Essential Insight.mesh Wireless System,

Transcription

1 Essential Insight.mesh Wireless System Product Datasheet Bently Nevada* Asset Condition Monitoring Description The Essential Insight.mesh Wireless System is a wireless data acquisition platform that is fully integrated with System 1* classic software version 6.90 or later. The system requires the following components: A manager gateway Wireless sensor interface modules (wsims) Repeaters The wsim with Zone 0 Battery Module and Zone 0 External Power Module These components create a robust, auto-forming mesh network. The wsims have four channels. Each channel can be configured individually to support vibration and temperature measurements. The Essential Insight.mesh Wireless System supports the Bently Nevada , and accelerometers, as well as our K-Type, and standard J, T & E-Type thermocouple temperature sensors. The main features of Essential Insight.mesh Wireless System are: 220 meter maximum unobstructed range between wireless system components operating in a mesh at 3 metres above ground level heights Maximum range is based on the calculated most effective, line-ofsight distance that minimizes packet errors affecting the overall system reliability. Site obstructions and low placements relative to above ground level dramatically impair actual operational distances. Static data rate configurable from once every five minutes to once per day Essential Insight.mesh Wireless System, version 2.2xx, is ISA100 Wireless compliant. Once every five minutes data collection is limited to only one active channel. This method of data collection dramatically shortens the battery life and may not be possible at high or low temperature extremes. Page 1 of 24

2 Dynamic data resolution configurable up to 3200 lines Dynamic data frequency span configurable from Hz up to Hz Static and dynamic Data-on-Demand An intrinsically safe battery replaceable in the field The Essential Insight.mesh Wireless System is compatible with the ISA100.11a protocol and System 1 integration. The ISA100 protocol is an open, industrial standard that provides interoperability with other ISA100 wireless devices. The wsim and repeater have flexible power options. You can choose one of the following power options suitable for your application deployment: Consistent Power and Reporting Although other self-powered wireless systems change their data collection intervals based on available power generated from the asset, the Essential Insight.mesh Wireless System sends data at fixed collection intervals for true condition monitoring capability. Data collection consistency is achieved by saving power during sleep cycles and using a combination of power generated from the energy harvester and the battery when activated during scheduled data collection periods. Therefore, your sensor reports are consistent and reliable. A replaceable, integrated Lithium thionyl chloride battery module An external power module with battery backup The external power module eliminates the cost of replacement batteries and allows more frequent data collection for various applications. Channel Types The Essential Insight.mesh Wireless System supports the following measurements for condition-based monitoring of motor driven assets: Acceleration Velocity Enveloped Acceleration Temperature Page 2 of 24

3 Applications The Essential Insight.mesh Wireless System is a comprehensive condition-based maintenance monitoring system designed for assets including motors, pumps, fans and compressors. CAUTION Fall Hazard If installing components of this system at heights, always use fall protection that meets requirements of local standards. Follow site safety instructions to ensure a safe work environment. The Essential Insight.mesh Wireless System is a scanning platform designed to provide condition monitoring where no monitoring or infrequent route-based monitoring is available. The measurements are not meant for machinery protection or use as a trip system. The measurements provide information on asset health and early warnings of mechanical fault conditions. Most common bearing malfunctions initially cause small changes in machine vibration that may be insignificant compared to other sources of vibration such as gear-mesh and running speed. To detect the early signs of a bearing fault, the sensor must be properly installed to receive bearing vibration as accurately as possible. Improper installation can degrade the transducer s performance and generate signals that do not represent actual machine vibration. We can evaluate the housing measurements for the machine and assist you with the installation. System Features The Essential Insight.mesh Wireless System offers the following features: Fully integrated with System 1 classic software version 6.90 or later ISA100.11a compatible and Zone 0 rated Required range between devices is up to 220 metres clear line-of-sight. Auto negotiating, self-forming, self-healing Mesh Network There are four input ports per wireless sensor device. You can configure each port for either vibration or temperature measurements. Supports acceleration, velocity, acceleration enveloping, and temperature measurements Up to 5 manager gateways can be used per System 1 DAQ to increase network size and overall asset visibility Static and dynamic measurement and acquisition time schedules are configurable per channel. Dynamic data supports asynchronous waveforms and spectrums on vibration channels. Automatic self-checking and auto rerouting to optimize the following: o o o o Network health Battery life Transducer status System status Zone 0 Battery Power Module provides up to 3 years of power with standard configurations. External Power Module supports line power and energy harvester extended power operations. IEEE compliant radio used for wireless mesh communications Direct Sequence Spread Spectrum (DSSS) and frequency hopping operation for interference rejection Page 3 of 24

4 Time Synchronized Mesh Protocol (TSMP) and AES 128 bit encryption used with dynamically updated multiple encryption key scheme to provide highly secure wireless communication System Configuration Options The following table lists supported measurement types: Measurement Type Acceleration Velocity Acceleration Enveloping Units (pk or RMS subunits g s or m/sec2 In/sec or mm/sec Env g s or Env m/sec2 Temperature C or F The following table lists supported transducer types: Transducers General Purpose (10 Hz 1 khz) Low Frequency (1.5 Hz 10 khz) Enveloping (10 Hz 10 khz) K-type Thermocouple Standard K, J, T & E-Type thermocouples Measurement Acceleration and Velocity Acceleration, Velocity and Enveloped Acceleration Acceleration, Velocity and Enveloped Acceleration Temperature Temperature Page 4 of 24

5 Environmental Limits Operating Temperature Maximum Storage Temperature Vibration -30 to 65 C (-22 to 149 F) At extreme temperatures (<-20 C and >60 C), expect reduced battery life, longer scan intervals and reduced performance. -40 to 85 C (-40 to 185 F) 5 g s pk any axis Operating and Storage Humidity Manager Gateway wsim, repeaters and sensors 95% RH Non-Condensing 100% RH, Condensing when installed in weatherproof housing with power applied 100% RH, Condensing when used with cable seals CAUTION Equipment Damage Hazardous Area Approvals For a detailed listing of country and product specific approvals, refer to the Approvals Quick Reference Guide (document 108M1756) at Zone certification applies only to wsims and repeaters using the Zone 0 power modules, part number XX. North America Rating Class I, Zone 0, A/Ex ia IIC -30 C <Ta < 65 C Zone 0 for North America can be used in Class 1, Division 1 and Division 2 areas as specified in section Zone Equipment of NFPA 70 (R), National Electric Code (R), 2008 Edition. ATEX/IECEx Unit could be damaged if the temperature is taken above the absolute maximum storage temperature specification. Rating EMC Compliance II 1 G Ex ia IIC T4 Ga -30 C < Ta < 65 C Europe Directive Standards International Standards 2014/108/EU EN Immunity for Industrial Environments EN Emissions for Industrial Environments IEC Immunity for Industrial Environments IEC Emissions for Industrial Environments Page 5 of 24

6 Wireless Sensor Interface Module (wsim) Part Number Name ERP Wireless Sensor Interface Module < 10.0 dbm Storage and Transport Operating Temperature Humidity Vibration Rating Battery Pack Screw Torque Antenna Antenna Type Materials Housing Mounting base -30ºC to +65ºC (-22ºF to 149ºF) 95% non-condensing 5 g s pk any axis IP67 10in-lbs ¼ Wavelength Monopole Integrated 10% glass fiber Polycarbonate with TPE antenna enclosure and LED windows 304/304L Stainless Steel A/D Resolution Acceleration Temperature 16 bits (14 effective bits) 24 bits (21 effective bits) Scan Rates Per Channel Static Data Rate Dynamic Data Rate Data on Demand Once per five minutes to once per day Increased data acquisition rates may dramatically lower battery life and reliability of data as the device requires recharge time. You can use an energy harvester to improve battery life. Once per day to once per every 30 days Static and dynamic data Temperature Channel Full Scale Range J - Type K - Type E - Type T - Type Other Accuracy -209 C (-344 F) to 1199 C (2190 F) -199 C (-326 F) to 1369 C (2496 F) -199 C (-326 F) to 999 C (1830 F) -199 C (-326 F) to 399 C (750 F) ±5 C from ideal input Communication Interfaces IEEE Infrared 9600 baud Sensors Sensor Input Supported Sensors Four sensor inputs per device Sampled sequentially , , & Accelerometers K-Type Thermocouple J, K, T & E - Type Thermocouples Page 6 of 24

7 Direct Filter Non Integrated 4-pole High-pass 4-pole Low-pass Direct A and Direct B 4-pole High-pass 4-pole Low-pass Direct C 4-pole High-pass 2-pole Low-pass Direct D 2-pole High-pass 2-pole Low-pass Integrated 4-pole High-pass 4-pole Low-pass 1.5 Hz to 10 khz 15 Hz to 10 khz 1.5 Hz to 10 khz 15 Hz to 10 khz 1.5 Hz to 10 khz 15 Hz to 10 khz 1.5 Hz to 10 khz 15 Hz to 10 khz 10Hz to 10 khz Asynchronous Waveforms (Software Configurable) Spectral Lines Frequency Spans Sample Rates 100 Hz to 10 khz (200 Hz span or greater) 400 (400 Hz span or greater) 800 (1000 Hz span or greater) 1600 (2000 Hz span or greater) 3200 (5000 Hz span or greater) 100 Hz 200 Hz 500 Hz 1000 Hz 2000 Hz 5000 Hz Hz 256 Hz 512 Hz 1280 Hz 2560 Hz 5120 Hz Hz Hz Hz Enveloping Filter 4-pole High-pass 2-pole Low-pass 1.5 Hz to 10 khz 15 Hz to 10 khz Enveloped Waveforms (Software Configurable) Spectral Lines Frequency Spans Sample Rates (200 Hz span or greater) 800 (500 Hz span or greater) 1600 (500 Hz span or greater) 3200 (1000 Hz span or greater) 100 Hz 200 Hz 500 Hz 1000 Hz 2000 Hz 5000 Hz Hz 256 Hz 512 Hz 1280 Hz 2560 Hz 5120 Hz Hz Hz Miscellaneous Specifications Short Circuit Current Limit Hardware Frequency Response (3 db Corners) Repeaters 20 ma maximum 1/3 Hz to 20 khz Refer to transducer specifications for more information Repeaters have the same specifications as the wsims. However, repeaters do not contain and support four transducer input channels. Part Number Page 7 of 24

8 Zone 0 Power Modules The Zone 0 Power Module is offered with the following configuration options: The Zone 0 Battery Power Module, part number , is a three-cell, integrated battery module for standalone operation of the wsims and repeaters. The Zone 0 External Power Module, part number , offers an external connection for energy harvesting applications or other external power sources while providing integrated battery backup. Part Number Nominal Voltage Nominal Capacity XX 3.6 Volts Ah Ah Input Voltage Only 5Vdc ±0.5V External Power Module for Safe Areas The External Power Module for Safe Areas accepts power from external sources while maintaining battery backup. The module uses three userreplaceable, AA alkaline cells. Part Number Input Voltage Supply Current 5Vdc ±0.5V 0.5 ma typical, 10 ma peak WARNING SAFE AREA ONLY The External Power Module for Safe Areas, part number , is not certified for hazardous areas. The module is designed for safe areas only. All wsims or repeaters used with the External Power Module for Safe Areas must be deployed in safe areas. Thermal Energy Harvester The thermal energy harvester is a renewable energy device that provides auxiliary power to our wireless sensors. The optional thermal energy harvester is powered from existing temperature differences on surfaces of equipment such as pipes, pumps, fans and motors. The thermal energy harvester stores and regulates renewable energy. It delivers regulated voltage to power the wsim or a repeater. The thermal energy harvester is an ultra long-life, self-charging system that minimizes battery replacement. You can collect more data at more frequent intervals using the thermal energy harvester. To install the thermal energy harvester, place it on a surface at least 25 C above ambient and connect it to the power module using a cable. The standard magnetic mounting requires no specialized tools. For technical support, contact Perpetua Customer Service at Page 8 of 24

9 Thermal Energy Harvester Part Number 102M Cables Part Number Description Part Number Description 10m (32 ft) Thermal Energy Harvester Cable Kit Unterminated cable and field installable external power module connector 10m (32 ft) wsim external power module cable Field trimmable RF Operation and Certifications RF Operation RF Certifications FCC and IC Compliance This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. United States FCC XFU Federal Communications Commission Documents wsim and Repeater FCC CFR47 Part 15B RF Operation Band Range Global 2.4 GHz license free band suitable for use in North America, Europe and most of Asia with 15 channels nominally sized at 5MHz and with 250 kbps data rate 220 metres GHz range is supported. Range is adjusted to comply with local country certification requirements. Actual ranges vary depending on site-specific topology, environmental conditions and network device placement. Canada ICC 8349A Standard Europe Directive RSS-210 European Telecommunications Standards Institute (ETSI) R&TTE 2014/53/EU ETSI EN ETSI EN Page 9 of 24

10 ISA100 Manager Gateways We use external vendors to source the manager gateways and their components. We have performed limited tests of the Essential Insight.mesh Wireless System with certain versions of these gateways: Control Data Systems (CDS) Wireless, formerly called Nivis VersaRouter 800 or VersaRouter 900 Yokogawa Field Wireless Access Point YFGW510 Yokogawa Field Wireless Management Solution YFGW410 Honeywell OneWireless Field Device Access Point (FDAP) with OneWireless Wireless Device Manager (WDM) NOTE We strive to improve the compatibility of Essential Insight.mesh Wireless System with other manager gateways and continuously test the system using current and new hardware. Contact external vendors for the following information: System hardware including gateways, network managers, power supplies, backbone and infrastructure, Ethernet communication components, and antennas System commissioning and support including configuration and approvals. Page 10 of 24

11 Ordering Information For a detailed listing of country and product specific approvals, refer to the Approvals Quick Reference Guide (document 108M1756) at Essential Insight.mesh ISA100 wsim AA A: Agency Approval 01 CSA / IECEx / ATEX / FCC Essential Insight.mesh ISA100 Repeater AA A: Agency Approval 01 CSA / IECEx / ATEX / FCC Zone 0 Power Module AA A: Configuration Option 01 Zone 0 Battery Power Module 02 Zone 0 External Power Module The Zone 0 Power Module is certified for use in hazardous areas. See Hazardous Area Approvals on page 5.. External Power Module for Safe Areas The External Power Module for Safe Areas, part number , is not for use in hazardous areas. Mounting Kit and Hardware AA Mounting kits include a hex base and all hardware required to mount the device. A: Configuration Option 01 ½-20 direct bolt mount 02 M12 direct bolt mount 03 Direct mount for Unistrut channel 04 Angle mount for Unistrut channel 05 Magnetic mount 06 Magnetic mount with angle bracket Thermal Energy Harvesters Bently Part 102M Misc Perpetua Thermal Energy Harvester Perpetua Power Part Cables Part Number Boxed Level Product Model 5V-OL Power Puck 60 Energy Harvester (Ordinary Location) Description 10 metres (32 feet) wsim External power module cable (field trimmable) 15 metres (49 feet) Accelerometer Field Trimmable Cable. This item must be used with Part Number field connector kit. 25 metres (82 feet) Accelerometer Field Trimmable Cable. This item must be used with field connector kit, part number USB to Serial Infrared Converter Spare part for External Power Module cable connector Page 11 of 24

12 wsim Accelerometer Cable AA - BB A: Cable length 02 2 metres (6 feet) 04 4 metres (13 feet) 06 6 metres (20 feet) metres (33 feet) metres (49 feet) metres (82 feet) B: Armor 01 No Armor 02 Stainless Steel Braided Armor Accelerometer Mounting Hardware Part Number Description Accelerometer Epoxy Mounting Kit. Mag Force Kit can be ordered with 20015x transducers. Accelerometer Magnetic Mount This part is for temporary accelerometer mounting and requires a mounting stud, part number /8-24 to 1/4-28 mounting stud See 20015x Accelerometer datasheet for additional accelerometer mounting options. Transducers Part Number Description General Purpose Accelerometer Low Frequency Accelerometer High Frequency Accelerometer K-Type Thermocouple This item must be field terminated with part number connector kit Temperature Connector Kit Software Package & Licenses Part Number 3060/15 Mxxxx-Nxxxx 3060/ /18 01 Accessories and Tools Part Number Description System 1 Essential Insight point licenses via 3060/00 System 1 catalog number System 1 Essential Insight/Trendmaster Application Package via 3060/00 System 1 catalog number Essential Insight.mesh Manager Gateway License Description Mag Wand (magnetic switch activator) 7/64 T-Handle Hex Key for Battery Screws 5/16 L-Handle Hex Key for securing the mounting base DOW Corning #4 This part is used to insulate the connector at the wsim or repeater end of accelerometer cable. Line Cable Seal. 5.1 mm to 6.7 mm This part is used to seal the connector at transducer end. Drawings and Documents Part Number Description Installation and Operation Manual BN Network Protocol Quick Start Card x Accelerometer Installation Guide Power Supply Part Number Description Vdc wsim / Repeater Power Supply Page 12 of 24

13 Essential Insight.mesh Wireless System Product Datasheet Graphs and Figures These graphs represent a standard installation configuration for a wsim whose repeater functionality is disabled. The following factors dramatically impact battery life: Mesh and relay topology load Physical placement of devices within obstructed industrial sites All dimensions are in inches followed by millimetres in brackets: inches [millimetres] This section includes the following graphs and figures: Interval curves (battery life vs. temperature) See Interval Curves (Battery Life vs. Temperature) on page 15. Temperature curves for a typical configuration (battery life vs. collection interval) See Temperature Curves for a Typical Configuration (Battery Life vs. Collection Interval) on page 16. A wsim with Battery Power Module and Hex Base See A wsim with Battery Power Module and Hex Base on page 17. Repeater with Battery Power Module and Hex Base See Repeater with Battery Power Module and Hex Base on page 17. Zone 0 Battery Power Module, part number See Zone 0 Battery Power Module on page 18. Zone 0 External Power Module, part number See Zone 0 External Power Module on page 19. Hex Base (stainless steel) See Hex Base (Stainless Steel) on page 20. Magnet Mount See Magnet Mount on page 20. Right Angle Mounting Bracket for Unistrut Channel See Right Angle Mounting Bracket for Unistrut Channel on page 21. Cable Pin Out, part number See Cable Pin Out on page 21. Perpetua Thermal Energy Harvester See Perpetua Thermal Energy Harvester on page 22. Mounting Bracket and Retaining Nut for Unistrut Channel See Mounting Bracket and Retaining Nut for Unistrut Channel on page

14 Essential Insight.mesh Wireless System Product Datasheet Mounting Example Using Unistrut Channel See Mounting Example Using Unistrut Channel on page

15 Interval Curves (Battery Life vs. Temperature) Page 15 of 24

16 Temperature Curves for a Typical Configuration (Battery Life vs. Collection Interval) Page 16 of 24

17 A wsim with Battery Power Module and Hex Base Repeater with Battery Power Module and Hex Base Page 17 of 24

18 Zone 0 Battery Power Module Part Number Page 18 of 24

19 Zone 0 External Power Module Part Number External Power Module for Safe Areas, part number , has identical exterior dimensions. Page 19 of 24

20 Hex Base (Stainless Steel) Magnet Mount Page 20 of 24

21 Right Angle Mounting Bracket for Unistrut Channel Cable Pin Out Part Number Page 21 of 24

22 Perpetua Thermal Energy Harvester Page 22 of 24

23 Mounting Bracket and Retaining Nut for Unistrut Channel Mounting Example Using Unistrut Channel Page 23 of 24

24 Perpetua and Power Puck are registered trademarks of Perpetua Power Source Technologies, Inc. Unistrut is a registered trademark of Unistrut International Corporation. Yokogawa is a registered trademark of Yokogawa Electric Corporation. Honeywell and OneWireless are registered trademarks of Honeywell International Inc. Nivis and VersaRouter are registered trademarks of Nivis LLC Bently Nevada, Inc. All rights reserved. * Denotes a trademark of Bently Nevada, Inc., a wholly owned subsidiary of General Electric Company. The information contained in this document is subject to change without prior notice. Printed in USA. Uncontrolled when transmitted electronically Bently Parkway South, Minden, Nevada USA Phone: Fax: Page 24 of 24