) No valid communications received from SCADA within 15 seconds Alarm Delay 10s default for measured < setpoint - 10% 2m for measured > setpoint - 10% Alarm Delay (10s default) Alarm Delay (10s default) None Alarm message display Digital output SCADA output Low UV Common Major Alarm Common Alarm Common Major Alarm Common Major Siren Alarm System On-Line deactivates Latch 100% lamp power Alarm message display Digital output SCADA output Common Alarm System On-Line deactivates Common Major Alarm Common Major Siren Alarm message display Digital output SCADA output Common Alarm Common Major Alarm Common Major Siren Alarm RED/Dose Major Alarm System On-Line deactivates Hold 100% lamp power Alarm message display Digital output SCADA output Common Alarm Common Major Alarm Common Major Siren System On-Line deactivates Hold 100% lamp power Alarm message display Digital output Common Alarm Common Major Alarm Hold 100% lamp power Alarm message display Digital output SCADA output System On-Line deactivates Common Alarm Common Major Alarm Common Major Siren Alarm Hold 100% lamp power Controls Philosophy (Rev. 1 ) 2016 May 10 Page 9 of 17 TROJAN UVFIT TM

44 CONTROLS PHILOSOPHY Critical Alarms A critical alarm indicates an immediate action is required to prevent damage to the equipment and ensure that disinfection is not compromised. The UV chamber will be placed into shutdown. Alarm Availability Active when Delay Action Reactor High Temperature Critical Reactor Hi Temp Critical (Analog Temp) End Cap Off Alarm Critical Digital Reactor High Temp signal enabled Analog High Temperature signal enabled End Cap LimitSW digital input enabled End plate temperature switch is above 50º Celsius Measured Temp > Critical High Temp Alarm Setpoint Loss of digital signal Alarm Delay (10s default) + Hi Temperature Off Delay 20 seconds Turn Lamps Off Alarm message display Digital output SCADA output System On-Line deactivates Common Alarm Common Major Alarm Common Major Siren Controls Philosophy (Rev. 1 ) 2016 May 10 Page 10 of 17 TROJAN UVFIT TM

45 CONTROLS PHILOSOPHY Appendix A - SCADA Register List A.1. Control Registers (Read/Write) Register Byte Bit Description Binary = HEX State 0-5 Not Used 0 = Default 6 Wiper Reset & Home 0 = OFF 0000,0000,0100,0000 = = ON 7 Not Used 0 = Default 8 Turn On Reactor 0 = OFF 0000,0001,0000,0000 = = ON 9 Not Used 0 = Default Word 10 Initiate Wiper Sequence 0 = OFF 0000,0100,0000,0000 = = ON 11 Lamp On/Off Cycles Reset 0 = OFF 0000,1000,0000,0000 = = ON 12 Wiper On/Off Cycles Reset 0 = OFF 0001,0000,0000,0000 = = ON 13 Power On/Off Cycles Reset 0 = Default 0010,0000,0000,0000 = = Initiate 14 Lamp Hours Reset 0 = Default 0100,0000,0000,0000 = = Reset % Lamp Power Latch Reset 0 = Default 1000,0000,0000,0000 = = Reset Mode: 0 = Default Word = SCADA (Scada input turns on lamps) 0000,0000,0000,0000 = 0000 = 0 = SCADA 1 = Local (24vdc - turns on lamps) 0000,0000,0000,0001 = 0001 = 1 = Local 2 = Remote (relay input turns on lamps) 0000,0000,0000,0010 = 0002 = 2 = Remote Word 0-15 Reactor High Temp Alarm off delay 0 = 0 Minutes 0000,0000,0000,1111 = 000F = 15 Minutes Word 0-15 Flow Rate 1111,1111,1111,1111 = FFFF = (change flow units if actual flow rate is more than this) Word 0-15 Not Used 0 = Default Word 0-15 UVT x 10 0 = ,0011,1110,1000 = 03E8 = Word 0-15 EPA RED Target x100 (LT2 only) 0 = ,0111,0001,0000 = 2710 = Word 0-15 Not Used 0 = Default Word 0-15 Not Used 0 = Default Word 0-15 Reactor Power Level ( %, step by 2%) (Only for SCADA BPL systems) 0000,0000,0011,1100 = 003C = 60% 0000,0000,0110,0100 = 0064 = 100% A.2. Status Registers (Read Only) Register Byte Bit Description Binary = HEX State Word 0 Wiper Forward Relay status 0 = OFF 0000,0000,0000,0001 = = ON 1 Wiper Reverse Relay status 0 = OFF 0000,0000,0000,0010 = = ON 2 Limit Switch status 0 = OFF 0000,0000,0000,0100 = = ON 3 System Warming 0 = OFF 0000,0000,0000,1000 = = ON 4 100% Lamp Power Latched 0 = OFF 0000,0000,0001,0000 = = ON 5 Cleaning Sequence Status 0 = OFF 0000,0000,0010,0000 = = ON 6 Not Used 7 Not Used 8 System In-Operation 0 = System not in operation Controls Philosophy (Rev. 1 ) 2016 May 10 Page 11 of 17 TROJAN UVFIT TM

46 CONTROLS PHILOSOPHY Word System On-Line 10 Remote Standby (Lamps off), (Not SCADA) 11 Temperature units 12 RED Units 13 UV Intensity Units 14 Digital Inputs #1 15 Digital Inputs #2 Flow Units 0 = m3/h 1 = m3/d 2 = USGPM 3 = USMGD 4 = L/s Word 0-15 Low UV Set-point Minor Word 0-15 Low UV Set-point Major Word 0 15 Alarm Delay (seconds) Word 0-15 UV intensity Word 0-15 UV intensity Word 0-15 UV intensity Word 0-15 Not Used Word 0-15 Flow Rate x Word 0-15 UV Transmittance x Word 0-15 EPA RED Target x100 (LT2) Word 0-15 Revision Level (ASCII)(Major Letter : Minor Number) Word 0-15 Code Checksum (hexadecimal) Word 0-15 UV Intensity Average Word 0-15 Lamp Elapsed Hours ( hours) Word 0-15 Reactor High Temperature Off Delay Word 0-15 Control Board On/Off Power Cycles Word 0-15 Lamp On/Off Cycles Word 0-15 Wiper On/Off Cycles Word 0-15 Wiper Time Sequence (hours) 0,0.5,1,2,3,4,6,8,12,24,48, Word 0-15 Wiper Revolution Counter (0-300) Word 0-15 Elapsed Wiper Sequence count down Timer until next wipe Word 0 15 Reactor Power Level ( %, step by 2%) Word 0-15 Not Used Word 0 Lamp 01 Operational status 0000,0001,0000,0000 1= System in operation 0 = System OFF 0000,0010,0000,0000 = = System ON 0 =ON Lamps 0000,0100,0000,0001 = =OFF Lamps 0 = C 0000,1000,0000,0000 = = F 0 = mj/cm2 0001,0000,0000,0000 = = J/m2 0 = W/m2 0010,0000,0000,0000 = = mw/cm2 0 = OFF 0100,0000,0000,0000 = = ON 0 = OFF 1000,0000,0000,0000 = = ON 0 = Default 0000,0000,0000,0000 = 0000 = 0 = m3/h 0000,0000,0000,0001 = 0001 = 1 = m3/d 0000,0000,0000,0010 = 0002 = 2 = USGPM 0000,0000,0000,0011 = 0003 = 3 = USMGD 0000,0000,0000,0100 = 0004 = 4 = L/s 0 = ,00011,1110,0111 = 03E7 = = ,00011,1110,0111 = 03E7 = = ,00011,1110,0111 = 03E7 = = ,0111,0001,0000 = 2710 = = ,0111,0001,0000 = 2710 = = ,0111,0001,0000 = 2710 = = ,1111,1111,1111 = FFFF = = ,0011,1110,1000 = 03E8 = = ,0111,0001,0000 = 2710 = Upper Byte => 51h == Q Lower Byte => 32h == 2 0 = ,1111,1111,1111 = FFFF 0 = ,0011,1110,1000 = 03E8 = 100.0, 0 = ,1111,1111,1111 = FFFF = = ,0000,0000,1111 = 000F = 15 minutes 0 = ,1111,1111,1111 = FFFF = = ,1111,1111,1111 = FFFF = = ,1111,1111,1111 = FFFF = = ,0011,1100,0000 = 03C0 = = ,0001,0010,1100 = 012C = = ,0011,1100,0000 = 03C0 = ,0000,0011,1100 = 003C = 60% 0000,0000,0110,0100 = 0064 = 100% 0 = OFF 0000,0000,0000,0001 = = ON Controls Philosophy (Rev. 1 ) 2016 May 10 Page 12 of 17 TROJAN UVFIT TM

47 CONTROLS PHILOSOPHY Word 1 Lamp 02 Operational status 2 Lamp 03 Operational status 3 Lamp 04 Operational status 4 Lamp 05 Operational status 5 Lamp 06 Operational status 6 Lamp 07 Operational status 7 Lamp 08 Operational status 8 Lamp 09 Operational status 9 Lamp 10 Operational status 10 Lamp 11 Operational status 11 Lamp 12 Operational status 12 Lamp 13 Operational status 13 Lamp 14 Operational status 14 Lamp 15 Operational status 15 Lamp 16 Operational status 0 Lamp 17 Operational status 1 Lamp 18 Operational status 2 Lamp 19 Operational status 3 Lamp 20 Operational status 4 Lamp 21 Operational status 5 Lamp 22 Operational status 6 Lamp 23 Operational status 7 Lamp 24 Operational status 8 Lamp 25 Operational status 9 Lamp 26 Operational status 10 Lamp 27 Operational status 11 Lamp 28 Operational status 12 Lamp 29 Operational status 13 Lamp 30 Operational status 14 Not Used 15 Not Used Word 0-15 Not Used Word 0-15 Not Used Word 0-15 Not Used Word 0 Lamp 01 Fault Status 1 Lamp 02 Fault Status 0 = OFF 0000,0000,0000,0010 = = ON 0 = OFF 0000,0000,0000,0100 = = ON 0 = OFF 0000,0000,0000,1000 = = ON 0 = OFF 0000,0000,0001,0000 = = ON 0 = OFF 0000,0000,0010,0000 = = ON 0 = OFF 0000,0000,0100,0000 = = ON 0 = OFF 0000,0000,1000,0000 = = ON 0 = OFF 0000,0001,0000,0000 = = ON 0 = OFF 0000,0010,0000,0000 = = ON 0 = OFF 0000,0100,0000,0000 = = ON 0 = OFF 0000,1000,0000,0000 = = ON 0 = OFF 0001,0000,0000,0000 = = ON 0 = OFF 0010,0000,0000,0000 = = ON 0 = OFF 0100,0000,0000,0000 = = ON 0 = OFF 1000,0000,0000,0000 = = ON 0 = OFF 0000,0000,0000,0001 = = ON 0 = OFF 0000,0000,0000,0010 = = ON 0 = OFF 0000,0000,0000,0100 = = ON 0 = OFF 0000,0000,0000,1000 = = ON 0 = OFF 0000,0000,0001,0000 = = ON 0 = OFF 0000,0000,0010,0000 = = ON 0 = OFF 0000,0000,0100,0000 = = ON 0 = OFF 0000,0000,1000,0000 = = ON 0 = OFF 0000,0001,0000,0000 = = ON 0 = OFF 0000,0010,0000,0000 = = ON 0 = OFF 0000,0100,0000,0001 = = ON 0 = OFF 0000,1000,0000,0000 = = ON 0 = OFF 0001,0000,0000,0000 = = ON 0 = OFF 0010,0000,0000,0000 = = ON 0 = FAULT 0000,0000,0000,0001 = = OK 0 = FAULT 0000,0000,0000,0010 = = OK Controls Philosophy (Rev. 1 ) 2016 May 10 Page 13 of 17 TROJAN UVFIT TM

48 CONTROLS PHILOSOPHY Word 2 Lamp 03 Fault Status 3 Lamp 04 Fault Status 4 Lamp 05 Fault Status 5 Lamp 06 Fault Status 6 Lamp 07 Fault Status 7 Lamp 08 Fault Status 8 Lamp 09 Fault Status 9 Lamp 10 Fault Status 10 Lamp 11 Fault Status 11 Lamp 12 Fault Status 12 Lamp 13 Fault Status 13 Lamp 14 Fault Status 14 Lamp 15 Fault Status 15 Lamp 16 Fault Status 0 Lamp 17 Fault Status 1 Lamp 18 Fault Status 2 Lamp 19 Fault Status 3 Lamp 20 Fault Status 4 Lamp 21 Fault Status 5 Lamp 22 Fault Status 6 Lamp 23 Fault Status 7 Lamp 24 Fault Status 8 Lamp 25 Fault Status 9 Lamp 26 Fault Status 10 Lamp 27 Fault Status 11 Lamp 28 Fault Status 12 Lamp 29 Fault Status 13 Lamp 30 Fault Status 14 Not Used 15 Not Used Word 0-15 Not Used Word 0-15 Not Used Word 0-15 Not Used Word 0 Ballast 01 Operational status 1 Ballast 02 Operational status 2 Ballast 03 Operational status 0 = FAULT 0000,0000,0000,0100 = = OK 0 = FAULT 0000,0000,0000,1000 = = OK 0 = FAULT 0000,0000,0001,0000 = = OK 0 = FAULT 0000,0000,0010,0000 = = OK 0 = FAULT 0000,0000,0100,0000 = = OK 0 = FAULT 0000,0000,1000,0000 = = OK 0 = FAULT 0000,0001,0000,0000 = = OK 0 = FAULT 0000,0010,0000,0000 = = OK 0 = FAULT 0000,0100,0000,0001 = = OK 0 = FAULT 0000,1000,0000,0000 = = OK 0 = FAULT 0001,0000,0000,0000 = = OK 0 = FAULT 0010,0000,0000,0000 = = OK 0 = FAULT 0100,0000,0000,0000 = = OK 0 = FAULT 1000,0000,0000,0000 = = OK 0 = FAULT 0000, ,0001 = = OK 0 = FAULT 0000, ,0010 = = OK 0 = FAULT 0000,0000,0000,0100 = = OK 0 = FAULT 0000,0000,0000,1000 = = OK 0 = FAULT 0000,0000,0001,0000 = = OK 0 = FAULT 0000,0000,0010,0000 = = OK 0 = FAULT 0000,0000,0100,0000 = = OK 0 = FAULT 0000,0000,1000,0000 = = OK 0 = FAULT 0000,0001,0000,0000 = = OK 0 = FAULT 0000,0010,0000,0000 = = OK 0 = FAULT 0000,0100,0000,0001 = = OK 0 = FAULT 0000,1000,0000,0000 = = OK 0 = FAULT 0001,0000,0000,0000 = = OK 0 = FAULT 0010,0000,0000,0000 = = OK 0 = OFF 0000,0000,0000,0001 = = ON 0 = OFF 0000,0000,0000,0010 = = ON 0 = OFF 0000,0000,0000,0100 = = ON Controls Philosophy (Rev. 1 ) 2016 May 10 Page 14 of 17 TROJAN UVFIT TM

49 CONTROLS PHILOSOPHY 15 Not Used Word 0 15 Not Used Word 0-15 Not Used Word 3 Ballast 04 Operational status 4 Ballast 05 Operational status 5 Ballast 06 Operational status 6 Ballast 07 Operational status 7 Ballast 08 Operational status 8 Ballast 09 Operational status 9 Ballast 10 Operational status 10 Ballast 11 Operational status 11 Ballast 12 Operational status 12 Ballast 13 Operational status 13 Ballast 14 Operational status 14 Ballast 15 Operational status 0 Ballast 01 Fault status 1 Ballast 02 Fault status 2 Ballast 03 Fault status 3 Ballast 04 Fault status 4 Ballast 05 Fault status 5 Ballast 06 Fault status 6 Ballast 07 Fault status 7 Ballast 08 Fault status 8 Ballast 09 Fault status 9 Ballast 10 Fault status 10 Ballast 11 Fault status 11 Ballast 12 Fault status 12 Ballast 13 Fault status 13 Ballast 14 Fault status 14 Ballast 15 Fault status 15 Not Used Word 0 Not Used Word 0 Not Used Word 0 Reference Sensor Alarm Mask active 1 Wiper Alarm General Minor 2 Wiper High Pressure Alarm(Hydraulic only) 0 = OFF 0000,0000,0000,1000 = = ON 0 = OFF 0000,0000,0001,0000 = = ON 0 = OFF 0000,0000,0010,0000 = = ON 0 = OFF 0000,0000,0100,0000 = = ON 0 = OFF 0000,0000,1000,0000 = = ON 0 = OFF 0000,0001,0000,0000 = = ON 0 = OFF 0000,0010,0000,0000 = = ON 0 = OFF 0000,0100,0000,0001 = = ON 0 = OFF 0000,1000,0000,0000 = = ON 0 = OFF 0001,0000,0000,0000 = = ON 0 = OFF 0010,0000,0000,0000 = = ON 0 = OFF 0100,0000,0000,0000 = = ON 0 = FAULT 0000,0000,0000,0001 = = OK 0 = FAULT 0000,0000,0000,0010 = = OK 0 = FAULT 0000,0000,0000,0100 = = OK 0 = FAULT 0000,0000,0000,1000 = = OK 0 = FAULT 0000,0000,0001,0000 = = OK 0 = FAULT 0000,0000,0010,0000 = = OK 0 = FAULT 0000,0000,0100,0000 = = OK 0 = FAULT 0000,0000,1000,0000 = = OK 0 = FAULT 0000,0001,0000,0000 = = OK 0 = FAULT 0000,0010,0000,0000 = = OK 0 = FAULT 0000,0100,0000,0001 = = OK 0 = FAULT 0000,1000,0000,0000 = = OK 0 = FAULT 0001,0000,0000,0000 = = OK 0 = FAULT 0010,0000,0000,0000 = = OK 0 = FAULT 0100,0000,0000,0000 = = OK 0 = OFF 0000,0000,0000,0001 = = ON 0 = OFF 0000,0000,0000,0010 = = ON 0 = OFF 0000,0000,0000,0100 = = ON Controls Philosophy (Rev. 1 ) 2016 May 10 Page 15 of 17 TROJAN UVFIT TM

50 CONTROLS PHILOSOPHY Word 3 Wiper Revolution Alarm Minor(Limit and Spring only) 4 Wiper Home Alarm Minor 5 Wiper Limit Switch Alarm Minor 6 Low UV Intensity 1 Major 7 Low UV Intensity 2 Major 8 Low UV Intensity 1 Minor 9 Low UV Intensity 2 Minor 10 Low UV Intensity 3 Minor 11 Common Alarm (All Minor, Major, Critical) 12 End Of Lamp Life Alarm Minor 13 Not Used 14 Low UVI Minor Alarm Setpoint Enabled 15 Low UVT Minor Alarm 0 No UVT Major 1 RED/Dose Low Alarm Major 2 No Flow alarm Major 3 Reactor High Temperature Critical 4 End Cap Off Alarm Critical 5 Not Used 6 SCADA Major Alarm 7 Reactor High Temperature Major (Analog) 8 Low UV Intensity 3 Major 9 Lamp Alarms Major 10 Ballast Alarms Major 11 Multiple Lamp Alarms Major 12 Not Used 13 Not Used 14 High Flow Alarm Major 15 Low UVT Major Alarm Word 0-15 CCB Days Word 0-15 CCB Hours Word 0-15 CCB Minutes Word 0-15 CCB Seconds Word 0-15 Heart Beat (Incremental ) Word 0 Not Used 1 Bit Confirmed - Wiper Reset & Home 0 = OFF 0000,0000,0000,1000 = = ON 0 = OFF 0000,0000,0001,0000 = = ON 0 = OFF 0000,0000,0010,0000 = = ON 0 = OFF 0000,0000,0100,0000 = = ON 0 = OFF 0000,0000,1000,0000 = = ON 0 = OFF 0000,0001,0000,0000 = = ON 0 = OFF 0000,0010,0000,0000 = = ON 0 = OFF 0000,0100,0000,0001 = = ON 0 = OFF 0000,1000,0000,0000 = = ON 0 = OFF 0001,0000,0000,0000 = = ON 0 = OFF 0100,0000,00000,000 = = ON 0 = OFF 1000,0000,0000,0000 = = ON 0 = OFF 0000,0000,0000,0001 = = ON 0 = OFF 0000,0000,0000,0010 = = ON 0 = OFF 0000,0000,0000,0100 = = ON 0 = OFF 0000,0000,0000,1000 = = ON 0 = OFF 0000,0000,0001,0000 = = ON 0 = OFF 0000,0000,0100,0000 = = ON 0 = OFF 0000,0000,1000,0000 = = ON 0 = OFF 0000,0001,0000,0000 = = ON 0 = OFF 0000,0010,0000,0000 = = ON 0 = OFF 0000,0100,0000,0000 = = ON 0 = OFF 0000,1000,0000,0000 = = ON 0 = OFF 0100,0000,0000,0000 = = ON 0 = OFF 1000,0000,0000,0000 = = ON 0 = ,0000,0001,1111 = 001F = 31 = day 0 = OFF 0000,0000,0001,1000 = 0018 = 24 = hours 0 = ,0000,0011,1100 = 003C = 60 = Minutes 0 = OFF 0000,0000,0011,1100 = 003C = 60 = Seconds 0 = Default 1111,1111,1111,1111 = FFFF = 0 = = OFF 0000,0000,0000,0010 = = ON Controls Philosophy (Rev. 1 ) 2016 May 10 Page 16 of 17 TROJAN UVFIT TM

51 CONTROLS PHILOSOPHY 2 Common Alarm Minor 3 Common Alarm Major 15 Not Used Word 0-15 Mode: 0 = SCADA 1 = LOCAL 2 = Remote Common Low UVIntensity Minor 4 (for Multiple UV Sensors Only) Common Low UVIntensity Major 5 (for Multiple UV Sensors Only) Common Major Siren 6 (Common Major Siren digital output must be configured) 7-9 Not Used 10 Bit Confirmed - Initiate Wiper Sequence 11 Bit Confirmed - Lamp On/Off Cycles Reset 12 Bit Confirmed - Wiper On/Off Cycles Reset 13 Bit Confirmed - Power On/Off Cycles Reset 14 Bit Confirmed - Lamp Hours Reset Word 0-15 Major High Flow Alarm Word 0-15 Maximum Flow Word 0-15 Full Scale Flow (for Flow Meter Signal 20mA) Word 0-15 Reactor Temperature Analog (optional) Word 0-15 Not Used Word 0-15 RED Value 0 = OFF 0000,0000,0000,0100 = = ON 0 = OFF 0000,0000,0000,1000 = = ON 0 = OFF 0000,0000,0001,0000 = = ON 0 = OFF 0000,0000,0010,0000 = = ON 0 = OFF 0000,0000,0100,0000 = = ON 0 = OFF 0000,0100,0000,0100 = = ON 0 = OFF 0000,1000,0000,0000 = = ON 0 = OFF 0001,0000,0001,0000 = = ON 0 = OFF 0010,0000,0010,0000 = = ON 0 = OFF 0100,0000,0000,0000 = = ON 1 = Default 0000,0000,0000,0000 = 0000 = 0 = SCADA 0000,0000,0000,0001 = 0001 = 1 = Local 0000,0000,0000,0010 = 0002 = 2 = Remote 0 = ,1111,1111,1111 = FFFF = = ,1111,1111,1111 = FFFF = = ,1111,1111,1111 = FFFF = = ,0011,1110,1000 = 03E8 = = Default 0010,0111,0001,0000 = 2710 = Controls Philosophy (Rev. 1 ) 2016 May 10 Page 17 of 17 TROJAN UVFIT TM

52

53 Warranties PART E WARRANTIES TrojanUVFit Original Instructions Owner s Manual

54 Warranties TrojanUVFit Original Instructions Owner s Manual

55 Equipment Limited Warranty November 23, 2007 The following terms and conditions will govern the equipment warranty provided by Trojan Technologies to the Owner/Operator: Period of Coverage: Trojan Technologies ( Trojan ) warrants to the Owner/Operator noted above (the Customer ) that if within 12 calendar months from equipment Substantial Completion or 18 calendar months from the date of delivery (the Warranty Period ), whichever comes first, equipment manufactured by Trojan (the Equipment ) will be free from defects in material and workmanship and will function in accordance with the specifications agreed to by Trojan for the Equipment. Substantial Completion is the date on which the Equipment commissioning and start-up is sufficiently completed such that the Equipment is capable of being put into operation such that the Owner can utilize the Equipment for its intended disinfection use. Customer must notify Trojan in writing within 5 days of the date of any Equipment failure. This notification shall include a description of the problem, a copy of the operator s log, a copy of the Customer s maintenance record and any analytical results detailing the problem. If Customer has not maintained the operator s log and maintenance record in the manner directed in the Operation and Maintenance manual, or does not notify Trojan of the problem as specified above, this warranty may, in Trojan s discretion, be invalid. If a defect occurs, Trojan will, at its option, repair or replace the defective component free of charge, provided that: 1. Customer fully cooperates with Trojan, in the manner requested by Trojan, in attempting to diagnose and resolve the problem by way of telephone support. If the problem can be diagnosed and verified by telephone support and a replacement part is required, Trojan will either ship at Trojan s expense, a repaired, reworked or new part to the Customer, who will install such part as directed by Trojan, or direct Customer to acquire, at Trojan s expense, such part from a third party and to install such part as directed by Trojan; 2. In the event that Trojan determines that the problem cannot be resolved by way of telephone support and/or shipment by Trojan, or acquisition by the Customer of a replacement part for installation by the Customer, Trojan will send one or more persons to make an onsite inspection of the problem. If an onsite visit is made, Trojan personnel will evaluate the problem and repair or replace any Equipment determined to be in breach of this warranty. If the problem is not attributable to a breach of this warranty, Trojan reserves the right to invoice the Customer for this service; and 3. The Equipment is covered and the failure occurs within the Warranty Period Trojan will, at its option, use new and/or reconditioned parts in performing warranty repair. Trojan has the right to use parts or products of original or improved design in the repair or replacement. The products or general components replaced or repaired free of charge under the Equipment Limited Warranty are warranted only for the remaining portion of the original Equipment Limited Warranty Period. Limitations: This warranty shall not apply to any failure or defect which results from: the Equipment not being operated and maintained in strict accordance with instructions specified in the Operation and Maintenance manual or Product Bulletin or which results from mishandling, misuse, neglect, improper storage, improper operation of the Equipment with other equipment furnished by the Customer or by other third parties or from defects in designs or specifications furnished by or on behalf of the Customer by a person other than Trojan. Equipment that has been altered or repaired after start-up by anyone except: (a) authorized representatives of Trojan, or (b) Customer acting under specific written instructions from Trojan. Use of parts not supplied or approved by Trojan This warranty does not cover: Equipment components manufactured by third parties but furnished to Customer by Trojan are warranted by the original manufacturer, only to the extent of the original manufacturer s warranty Normal wear and tear of the product Consumable components including but not limited to wiper seals, cleaning chemical, batteries Trojan supplied components that are the subject of a separate warranty Costs related to removal, installation, or troubleshooting of a component Physical damage Improper installation Acts of God, terrorism, biological infestations, or input voltage that create operating conditions beyond the minimum or maximum limits listed in the Operations Manual including high input voltage from generators and lightening strikes Damage caused by improper return packaging Taxes, duties or brokerage fees (if any) This warranty is the exclusive remedy for all claims based on a failure of or defect in the Equipment, whether the claim is based on contract (including fundamental breach), tort (including negligence), strict liability or otherwise. This warranty is in lieu of all other warranties whether written, oral, implied or statutory. Without limitation, no warranty of merchantability or fitness for a particular purpose shall apply to the Equipment. Trojan does not assume any liability for personal injury or property damage caused by use or misuse of the Equipment. Trojan shall not in any event be liable for special, incidental, indirect or consequential damages including, without limitation, lost profits, lost business opportunities, lost revenue or loss or depreciation of goodwill, even if it has been advised of the possibility thereof. Trojan s liability shall, in all instances, be limited to repair or replacement of Equipment in breach of this warranty and shall not exceed the cost of such repair or replacement. This liability with respect to repair or replacement will terminate upon the expiration date of this warranty. In addition to the foregoing, in no event shall Trojan s liability relating to the Equipment, or the agreement between Trojan and the Customer relating to the Equipment, exceed that portion of the purchase price for the Equipment which is actually paid to Trojan.

56 Warranties TrojanUVFit Original Instructions Owner s Manual

57 April 2, 2009 Amalgam Lamp Limited Warranty TrojanUVFit TM Warranty Coverage: The following warranty applies to Trojan Technologies Low Pressure Amalgam Lamps (the Lamps ) for the TrojanUVFit TM products. The warranty is only valid with respect to a Lamp that is properly stored, handled and installed as specified in the Operation and Maintenance manual supplied with the system in which the Lamp is installed or as outlined in Product Bulletins. Without limiting the generality of the foregoing, any excess vibration or improper operation of a Lamp shall void this warranty. In addition, Trojan Technologies shall not be liable for any Lamp failure which results from UV equipment not being operated and maintained in strict accordance with the instructions set out in the Operation and Maintenance manual or as outlined in Product Bulletins. In order to process any Lamp warranty claim, Trojan Technologies requires the Customer to provide a copy of the operator s log, all maintenance records and a completed Lamp Warranty Claim Form (see attachment) within one (1) month of the lamp failure. Failure to meet these conditions will void the Lamp warranty. Trojan Technologies also reserves the right to require the Customer to return a failed Lamp to Trojan Technologies facilities for inspection. Failure to return the Lamp when requested shall void the warranty. Period of Coverage: Where a Lamp has been stored, handled and installed as specified in the Operation and Maintenance manual or as outlined in Product Bulletins, and the relevant UV equipment has been operated and maintained in accordance with instructions specified in the Operation and Maintenance manual, and: 1. The Lamp fails within the first 9,000 hours of operation, Trojan Technologies shall provide the Customer with a replacement Lamp free of charge. 2. The Lamp fails after 9,000 hours and prior to 12,000 hours of operation, Trojan Technologies shall provide the Customer with a replacement Lamp at a discounted price. The following formula is used to determine the discounted price for replacement Lamps: Replacement Lamp Price = ((Lamp Operating Hours) / 12,000 x Lamp List Price) Regardless of actual Lamp operating hours, the Lamp warranty is void if the date of Lamp failure occurs more than thirty-six (36) calendar months after the Lamp shipment date from Trojan Technologies. The above operating conditions of Lamps are based on 4 On/Off cycles, on average per 24 hour period, when operated in automatic mode. Limitations: This limited warranty does not cover: Lamps that have been used with parts not supplied or approved by Trojan Technologies Lamps that have been physically damaged or fail due to corrosion, exposure to contaminants (e.g. effluent), incorrect installation or operation, Costs related to removal, installation, or troubleshooting Damage caused by improper return packaging Taxes, duties or brokerage fees (if any) The above warranty is the exclusive remedy for all claims based on a failure of or defect in a Lamp, whether the claim is based on contract (including fundamental breach), tort (including negligence), strict liability or otherwise. This warranty is in lieu of all other warranties whether written, oral, implied or statutory. Without limitation, no warranty of merchantability or of fitness for a particular purpose shall apply to a Lamp. Trojan Technologies does not assume any liability for personal injury or property damage caused by use or misuse of a Lamp. Trojan Technologies shall not in any case be liable for special, incidental, indirect or consequential damages, even if it has been advised of the possibility thereof. Trojan Technologies liability shall not, in any case, exceed the cost of replacement of a defective Lamp.

58 Warranty Claim Form Complete all applicable info Check one: UV Lamps Lamp Drivers Site/Project Name: UV Sensors Project #: Check one: UVSwiftSC UVFit UVPhox Part Number: Date of Chamber End (for dual UV Lamp/Lamp Chamber Hours Chamber Hours Net Operating Serial/Lot Chamber, No. Installation Failure # L or R) Driver/Sensor # at Installation at Failure Hours Number Notes: Completed By: Phone #: Fax #: * Submit failures on warranty claim form monthly otherwise warranty claim may be void. * Items that are damaged, show signs of corrosion, have been exposed to water, or were not handled, installed, or operated according to the O&M manual are not valid for warranty. 10/11 For electronic copy of form please contact our Customer Care Representatives (CCR s) at na.warranty@trojanuv.com

59 May 16, 2016 Lamp Driver Limited Warranty TrojanUVFit TM Pacific Grove, CA Warranty Coverage: The following warranty applies to the Trojan Technologies Lamp Driver (the Lamp Driver ) for the TrojanUVFit TM. The warranty is only valid with respect to a new Lamp Driver that is purchased as: (i) a component of a new system, (ii) a spare part shipped with a new system, or (iii) a purchased replacement component, and that is properly stored, handled and installed as specified in the Operation and Maintenance manual supplied with the system in which the Lamp Driver is installed or as outlined in Product Bulletins. Without limiting the generality of the foregoing, any excess vibration or improper operation of the Lamp Driver shall void this warranty. In addition, Trojan Technologies shall not be liable for any Lamp Driver failure which results from UV equipment not being operated and maintained in strict accordance with the instructions set out in the Operation and Maintenance manual or Product Bulletins. In order to assess and process any Lamp Driver warranty claim, Trojan Technologies requires the customer to notify Trojan within one (1) month of the failure and submit a completed Lamp Driver Claim Form (See Attachment) otherwise the warranty shall be void. Trojan Technologies reserves the right to require the Customer to return failed Lamp Drivers to Trojan Technologies facilities for inspection along with the operator s log and maintenance records. Failure to return the Lamp Driver or provide logs or records when requested shall void the warranty. Trojan Technologies will cover the return shipping expense. Period Of Coverage: Where a Lamp Driver has been stored, handled and installed as specified in the Operation and Maintenance manual, and the relevant UV equipment has been operated and maintained in accordance with instructions specified in the Operation and Maintenance manual or Product Bulletin, and: 1. the Lamp Driver fails within three (3) calendar years after the Warranty Start Date, Trojan Technologies shall provide the Customer with a replacement Lamp Driver free of charge; The Warranty Start Date is, in the case of a Lamp Driver forming part of a new system installation or shipped as a spare part with a new system, the commissioning date of the new system and, in the case of a Lamp Driver purchased as a replacement component, the shipment date of the Lamp Driver. One Elapsed Month shall be deemed to have passed at the beginning of the day in each subsequent month that is the same calendar day as the day on which the Warranty Start Date falls, or the first day of the next following month if the Warranty Start Date falls on a day not present in any particular month. (For example, if the Warranty Start Date is January 10, one Elapsed Month will have occurred on each of February 10 and March 10, but if the Warranty Start Date is January 29, one Elapsed Month will have occurred on each of March 1 and March 29.) Limitations: This limited warranty does not cover: Lamp Drivers that have been used with parts not supplied or approved by Trojan Technologies Lamp Drivers that have been physically damaged or fail due to corrosion, improper installation, exposure to moisture or abnormal stresses Costs related to removal, installation, or troubleshooting Damage caused by improper return packaging or damage caused by power quality disturbances falling outside the acceptable voltage tolerance of the ITIC (CBEMA) curve referenced from IEEE Standard Taxes, duties or brokerage fees, if any The above warranty is the exclusive remedy for all claims based on a failure of or defect in a Lamp Driver, whether the claim is based on contract (including fundamental breach), tort (including negligence), strict liability or otherwise. This warranty is in lieu of all other warranties whether written, oral, implied or statutory. Without limitation, no warranty of merchantability or of fitness for a particular purpose shall apply to a Lamp Driver. Trojan Technologies does not assume any liability for personal injury or property damage caused by use or misuse of a Lamp Driver. Trojan Technologies shall not in any case be liable for special, incidental, indirect or consequential damages, even if it has been advised of the possibility thereof. Trojan Technologies liability shall not, in any case, exceed the cost of the Lamp Driver. Page 1 of 2

60 Warranty Claim Form Complete all applicable info Check one: UV Lamps Lamp Drivers Site/Project Name: UV Sensors Project #: Check one: UVSwiftSC UVFit UVPhox Part Number: Date of Chamber End (for dual UV Lamp/Lamp Chamber Hours Chamber Hours Net Operating Serial/Lot Chamber, No. Installation Failure # L or R) Driver/Sensor # at Installation at Failure Hours Number Notes: Completed By: Phone #: Fax #: * Submit failures on warranty claim form monthly otherwise warranty claim may be void. * Items that are damaged, show signs of corrosion, have been exposed to water, or were not handled, installed, or operated according to the O&M manual are not valid for warranty. 10/11 For electronic copy of form please contact our Customer Care Representatives (CCR s) at na.warranty@trojanuv.com

61 Warranties April 2, 2009 Sensor Limited Warranty TrojanUVFit TM Warranty Coverage: The following warranty applies to the Trojan Technologies Sensor (the Sensor ) for the TrojanUVFit TM. The warranty is only valid with respect to a new Sensor that is purchased as: (i) a component of a new system, (ii) a spare part shipped with a new system, or (iii) a purchased replacement component, and that is properly stored, handled and installed as specified in the Operation and Maintenance manual supplied with the system in which the Sensor is installed or as outlined in Product Bulletins. Without limiting the generality of the foregoing, any excess vibration or improper operation of the Sensor shall void this warranty. In addition, Trojan Technologies shall not be liable for any Sensor failure which results from UV equipment not being operated and maintained in strict accordance with the instructions set out in the Operation and Maintenance manual or Product Bulletins. In order to assess and process any Sensor warranty claim, Trojan Technologies requires the customer to notify Trojan within one (1) month of the failure and submit a completed Sensor Claim Form (See Attachment) otherwise the warranty shall be void. Trojan Technologies reserves the right to require the Customer to return failed Sensors to Trojan Technologies facilities for inspection along with the operator s log and maintenance records. Failure to return the Sensor or provide logs or records when requested shall void the warranty. Trojan Technologies will cover the return shipping expense. Period Of Coverage: Where a Sensor has been stored, handled and installed as specified in the Operation and Maintenance manual, and the relevant UV equipment has been operated and maintained in accordance with instructions specified in the Operation and Maintenance manual or Product Bulletin, and: 1. the Sensor fails within one (1) calendar year after the Warranty Start Date, Trojan Technologies shall provide the Customer with a replacement Sensor free of charge; 2. the Sensor fails after the first (1 st ), and before the fifth (5 th ), anniversary of the Warranty Start Date, Trojan Technologies shall provide the Customer with a replacement Sensor at a discounted price. The following formula is used to determine the discounted price for replacement Sensors: Replacement Sensor Price = ((Number of Elapsed Months) / 60 x Sensor List Price) The Warranty Start Date is, in the case of a Sensor forming part of a new system installation or shipped as a spare part with a new system, the commissioning date of the new system and, in the case of a Sensor purchased as a replacement component, the shipment date of the Sensor. One Elapsed Month shall be deemed to have passed at the beginning of the day in each subsequent month that is the same calendar day as the day on which the Warranty Start Date falls, or the first day of the next following month if the Warranty Start Date falls on a day not present in any particular month. (For example, if the Warranty Start Date is January 10, one Elapsed Month will have occurred on each of February 10 and March 10, but if the Warranty Start Date is January 29, one Elapsed Month will have occurred on each of March 1 and March 29.) Limitations: This limited warranty does not cover: Sensor Calibration. Calibration is considered a routine maintenance item. Sensors that have been used with parts not supplied or approved by Trojan Technologies. Sensors that have been physically damaged or fail due to corrosion, improper installation, exposure to moisture, or abnormal stresses. Costs related to removal, installation, or troubleshooting. Damage caused by improper return packaging. Taxes, duties or brokerage fees, if any. The above warranty is the exclusive remedy for all claims based on a failure of or defect in a Sensor, whether the claim is based on contract (including fundamental breach), tort (including negligence), strict liability or otherwise. This warranty is in lieu of all other warranties whether written, oral, implied or statutory. Without limitation, no warranty of merchantability or of fitness for a particular purpose shall apply to a Sensor. Trojan Technologies does not assume any liability for personal injury or property damage caused by use or misuse of a Sensor. Trojan Technologies shall not in any case be liable for special, incidental, indirect or consequential damages, even if it has been advised of the possibility thereof. Trojan Technologies liability shall not, in any case, exceed the cost of the Sensor. TrojanUVFit Original Instructions Page 1 of 2 Owner s Manual

62 Warranty Claim Form Complete all applicable info Check one: UV Lamps Lamp Drivers Site/Project Name: UV Sensors Project #: Check one: UVSwiftSC UVFit UVPhox Part Number: Date of Chamber End (for dual UV Lamp/Lamp Chamber Hours Chamber Hours Net Operating Serial/Lot Chamber, No. Installation Failure # L or R) Driver/Sensor # at Installation at Failure Hours Number Notes: Completed By: Phone #: Fax #: * Submit failures on warranty claim form monthly otherwise warranty claim may be void. * Items that are damaged, show signs of corrosion, have been exposed to water, or were not handled, installed, or operated according to the O&M manual are not valid for warranty. 10/11 For electronic copy of form please contact our Customer Care Representatives (CCR s) at na.warranty@trojanuv.com

63 Warranties PERFORMANCE GUARANTEE Trojan Technologies, certifies to Pacific Grove, CA that the TrojanUVFit disinfection equipment supplied will disinfect to the limits of 2.2 TOTAL COLIFORM/100ml based upon a 7 day Sample Median of daily grab samples with a 5-log Poliovirus inactivation (230 TOTAL COLIFORM/100ml Maximum) and provided the following criteria is upheld. PEAK FLOW: 0.3 MGD SUSPENDED SOLIDS: 5 mg/l Based on a 30 Day Average UV nm: 65% MINIMUM TROJAN LAMP HOURS: 12,000 This performance guarantee is also contingent upon proper care and maintenance of the unit, as detailed within the Operation and Maintenance Manual, and the use of Trojan approved parts. TrojanUVFit Original Instructions Owner s Manual

64 Warranties TrojanUVFit Original Instructions Owner s Manual

65 Warranties POWER CONSUMPTION GUARANTEE Pacific Grove, CA Current System Description Power (kw) TrojanUVFIT 18AL40 1 Power Level 5.0 The above calculations are based on lamp power and CPP concumption only. TrojanUVFit Original Instructions Owner s Manual

66 Warranties TrojanUVFit Original Instructions Owner s Manual

67 MSDS PART F MSDS TrojanUVFit Original Instructions Owner s Manual

68 MSDS TrojanUVFit Original Instructions Owner s Manual

69 Product name CAS # Product use Manufacturer LAMP INFORMATION SHEET LOW PRESSURE HIGH OUTPUT AMALGAM UV LAMP 1. Product and Company Identification Low Pressure High Output Amalgam UV Lamp Mixture Ultraviolet (UV) Lamp Trojan Technologies 3020 Gore Road London, ON N5V 4T7 CA Phone: Phone: Fax: Hazards Identification Emergency overview This item is a manufactured article. The mercury within the lamp is only available if the lamp is broken. Please follow standard health and safety guidelines for the use of this product. The following statements are applicable only in case of accidental breakage of the lamp. The lamp, which consists of quartz glass, is not dangerous under regular conditions. Potential short term health effects Routes of exposure Eye, Skin contact, Skin absorption, Inhalation, Ingestion. Eyes May cause irritation. Skin May cause irritation. US ACGIH Threshold Limit Values: Skin designation Mercury (CAS ) Hg Can be absorbed through the skin. US. NIOSH: Pocket Guide to Chemical Hazards Mercury (CAS ) VAP Hg Can be absorbed through the skin. Inhalation May cause respiratory tract irritation. Ingestion May cause stomach distress, nausea or vomiting. Target organs Respiratory system. Skin. Eyes. Chronic effects Long-term occupational exposure to moderate to high levels of elemental mercury (0.035 to 0.1 mg/m3) has resulted in both nervous system and kidney effects. Significant toxicity has been observed in animals exposed to low concentrations. Signs and symptoms Symptoms of overexposure may be headache, dizziness, tiredness, nausea and vomiting. OSHA regulatory status This product is a manufactured article and is exempt. Potential environmental effects See section Composition/Information on Ingredients Components CAS # Percent Indium, Elemental <0.1 Mercury <0.1 Composition comments *Lamp consisting of quartz glass containing mercury amalgamated with metal(s) 4. First Aid Measures First aid procedures Eye contact Immediately flush with cool water. Remove contact lenses, if applicable, and continue flushing for 15 minutes. Obtain medical attention immediately. Skin contact Immediately flush with cool water for 15 minutes while removing contaminated clothing and shoes. Discard or wash well before reuse. Obtain medical advice immediately. Inhalation If symptoms develop move victim to fresh air. If symptoms persist, obtain medical attention. Ingestion Immediately call a poison control center or doctor. Do not induce vomiting unless told to do so by a poison control center or doctor. Do not give any liquid to the person. Do not give anything by mouth to an unconscious person. #24548 Page: 1 of 8 Issue date 27-March , , , , , , , , , ,

70 Notes to physician General advice Symptoms may be delayed. Ensure that medical personnel are aware of the material(s) involved, and take precautions to protect themselves. If you feel unwell, seek medical advice (show the label where possible). Show this safety data sheet to the doctor in attendance. Avoid contact with eyes and skin. Keep out of reach of children. Burns caused by overexposure or severe injuries caused by fragment of quartz glass should be treated by a physician. 5. Fire Fighting Measures Flammable properties Extinguishing media Suitable extinguishing media Unsuitable extinguishing media Protection of firefighters Specific hazards arising from the chemical Protective equipment and precautions for firefighters Hazardous combustion products Explosion data Sensitivity to mechanical impact Sensitivity to static discharge Not flammable by WHMIS/OSHA criteria. Treat for surrounding material. Not available Not available Firefighters should wear full protective clothing including self contained breathing apparatus. May include and are not limited to: Mercury. Some metallic oxides. Lamp is not combustible. Not available. Not available. 6. Accidental Release Measures Personal precautions Environmental precautions Methods for containment Keep unnecessary personnel away. Do not touch damaged containers or spilled material unless wearing appropriate protective clothing. Do not discharge into lakes, streams, ponds or public waters. Do not contaminate water courses or ground. Prevent entry into waterways, sewers, basements or confined areas. This material is a water pollutant and should be prevented from contaminating soil or from entering sewage and drainage systems and bodies of water. In the event of a lamp breakage, appropriate action should be taken to contain the amalgam mercury. In a dry scenario where the lamp is not operating, solid amalgam mercury can be easily captured. Methods for cleaning up In an operating closed- or open-channel system, a lamp breakage inside an intact sleeve can be easily captured. In an operating closed- or open-channel system, in case of a lamp and sleeve breakage in a system treating the water flow, no containment measure is available. Prevent entry of the solid amalgam mercury into waterways, sewers, or other catchment systems. Trojan recommends a mercury spill/containment kit be accessible on site in the event of a lamp breakage. Such a kit may be purchased from Trojan and includes detailed additional instructions for the safe cleanup of amalgam mercury. In the event of a lamp breakage, appropriate action should be taken to contain the spill (solid Hg amalgam). Please see the Trojan document "Lamp Breakage and Mercury Spill Response Procedures" for further instructions on the clean up of broken UV lamps under various scenarios. #24548 Page: 2 of 8 Issue date 27-March , , , , , , , , , ,

71 7. Handling and Storage Handling Storage Use only with adequate ventilation. Avoid contact with eyes. Avoid contact with skin and clothing. When using do not eat or drink. Wash thoroughly after handling. Use good industrial hygiene practices in handling this material. Handle carefully to avoid breakage. Keep out of reach of children. Keep in properly labelled containers. 8. Exposure Controls/Personal Protection Occupational exposure limits US. ACGIH Threshold Limit Values Components Type Value Indium, Elemental (CAS ) Mercury, Elemental (CAS ) TWA TWA 0.1 mg/m mg/m3 US. OSHA Table Z-2 (29 CFR ) Components Type Value Mercury, Elemental (CAS Ceiling 0.1 mg/m ) Exposure limits Engineering controls Personal protective equipment Eye / face protection Exposure to elemental mercury is only possible due to lamp breakage, see Accidental Release Measures above. Use only under good ventilation conditions. Avoid contact with eyes. Wear safety glasses with side shields. Hand protection Skin and body protection Respiratory protection General safety and hygiene consideration Appearance Color Form Odor Odor threshold Physical state ph Freezing point Boiling point Pour point In operation, UV lamps emit non-ionizing radiation in the 180~400 nanometer wavelength region of the electromagnetic spectrum. The UV light intensity greatly exceeds levels found in nature. Exposure can result in temporary or permanent eye injury, skin burns or other serious effects. Individuals present where UV lamps are in operation are at risk for UV exposure if the appropriate shielding and Personal Protective Equipment (PPE) are not used. Refer to product manuals and product warning labels for safe operating procedures and Personal Protective Equipment. Avoid contact with the skin. Rubber gloves. Confirm with a reputable supplier first. If glass is broken, use cut resistance gloves to prevent injury. Emergency responders should wear impermeable clothing and footwear when responding to a situation where contact with the liquid is possible. Wash hands IMMEDIATELY if mercury leakage occurs. Contaminated clothes must be changed immediately and discarded appropriately. Where exposure guideline levels may be exceeded, use an approved NIOSH respirator. Ultraviolet radiation is emitted from the lamps. Use of approved safety glasses and/or face shield to block UV radiation. Handle in accordance with good industrial hygiene and safety practice. When using do not eat or drink. 9. Physical and Chemical Properties Solid Colorless Quartz tube containing amalgam mercury and other metals Odorless Not available. Solid. Not available. Not available. Not applicable Not available. #24548 Page: 3 of 8 Issue date 27-March , , , , , , , , , ,

72 Evaporation rate Flash point Auto-ignition temperature Flammability limits in air, upper, % by volume Flammability limits in air, lower, % by volume Vapor pressure Vapor density Specific gravity Partition coefficient (n-octanol/water) Solubility (water) Relative density Viscosity VOC Percent volatile Reactivity Possibility of hazardous reactions Chemical stability Conditions to avoid Incompatible materials Hazardous decomposition products Not available Not applicable Not available. Not available. Not available. In case of breakage, elemental mercury vapor pressure: <0.01 mm Hg at room temperature Not available. Not available. Not available. Insoluble Not available. Not available. Not available Not available 10. Stability and Reactivity Amalgam mercury is contained in a glass tube and therefore is not able to react with chemicals within the surrounding environment. Hazardous polymerization does not occur. Stable under recommended storage conditions. Not available. Amalgam mercury is contained in a glass tube and therefore is not able to react with chemicals within the surrounding environment. May include and are not limited to: Mercury. Some metallic oxides. 11. Toxicological Information Toxicological data Components Indium, Elemental (CAS ) LC50 Not available. LD50 Not available. Mercury (CAS ) Acute Inhalation LC50 LD50 Not available. Species Rat Test Results 2.3 ppm, 4 hr Effects of acute exposure Eye contact May cause irritation. Skin contact May cause irritation. US ACGIH Threshold Limit Values: Skin designation Mercury (CAS ) Hg Can be absorbed through the skin. US. NIOSH: Pocket Guide to Chemical Hazards Mercury (CAS ) VAP Hg Can be absorbed through the skin. Inhalation May cause respiratory tract irritation. #24548 Page: 4 of 8 Issue date 27-March , , , , , , , , , ,

73 Ingestion Sensitization May cause stomach distress, nausea or vomiting. Non-hazardous by WHMIS/OSHA criteria. Chronic effects Long-term occupational exposure to moderate to high levels of elemental mercury (0.035 to 0.1 mg/m3) has resulted in both nervous system and kidney effects. Significant toxicity has been observed in animals exposed to low concentrations. Carcinogenicity ACGIH Carcinogens Non-hazardous by WHMIS/OSHA criteria. Mercury (CAS ) IARC Monographs. Overall Evaluation of Carcinogenicity Mutagenicity Mercury (CAS ) Reproductive effects Teratogenicity Name of Toxicologically Synergistic Products Ecotoxicity Ecotoxicological data Components Mercury (CAS ) Aquatic A4 Not classifiable as a human carcinogen. Volume 58-3 Not classifiable as to carcinogenicity to humans. Non-hazardous by WHMIS/OSHA criteria. Non-hazardous by WHMIS/OSHA criteria. Animal studies indicate that mercury exposure during pregnancy can cause subtle behavioural changes in offspring, in the absence of harmful effects in the mothers. Not available. See below 12. Ecological Information Species Test Results Fish LC50 Indian catfish (Heteropneustes fossilis) mg/l, 96 hours Persistence and degradability Bioaccumulation / Accumulation Not available. Not available mg/l, 96 hours US CWA Bioaccumulative Chemicals of Concern: Listed substance Mercury (CAS ) Listed. US CWA Bioaccumulative Chemicals of Concern: Listed substance Mobility in environmental Not available. media Environmental effects Not available. Aquatic toxicity Not available. Partition coefficient Not available. Chemical fate information Not available. 13. Disposal Considerations Disposal instructions Waste from residues / unused products Contaminated packaging Waste must be disposed of in accordance with federal, state/provincial and local environmental control regulations. This material and its container must be disposed of as hazardous waste. Not available Not available 14. Transport Information U.S. Department of Transportation (DOT) Basic shipping requirements: UN number Proper shipping name Hazard class Subsidiary hazard class Packing group Marine pollutant UN2809 Mercury, MARINE POLLUTANT 8 6.1(PGI, II) III Yes #24548 Page: 5 of 8 Issue date 27-March , , , , , , , , , ,

74 Packaging exceptions 164 Packaging non bulk 164 Packaging bulk 240 Transportation of Dangerous Goods (TDG - Canada) Basic shipping requirements: UN number Proper shipping name Hazard class Packing group IATA/ICAO (Air) Not regulated as dangerous goods. IMDG (Marine Transport) Not regulated as dangerous goods. DOT UN2809 MERCURY 8 III TDG 15. Regulatory Information Canadian federal regulations This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the MSDS contains all the information required by the Controlled Products Regulations. Canada CEPA Schedule I: Listed substance Mercury (CAS ) Listed. Canada WHMIS Ingredient Disclosure: Threshold limits Indium, Elemental (CAS ) 1 % Mercury (CAS ) 0.1 % WHMIS classification Exempt - Manufactured article Occupational Safety and Health Administration (OSHA) 29 CFR No hazardous chemical US federal regulations This product is a manufactured article and is exempt. US EPCRA (SARA Title III) Section Toxic Chemical: De minimis concentration Mercury (CAS ) 1.0 % Substance is not eligible for the de minimis exemption except for the purposes of supplier notification requirements. US EPCRA (SARA Title III) Section Toxic Chemical: Reportable threshold Mercury (CAS ) 10 lbs US EPCRA (SARA Title III) Section Toxic Chemical: Listed substance Mercury (CAS ) Listed. #24548 Page: 6 of 8 Issue date 27-March , , , , , , , , , ,

75 TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D) Mercury (CAS ) 1.0 % One-Time Export Notification only. US CWA Bioaccumulative Chemicals of Concern: Listed substance Mercury (CAS ) Listed. US CWA Section 307(a)(1) Toxic Pollutants: Listed substance Mercury (CAS ) CERCLA Hazardous Substance List (40 CFR 302.4) Listed. Mercury (CAS ) Listed. US CAA Section 112(i) High-Risk Hazardous Air Pollutants (HAPs): Weight factor Mercury (CAS ) 100 US CAA Section 112(i) High-Risk Hazardous Air Pollutants (HAPs): Listed substance Mercury (CAS ) Listed. Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR ) Not regulated. Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List Mercury (CAS ) CERCLA (Superfund) reportable quantity Mercury: 1 Listed. Superfund Amendments and Reauthorization Act of 1986 (SARA) Hazard categories Immediate Hazard - Yes Delayed Hazard - Yes Fire Hazard - No Pressure Hazard - No Reactivity Hazard - No State regulations WARNING: This product contains a chemical known to the State of California to cause birth defects or other reproductive harm. US - California Hazardous Substances (Director's): Listed substance Indium, Elemental (CAS ) Listed. Mercury (CAS ) Listed. US - California Proposition 65 - Carcinogens & Reproductive Toxicity (CRT): Listed substance Mercury (CAS ) Listed. US - Illinois Chemical Safety Act: Listed substance Mercury (CAS ) Listed. US - Louisiana Spill Reporting: Listed substance Mercury (CAS ) Listed. US - Michigan Critical Materials Register: Parameter number Mercury (CAS ) Listed. US - Minnesota Haz Subs: Listed substance Indium, Elemental (CAS ) Listed. Mercury (CAS ) Listed. US - New Jersey RTK - Substances: Listed substance Indium, Elemental (CAS ) Listed. Mercury (CAS ) Listed. US - New York Release Reporting: Hazardous Substances: Listed substance Mercury (CAS ) Listed. US - North Carolina Toxic Air Pollutants: Listed substance Mercury (CAS ) Listed. US - Pennsylvania RTK - Hazardous Substances: All compounds of this substance are considered environmental hazards Mercury (CAS ) Listed. US - Texas Effects Screening Levels: Listed substance Indium, Elemental (CAS ) Listed. Mercury (CAS ) Listed. US - Washington Chemical of High Concern to Children: Listed substance Mercury (CAS ) Listed. US. Massachusetts RTK - Substance List Indium, Elemental (CAS ) Listed. Mercury (CAS ) Listed. #24548 Page: 7 of 8 Issue date 27-March , , , , , , , , , ,

76 US. Pennsylvania RTK - Hazardous Substances Indium, Elemental (CAS ) Listed. Mercury (CAS ) Listed. US. Rhode Island RTK Mercury (CAS ) Listed. Inventory status Country(s) or region Inventory name On inventory (yes/no)* Canada Domestic Substances List (DSL) Yes Canada Non-Domestic Substances List (NDSL) No United States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory Yes *A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s) 16. Other Information LEGEND HEALTH * 1 0 Severe 4 Serious 3 Moderate 2 Slight 1 Minimal 0 FLAMMABILITY 0 PHYSICAL HAZARD 0 PERSONAL PROTECTION X 1 0 Disclaimer Information contained herein was obtained from sources considered technically accurate and reliable. While every effort has been made to ensure full disclosure of product hazards, in some cases data is not available and is so stated. Since conditions of actual product use are beyond control of the supplier, it is assumed that users of this material have been fully trained according to the requirements of all applicable legislation and regulatory instruments. No warranty, expressed or implied, is made and supplier will not be liable for any losses, injuries or consequential damages which may result from the use of or reliance on any information contained in this document. The above technical data sheet reflects the latest information on file with respect to hazards, properties and handling of this product. No warranty however, expressed or implied, is made with regard to the use of this information. Issue date 27-March-2014 Effective date 27-March-2014 Prepared by Dell Tech Laboratories Ltd. Phone: (519) Other information In the event of a lamp breakage, appropriate action should be taken to contain the spill. Lamp breakage can occur in several scenarios, each requiring different action. In an operating closed- or open-channel system, a lamp and sleeve break will be very difficult to contain since the mercury vapor will quickly condense, be diluted, and subsequently carried away by the flowing wastewater/water stream. Please refer to the the flow chart in Figure 1 of "Lamp Breakage and Mercury Spill Response Procedures" for the appropriate section in order to respond to a lamp breakage. Please contact Trojan Technologies for further information on the safe handling of broken UV lamps. #24548 Page: 8 of 8 Issue date 27-March , , , , , , , , , ,

77 Manufacturer's Manuals PART G Manufacturer's Manuals TrojanUVFit Original Instructions Owner s Manual

78 Manufacturer's Manuals TrojanUVFit Original Instructions Owner s Manual

79 TROJANUVFIT 18AL40 Automatic Wiping System Operation and Maintenance User Manual Original Instructions Edition 8 Trojan Technologies, All rights reserved. Printed in Canada. DC

80 Place system label here (Do not translate this text.) 2 Original Instructions

81 Table of Contents Section 1 Specifications... 7 Section 2 Safety Information Use of Hazard Information Precautionary Labels Safety Precautions Safety Features Section 3 General Information Acceptable Noise Levels Patents and Permissions Abbreviations and Acronyms System Overview Section 4 Lockout Tag Out Lockout Tag Out Procedure Equipment Shutdown Deactivate Energy Sources Lockout Tag Out Energy Sources Verify the Lockout Remove the Lockout Tag Out Section 5 System Startup and Shutdown Pre-start checklist Startup the UV System from SCADA Startup the UV System from Local Startup the UV System from Remote Shutdown the UV System from SCADA Shutdown the UV System from Local Shutdown the UV System from Remote Section 6 Shipment and Storage Shipping Contents How the equipment is shipped Storage requirements before the install Overview of Equipment Connections Startup and System Commission Section 7 Installation Tools and Materials Installation CPP UV Chamber Electrical Connections Hydrostatic Test Acceptable UV Chamber Installation Orientation Outlet Flange Orientation Section 8 Operation from the CPP HMI User Interface Home Screen Navigation Bar System Status Bar Graph System Clock LOGIN Button Operation Mode Button System Information Original Instructions 3

82 Table of Contents 8.3 Analog Graphs Screen Wiper Status Screen Trend Screens Alarm Screens Active Alarm Screen Alarm History Screen Information Screen Data Logging Settings Screens Settings Menu General Screen Wiper Screen Counter Screen Analog Input Screen Analog Output Screen Analog Flow Screen Analog UVT Screen UV Chamber Analog Temperature Screen Digital Input Screen Digital Output Screens (1 4 and 5 7) Communications Screen Dose Settings Screen...46 Section 9 Maintenance Tools and Materials Maintenance Schedule Depressurize and Drain a UV Chamber Pressurize a UV Chamber Remove and Install the Service End Cap UV Lamps Remove a UV Lamp Replace a UV Lamp Lamp Sleeves Remove and Inspect the Lamp Sleeves and Lamp Sleeve O-rings Clean the Lamp Sleeves Replace a Lamp Sleeve UV Sensor Clean the UV Sensor and Sensor Window Replace the UV Sensor Automatic Mechanical Wiper System (AMWS) Remove the Gear Motor Assembly Install the Gear Motor Assembly Remove the Gear Motor Replace the Wiper Revolution Proximity Sensor Home Switch Replacement and Proximity Switch Replacement Control Power Panel (CPP) Open the CPP Enclosure Replace a Lamp Driver Replace the CPP Air Filter...70 Section 10 Troubleshooting Alarm Conditions CPP Alarms Minor Alarms Major Alarms Original Instructions

83 Table of Contents Critical Alarms Standard Inputs and Outputs Optional Inputs and Outputs Additional Inputs and Outputs CPP Communication Control Board Electrical and I/O Details Section 11 Replacement Parts and Accessories UV Lamp and Lamp Sleeve UV Fit Systems UV Sensor Gear Motor Drive Lamp Sleeve Wiping System Stop Plate UV Chamber CPP Components Miscellaneous Components Original Instructions 5

84 Table of Contents 6 Original Instructions

85 Section 1 Specifications Specifications are subject to change without notice. Specifications UV Chamber Weight (wet) 877 lbs (398 kgs) Weight (dry) 400 lbs (182 kgs) Flange size ANSI 10 in.(8 in. Optional) / DN 250 (DN200 Optional) Operating pressure (maximum) 10 bar (150 psi) Hydrostatic pressure test (maximum) 1.5 times operating pressure UV chamber material 316L stainless steel End Plate material 316L stainless steel, UV resistant Lamp holder assembly material 316L stainless steel, UV resistant UV Lamp and Lamp Sleeve UV lamp body type 250 W, GA64T6, low pressure, high output, step base (green) UV lamp body cathode 4-wire hot cathode (preheated) UV lamp outside diameter 19 mm (3/4-in.) UV lamp inside diameter 17.5 mm (11/16-in.) UV lamp arc length 1473 mm (58 in.) UV lamp overall length 1570 mm (61.81 in.) Lamp sleeve bolt Torque: 90 lbf in. Lamp sleeve material GE214, fully annealed UV Sensor Type Thread-in sensor in measuring window Material 316 SST, Viton, Corning 7980 Number of sensors DVGW - 1 for every 10 UV lamps or EPA - 1 per UV chamber Output 4-20 ma current loop (2-wire) Spectral range nm Supply voltage power 24 VDC (12-30 VDC) from the CPP Overall length 73 mm (2.87 in.) Diameter Sensor body: 20 mm (0.79 in.) Maximum operating temperature 50 C (122 F) Maximum upset temperature 50 C (122 F), 24 hours maximum upset duration Ambient operating temperature 1 to 40 C (34 to 104 F) Ambient storage temperature -20 to 40 C (-4 to 104 F) Ambient relative humidity 0 to 100% Control Power Panel (CPP) Enclosure rating and material Type 12 (IP54) Painted Steel (indoor) or Type 3R (IP55) Painted Steel or Type 4X (IP66) 304SST (indoor) Lamp driver output 2 x 240 W Lamp driver supply voltage VAC ±10%, A, Hz, 505 W Lamp driver power level % in 2% increments Lamp drivers total harmonic distortion Less than 5% in normal operation range Weight 280 lbs (50 kgs) maximum Automatic Mechanical Wiping System (AMWS) Wiper material Food grade Viton lamp sleeve wipers Wiper plate material 316 SST Original Instructions 7

86 Specifications Specifications Supply voltage power 208/220/230 VAC Motor type 1/8 horsepower Certification System Certification UL and CE 8 Original Instructions

87 Section 2 Safety Information Please read this entire manual before operating this equipment. Pay attention to all danger, warning and caution statements in this manual. Failure to do so could result in serious personal injury or damage to the equipment. Make sure that the protection provided by this equipment is not impaired. Do not use or install this equipment in any manner other than that specified in installation manual. 2.1 Use of Hazard Information DANGER Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a situation that is not related to personal injury. 2.2 Precautionary Labels Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed. Electrical equipment marked with this symbol may not be disposed of in European public disposal systems. In conformity with European local and national regulations (EU Directive 2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the Producer for disposal at no charge to the user. Note: For recycling, please contact the equipment producer or supplier for instructions on how to return end-of-life equipment, producer-supplied electrical accessories, and all auxiliary items for proper disposal. No equipment is to be returned without authorization. Local recycling programs may be used. For the manufacturer recycling UV lamp program or producer-supplied electrical accessories and auxiliary items, contact the equipment supplier for proper disposal instructions. Hg This symbol indicates there is Mercury present. This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential injury. When on the equipment, refer to the Operational and Maintenance manual for additional safety information. This symbol indicates a risk of electrical shock and/or electrocution exists. This symbol indicates the marked item has stored energy. Obey procedures to wait 5 (five) minutes after disconnecting main power, to allow stored energy to dissipate. This symbol indicates the marked equipment may contain a component that can eject forcibly. Obey all procedures to safely depressurize. Original Instructions 9

88 Safety Information This symbol indicates corrosive material. Avoid inhalation, ingestion, or exposure to eyes and skin. Wear appropriate clothing and personal protective equipment. This symbol indicates a potential crushing pinch hazard. This symbol indicates a load lifting hazard. This symbol indicates a potential overhead crush hazard. UV This symbol indicates there is a potential UV hazard. Proper protection must be worn. This symbol indicates the marked item could be hot and should not be touched without care. This symbol indicates the marked item should not be touched. This symbol indicates a risk of electrical shock and/or electrocution exists. All appropriate lockout tag out procedures must be obeyed. This symbol indicates that the equipment should be secured with a safety device / hook. This symbol indicates a safety glasses with side protection is required for protection against UV exposure. This symbol indicates a full face shield is required for protection against UV exposure. This symbol indicates gloves must be worn. This symbol indicates safety boots must be worn. This symbol indicates a hard hat must be worn. 10 Original Instructions

89 Safety Information This symbol indicates the operator must read all available documentation to perform required procedures. 2.3 Safety Precautions Read the safety precautions in this section before doing maintenance, service or repair. Obey the instructions in the safety precautions. Failure to follow the instructions in the safety precautions can result in serious injury or death. DANGER Arc Flash and Shock Hazard - Live Electrical Circuit Present. Hazardous Voltage. Failure to follow these instructions will result in electrical shock, injury or death from electrocution. Devices inside this equipment contain stored energy. NEVER work inside this equipment until at least 5 (five) minutes after disconnecting main power to allow stored energy to dissipate. Lockout tag out all sources of power before performing any inspection, repair, or maintenance. There may be more than one source of power! DANGER Pressurized Device - Impalement Hazard. Failure to follow these instructions will result in serious injury or death due to forcible ejection of materials from UV chamber. ALWAYS follow lockout tag out procedures. NEVER perform any physical inspection, repair, maintenance or service on UV chamber unless UV chamber has been isolated, depressurized and open to atmosphere. Where UV chambers are interconnected in series and vertically stacked, only the top UV chamber must be open to atmosphere. Exception: Performing Reference Sensor check in compliance with Install or Remove a Reference Sensor in Operation and Maintenance Manual. NEVER pressurize UV chamber without service end cap properly installed. NEVER stand in front of UV lamp section while UV chamber is undergoing a hydrostatic pressure test. Stand to the side of the UV chamber while looking for leaks. If a leak is observed, depressurize immediately, drain, repair and retest. WARNING Body Crush Hazard. Failure to follow these instructions could result in serious injury or death due to improper lifting procedures, underrated lifting equipment and, moving parts. ALWAYS secure with safety device. ALWAYS stay clear of elevated loads. ALWAYS comply with local safety regulations. Original Instructions 11

90 Safety Information Corrosive Agent Hazard. ActiClean-WW Gel. Avoid Inhalation and ingestion. WARNING CAUTION Burn Hazard. Failure to follow these instructions may result in minor or moderate injury due to burns. If accidental exposure occurs, immediately cool affected area. Consult physician. NEVER touch hot surface. Allow UV lamps to cool for a minimum of 10 (ten) minutes before handling. CAUTION Slip and Fall Hazard. Failure to follow these instructions may result in injuries from slip and fall. ALWAYS ensure safe footing. ALWAYS clean up spills promptly. ALWAYS comply with site-specific safety protocols and procedures. UV Hg CAUTION UV Light Hazard. Failure to follow these instructions may result in serious burns to unprotected eyes and skin. ALWAYS use UV protective gear, including gloves and clothing and face shield, when UV light is present. NEVER look directly at illuminated UV lamp, even with protective gear. NEVER illuminate UV lamp if personnel may be directly exposed to UV light. NOTICE A health risk exists. This system uses ultraviolet light to reduce the concentration of pathogens to a noninfectious level. Failure to observe maintenance instructions or the alarm messages will diminish the effectiveness of this system. This will result in the effective disinfection no longer being guaranteed and the requirement of the water supply regulations no longer being met. NOTICE Mercury Chemical. UV lamps contain a small amount of mercury in either elemental or bound amalgam state, depending on lamp type. These lamps are similar to fluorescent and compact fluorescent lamps (CFL). Always comply with local regulations governing the disposal of lamps containing mercury and the waste associated with breakage. NEVER use a vacuum cleaner to clean up broken lamps containing mercury. Vacuuming could spread mercury-containing powder or vapour. Thoroughly collect broken glass and trace amounts of mercury and place into a sealable bag or container. For further reference see the U.S. EPA guidelines If you have further questions about the safe clean-up of mercury containing lamps, contact the TrojanUV service support group at tac@trojanuv.com. 12 Original Instructions

91 Safety Information NOTICE Personal Protective Equipment Required. ALWAYS use appropriate eye, hand, and foot protection. ALWAYS wear UV-C safety glasses when around equipment or a UV-C face shield when inspecting open running equipment. ALWAYS follow plant safety procedures and protocols. ALWAYS take necessary precautions when working around, operating, or working on this equipment, if contamination of components is expected within this application due to effluent biological or chemical contaminants. NOTICE Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this manual. Maintain the continuity of the lockout tag out between shifts. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance. WARNING: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Note: Dispose of contaminated parts/components as per country requirements. 2.4 Safety Features The UV system has safety features that prevent personal injury: Service end cap - The electrical power supplied to all lamp holders is turned off when the service end cap is removed. Switch - A disconnect switch removes power to the UV system. Original Instructions 13

92 Safety Information 14 Original Instructions

93 Section 3 General Information The information in this manual has been carefully checked and is believed to be accurate. However, the manufacturer assumes no responsibility for any inaccuracies that may be contained in this manual. In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential damages resulting from any defect or omission in this manual, even if advised of the possibility of such damages. In the interest of continued product development, the manufacturer reserves the right to make improvements in this manual and the products it describes at any time, without notice or obligation. 3.1 Acceptable Noise Levels The airborne noise emissions, A-weighted emission sound pressure level, is not more than 70dB(A). 3.2 Patents and Permissions The UV System described in this manual, may be protected by one or more patents in the United States of America, Canada, and/or other countries. 3.3 Abbreviations and Acronyms Table 1 describes the abbreviations and acronyms included in this manual. Table 1 Abbreviations and Acronyms Abbreviation/Acronym AMWS BPL CCB COMM CPP EOLL SCADA Description Automatic Mechanical Wiping System Lamp Driver Power Level Communication Control Board Communications Control Power Panel End Of Lamp Life System Control and Data Acquisition 3.4 System Overview This system has a pressurized UV chamber that uses high-output amalgam UV lamps. Figure 1 shows the UV system components. One Control Power Panel (CPP) provides the power distribution for one UV chamber and controls the UV chamber through a microprocessor user interface. Refer to Section 7. Figure 1 UV System Original Instructions 15

94 General Information 16 Original Instructions

95 Section 4 Lockout Tag Out The procedure in Section 4.1 is the minimum lockout requirement. Use additional precautions, as needed. Obey all site-specific protocols. 4.1 Lockout Tag Out Procedure Equipment Shutdown Contact the plant manager or shift supervisor for help regarding equipment location and identification. 1. Ensure that no hazards will be created by equipment shutdown. 2. Shut down all equipment that will need lockout tag out. 3. Ensure that all moving parts come to a complete stop Deactivate Energy Sources DANGER Obey all warning and caution statements. Refer to Section 2. Read and understand the Operation and Maintenance Manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment. Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance. A hazardous energy source is any energy source that can cause serious personal injury or death. The potential hazardous energy sources in this manual are: 1. Identify and deactivate the main isolating device of each energy source: Electrical Energy (Incoming Power) Water Pressure (Potential Energy) Thermal (Thermal Energy) UV UV Light (Radiation Energy) Mechanical (Kinetic Energy) 2. Disconnect all electrical equipment from power: Disconnect all electrical equipment Power off and disconnect electrical power to hard-wired equipment 3. Dissipate stored electrical energy in capacitors. 4. Close all shut-off valves. Original Instructions 17

96 Lockout Tag Out Lockout Tag Out Energy Sources 1. Use a multi-lock scissor adaptor to lockout each energy source. 2. Attach a completed lockout tag. Include the required information: Person and company applying the lockout Reason for the lockout Date of the lockout 3. Apply a personal lock Verify the Lockout 1. Ensure that the meter is working correctly with a test before and after measuring the de-energized source: a. Test the voltmeter to a known, energized 24 VAC/120 VAC source. b. Use the same voltmeter to test the locked-out energy sources to verify that there is no voltage. c. Test the voltmeter again to a known, energized 24 VAC/120 VAC source. 2. Ensure that the stored energy sources have dissipated. 3. Try to start the de-energized equipment. 4.2 Remove the Lockout Tag Out When the work is finished, the lockout tag out can be removed. 1. Ensure that no hazards will be created by removal of the lockout. 2. Obey manufacturer s instructions and safe work procedures to energize and start the equipment. 3. Clean up the work area. 18 Original Instructions

97 Section 5 System Startup and Shutdown 5.1 Pre-start checklist DANGER Obey all warning and caution statements. Refer to Section 2. Read and understand this manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment. Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance. NOTICE Do not operate the UV system until the UV chamber is completely filled with water. To prevent alarm conditions, overheating or equipment damage, process water level and flow in the UV chamber must be established and maintained at all times when UV lamps are in operation. Follow all provided site-specific instructions about automatic or manual power to operate the system. Make sure that: The UV chamber is fully assembled all cables, UV lamps and the UV sensor are installed. The wiper motor is attached. The service end cap is attached and fastened with supplied hardware. There is water in the UV chamber. There are no water leaks in the UV chamber. The air vent (if applicable) is operating correctly. The drainage or water bypass provisions are followed until disinfection starts. 5.2 Startup the UV System from SCADA Prerequisite: Pre-start checklist. Refer to Section 5.1. Startup overview: The UV system is configured to enable on/off control of the system through SCADA communications. Startup procedure: 1. The plant SCADA: Does not allow disinfected flow in the UV chamber. Ensures that there are no Critical Alarms present in the UV system. Sets the Turn On UV Chamber bit. 2. The UV system control logic (Microprocessor Board): Sets the UV chamber to Warming state. Sets the UV System Warming bit. Sets the power level at 100%. Does not register any alarm until a 20-second startup timer has expired. This prevents false alarms during system startup. In addition, most alarms have individual delay timers associated with them. 3. When warming is complete, and no major or critical alarms are present, the UV system: Sets the UV System Online bit. Clears the UV System Warming bit. 4. The plant: Resolves any active alarms. Allows disinfection flow through the UV chamber. Original Instructions 19

98 System Startup and Shutdown 5. For Pacing systems, the UV system will adjust the UV lamp power. 5.3 Startup the UV System from Local Prerequisite: Pre-start checklist. Refer to Section 5.1. Startup Overview: The UV system is configured to enable on/off control of the system through the local CPP interface. Startup Procedure: 1. The plant: Ensures there are no Critical Alarms present on the UV system. Does not allow disinfection flow during startup. Changes the UV system Operation Mode from REMOTE to LOCAL. Refer to Section The UV system control logic (Microprocessor Board): Sets the UV chamber to Warming state. Displays the warm up status on HMI User Interface. Sets the power level at 100%. Does not register any alarm until a 20-second startup timer has expired. This prevents false alarms during system startup. In addition, most alarms have individual delay timers associated with them. 3. When warming is complete, and no major or critical alarms are present, the UV system: Shows OK on the HMI User Interface. 4. The plant: Resolves any active alarms. Allows disinfection flow through the UV chamber. 5. For Pacing systems, the UV system will adjust the UV lamp power. 5.4 Startup the UV System from Remote Prerequisite: Pre-start checklist. Refer to Section 5.1. Startup overview: The UV system is configured to enable on/off control of the system through Digital Inputs or Digital Outputs. Startup procedure: 1. The plant: Ensures there are no Critical Alarms present on the UV system. Does not allow disinfection flow during startup. Energizes the Remote On/Off digital input signal. 2. The UV system control logic (Microprocessor Board): Sets the UV chamber to the Warming state. Energizes the UV system Warming digital output signal (configuration optional). Sets the power level at 100%. Does not register any alarm until a 20-second startup timer has expired. This prevents false alarms during system startup. In addition, most alarms have individual delay timers associated with them. 20 Original Instructions

99 System Startup and Shutdown 3. When warming is complete and no major or critical alarms are present, the UV system: Energizes the UV system Warming digital output signal (configuration optional). De-energizes the UV system Warming digital output signal (configuration optional). 4. The plant: Resolves any active alarms. Allows disinfection flow through the UV chamber. 5. For Pacing systems, the UV system will adjust the UV lamp power. 5.5 Shutdown the UV System from SCADA Prerequisite: Pre-start checklist. Refer to Section 5.1. Shutdown procedure: 1. The plant: Stops process flow through UV chamber. Clears the Turn On UV chamber bit. 2. The UV system: Clears the UV system Online bit. 5.6 Shutdown the UV System from Local Prerequisite: Pre-start checklist. Refer to Section 5.1. Shutdown procedure: 1. The plant: Stops process flow through the UV chamber. 2. The Operator changes the UV system Operation Mode from LOCAL to REMOTE. Refer to Section The UV system: Changes the status from Online to Shutdown. 5.7 Shutdown the UV System from Remote Prerequisite: Pre-start checklist. Refer to Section 5.1. Shutdown procedure: 1. The plant: Stops process flow through the UV chamber De-energizes the Remote On/Off digital input signal. 2. The UV system: Changes the status from Online to Shutdown. Original Instructions 21

100 System Startup and Shutdown 22 Original Instructions

101 Section 6 Shipment and Storage 6.1 Shipping Contents The system consists of two major components, the UV chamber and the Control Power Panel. Some components may be disconnected at the UV chamber for shipment. 6.2 How the equipment is shipped The system is delivered to the site by truck. System components are packed in wooden crates labeled with the component name. Other labels identify components which are fragile or breakable and components which must be kept dry. To prepare for installation, remove only the shipping straps and bolts that secure the panel to the pallet. 6.3 Storage requirements before the install The manufacturer recommends indoor storage of the system equipment. The equipment should be stored in a dry warehouse. Heating is not necessary during storage. However, before system start up, the equipment must be warmed to greater than 15 ºC (60 ºF) for a period of 24 hours. Storage area conditions: Ambient air temperature between -40 ºC to 55 ºC (-40 ºF to 130 ºF) Relative humidity from 10% to 90%, non-condensing Free from dust and dirt ingress Must not contain corrosive or explosive gases Free from salt air Vermin free If indoor storage is not possible, the panel may be stored outdoors, with additional conditions: Equipment is stored on high ground that is not susceptible to flooding. Equipment is elevated a minimum of 300 mm (12 inches) above the ground, or as appropriate to prevent damage from flooding. Equipment is completely covered with waterproof tarps to prevent exposure to the elements (e.g., rain, snow, sand, dust, etc.). Tarps must be tight fitting, attached securely and examined regularly. Water and snow accumulation should be removed regularly. Equipment stored in crates should not be exposed to direct sunlight. Equipment can be stored in sea containers. 6.4 Overview of Equipment Connections Refer to the general layout drawings provided by the manufacturer. If the supplied layout drawings do not match the site conditions, contact the manufacturer for assistance. 6.5 Startup and System Commission After the shipment of the system, the contractor will be issued documentation for a start-up request. These documents must be completed and returned to the issuer before a commission date can be scheduled. Original Instructions 23

102 Shipment and Storage 24 Original Instructions

103 Section 7 Installation 7.1 Tools and Materials DANGER Obey all warning and caution statements. Refer to Section 2. Read and understand this manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment. Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance. Symbols Description Symbols Description Lifting straps (properly sized and rated for equipment load) Drill with bits Level Tape measure Gasket (by others) Adjustable wrench All Trojan products are carefully inspected and tested before shipment from our plant. Upon delivery, check the packaging and equipment for damage that occurred during shipment. 7.2 Installation Before installing the system unit, Connecting pipes to the UV system should be supported, to avoid any undue strain on the UV Chamber. Note: The UV system should not bear any load of the attached piping. Avoid vibration from close proximity to heavy equipment or from erratic pumps (Vibrations from other equipment and/or water hammer can cause damage to UV lamps within the UV chamber). Allow sufficient service access clearance for the unit. Also, when preparing the site for installation, allow for valves, drain and bypass as part of your plumbing circuit CPP Prerequisites: Clear area where CPP will be installed. Note: When installing the CPP, make sure that there is at least a 30 cm (12 inches) air space around the sides of the panel (or greater if per local code) for sufficient cooling of the inner electronic components. The more air space there is around the CPP, the more efficient the cooling will be. Apply Lockout tag out devices as necessary. Refer to Section 4.1. Tools: 5 Original Instructions 25

104 Installation Materials: Mounting hardware (by others) Procedure: 1. Connect lifting straps to the lifting lugs on CPP and lift the CPP into position. 2. Drill holes in concrete for all the anchor bolts. Refer to anchor bolt manufacture specifications for holes size. 3. Install anchor bolts as specified by customer's civil engineering drawings. 4. Level the CPP top to bottom and front to back. 5. Secure the anchor bolts hardware and torque to manufacturer s specifications. Remove lifting straps UV Chamber Prerequisites: Clear area where the UV Chamber will be installed. Note: All models require a minimum clearance of 180 cm (70 inches) at the service end of the UV Chamber for removal of the UV lamps and lamp sleeves and 23 cm (9 inches) at the sensor port(s) for removal of the UV sensor (Figure 2.). Tools: 5 Materials: Mounting hardware (by others) Procedure: 1. Thread a lifting strap through each of the UV Chamber mounting brackets. Center the lifting straps around the UV Chamber. Bring the two lifting straps above the UV Chamber and connect as required to a crane. Use a crane to lift the UV Chamber into position. Refer to Section Install a flange gasket at the inlet and outlet flanges of the UV Chamber. 3. Loosely install the flange mounting hardware to the UV Chamber inlet and outlet flange to the plant piping. The provided mounting brackets on the UV Chamber can be mounted to pipe supports (by others) if available. Note: The UV Chamber will not bear the load of process piping or other equipment. Make sure all piping is properly supported independent of the UV Chamber. 26 Original Instructions

105 Installation 4. Level the UV Chamber from front to back. Note: The UV Chamber is installed such that it remains full of water at all times during operation and must be mounted level to ensure it drains properly when service is required. 5. Secure the mounting hardware and torque to manufacturer s specifications. 6. Remove the lifting straps. 7. Install Air Vent, if required. 8. Connect the UV Chamber drain valve to plant piping as required Figure 2 UV Chamber 1 UV sensor 6 Air vent port 2 Clearance for UV lamp replacement 7 Inlet 3 Outlet 8 Mounting Bracket 4 Cleaning Port 9 Drain Port 5 Pressure Relief Valve Port 10 Clearance for UV sensor removal Illustration showing Model D Electrical Connections Prerequisites: Apply lockout tag out devices as necessary. Refer to Section 4.1. Install the CPP. Refer to Section Install the UV Chamber. Refer to Section Remove the Service End Cap. Refer to Section 9.5 Tools: Materials: Original Instructions 27

106 Installation Electrical Drawings (supplied with the system) Procedure: 1. Connect the CPP to the UV Chamber. The individual lamp connectors are numbered with wire tags for convenient connection; match these numbers to their corresponding number on the UV Chamber end plate. 2. Install UV Lamps (if not already installed). Refer to Section Connect the lamp socket to the corresponding UV lamp. 4. Provide AC power to the CPP, matching voltage and power specifications on the serial label of the system. Refer to the wiring diagram to match wire tag numbers. 5. Complete Hydrostatic Test. Refer to Section Hydrostatic Test Prerequisites: Complete Electrical Connections. Refer to Section Remove UV Lamps (if installed). Refer to Section Inspect condition of sleeves for visible cracks or damage. Replace if necessary. Make sure the drain valve is closed. Materials: Procedure: 1. Slowly fill the UV Chamber with water. a. Stand off to the side and make sure the area is clear of all plant personnel. b. Pressurize the UV Chamber. c. Check for leaks. d. Wait twenty minutes. 2. If leaks are found: a. Depressurize and drain the UV Chamber. Refer to Section 9.3. b. Fix the leaks. c. Fill the UV Chamber and do a pressure test. Check for leaks. 3. If there are no leaks, depressurize the UV Chamber. Refer to Section Install the UV Lamps. Refer to Section Install the Service End Cap. Refer to Section Original Instructions

107 7.3 Acceptable UV Chamber Installation Orientation Installation Horizontal Installation Outlet Flange Orientation 1 Figure 3 Acceptable UV Chamber Installation Orientations 1 End Plate Flange 4 UV Chamber Assembly 2 Service End Cap 5 Outlet Flange 3 Outlet Flange (Refer to Figure 4) 6 UV Chamber Mounting Bracket Outlet flange orientation angle shown at 12 O Clock. 3, or 9 o clock orientations (from service entrance side) are optional UV sensor location may differ depending on flange location. The UV Chamber outlet can be supplied in 12, 3, 6 or 9 o clock orientations, depending on site specific requirements. Refer to Figure 4 UV Chamber outlet orientations 1 Service End Cap 4 3 o clock orientation 2 9 O clock orientation 5 12 O clock orientation 3 6 O clock orientation Outlet flange orientation angle shown at 12 O Clock. Original Instructions 29

108 Installation 30 Original Instructions

109 Section 8 Operation from the CPP DANGER Obey all warning and caution statements. Refer to Section 2. Read and understand this manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment. Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance. NOTICE The HMI user interface screens on the CPP vary with the system configuration. The screens described in this section of the manual may not be the same as the screens shown on the CPP. A Communication Control Board (CCB) and HMI user interface is located on the door of the Control Power Panel (CPP). The CCB monitors the UV chamber and the HMI user interface provides system status, alarms and control for the UV chamber. If the CPP loses power, the control program is retained in memory. The HMI user interface has a rechargeable battery that takes approximately 48 hours to charge fully and when fully charged will retain the time and date for up to 30 days when powered down. If the system has been powered down for longer than 30 days the time and date will need to be set again on startup. See Section 8.7 for instructions on setting the time and date. 8.1 HMI User Interface The HMI user interface on the CPP is a touchscreen HMI that is programmed with custom screens. To go through the different screens, push the buttons on the screen. Refer to Figure 5. Figure 5 HMI User interface The HMI user interface has two levels of user access: operator-level and technician-level. A user with operator-level access cannot view all the screens that a user with technician-level access can. Operator level requires no log in or password and is the default level. Original Instructions 31

110 Operation from the CPP 8.2 Home Screen The Home Screen is the main system overview screen and is designed to provide all necessary information Navigation Bar Figure 6 Home Screen Figure 7 Navigation Bar The Navigation Bar allows the user to navigate between the different sections of the HMI application and is available on most screens. The currently active screen will be indicated by the grey on white icon. All others will be white on grey. NOTICE If automatic wiping is not available, the navigation icon for the wiper screen will be greyed out as shown in the above picture. NOTICE If an alarm is present, the Alarms Screen icon will change color to indicate the severity of the currently active alarms. No Alarms. Minor Alarm(s) active. Major Alarm(s) active. 32 Original Instructions

111 Operation from the CPP System Status The System Status indicator tells the operator what system conditions are currently present and is available on most screens. The different System Status are: OK - Lamps are ON, warm-up is complete, no Major or Critical alarms are present. Will display as grey. STANDBY - Lamps are OFF and no Critical alarms are present. System is ready to start. Will display as green. WARMING - Lamps are ON, System is not yet ready to treat effluent. Will display as yellow. ALARM - An alarm is present. Will display as red. REFERENCE CHECK - Low UV Intensity Alarms and Low Dose/RED Alarms are currently masked to allow a reference sensor check procedure. Will display as yellow Bar Graph The Bar Graph shows the current RED value for UVSwiftSC EPA and UVFit NWRI systems, Dose for UVFit Theoretical and UVLogicDP systems or UVI for UVSwiftSC DVGW and UVLogic systems. The pointer shows the current Major Alarm setpoint for the bar graph. NOTICE If an alarm is present, the bar graph will change color to indicate the severity of the currently active alarms. No Alarms. Minor Alarm(s) active. Major Alarm(s) active System Clock The System Clock shows the current time and date and is available on most screens. Original Instructions 33

112 Operation from the CPP LOGIN Button The LOGIN button allows the user to change the user access level and is available on most screens. Touching the button will bring up the login dialog pop-up where users can select the desired user access level and enter the required password for that level. The user access will automatically log back out after 5 minutes of inactivity Operation Mode Button Figure 8 Login Screen The Operation Mode button allows the user to change the Operation Mode of the system. Touching the button will bring up the Operation Mode pop-up screen. Touching the desired Operation Mode button will close the pop-up screen and set the system to that Operation Mode if possible. To close the pop-up screen touch the red X in the top right of the screen System Information Current Lamp Driver Power Figure 9 Operation Mode Screen The Current Lamp Driver Power level. If the UV lamp power is currently in the latched Run 100% Power override mode, the indicator will show yellow. In this case, touching the indicator will navigate to the General Settings screen where the Run 100% Power can be switched to OFF if the conditions that caused the override have been remedied. 34 Original Instructions

113 Operation from the CPP Current Lamp Hours The Current Lamp Hours. If the current lamp hours exceed the End Of Lamp Life Hours set point, the indicator will show yellow. In this case, touching the indicator will navigate to the Counters Settings screen where the hours can be reset once new UV lamps have been installed Current Lamp Alarm Status Current Lamp Alarm Status indicator. If there are UV lamp faults active, the green check mark will be replaced with a red alarm symbol. alarms. In this case, touching the indicator will open a pop-up dialog with the current active lamp Figure 10 Current Lamp Alarm Status Current Lamp Driver Alarm Status Current Lamp Driver Alarm Status indicator. If there are lamp driver faults active, the green check mark will be replaced with a red alarm symbol. alarms. In this case, touching the indicator will open a pop-up dialog with the current active lamp driver Figure 11 Current Lamp Driver Alarm Status Original Instructions 35

114 Operation from the CPP 8.3 Analog Graphs Screen The Analog Graphs Screen shows the current values of all input signals. This includes signals from Analog Inputs, signals from SCADA and entered signals. Only the signals that are configured for the system will be shown. The arrows to the side of the graphs show the current alarm set points. The graph will change color based on the alarm level of each signal. 8.4 Wiper Status Screen Figure 12 Analog Graphs Screen NOTICE If the source for Flow or UVT is set to Entered, the value shown at the top of the graph will be white and the Entered value can be adjusted from this screen. The Wiper Status Screen provides some information and control of the AMWS. Figure 13 Wiper Status Screen Initiate Wipe Reset & Home Wiper Position Wiper Cycles Next Wipe In Revolution Counter Wiper Status Initiates a wipe if there are no wiper related alarms regardless of the remaining time until the next automatic wipe Resets any wiper related alarms and attempts to move the wiper to the home position. Shows a graphic representation of the position of the wiper based on the Revolution Counter. Shows the number of cycles the wiper has completed since installation. This counter can be reset on the Counter Settings screen but should only be reset if the wiper motor, drive screw and wiper plate are replaced together. Shows the remaining time until the next scheduled automatic wipe. Shows the current position of the wiper in rotations of the screw. For hydraulic wiping systems this value will only show start, middle and end values. Shows the current status of the wiper. IDLE Wiper is stationary at home position. EXTENDING Wiper is currently traveling away from home position. RETRACTING Wiper is currently traveling towards home position. FAULT Wiper is stationary and has a currently active alarm. 36 Original Instructions

115 Operation from the CPP 8.5 Trend Screens The trending screens show a 12 hour history of the UVI, BPL, Flow, UVT and RED or Dose. Only signals that are configured in the system will be available as trend screens. For Flow and UVI the Y-Axis will be scaled to the 20mA Full Scale value. For UVI, only the number of sensors available will be shown. 8.6 Alarm Screens Active Alarm Screen Figure 14 Trend Screen The Active Alarm Screen shows only the currently active alarms in the order they occurred. Figure 15 Active Alarm Screen The alarms are color coded by severity. Yellow Minor Alarms Action should be taken to correct the problem but disinfection may not be affected. Major Alarms Immediate action is required to ensure disinfection is not compromised. Red Critical Alarms Automatic shutdown of the UV Chamber to prevent possible damage to the equipment. Original Instructions 37

116 Operation from the CPP Alarm History Screen The Alarm History Screen shows the last 100 alarms that are no longer active in the order they were cleared. 8.7 Information Screen Figure 16 Alarm History Screen The Information Screen shows the information about the system and application version that Trojan s Technical Assistance Center (TAC) will need in order to help troubleshoot issues. Information Screen with General Access Information Screen with Technician Access Figure 17 Information Screen System Type Language P40 Firmware Revision P40 Firmware Checksum HMI Application Revision Copy Data to USB Set Time/Date* Change IP Address Describes the UV chamber size, product line and control methodology. Allows the user to change the display language for the HMI user interface. Is the application revision of the CCB. Major Revision (Letter). Minor Revision (Number). Is a verification value for the CCB application. Is the revision of the HMI user interface application. Selecting this, pops up the Select Logs to Export screen. This allows the operator to select the range of data logging. Allows the operator to set the HMI user interface time and date Allows the Operator to set the HMI IP address Data Logging Material: USB Stick Procedure: 1. Install USB stick into HMI. 2. Navigate to the Information Screen. 3. Select Copy Data to USB to show the Select Data to Export screen. 38 Original Instructions

117 Operation from the CPP 4. Select the range of data logging. 5. A completion notification window will pop-up when finished. 6. Remove the USB. NOTICE The data is logged every 5 seconds to a 24 hour internal database. Every day at 23:59:30 the internal 24 hour database will be exported to an Excel spreadsheet on an inserted USB memory stick or SD card. The USB stick or SD card must remain inserted in the HMI when this occurs or the previous days data will be lost. *The HMI user interface has a rechargeable battery that takes approximately 48 hours to charge fully and when fully charged will retain the time and date for up to 30 days when powered down. If the system has been powered down for longer than 30 days the time and date will need to be set again on startup Export Log Files 1. To Export: a. A preset date range Select either, 1 week, 1 month, 3 months or 1 year. b. A custom date range Select the End Date Export Range. 8.8 Settings Screens Figure 18 Select Logs to Export Screen The Settings Screens are divided into two levels of access. General Access screens are available at any time without the need to log in. Technician Access screens require the user to log in using the TECH username and password. Refer to Section Some settings on the General Access screens are not available or are not adjustable without Technician Access. Original Instructions 39

118 Operation from the CPP Settings Menu The Settings menu allows access to the various settings screens. Depending on the level of access some screens may not be available. Settings Menu with General Access Settings Menu with Technician Access Figure 19 Settings Menu General Screen The General screen has settings and buttons that do not fall under one of the other settings categories. General screen with General Access General screen with Technician Access Figure 20 General Screen Reference Sensor Check Alarm Relay Fail Run 100% Power Alarm Delay Time Major UVI Alarm Setpoint Minor UVI Alarm Setpoint End Cap Alarm Shutdown Multiple Lamp Alarm Setpoint Hold 100% BPL Time Masks UVI Intensity Alarms and Low Dose/RED alarms for 2 minutes to allow a reference sensor check procedure to be performed. Sets the digital alarm output relays active state to open or closed. Overrides BPL to 100%, also used to unlatch BPL override in the event of a Low Dose/RED Major or UV lamp Fault Major. Sets the delay for UV, UV lamp/lamp driver, flow, UVT and valve alarms. (10 to 999 seconds). A Low UV Major Alarm is triggered when the UVI reading goes below the Low UVI Major alarm setpoint. A Low UV Minor Alarm is triggered when the UVI reading goes below the low UVI Minor alarm setpoint. (DVGW only) Enables and disables shutdown the UV system when the End Cap Off Alarm occurs Sets the number of UV lamp faults that must occur before a Multiple UV lamp Fault Major Alarm alarm occurs (default=1). Sets the time that the lamp driver power level (BPL) stays at 100% power after all Major Alarms are cleared (default=0 minutes). Note: This setting does not affect latching 100% BPL when a dose or UV intensity alarm occurs. 40 Original Instructions

119 Operation from the CPP Reset Factory Defaults High Temperature Off Delay Resets the microprocessor user interface settings back to the original factory settings. Note: DO NOT reset without authorization from Trojan Technologies. Sets the High Temperature Off alarm delay 0 to 15 minutes. If set to 0, the UV lamps turn off immediately when a Hi Temp Critical alarm occurs Wiper Screen The Wiper screen has settings relevant to the AMWS. Wiper screen with General Access Wiper screen with Technician Access Enable/Disable Wiping Wiping Interval Wipe with Lamps Wiper Reset and Home Counter Screen Figure 21 Wiper Screen This option is read only and shows if automatic wiping is configured for the unit. Sets the automatic wiper cleaning frequency. Selects when wiping is acceptable: Lamps ON - Wipe only when the UV lamps are on. Lamps ON/OFF - Wipe if the UV lamps are on or off. Disabled - Disables wiping. Resets any wiper related alarms and attempts to move the wiper to the home position. The Counters screen shows various system counters and allows users with Technician access to reset those counters. Counter screen with General Access Counter screen with Technician Access Figure 22 Counter Screen Lamp Hours Board OFF-ON Cycles The UV lamp run-time hours for all UV lamps in the UV chamber. RESET - Resets this counter to zero. Do this only after all the UV lamps in the UV chamber have been changed. Refer to Section The counter for the number of times the power to the board has transitioned from OFF to ON. RESET - Resets this counter to zero. Original Instructions 41

120 Operation from the CPP Lamp OFF-ON Cycles Wipe Cycles Analog Input Screen The counter for the number of times power to the UV lamps in the UV chamber has transitioned from OFF to ON. RESET - Resets this counter to zero. The counter for the number of successfully completed wipe cycles. RESET - Resets this counter to zero. The Analog Input screen allow users with Technician access to configure which analog signals are configured for the 5 available analog input connections. The available Analog Input signals are: UV Intensity 1 Flow Rate UV Transmittance UV Chamber Temperature Analog Output Screen Figure 23 Analog Input Screen The Analog Output screen allow users with Technician access to configure which analog signals are configured for the available analog output connections. Figure 24 Analog Output Screen NOTICE Analog output signals require the addition of plug in Analog Output Modules. Only 1 Analog Output Module is supplied by default. Up to 3 additional Analog Output Modules can be purchased for a total of 4 Analog Output signals. 42 Original Instructions

121 8.8.7 Analog Flow Screen Operation from the CPP The Analog Flow screen allows users with Technician access to customize the Flow signal used for pacing and control of the UV system. Figure 25 Analog Flow Screen Enable Analog Flow Max. Hydraulic Flow Signal Source Units for Display Entered Value High Flow Major Alarm Full Scale (20 ma) This option is read only and shows if a Flow Signal is configured for the system. This option is read only and shows the maximum hydraulic flow the UV System has been validated for. This option sets where the value used for control comes from. The available sources are: Off -No Flow signal. Entered - Uses the Entered Value for control. Live 4-20 ma - Uses the configured Analog Input 4-20 ma signal for Flow Value. SCADA 4-20 ma - Uses a value sent over SCADA from the Plant SCADA network. The Flow units that the Flow signal is measured in. Options are: m3/h Cubic Meters per Hour. m3/d Cubic Meters per Day. USGPM US Gallons per Minute. Live 4-20 ma - Uses the configured Analog Input 4-20 ma signal for Flow Value. USMGD US Million Gallons per Day. L/s Liters per Second. The static Flow value to be used when Signal Source is configured for Entered. Note: This value has no effect when Signal Source is other than Entered. The Flow value at which the system will trigger a High Flow Major Alarm. The 20 ma scaling value to be used when the Signal Source is configured for Live 4-20 ma. This value is determined by the scale of the connected Flow Meter. Original Instructions 43

122 Operation from the CPP Analog UVT Screen The Analog UVT screen allows users with Technician access to customize the UV Transmittance signal used for pacing and control of the UV system. Figure 26 Analog UVT Screen Enable Analog UVT Signal Source Entered Value Minor Low Alarm Major Low Alarm Full Scale (4 ma) This option is read only and shows if a UV Transmittance Signal is configured for the system. This option sets where the value used for control comes from. The available sources are: Off - No UVT signal. Entered - Uses the Entered Value for control. Live 4-20 ma - Uses the configured Analog Input 4-20 ma signal for UVT Value. SCADA 4-20 ma - Uses a value sent over SCADA from the Plant SCADA network. Live Pass Through - Is used to show the value and alarm based on the value but not to use it in control and pacing. The static UV Transmittance value to be used when Signal Source is configured for Entered. Note: This value has no effect when Signal Source is other than Entered. The UVT value at which the system will trigger a Minor Low UVT Alarm. The UVT value at which the system will trigger a Major Low UVT Alarm. The 4 ma scaling value to be used when the Signal Source is configured for Live 4-20 ma. This value is determined by the scale of the connected UV Transmittance meter UV Chamber Analog Temperature Screen The Analog Temperature screen allows users with Technician access to customize the UV Chamber Analog Temperature signal used for control of the UV system. Figure 27 UV Chamber Analog Temperature Screen Enable Analog Temp. This option is read only and shows if an Analog Temperature Signal is configured for the system. 44 Original Instructions

123 Operation from the CPP Signal Source Units for Display High Temp. Critical Alarm High Temp. Major Alarm Full Scale (20 ma) This option sets where the value used for control comes from. The available sources are: Off -No Temperature signal. Live 4-20 ma - Uses the configured Analog Input 4-20 ma signal for Analog Temperature Value. Chooses between Celsius and Fahrenheit units. The Temperature value at which the system will trigger a Critical High Temperature Alarm. The Temperature value at which the system will trigger a Major High Temperature Alarm. The 20 ma scaling value to be used when the Signal Source is configured for Live 4-20 ma. This value is determined by the scale of the connected Temperature meter Digital Input Screen The Digital Input screen allow users with Technician access to configure which digital signals are configured for the 4 available digital input connections and to enable/disable the optional Digital Inputs 1 and 2. Figure 28 Digital Input Screen Digital Output Screens (1 4 and 5 7) The two Digital Output screens allow users with Technician access to configure which digital signals are configured for the 7 available digital output connections. Digital Outputs 1-4 Digital Outputs 5-7 Figure 29 Digital Output Screens Original Instructions 45

124 Operation from the CPP Communications Screen The Communications screen allows a user with Technician access to configure SCADA communications. Figure 30 Communications Screen Modbus SCADA Baudrate Enable SCADA Modbus Node Address SCADA Connection Type SCADA Heartbeat The serial baudrate to be used by SCADA (9600 or 19200). Enables/Disables SCADA. Modbus Node Address for SCADA. Choose from Serial or Ethernet. This setting is dependent on which SCADA add-on card for the P40 is installed. Shows the value of the SCADA Heartbeat register Dose Settings Screen Figure 31 Dose Settings Screen 46 Original Instructions

125 Section 9 Maintenance DANGER Obey all warning and caution statements. Refer to Section 2. Read and understand this manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment. Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance. The tasks and safety information described in this section of the manual are external to the UV chamber. Refer to Section 11 for replacement part numbers. 9.1 Tools and Materials Symbols Description Symbols Description Screwdriver Philips screwdriver Adjustable wrench Allen wrench Cotton swab Open end wrench CLEAN WATER Clean water MILD ACIDIC SOLUTION Mild acidic solution (for example, ActiClean Gel-WW) or approved by Trojan Service, food grade cleaner ISOPROPYL ALCOHOL Isopropyl alcohol Lint free cloth 9.2 Maintenance Schedule Scheduled maintenance and inspections can extend the life of the system and prevent problems. Routine maintenance may include partial disassembly to access components for cleaning and visual evaluation. Table 2 shows the maintenance schedule. During any maintenance activity, the manufacturer recommends inspection of all components that can be seen. Some of the preventative maintenance tasks may also need to be done to remove a condition that caused a system alarm. Refer to Figure 1 for components that are accessible for maintenance. Original Instructions 47

126 Maintenance Table 2 Preventive Maintenance Schedule System component Maintenance requirement Monthly Semi-Annually Annually 12,000 hours As needed Lamp sleeves Inspect a representative sample (i.e., 10%) of lamp sleeves (Section 9.7.1). Check the lamp sleeve O-rings for UV decay and brittle parts. Replace the lamp sleeve O-rings as needed. Remove any condensation inside the lamp sleeves. Inspect the lamp sleeves for physical damage. Inspect for build-up on the lamp sleeves. CPP Replace the air filter. X Lamp sleeve O-rings Inspect all lamp sleeve O-rings for wear or when the lamp sleeves are removed (Section 9.7.1). Inspect the UV lamps and UV lamp pins (Section 9.6.1). X UV lamps Replace all the UV lamps when an End of Lamp Life alarm occurs (Section 9.6.2). X If there is physical damage to a lamp sleeve, replace the lamp sleeve (Section 9.7.3). X Lamp sleeves If there is build-up on any of the lamp sleeves inspected, clean all lamp sleeves (Section 9.7.2). While the lamp sleeves are X removed, inspect all lamp sleeve O-rings. Replace the lamp sleeve O-rings as needed. Lamp sleeve O-rings Replace lamp sleeve O-rings if worn (Section 9.7.3). X UV lamps If a UV lamp fails inspection or burns out, replace the UV lamp (Section 9.6.2). X UV sensor Clean the UV sensor (Section 9.8.2). X Replace the UV sensor (Section 9.8.2). X Wiper revolution proximity sensor Replace the wiper revolution proximity sensor (Section 9.9.4). X Gear motor Replace the gear motor (Section 9.9.3). X CPP Replace a Lamp Driver (Section ). X Home switch proximity sensor Replace the home switch proximity sensor (Section 9.9.5). X Wiper Seals and Wiper Seal Holders Replace the wiper seals and wiper seal holders* *Contact your Service Provider 9.3 Depressurize and Drain a UV Chamber The manufacturer recommends that the UV chamber be depressurized and drained before any maintenance, service or repair task is done. Failure to depressurize and drain the UV chamber can result in serious injury or death. Always follow all site-specific safety protocols and procedures. Refer to Section 2. X X 48 Original Instructions

127 Maintenance Prerequisites: Shut down the UV system. Refer to Section 5.5, Section 5.6, or Section 5.7 as needed. Apply lockout tag out devices as necessary. Refer to Section 4. The drainage or water bypass provisions are followed until disinfection starts. Materials: Procedure: 1. Stand off to the side of the end plate. Open the drain valve, as the water level drops, the UV system will depressurize. 2. To verify that the UV Chamber has been depressurized, open the pressure relief valve on the UV Chamber. a. If water is discharging from the pressure relief valve then pressure has not been removed from the UV Chamber. b. If water is not discharging from the pressure relief valve, the pressure has been removed from the UV Chamber. 3. To Depressurize only, close the drain valve. 4. To Depressurize and drain, keep drain valve open until the UV Chamber is empty. 5. When service is complete, assemble the prerequisites in the reverse order of disassembly. Original Instructions 49

128 Maintenance 9.4 Pressurize a UV Chamber Prerequisites: Shutdown the UV system. Refer to Section 5.1. Lockout tag out devices as necessary. Refer to Section 4.1. The drainage or water bypass provisions are followed until disinfection starts. Remove the UV Lamps. Refer to Section Inspect condition of the lamp sleeves, ensure no visible cracks or damage. Replace if necessary. Make sure the drain valve is closed. Materials: Procedure: 1. Slowly fill the UV chamber with water. c. Stand off to the side of the end plate and make sure the area is clear of all plant personnel. d. Pressurize the UV chamber. e. Check for leaks. f. Wait twenty minutes. 2. If leaks are found: a. Depressurize and drain the UV chamber. Refer to Section 9.3. b. Fix the leaks. c. Fill the UV chamber and do a pressure test. Check for leaks. 3. If leaks are not found, depressurize the UV Chamber. Refer to Section Install the UV Lamps. Refer to Section Remove and Install the Service End Cap The service end cap must be removed before any maintenance, service or repair task can be done. Prerequisites: Shut down the UV system. Refer to Section 5.5, Section 5.6, or Section 5.7 as needed. Apply lockout tag out devices as necessary. Refer to Section 4. Depressurize the UV chamber. Refer to Section Original Instructions

129 Maintenance Tools: Materials: Procedure: 1 2 (X4) Illustration showing Model AL40 To install a service end cap, do the illustrated steps in the reverse direction. When service is complete, assemble the prerequisites in the reverse order of disassembly. 9.6 UV Lamps Hg UV UV lamps and lamp sleeves are made of fragile quartz tubing and easily fractured. Do not strike, bend or apply pressure or it will break. Discard UV lamps and lamp sleeves appropriately. Follow all local regulations. Original Instructions 51

130 Maintenance Remove a UV Lamp Remove and inspect UV lamps as a part of scheduled maintenance and when a UV lamp status alarm occurs. Prerequisites: Shut down the UV system. Refer to Section 5.5, Section 5.6, or Section 5.7 as needed. Apply lockout tag out devices as necessary. Refer to Section 4. Depressurize the UV Chamber. Refer to Section 9.3. Wait ten minutes to allow UV lamps to cool. Remove the service end cap. Refer to Section 9.5. If necessary, remove the gear motor assembly. Refer to Section Materials: Procedure: 1. Remove the lamp holder. a. Put on rubber or latex gloves. b. Pull out on the locking ring while pulling out on the lamp plug. The lamp plug will partially disengage. c. Turn the lamp sleeve bolt cup nut until the thread disengages. d. Pull the lamp plug out far enough to disconnect it from the UV lamp. Disconnect the lamp holder from the UV lamp. e. Remove the UV lamp from the lamp sleeve. Make sure the spring remains inside the lamp sleeve. 2. Inspect the UV lamp pins for: Evidence of overheating Moisture Displaced or bent pins 3. Inspect the UV lamp for: Cracks or breaks, loose ceramic ends. 4. If any of the conditions listed are present, replace the UV lamp with a new one. Refer to Section If the UV lamp is in good condition, go to the next step. 6. Reinstall the UV lamp. a. Put the UV lamp in the lamp sleeve. b. Align the UV lamp so that the amalgam spot is on the bottom. c. Connect the lamp holder to the UV lamp. d. Tighten the lamp sleeve bolt cup nut until it is hand-tight. 7. When service is complete, assemble the prerequisites in the reverse order of the disassembly. 52 Original Instructions

131 Maintenance Figure 32 Remove the lamp holder 1 Lamp sleeve cup nut 6 Lamp sleeve bolt cushion ring 2 Lamp sleeve cup nut washer 7 O-ring, Lamp sleeve, Viton, DWI 3 Lamp holder 8 Lamp sleeve, UV lamp 4 UV lamp (green base) 9 End plate 5 Lamp sleeve bolt, lamp sleeve 10 Spring, Compression Replace a UV Lamp Replace a UV lamp for every 12,000 hours (an End of Lamp Life alarm occurs) or when the UV lamp fails inspection. Prerequisites:. Remove a UV lamp. Refer to Section Materials: UV lamp Procedure: 1. Dispose of the old UV lamp, as per local regulations. 2. Wearing clean cotton gloves, get a new UV lamp. 3. Install the UV lamp. a. Put the UV lamp in the lamp sleeve, ensure the lamp spring is in the lamp sleeve. b. Align the UV lamp so that the amalgam spot is on the bottom. c. Connect the lamp holder to the UV lamp. d. Tighten the lamp sleeve bolt cup nut until it is hand-tight. 4. Reset Lamp Hours. Refer to Section When service is complete, assemble the prerequisites in the reverse order of the disassembly. Original Instructions 53

132 Maintenance 9.7 Lamp Sleeves UV UV lamps and lamp sleeves are made of fragile quartz tubing and easily fractured. Do not strike, bend or apply pressure or it will break. Discard UV lamps and lamp sleeves appropriately. Follow all local regulations. NOTICE Use caution and apply only 90 lbf.in of torque to the lamp sleeve bolt. Excessive torque will crack the lamp sleeve. Low torque may result in water leakage into the service end cap Remove and Inspect the Lamp Sleeves and Lamp Sleeve O-rings To remove and inspect the lamp sleeves and lamp sleeve O-rings, inspect a representative sample (10%) of the lamp sleeves in the UV chamber. Inspect the lamp sleeves and lamp sleeve O-rings as a part of scheduled maintenance, when a UV Intensity Low alarm occurs or a Dose/RED Low alarm occurs. Prerequisites: Depressurize and drain the UV chamber. Refer to Section 9.3. Remove a UV lamp. Refer to Section Tools: Lamp sleeve removal tool Lamp Sleeve Bolt Socket 3/8-in. drive torque wrench, 90 lbf.in Materials: Lamp sleeve bolt cushion rings Lamp Sleeve O-rings Procedure: NOTICE To prevent lamp sleeve damage during removal, be sure to keep the lamp sleeve level and perpendicular to the end plate. Physical damage to lamp sleeves indicates a possible serious condition in the UV chamber. Full service of the UV chamber may be needed. 1. Remove the lamp sleeves. Refer to the illustrated steps. 2. Inspect the lamp sleeves for: Scratches, fractures or other physical damage. If there is physical damage to the lamp sleeves, remove all lamp sleeves for inspection and replace the lamp sleeves with physical damage. Refer to Section Excessive build-up. If the inspection sample shows excessive build-up, remove all of the lamp sleeves for manual cleaning. Refer to Section Excessive build-up, service the AMWS. Refer to Section Replace any lamp sleeve O-rings that are worn. 54 Original Instructions

133 Maintenance 4. If the lamp sleeves do not have excessive buildup or physical damage, go to the next step. 5. Install the lamp sleeve. Refer to the illustrated steps. Note: Replace the lamp sleeve bolt cushion ring (placed inside the lamp sleeve bolt groove) whenever the lamp sleeve bolt is removed or the pressure seal is broken. 6. Do a pressure test to check for leaks. Refer to Section When service is complete, assemble the prerequisites in the reverse order of the disassembly. Figure 33 Lamp Sleeve Overview 1 Lamp sleeve bolt 4 Lamp sleeve 2 Lamp sleeve bolt cushion ring 5 End plate 3 Lamp sleeve O-ring 6 Spring Original Instructions 55

134 Maintenance To remove a lamp sleeve, do the following illustrated steps: Original Instructions

135 Maintenance To install a lamp sleeve, do the following illustrated steps: Original Instructions 57

136 Maintenance Clean the Lamp Sleeves Clean all the lamp sleeves manually if there is buildup on any of the inspected lamp sleeves. Prerequisites: Remove the lamp sleeves. Refer to Section Tools: Lamp sleeve removal tool Lamp sleeve bolt cushion rings Lamp sleeve O-ring Materials: CLEAN WATER MILD ACIDIC SOLUTION Procedure: NOTICE DO NOT use abrasive pads to remove built up debris, or the lamp sleeve will be damaged. 1. Use a mild acidic solution and a lint-free cloth to wipe down the outside of the lamp sleeves to remove all solid particles. 2. Rinse the outside of the lamp sleeve thoroughly with clean water. Keep the inside of the lamp sleeve clean and dry. Moisture can cause deposits to form when the UV lamps are turned on. 3. Repeat steps above as required until the lamp sleeve is clean. 4. When service is complete, assemble the prerequisites in the reverse order of the disassembly Replace a Lamp Sleeve Replace a lamp sleeve if buildup cannot be removed, or when the lamp sleeve shows signs of damage, such as cracks and chips. Prerequisites: Remove the lamp sleeve. Refer to Section Tools: Lamp sleeve Lamp sleeve O-ring Lamp sleeve bolt cushion ring Materials: 58 Original Instructions

137 Procedure: Maintenance NOTICE Replace the lamp sleeve bolt cushion ring whenever the lamp sleeve bolt is removed or the pressure seal is broken. 1. Dispose of the lamp sleeve. 2. Put on clean cotton gloves. 3. Get a new lamp sleeve and lamp sleeve O-ring. 4. Put the O-ring on the lamp sleeve. Refer to the illustrated steps in Section When service is complete, assemble the prerequisites in the reverse order of the disassembly. 9.8 UV Sensor Clean the UV Sensor and Sensor Window Clean the UV sensor as a part of scheduled monthly maintenance and when a low UVI alarm occurs. Prerequisites: Depressurize and drain the UV chamber. Refer to Section 9.3. Tools: UV sensor window O-ring UV sensor window Materials: ISOPROPYL ALCOHOL Procedure: 1. Remove the UV sensor from the UV sensor adaptor. Refer to Figure 34 and Figure 35. a. Remove the UV sensor cable. b. Use wrench on flats of the UV sensor adaptor to prevent turning. c. Loosen the UV sensor nut. d. Put on clean cotton gloves. e. Thread the UV sensor out of the UV sensor adaptor. 2. Clean the optical window on the end of the UV sensor. a. Use a clean swab and rubbing alcohol to wipe the diode window. b. Dry the UV sensor optical window with a lint-free cloth or a dry swab. Do not touch the sensor optical window after it is cleaned. 3. Install the UV sensor. Refer to Figure 34. a. Thread the UV sensor in to the UV sensor adaptor gently until the UV sensor stops. b. Connect the UV sensor cable. 4. When the service is complete, assemble the prerequisites in the reverse order of disassembly. Original Instructions 59

138 Maintenance Figure 34 Remove the UV sensor 1 UV sensor window 3 UV sensor nut 2 UV sensor Replace the UV Sensor Replace the UV sensor if the UV sensor is damaged, or UVI alarms occur that are not caused by UV lamp failure. Prerequisites: Depressurize the UV chamber. Refer to Section 9.3. Tools: Materials: New UV sensor Procedure: 1. Remove the UV sensor from the UV sensor adaptor. a. Disconnect the UV sensor cable. b. Use wrench to hold UV sensor adaptor on flats provided and loosen the UV sensor nut. c. Put on clean cotton gloves. d. Gently thread the UV sensor out of the UV sensor adaptor. 2. Dispose of the UV sensor, according to local regulations. 3. Install the new UV sensor. a. Thread the UV sensor in to the UV sensor adaptor gently until the UV sensor stops. b. Use wrench to hold UV sensor window on flats provided, and tighten the UV sensor nut. c. Connect the UV sensor cable. 60 Original Instructions

139 4. When service is complete, assemble the prerequisites in the reverse order of disassembly. 9.9 Automatic Mechanical Wiper System (AMWS) Remove the Gear Motor Assembly Maintenance Remove the gear motor assembly as necessary to access UV lamps and lamp sleeves that are located behind the gear motor assembly. Prerequisites: Remove the service end cap. Refer to Section 9.5. Tools: Materials: Procedure: 1 2 Original Instructions 61

140 Maintenance Install the Gear Motor Assembly Install the gear motor assembly after maintenance on the UV lamps and/or lamp sleeves is completed. Prerequisites: Remove the Gear Motor Assembly. Refer to Section Tools: Materials: Procedure: 1 2 When service is complete, assemble the prerequisites in the reverse order of disassembly Remove the Gear Motor Replace the gear motor when it can no longer turn the drive shaft to move the wiper plates. Prerequisites: 62 Original Instructions

141 Maintenance Remove the gear motor assembly. Refer to Section Tools: Materials: Gear motor Procedure: To install Gear Motor, perform the above steps in reverse order. 4. Install Gear Motor Assembly. Refer to Section When service is complete, assemble the prerequisites in the reverse order of the disassembly Replace the Wiper Revolution Proximity Sensor Replace the wiper revolution proximity sensor when the wiper revolution proximity sensor has failed. Prerequisites: Remove the service end cap. Refer to Section 9.5. Original Instructions 63

142 Maintenance Tools: 17 mm x2 Materials: Revolution proximity sensor Procedure: 1 2 Turn the drive shaft coupler so that the wiper revolution proximity sensor has enough clearance to rotate freely (approximately 0.050" or 1.25mm). When service is complete, assemble the prerequisites in the reverse order of the disassembly Home Switch Replacement and Proximity Switch Replacement Remove and Replace the Wiper Home Proximity Switch Prerequisites: Remove the service end cap. Refer to Section 9.5. Tools: 64 Original Instructions

143 Maintenance Materials: Wiper home proximity switch Procedure: Remove: Original Instructions 65

144 Maintenance Replace: Note: Make sure that the proximity switch does not interfere with lamp holders. When service is complete, assemble the prerequisites in the reverse order of the disassembly Remove and Install the Home Switch Assembly Prerequisites: Put wiping system into service mode. Shutdown the UV system. Refer to Section 5. Lockout tag out the equipment. Refer to Section 4. Depressurize and drain the UV chamber. Refer to Section 9.3. Remove the service end cap. Refer to Section 9.5. Tools: 3/4 in Materials: 66 Original Instructions

145 Maintenance Procedure: Remove: Install: Fill the UV chamber and do a pressure test to check for leaks. Refer to Section Put wiper back at home position. 4. When service is complete, assemble the prerequisites in the reverse order of the disassembly Remove and Replace the Home Switch Plunger Body Prerequisites: Remove the Home Switch Assembly. Refer to Section Tools: Materials: Plunger Body Original Instructions 67

146 Maintenance Procedure: Remove: Install: 1 1 Note: Loosen set screws, DO NOT remove. Note: Clean loose material from the plunger holes in the end plate prior to install. 2. Install Switch Assembly. Refer to Section Control Power Panel (CPP) Open the CPP Enclosure Open the CPP enclosure to replace lamp driver or the air filter. Prerequisites: Shut down the UV system. Refer to Section 5.5, Section 5.6, or Section 5.7 as needed. Apply lockout tag out devices as necessary. Refer to Section 4. Wait five minutes to allow stored energy to dissipate. Materials: 68 Original Instructions

147 Maintenance Procedure: 1. Turn the CPP disconnect switch to off (horizontal) to turn power off to the CPP. Apply lockout tag out as necessary to prevent unexpected exposure to high voltage. 2. Use a screwdriver and on turn 1/4 to open the CPP door Replace a Lamp Driver Replace a lamp driver when a lamp driver failure alarm occurs. Prerequisites: Open the CPP enclosure. Refer to Section Tools: Materials: New lamp driver Procedure: 1. Gently remove the shielded communication cable and the ground wire from the connectors at the front of the lamp driver. Refer to Figure Remove the screws at the front and the rear of the lamp driver when the lamp driver is mounted vertically. 3. Move the lamp driver slightly forward and remove the power wires at the front of the lamp driver. Refer to Figure Remove the two lamp connectors from the back of the lamp driver, taking note of which one goes to the OUT 1 connector and which one goes to the OUT 2 connector. Refer to Figure 35. Note: The lower wire numbers go to the OUT 1 location. Refer to the electrical drawings. 5. Note the DIP switch settings for switch 0 and 1. The DIP switch is located beside the shielded communication cable connector. Refer to Figure 35. Refer to the electrical drawings. 6. On the new lamp driver, set the DIP switches to match the old lamp driver DIP switch settings. 7. Attach the lamp connectors and the power wires to the new lamp driver. 8. Mount the new lamp driver on the shelf back plate and secure the lamp driver with washer and screw. 9. Attach the shielded communication cable. 10. Attach the ground wire. 11. Close the CPP door. Original Instructions 69

148 Maintenance 12. The system is ready to be restarted. Figure 35 Lamp driver removal 1 Lamp connectors (2x) 5 Shielded communication cable 2 Lamp driver 6 Ground wire 3 DIP switches 7 Holding screws, 5/16-in. (2x) 4 Power wires Replace the CPP Air Filter Replace the air filter as part of regular maintenance or when the air filter is dirty. Prerequisites: Open the CPP enclosure. Refer to Section Materials: New air filter Procedure: 1. Slide the old air filter out and replace with the new one. Follow all local regulations for filter disposal. 70 Original Instructions

149 Section 10 Troubleshooting 10.1 Alarm Conditions Current active alarms are shown in the Active (current) Alarms screen, from the most recent alarm to the oldest alarm. When an alarm condition is corrected, the alarm is removed from the list. Delay times for many alarms are user-adjustable. An archived history of alarms is shown in the Alarm History screen. When the buffer is full, the oldest alarm is deleted from the archive CPP Alarms DANGER Obey all warning and caution statements. Refer to Section 2. Read and understand this manual before operating this equipment. Read all user documentation before performing operations, inspections, repair, or maintenance on this equipment. Only competent personnel should undertake operation, repairs, maintenance, or servicing of equipment described in this section of the manual. If you do not understand the information or procedure explanations in this manual, STOP and contact your Service Provider for assistance. NOTICE Injury or damage to the equipment due to improper testing, handling or maintenance will not be covered under the manufacturer s warranty and is the responsibility of the individual performing the troubleshooting. If there is any question about a procedure, contact Trojan Technologies before service. NOTICE For optimum system performance, resolve every alarm condition as it occurs. CPP alarms are divided into three categories: critical, major and minor. Status items listed in Table 3 indicate that an alarm or alarms in the group are active. Table 3 Alarm status indicators Alarm Availability Active when Delay Action System In-Operation Active after Warm Up Active after Warm Up System On-Line AND No Major Alarms present System In Remote System Warming Common Alarm All Products Active when Operation Mode is in Remote Active during Warm Up Any Minor, Major or Critical Alarm present None Digital output SCADA output Common Minor Alarm Any Minor Alarm present Common Major Alarm Any Major or Critical Alarm present Common Major Siren Any Major or Critical Alarm present Original Instructions 71

150 Troubleshooting Minor Alarms When a minor alarm occurs, the UV chamber remains on-line. Minor alarms show on the CPP and the alarm relays are deactivated. When a minor alarm occurs, take action to correct the problem soon after the alarm occurs. Disinfection may or may not be compromised. Refer to Table 4 for alarm definitions. Table 4 Minor alarms defined Alarm Availability Active when Delay Action Low UV Intensity 1 Minor Low UV Intensity 2 Minor Low UV Intensity 3 Minor Low UV Common Minor UV Sensor 1 Alarm All systems except EPA AND After warming up EPA only AND After warming up Measured value < Minor UV Intensity Alarm Setpoint Any Low UV Intensity Minor Alarm No UV Intensity signal Alarm Delay (10s default) Alarm message display Digital output SCADA output Common Low UV Minor Alarm Common Alarm Common Minor Alarm Alarm message display Lamp Alarm Minor Low UVT Minor Alarm Valve Open Minor Any product AND After lamps are ON After warming up AND UVT analog signal enabled Valve Position analog signal enabled Lamp Fault Lamp Driver Fault Loss of Lamp Fault Signal UVT < Minor UVT Alarm Setpoint Valve Position > Minor Valve Position Alarm Setpoint Alarm Delay (10s default) Digital output SCADA output Common Alarm Common Minor Alarm Flash Number of Lamps Alarm message display Digital output SCADA output Common Alarm Common Minor Alarm Alarm message display End Of Lamp Life Hours Any product EOLL < Elapsed Hours < EOLL None Digital output SCADA output Common Alarm Common Minor Alarm 72 Original Instructions

151 Troubleshooting Table 4 Minor alarms defined (continued) Alarm Availability Active when Delay Action Wiper Home Alarm Wiping System enabled AND Homing not completed Revolution speed < 1rps OR Revolution count > 300 Wiper stops if moving Alarm message display Wiper fault display Wiping System enabled Wiper Revolution Alarm Wiper High Pressure Alarm AND Limit / Spring wiper AND Homing completed Wiping System enabled Revolution speed < 1rps OR Revolution count > 300 Forward / Reverse time out OR High pressure signal OR No high pressure input None Digital output SCADA output Wiper General Alarm Common alarm Common Minor alarm Wiper Limit Switch Alarm Wiping System enabled AND Homing process complete Home limit switch signal is not right when wiper stops, extending or retracting 20 seconds Wiper stops if moving Wiper Common Alarm Wiping System enabled AND Without End Cap Alarm Wiper Home alarm OR Wiper Limit SW Alarm OR Wiper Revolution Alarm None Alarm message display Wiper fault display Digital output SCADA output Common alarm Common Minor alarm Original Instructions 73

152 Troubleshooting Major Alarms When a major alarm occurs, take immediate action to correct the problem. Make sure that disinfection is not compromised. Alarm relays are deactivated. Refer to Table 5 for alarm definitions. Table 5 Major alarms definition Alarm Availability Active when Delay Action Low UV Intensity 1 Major Low UV Intensity 2 Major Low UV Intensity 3 Major Low UV Common Major After Warming up Measured value < Major UV Intensity Alarm setpoint Any Low UV Intensity Major Alarm Alarm Delay 10s default for measured < setpoint - 10% 2m for measured > setpoint - 10% Alarm message display Digital output SCADA output Low UV Common Major Alarm Common Alarm Common Major Alarm Common Major Siren Alarm System On-Line deactivates Achieved Dose An. Output (DVGW) Dose trend value (DVGW) Flash dose display Latch 100% BPL Alarm message display Digital output SCADA output Common Alarm System On-Line deactivates Common Major Alarm Common Major Siren 74 Original Instructions

153 Troubleshooting Table 5 Major alarms definition (continued) Alarm Availability Active when Delay Action Alarm message display Digital output SCADA output Common Alarm Common Major Alarm Common Major Siren Alarm Lamp Driver Alarm Major Any Product AND After lamps are On Lamp Driver Fault Loss of Lamp Driver Fault Signal Alarm Delay (10s default) Dose Major Alarm RED Low Major Alarm System On-Line deactivates Achieved Dose An. Output (DVGW) Dose trend value (DVGW) Flash dose display Hold 100% BPL while present Multiple Lamp Major Alarm No. of Faulted Lamps > Multiple Lamp Alarm Setpoint Low UVT Major Alarm High Flow Alarm Major Valve Open Major Alarm No Flow Alarm Major After warming up AND UVT analog signal enabled After warming up AND Flow analog signal enabled Valve Position analog signal enabled Flow signal enabled UVT < UVT Major Alarm Setpoint Flow > Flow High Alarm Setpoint Valve Position > Valve Position Major Alarm Setpoint Analog Signal < 2 ma (Live) Alarm Delay (10s default) Alarm message display Digital output SCADA output Common Alarm Common Major Alarm Common Major Siren System On-Line deactivates Hold 100% BPL while present No Valve Data Alarm Major Valve Position analog signal enabled Analog Signal < 2 ma (Live) Alarm message display No UVT Signal Alarm Major After warming up AND UVT analog signal enabled Analog Signal < 2 ma (Live) Digital output Common Alarm Common Major Alarm Hold 100% BPL while present Low Dose Major After warming up AND Theoretical Dose Multiple Lamp Major Fault Lamp Driver Fault Dose Target not met Lamp or Lamp Driver alarm delay OR Dose Alarm Delay OR None Alarm message display Digital output SCADA output System On-Line deactivates Flash Dose Display Dose Trend value Latch 100% BPL Original Instructions 75

154 Troubleshooting Table 5 Major alarms definition (continued) Alarm Availability Active when Delay Action RED Low Major After warming up Multiple Lamp Major Fault Lamp Driver Fault RED Target not met Lamp or Lamp Driver alarm delay OR Dose Alarm Delay OR None Alarm message display Flash RED Value Digital output SCADA output System On-Line deactivates Latch 100% BPL Alarm message display Digital output SCADA output SCADA Comm Alarm Major SCADA Operation Mode No valid communications received from SCADA within 15 seconds None System On-Line deactivates Common Alarm Common Major Alarm Common Major Siren Alarm Hold 100% BPL while present Critical Alarms When a critical fault occurs, the UV chamber is set to shutdown. On a critical alarm, the system CPP takes immediate action to prevent damage to the equipment. Take immediate action to make sure that disinfection is not compromised. Refer to Table 6 for alarm definitions. Table 6 Critical alarm definitions Alarm Availability Active when Delay Control action Reactor High Temperature Critical Reactor Hi Temp Critical (Analog Temp) End Cap Off Alarm Critical Digital Reactor High Temp signal enabled Analog High Temperature signal enabled End Cap Limit SW digital input enabled End plate temperature switch is above 50º Celsius Measured Temp > Critical High Temp Alarm Setpoint Loss of digital signal Alarm Delay (10s default) + Hi Temperature Off Delay 20 seconds Turn Lamps Off Alarm message display Digital output SCADA output System On-Line deactivates Common Alarm Common Major Alarm Common Major Siren Standard Inputs and Outputs UV sensor (1-3) Input Analog 4-20 ma System I/O Alarms (1-7) Output Digital Normally open (NO) Customer I/O UV chamber High Temp Switch (shuts off UV lamps at 50 degrees C.) Input Digital Voltage sensing input Customer I/O End cap limit switch (shuts off UV lamps) Input Digital Voltage sensing input Customer I/O Optional Inputs and Outputs Note: Optional inputs and outputs cannot typically override standard provided inputs and outputs. Analog (4) Output Analog 4-20 ma System I/O Remote ON/OFF Input Digital Voltage sensing input Customer I/O Wiper Option Revolution Sensor Input Digital 9.4 Hz Pulse System I/O 76 Original Instructions

155 Troubleshooting Optional Inputs and Outputs (continued) Wiper Option Home Limit Switch Input Digital Normally closed (NC) System I/O Wiper Option Extend (forward) Output Digital Normally open (NO) System I/O Wiper Option Retract (reverse) Output Digital Normally open (NO) System I/O Additional Inputs and Outputs The inputs and outputs in this table are available for custom applications. This list is not intended to cover all options. It is a representative list of options that sites can exercise in order to wire device information in to the TrojanUV system. The controller provides a graphical display of the information only. If a signal is brought in, it can be wired out of the system to another as needed. For a specific request, contact the manufacturer. Additional inputs and outputs can not typically override standard provided inputs and outputs. Note: Up to five analog inputs and four analog outputs in total are possible. Flow Input / Output Analog 4-20 ma System and/or customer I/O UVT Input / Output Analog 4-20 ma System and/or customer I/O Valve position Input / Output Analog 4-20 ma System and/or customer I/O UV chamber temperature Input / Output Analog 4-20 ma System and/or customer I/O RED Value (EPA) Output Analog 4-20 ma System and/or customer I/O 10.3 CPP Communication Control Board Electrical and I/O Details The CPP communication control board (CCB) is powered by a 24 VDC power supply that is located in the CPP. The CCB is configured using the microprocessor user interface. The user can reset the CCB to the original factory settings. In addition to standard CPP alarms, optional analog and digital sources can be configured to the CPP microprocessor CCB relays for additional alarms. Original Instructions 77

156 Troubleshooting Figure 36 Microprocessor Communication Control Board (CCB) 1 RS232 communication port VDC board input power 2 SCADA communication modbus module location 11 Fuse - slow blow 1 A 3 Battery, 3 V Lithium CR Power indicator LED 4 Temperature switch 13 Wiper control relay sockets 5 Wiper home limit switch 14 Relay outputs for wiper control 6 Wiper revolution sensor 15 End Cap attached 7 24 VDC analog inputs (5x) 16 Remote ON/OFF 8 24 VDC digital alarm outputs (7x) 17 Analog output modules location (4x) 9 24 VDC power for the remote VFD 18 lamp driver communication connectors 78 Original Instructions

157 Section 11 Replacement Parts and Accessories Contact Trojan Technologies with the listed information to order replacement parts. Provide the: Product name and model number (refer to the front of this manual) Part number and description of the replacement part or accessory If a replacement part is not listed, contact Trojan Technologies UV Lamp and Lamp Sleeve UV Fit Systems Figure 37 UV Lamp and Lamp Sleeve Components - UV Fit Systems Component Description Part Number 1 Lamp power cable assembly G 2 Lamp sleeve cup nut Lamp sleeve cup nut washer UV lamp GN* 5 Lamp sleeve bolt Lamp sleeve bolt cushion ring O-ring, lamp sleeve, Viton, DWI F 8 Lamp sleeve, UV lamp Spring, compression * This component contains Mercury. Dispose according to Local, State, or Federal Laws. Original Instructions 79

158 Replacement Parts and Accessories 11.2 UV Sensor Refer to Figure 38 for components Figure 38 UV Sensor components Component Description Part Number 1 UV sensor, Amalgam UVFIT UV sensor adapter Gasket, sanitary, Viton Clamp, BLT sanitary Original Instructions

159 Replacement Parts and Accessories 11.3 Gear Motor Drive Refer to Figure 39for components Figure 39 Gear Motor Drive components Component Description Part Number 1 Cotter pin, 3/8-in. SST Flat washer, 3/8-in Stop plate kit Refer Section Flange bushing Drive shaft Wiper plate Refer Section Drive nut Refer Section O-ring, Bearing housing F 9 Bearing housing kit Retaining nut AMF Square key, 3/32 x 3/4-in Coupler, 7/16-in Coupler, spider Screw, 1/4-20 x 3/8-in. pan head Coupler, 5/8-in Original Instructions 81

160 Replacement Parts and Accessories Component Description Part Number 16 Sensor, Inductive home proximity (revolution counter) ** 17 Motor mount Gear motor, 3:1 ratio Home switch Plunger assembly Wiper Motor Power Connector Wiper Motor Ground Wire Auto Wiper Drive Kit, D ** Component also used in Home Switch Assembly Lamp Sleeve Wiping System Refer to Figure 40 for components Figure 40 Lamp Sleeve Wiper components Component Description Part Number 1 Nut, 1/4-20 UNC, 316 SST Drive nut Wiper plate Bolt, 1/4-20 x 1.25-in Hex, 316 SST Holder, Lamp sleeve wiper Wiper seal, Viton Original Instructions

161 11.5 Stop Plate Refer to Figure 41 for components. Replacement Parts and Accessories Figure 41 Stop Plate components Component Description Part Number 1 Stop plate kit Lamp sleeve holder bushing Slider Wear pad Original Instructions 83

162 Replacement Parts and Accessories 11.6 UV Chamber Refer to Figure 42 for components Figure 42 UV Chamber components Component Description Part Number 1 Service End Cap D12 2 End plate End plate O-ring F 4 UV chamber 84 Original Instructions

163 Replacement Parts and Accessories 11.7 CPP Components Description Part Number Lamp driver, electronic Board, UV microprocessor communication control board (CCB) Microprocessor Modbus RTU RS485 circuit board Board, P40 Ethernet Ethernet/IP Board, P40 Ethernet Modbus TCP Board, P40 Ethernet Profinet Microprocessor analog output circuit board Power supply, 24 VDC (for the CCB) Power supply, 24VDC (for the CCB) (480VAC 3 phase systems only) Miscellaneous Components Description Part Number Temperature switch, 4.5 m Temperature switch, 7.5 m Temperature switch, 15 m Temperature switch, 23 m Original Instructions 85

164 Replacement Parts and Accessories 86 Original Instructions

165 TROJANUVFIT AL40 Series Supplemental Manual Original Instructions Edition 6 Trojan Technologies, All rights reserved. Printed in Canada. DC

166 2 Original Instructions

167 Table of Contents Appendix A Bulletins and Updates... 5 Appendix B Ethernet IP Integration... 7 B.1 Change IP Address... 7 B.2 Check Configured IP Settings B.3 Configure AB L35E CPU to Interface to the XPort P40 Gateway B.4 Using the XPort P40 Gateway Data in an RSLogix 5000 Program Appendix C ProfiNET IO Integration C.1 Change IP Address C.2 Check Configured IP Settings C.3 Change ProfiNet IO Device Name C.4 Check Configured Device Name...20 C.5 Configure the Siemens S7-300 PNIO CPU to Interface to the XPort P40 Gateway C.6 Using the XPort P40 Gateway data in a Step 7 Program Appendix D Modbus IO Integration D.1 Change IP Address Original Instructions 3

168 Table of Contents 4 Original Instructions

169 Appendix A Bulletins and Updates <<Put all service bulletins, procedure updates and technical bulletins in this section.>> Original Instructions 5

170 6 Original Instructions

171 Appendix B Ethernet IP Integration B.1 Change IP Address Default IP Address and Subnet of XPort P40 Gateway are: IP: Subnet: Tools: Molex EIP_Tools v2.3.0 Ethernet Cross-Over cable RSLogix 5000 Procedure: 1. Change the IP address of your PC so that you are on the same subnet as the default IP address of the XPort device. For example, Connect the Ethernet Cross-Over cable from your PC to the XPort device. 3. Turn on the P40 Controller. 4. Run the Molex EIP_Tools software (EIP_Tools.exe). 5. Change the Station address to Figure 1 Original Instructions 7

172 6. Select the 0xF5 TCP/IP tab. Figure 2 7. Under the Interface Configuration (attr 5) section, click the Get_Attribute button. Figure 3 8 Original Instructions

173 8. The Interface Configuration fields should populate with the data from the XPort, and the Status bar should turn green and indicate Ok. Figure 4 9. Under the Interface Configuration section, modify the Network parameters as required for your application, and press the Set_Attribute button. Figure The Interface Configuration fields should be sent to the XPort, and the Status bar should remain green and indicate Ok. Original Instructions 9

174 B.2 Check Configured IP Settings Procedure: 1. Shutdown the Molex EIP_Tool 2. Shut off the P40 Controller. 3. Change the IP address of your PC so that you are on the same subnet as the IP address that was sent to the XPort device. Figure 6 4. Turn on the P40 Controller. 5. Run the Molex EIP_Tools software (EIP_Tools.exe). 6. Change the Station address to the new IP address on the XPort. 7. Under the Interface Configuration (attr 5) section, click the Get_Attribute button. 8. The Interface Configuration fields should populate with the data that was previously sent to the XPort device, and the Status bar should turn green and indicate Ok. 10 Original Instructions

175 B.3 Configure AB L35E CPU to Interface to the XPort P40 Gateway Procedure: 1. With RSLogix 5000, open the project that will act as the Client and read/write data to the P Right click Ethernet under the Controller Organizer tree: I/O Configuration: Backplane, CompactLogix System: 1769-L35E Ethernet Port Local ENB, and select New Module. Figure 7 3. Select Generic Ethernet Module, under Communications, and click OK. Figure 8 Original Instructions 11

176 4. Configure the General Module Properties: a. Name: user choice b. Description: user choice c. Comm Format: Data INT d. IP Address: as per configuration e. Input: Assembly 101, Size 81 f. Output: Assembly 102, Size 11 g. Configuration: Assembly 128, Size 0 Figure 9 5. Configure the Connection Module Properties: a. Set an appropriate RPI for your application Note: RPI must be greater than 10ms b. Uncheck the Use Unicast Connection over EtherNet/IP box Figure Original Instructions

177 B.4 Using the XPort P40 Gateway Data in an RSLogix 5000 Program Procedure: 1. Controller tags will automatically be added to the program after the Configuration of the Generic Ethernet Module is complete. The tag names will be: a. Name :C b. Name :I c. Name :O, where Name is name the user selected in Step 4.a. Figure Check Communication Error - There are three methods to check communications: a. Use the RSLogix 5000 command GSV (Get System Value) to check the FaultCode on the Generic Ethernet Module that was added to the rack. Any non-zero value in the result indicates a problem on the EtherNet/IP network. A zero value in the result indicates no problem. Figure 12 Original Instructions 13

178 b. The Controller Tag Name :I.Data[0] is a special diagnostic tag that can be used to determine if the communication is active on the Modbus Serial link between the XPort device and the P40 controller Any non-zero value in Name :I.Data[0] indicates a problem. A zero value in Name :I.Data[0] indicates no problem. Figure 13 c. The Controller Tag Name :I.Data[48] is the watchdog counter from the P40 Controller. This tag should be constantly incrementing when communication is healthy. If it is not incrementing, then this indicates a communication or P40 problem. Figure Original Instructions

179 3. Enable Write Data - The controller Tag variable Name :O.Data[0] is a special tag that is used to control the writing of serial data from the XPort P40 Gateway to the P40 controller. Setting this tag to 0 will put the XPort P40 Gateway into Idle mode. Idle mode allows reading of Modbus Registers, but no writing. Setting this tag to 1 will put the XPort P40 Gateway into Run mode. Run mode allows reading and writing of Modbus Registers. 4. Reading Data from the XPort P40 Gateway - The Controller Tag variables Name :I.Data[1] to Name :I.Data[80] will contain the 80 words of Modbus Holding Registers, to 40180, which are read from the P40 controller. These tags can be individually accessed in your user program. 5. Writing Data to the XPort P40 Gateway - The Controller Tag variables Name :O.Data[1] to Name :O.Data[10] will contain the 10 words of Modbus Holding Registers, to 40010, which are written to the P40 controller. These tags can be individually accessed in your user program. Original Instructions 15

180 16 Original Instructions

181 Appendix C ProfiNET IO Integration C.1 Change IP Address Default IP Address, Subnet, and ProfiNet Device name of XPort P40 Gateway are: IP: Subnet: ProfiNet Device name: uvt1r1 Tools: Ethernet Cross-Over cable Siemens Step 7 Procedure: 1. Connect the Ethernet Cross-Over cable from your PC to the XPort device. 2. Turn on the P40 Controller. 3. Run the Step 7 HW Config program from the Step 7 manager. 4. Select PLC, Ethernet, Edit Ethernet Node. Figure 15 Original Instructions 17

182 5. Select Browse. Figure Once Browse is complete, select the XPort device ( , uvt1r1) and select OK. Figure Original Instructions

183 7. Modify the Network parameters as required for your application, and press the Assign IP Configuration button. Figure A popup window should appear indicating that the parameters were accepted successfully. C.2 Check Configured IP Settings Figure 19 Procedure: 1. Run the Step 7 HW Config program from the Step 7 manager. 2. Select PLC, Ethernet, Edit Ethernet Node. 3. Select Browse. 4. Once Browse is complete, you should see the device with the IP address that you previously sent to the XPort Gateway. Original Instructions 19

184 C.3 Change ProfiNet IO Device Name Procedure: 1. Change the IP address of your PC so that you are on the same subnet as the default IP address of the XPort device. For example, Connect the Ethernet Cross-Over cable from your PC to the XPort device. 3. Turn on the P40 Controller. 4. Run the Step 7 HW Config program from the Step 7 manager. 5. Select PLC, Ethernet, Edit Ethernet Node. 6. Select Browse. 7. Once Browse is complete, select the XPort (Device Name uvt1r1) and select OK. 8. Modify the Device Name as per your application and press the Assign Name button. 9. A popup window should appear indicating that the parameters were accepted successful. C.4 Check Configured Device Name Figure 20 Procedure: 1. Run the Step 7 HW Config program from the Step 7 manager. 2. Select PLC, Ethernet, Edit Ethernet Node. 3. Select Browse. 4. Once Browse is complete, you should see the device with the Device Name that you previously sent to the XPort Gateway. 20 Original Instructions

185 C.5 Configure the Siemens S7-300 PNIO CPU to Interface to the XPort P40 Gateway Procedure: 1. With Step 7, open the project that will act as the IO Controller and read/write data to the P Run the Step 7 HW Config program from the Step 7 manager. 3. From the menu bar, select Options, Install GSD File 4. Click the Browse button and select folder where you placed the GSD file (GSDML-V2.0-XPort-PNIO-MB xml) that was provided with your XPort P40 Gateway. 5. Select the file in the list, and click Install. 6. Confirm the installation, and overwrite a previous version if required. After a successful install, a popup will appear stating that the Installation was completed successfully. 7. Acknowledge the successful install and close the Install GSD Window. 8. From the HW Config Menu bar, select Options, Update Catalog. 9. From the Catalog, browse PROFINET IO, Additional Field Devices, General, XPort PROFINET-IO to Modbus, and highlight the XPORT-PNIO-MB device. Figure 21 Original Instructions 21

186 10. Drag the XPORT-PNIO-MB device onto the Ethernet PROFINET-IO System that is attached to your CPU. Figure Double click the newly added device to open the Properties of the XPort-PNIO-MB gateway. 12. Modify the Device Name to match the one that has been configured on the XPort P40 Gateway. Figure Original Instructions

187 13. Modify the IP Address to match the one that has been configured on the XPort P40 Gateway and assign the device to the appropriate ProfiNet subnet. Figure Modify the Peripheral Input/Output addresses of the XPort P40 Gateway as required by your program. Figure 25 Peripheral Input Original Instructions 23

188 C.6 Using the XPort P40 Gateway data in a Step 7 Program Procedure: 1. Peripheral Input/Output data will exist in your program simply by having configured the XPort P40 Gateway in your Hardware Configuration. The actual addresses are determined by how the user configured them in the hardware configuration. 2. There are numerous methods to check for ProfiNet IO communication errors. It is not in the scope of this document to cover them; however, there are two specific error checks that can be performed to ensure the XPort P40 Gateway is properly communicating with the P40 Controller: a. The first Word in the defined Peripheral Input image (Refer to Figure 25, PIW 198) contains a special diagnostic tag that can be used to determine if the communication is active on the Modbus Serial link between the XPort device and the P40 controller. Note: Any non-zero value in the first Word indicates a problem. A zero value in the first Word indicates no problem. b. The Input Modbus Holding Register is the watchdog counter from the P40 Controller. This tag should be constantly incrementing when communication is healthy. If it is not incrementing, then this indicates a communication or P40 problem. Using the Figure 25 as an example, this would mean that PIW 294 would contain the P40 Watchdog. 3. Reading Data from the XPort P40 Gateway - The Peripheral Input Image will contain the 80 words of Modbus Holding Registers, to 40180, which are read from the P40 controller. In Figure 25, this would be PIW 200 to PIW 358. These tags can be individually accessed in your user program. 4. Writing Data to the XPort P40 Gateway - The Peripheral Output Image will contain the 10 words of Modbus Holding Registers, to 40010, which are written to the P40 controller. In Figure 25, this would be PQW 200 to PQW 218. These tags can be individually accessed in your user program. 24 Original Instructions

189 Appendix D Modbus IO Integration D.1 Change IP Address Prerequisites: Install Lantronix Device Installer ( Tools: Ethernet Cross-Over cable Lantronix Device Installer Tool Procedure: 1. With the XPort MBTCP connected to your computer with a crossover network cable open the Lantronix Device Installer application and press the Search button. 2. Once the search is complete, navigate to the unknown device in the left navigation pane. The IP address will be shown on the right side under the Device Details tab. Figure 26 Lantronix Device Installer Original Instructions 25

190 3. Select the Telnet Configuration tab, check that the IP Address is correct and press the connect button. 4. The Telnet session will open. Figure 27 Telnet Configuration Tab Figure 28 Telnet Session 26 Original Instructions

191 5. Press Enter to enter the XPort configuration menu. Sections 2 through 7 will be configured as shown below. Section 1 is the Network IP settings and can be configured to the site requirements. Note: Settings display may vary depending on firmware revisions. Figure 29 XPort Configuration Menu Note: Settings display may vary depending on the firmware revision. Original Instructions 27

192 28 Original Instructions

193 Certificates PART H Certificates TrojanUVFit Original Instructions Owners Manual

194 Certificates TrojanUVFit Original Instructions Owners Manual

195 Certificate of Registration QUALITY MANAGEMENT SYSTEM - ISO 9001:2008 This is to certify that: Trojan Technologies 3020 Gore Road London Ontario N5V 4T7 Canada Holds Certificate No: FM and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the following scope: Research, design, engineering, and manufacture of ultraviolet (UV) light technologies for wastewater, industrial, and drinking water disinfection applications, and for the destruction of pollutants in liquid streams. For and on behalf of BSI: Reg Blake, VP Regulatory Affairs, BSI Group America Inc. Original Registration Date: 03/27/1998 Effective Date: 07/11/2015 Latest Revision Date: 07/01/2015 Expiry Date: 07/10/2018 Page: 1 of 1 This certificate remains the property of BSI and shall be returned immediately upon request. An electronic certificate can be authenticated online. Printed copies can be validated at To be read in conjunction with the scope above or the attached appendix. Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: BSI Assurance UK Limited, registered in England under number at 389 Chiswick High Road, London W4 4AL, UK. A Member of the BSI Group of Companies.

196 Certificates TrojanUVFit Original Instructions Owners Manual

197 Certificate of Registration ENVIRONMENTAL MANAGEMENT SYSTEM - ISO 14001:2004 This is to certify that: Trojan Technologies 3020 Gore Road London Ontario N5V 4T7 Canada Holds Certificate No: EMS and operates an Environmental Management System which complies with the requirements of ISO 14001:2004 for the following scope: The environmental management system for the control of risks associated with the engineering and assembly of ultraviolet (UV) light technologies for wastewater, industrial, and drinking water disinfection applications, and for the destruction of pollutants in liquid streams. For and on behalf of BSI: Reg Blake, VP Regulatory Affairs, BSI Group America Inc. Original Registration Date: 03/08/2016 Effective Date: 03/08/2016 Latest Revision Date: 03/08/2016 Expiry Date: 09/14/2018 Page: 1 of 1 This certificate remains the property of BSI and shall be returned immediately upon request. An electronic certificate can be authenticated online. Printed copies can be validated at To be read in conjunction with the scope above or the attached appendix. Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: BSI Assurance UK Limited, registered in England under number at 389 Chiswick High Road, London W4 4AL, UK. A Member of the BSI Group of Companies.