SENSING AND PRODUCTIVITY SOLUTIONS

Transcription

1 Jan Harmstorf October 2015 SENSING AND PRODUCTIVITY SOLUTIONS Paperless Maintenance with Voice-Directed Inspections

2 2 RECENTLY IN THE NEWS Engine operations training: too casual? The aircraft maintenance ( ) sector likes to congratulate itself on its professionalism, pointing to commercial aviation s impressive safety record as proof of a job well done. Yet ask five line mechanics for anecdotes about their work and one will probably reveal not everything is done by the book. ( ) Investigators blamed the accident on a deviation from manufacturer-approved procedures a failure still all too common ( ). How to improve quality and compliance? Source: MRO Network News 21th September

3 3 HONEYWELL CORPORATE PROFILE CORPORATE OVERVIEW Aerospace Automation and Control Solutions Leader in revolutionary aerospace technology: Industry Leader in: Home comfort and security 1914: First autopilot flight controller Building control systems Smart Grid/demand response technology 1954: First commercial weather radar system Sensing and productivity solutions 1975: First business jet turbofan engine Fire alarm systems and gas detection Personal protective equipment $40.3B $3.9B in Sales* in Free-Cash-Flow* 55% $5.56 Sales outside U.S.* Earnings Per Share* Performance Materials and Technologies Honeywell s Technology is producing more than: 1,300 Sites, 70 Countries 60% of the world s gasoline 127,000 Employees 67% of the world s paraxylene 22,000 technologists worldwide 85% of the world s biodegradable detergents 37,000 patents granted/pending Fortune 100 *- FY 2014 Highly Diversified, Technology Driven Industrial Company

4 4 MRO - PAPERWORK & DOCUMENTATION CURRENTLY USED DOCUMENTATION METHODS Time consuming documentation processes Service deficiency risk due to false entries made manually or due to double data entries Occurrences of non-compliance (e.g. antiquated processes) Limited real time data Document storage (difficult to trace for audit purpose) 4

5 5 VOICE-DIRECTED INSPECTIONS AT HONEYWELL Standardized paperless processes compliant with regulations and manuals! Basics: Traditional RF wireless technology for real time data capturing Hands-free and paperless documentation while performing the inspection Improvements: Productivity: Reduces maintenance costs Accuracy: step by step process guidance Real time performance: Immediate ordering of parts and repair order creation Engineer s satisfaction: ease of use Reduces training time for new hires Source: Honeywell Aerospace, Sky Harbor Facility, Phoenix, US 5

6 6 VOICE-DIRECTED INSPECTIONS AT HONEYWELL Suitable for Engine Overhaul, Component MRO, Heavy Maintenance or Line Maintenance Processes e.g. Engines & Components Receiving Induction Teardown Wash Analytical Materials/Kitting Repair & Test Final Assembly Final Out Need to work hands-free/eyes free? Structured business processes? Structured data input/output? Importance of accuracy & compliance? Source: Honeywell Aerospace, Sky Harbor Facility, Phoenix, US 6

7 7 PIONEERS OF VOICE-DIRECTED INSPECTIONS Lufthansa Technik Honeywell Aerospace 1st site: Sky Harbor Facility, Phoenix, US Site went live in June 2014 All engine lines (APU, MROC, Propulsion) Current roll-out in Raunheim (Germany), Greer (US) and Singapore Using voice ensures every tech follows the same process. It just makes my life easier (Andrew Newingham, Honeywell APU Mechanic) 1st site: Hamburg Facility, Germany Site went live in May 2015 APU Shop WT54 Case study and reference movie is now avaliable! Service quality, compliance with standards, productivity, working conditions and employee satisfaction have all increased substantially (Ole Gosau, Head of APU Shop WT54)

8 8 Booth # 742 jan.harmstorf@honeywell.com 8