Typical Operating & Maintenance Manual for SOLA-BOOST X-Air Project Name
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1 Typical Operating & Maintenance Manual for SOLA-BOOST X-Air Project Name
2 Enclosed in this package is the following information: Company details Maintenance Programme Equipment schedule Manufacturers product details Operating instructions Maintenance instructions Control wiring report Records of commissioning Monodraught working drawings Company Details: Monodraught Ltd. Halifax House Cressex Business Park High Wycombe HP12 3SE Tel: Fax: Website: Equipment Installed: 1N SOLA-BOOST X-Air *** solar assisted natural ventilation systems Serving: - Warranty Period: The warranty shall apply for; 10 years for natural ventilation & natural lighting products. The solar driven, mechanical and electrical components of such Goods shall have a warranty period of 1 year. For full details of our warranty please see our terms and conditions available on our website. Maintenance Programme: To ensure that the warranty on the equipment supplied is maintained, and that the systems operate to the optimum, it is important that the appropriate servicing is carried out. Monodraught recommends that the systems are serviced on an annual basis. For full details of the programme refer to maintenance section and for a Service quotation, please contact us at serviceteam@monodraught.com Manufacturers Product Details: Please refer to attached spec sheets Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 2
3 SPECIFICATION SOLA-BOOST X-Air 110 Natural Ventilation Systems Manufacturer: Monodraught Ltd, Halifax House, Cressex Business Park, High Wycombe, Bucks HP12 3SE, telephone N , fax N Type: Monodraught SOLA-BOOST X-Air 110 system Louvres: Patented ACTIVLOUVRE modulating aerofoil louvre technology, constructed from ASA Internal airways: ABS construction Capping: ABS construction capped with ASA 5N Solar panels: 4N 10W polycrystalline photovoltaic panel incorporated within the capping 1N 15W polycrystalline photovoltaic panel incorporated within the capping Solar controller: Monodraught Powertrack controller Fan: 225mm diameter DC solar powered boost fan Kerb: Pre-formed upstand issued by Monodraught, to be installed by others Volume control dampers: 605mm x 600mm with 24volt actuator Ceiling grilles: 900mm x 900mm white powder coated eggcrate / linear bar / 4-way diffuser grilles Controls: automatic control: invent programmable control system with night-time cooling facility, temperature sensors and damper overrides C/w ***** solar powered LED architectural lighting system Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 3
4 SPECIFICATION SOLA-BOOST X-Air 140 Natural Ventilation Systems Manufacturer: Monodraught Ltd, Halifax House, Cressex Business Park, High Wycombe, Bucks HP12 3SE, telephone N , fax N Type: Monodraught SOLA-BOOST X-Air 140 system Louvres: Patented ACTIVLOUVRE modulating aerofoil louvre technology, constructed from ASA Internal airways: ABS construction Capping: ABS construction capped with ASA 5N Solar panels: 4N 10W polycrystalline photovoltaic panel incorporated within the capping 1N 15W polycrystalline photovoltaic panel incorporated within the capping Solar controller: Monodraught Powertrack controller Fan: 225mm diameter DC solar powered boost fan Kerb: Pre-formed upstand issued by Monodraught, to be installed by others Volume control dampers: 805mm x 800mm with 24volt actuator Ceiling grilles: 1100mm x 1100mm white powder coated eggcrate / linear bar / 4-way diffuser grilles Controls: automatic control: invent programmable control system with night-time cooling facility, temperature sensors and damper overrides C/w ***** solar powered LED architectural lighting system Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 4
5 SPECIFICATION SOLA-BOOST X-Air 170 Natural Ventilation Systems Manufacturer: Monodraught Ltd, Halifax House, Cressex Business Park, High Wycombe, Bucks HP12 3SE, telephone N , fax N Type: Monodraught SOLA-BOOST X-Air 170 system Louvres: Patented ACTIVLOUVRE modulating aerofoil louvre technology, constructed from ASA Internal airways: ABS construction Capping: ABS construction capped with ASA 5N Solar panels: 4N 10W polycrystalline photovoltaic panel incorporated within the capping 1N 15W polycrystalline photovoltaic panel incorporated within the capping Solar controller: Monodraught Powertrack controller Fan: 225mm diameter DC solar powered boost fan Kerb: Pre-formed upstand issued by Monodraught, to be installed by others Volume control dampers: 1005mm x 1000mm with 24volt actuator Ceiling grilles: 1300mm x 1300mm white powder coated eggcrate / linear bar / 4-way diffuser grilles Controls: automatic control: invent programmable control system with night-time cooling facility, temperature sensors and damper overrides C/w ***** solar powered LED architectural lighting system Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 5
6 SPECIFICATION SOLA-BOOST X-Air 200 Natural Ventilation Systems Manufacturer: Monodraught Ltd, Halifax House, Cressex Business Park, High Wycombe, Bucks HP12 3SE, telephone N , fax N Type: Monodraught SOLA-BOOST X-Air 200 system Louvres: Patented ACTIVLOUVRE modulating aerofoil louvre technology, constructed from ASA Internal airways: ABS construction Capping: ABS construction capped with ASA 5N Solar panels: 4N 10W polycrystalline photovoltaic panel incorporated within the capping 1N 15W polycrystalline photovoltaic panel incorporated within the capping Solar controller: Monodraught Powertrack controller Fan: 225mm diameter DC solar powered boost fan Kerb: Pre-formed upstand issued by Monodraught, to be installed by others Volume control dampers: 1005mm x 1000mm with 24volt actuator Ceiling grilles: 1300mm x 1300mm white powder coated eggcrate / linear bar / 4-way diffuser grilles Controls: automatic control: invent programmable control system with night-time cooling facility, temperature sensors and damper overrides C/w ***** solar powered LED architectural lighting system Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 6
7 invent 2 - Intelligent Natural Ventilation Control System The Monodraught invent 2 system is a natural ventilation management system for up to 4 zones, each consisting of up to 3 WINDCATCHER or SOLA-BOOST natural ventilation systems. It utilises seasonally adjusted proportional control based on internal temperature and CO2. With configurable sensor, strategy, and actuator mapping via USB, as well as built in data logging, the invent 2 system can control natural ventilation systems to suit any building application. Features Supports all Monodraught Natural Ventilation products Real-Time Clock LCD screen 60W PSU Automatically Resets if Power is Interrupted using Watchdog Timer Seasonal Control Strategy, influenced by internal and external temperatures, as well as CO2 levels Individually Fused (resettable) 24V Zone Supplies Built-In Data Logging Master Volt-Free I/O can be Distributed Between Multiple Panels BACnet Visible with Optional BACnet Module RS485 Communication Bus USB Access for Configuration and Monitoring Configurable Sensor, Strategy, and Actuator mapping External Cooling and Heating Zone Control Fully backwards compatible with invent Specification Dimensions 255 x 385 x 40 mm Mounting Unit is designed to be wall mounted in a decentralised location within the building, close to the zones it is controlling, like a storage cupboard, plant room, or above a suspended ceiling Operating Conditions 0-40 C 10-80% RH non-condensing Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 7
8 Power Supply 24V 60 ma Nominal Supplied with SMPS for converting 240V AC to 24V 2.5A requiring connection to a 3A switched spur The invent 2 can supply up to a total of 2A from the 24VDC supply to field devices Terminals Cable size 1 mm 2 CSA max. Cable size 0.5 mm 2 CSA multi-strand recommended Case Front Cover: Acrylic Capped ABS Wall Mounting Holes Located Inside the Case PC Interface The invent 2 Control Panel has an internal USB port which allows a commissioning engineer to connect a Laptop to the panel for custom configuration, maintenance and data collection purposes. Case Dimensions Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 8
9 Functionality B A C A Master Inputs Competition Key Switch - Optional Allows the limiting of ventilation for air movement sensitive activities Rain Sensor Closes windows and protects against rain ingress in natural ventilation products Heating Interlock Optional Prevents the system from cooling spaces when heating is on Fire Alarm - Optional Closes sources of ventilation in response to a fire alarm input to restrict the spread of fire D Fire Key Switch - Optional Allows fire officers to override the system to open or close ventilation systems if necessary Fault Signal - Optional A volt-free contact which when open indicates a fault has occurred External Temperature Used to adjust the seasonal strategy and protect ventilation systems against Smoke Vent - Optional Opens specially configured smoke ventilation airways to help keep escape routes clear of smoke and to aid evacuation in event of a fire Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 9
10 B General Purpose & BMS 4 General Purpose 0-10V Inputs Used for additional sensor or control inputs 4 BMS 0-10V Inputs Allows a BMS system to share sensor data with an invent 2 panel. This allows hybrid ventilation systems to share the same sensor readings, allowing highly accurate interlinking of cooling and heating systems 4 BMS 0-10V Outputs Used to send analogue signals to a BMS system in order to share sensor data or control information. This allows the BMS to operate on the same information as invent 2 C Heating & Cooling 4 Heating Solid-State Relay Outputs Allows invent 2 to control auxiliary heating in each zone 4 Cooling Solid-State Relay Outputs Allows invent 2 to control auxiliary cooling in each zone D Input & Output Zones 4 Input Zones with the Following Inputs per Zone 2 sensor 0-10V inputs: Can be used with temperature, CO 2, or other sensors, or with Monodraught Multifunction wall controllers 3 actuator 0-10V feedback inputs: Used to monitor the position of the actuators, or can be repurposed for use as additional sensors 4 Output Zones with the Following Outputs per Zone 3No. 0-10V analogue outputs: Used to control actuators in Monodraught natural ventilation products Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 10
11 Wiring Examples SOLA-BOOST X-Air Cabling Wire Colour Blue Green White Yellow Black Red Functionality 0V DC Power 0-10V Wall Controller Signal 2-10V Damper Control 2-10V Louvre Control 2-10V Louvre Feedback 24V DC Power Wall Controller Cabling Wire Colour Blue Green Red Functionality 0V DC Power 0-10V Wall Controller Signal 24V DC Power Temperature Sensor Cabling Wire Colour Blue Green Red Functionality 0V DC Power 0-10V Temperature Signal 24V DC Power Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 11
12 Control Strategy Monodraught Seasonal Control Strategy Season Spring Summer Autumn Winter Start Date 01 March 01 June 01 Sept 01 Dec Finish Date 31 May 30 August 30 Nov Last Day of Feb Up to 16oC Dampers Closed At 17oC Dampers Open 20% Dampers Closed At 18oC Dampers Open 40% At 19oC Dampers Open 60% Dampers Closed Dampers Closed At 20oC Dampers Open 20% Dampers Open 80% Dampers Open 20% At 21oC Dampers Open 40% Dampers Open 40% At 22oC Dampers Open 60% Dampers Open 60% Dampers Open10% At 23oC Dampers Open 80% Dampers Open 80% Dampers Open 20% Dampers Fully Open At 24oC Dampers Open 30% At 25oC At 26oC Dampers Fully Open Dampers Fully Open Dampers Open 40% Night Time Cooling x x x Note: ActivLouvre Opening 50% 100% 50% 25% During the summer season between the hours of midnight and 6:00am the system will open the dampers and Active Louvres in all zones where the measured temperature is >16 C. This night time cooling mode pre-cools the space ready for the next day and can reduce the peak temperature for the following day. ActivLouvre Monodraught patented ACTIVLOUVRE modulating aerofoil louvre technology. The system consists of an external static louvre and internal active louvre arrangement, which varies the opening and free area through the louvre face. The variable louvres can provide maximum ventilation rates when fully open or modulated to vary weather resistance or closed to prevent the ingress of precipitation. Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 12
13 External Temperature The external temperature sensor is used to season switch the system as shown below in the table Current Calendar Season Spring Summer Autumn Winter External Temp (ET) at Midday Operational Season for Next 24 Hours ET < 8 o C Winter Spring Winter Winter 8 o C < ET < 15 o C Spring Spring Autumn Winter 15 o C < ET < 22 o C Spring Summer Autumn Spring 22 o C < ET Summer Summer Summer Spring The external temperature is used in real time for closing the systems, if the external temperature is below 5 C for the Frost Mode. If the external temperature is less than 8 C and the rain sensor activates, the system enters snow mode and closes the louvres. In addition, if required, dampers can be set to close when the internal temperature is at least 25 C and the external temperature is at least 5 C above the internal temperature in order to prevent a space from heating up due to higher outside air temperatures (i.e. 30 C outside, 25 C inside) Rain Detection The system will ignore temperature and CO 2 control and fully close the louvres immediately on rain. Higher priorities should be actioned (override and fire, etc.) Heating Interlock With regard to the heating, when the heating interlock is activated the Monodraught systems will close to 10% open. This will allow for background trickle ventilation to occur. Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 13
14 Input Priorities Input Priority 1 Fire Key Switch Highest 2 Fire Alarm 3 Competition Switch 4 Override Open 5 Override Close 6 Rain/Snow/Frost Protection 7 CO 2 8 Heating Interlock 9 Temperature Lowest Note: When the local zone controller measures a temperature below 11 C it will report override closed to the invent 2 panel. Therefore temperature has priority 5 under these extreme conditions. Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 14
15 Please also refer to attached Controls Wiring information for specific controls details. Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 15
16 Maintenance Instructions: SOLA-BOOST X-Air natural ventilation systems: The systems are mounted at roof level and any cleaning or maintenance can only be achieved by use of specialist equipment and safety harness to gain access to the roof surface if necessary. Attention should however be paid to the active louvres annually to ensure that none of the louvres are obstructed by leaves or debris. Inspect the systems to ensure they are structurally sound and free from damage. Should the unit be inaccessible via the roof the louvres can be cleaned using compressed air with an air lance fitted with a swan neck type adaptor. If necessary they can be washed down with warm soapy water three-monthly or sixmonthly. Motorised damper assemblies and eggcrate / linear bar / 4-way diffuser grilles: The internal damper assemblies and eggcrate grilles should be kept free of dust and debris and should be periodically checked. A vacuum cleaner hose with a bristle head attachment can be used to remove any build-up on the eggcrate grille at ceiling level. Access to the motorised damper assembly can be gained by removing the eggcrate grille. The damper blades, the blade seals and the inside of the damper frame should be wiped down with a damp cloth to remove any dirt or debris. Please note, to avoid damaging the damper gears, please do not use excessive force or pressure on the blades during cleaning. The damper end seals against the internal damper frame can be kept clear of any dust trapped in them using a vacuum cleaner hose with a bristle head attachment. Access to the Solar-powered fan can be gained by removing the eggcrate grille and damper assembly. The fan should be kept clear of any dust and debris again, by using a vacuum cleaner hose attachment. The operation of the motorised damper assemblies should be checked in accordance with the controls strategy (as attached). Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 16
17 Records of Commissioning: Monodraught s commissioning report will be forwarded upon completion of the project. Monodraught Working Drawings: Please find attached copies of Monodraught drawing N s (...) Manual compiled by: Date Compiled: 13/09/2017 Signed: Halifax House, High Wycombe, Buckinghamshire, HP12 3SE 17
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