W-FLAME IR/UV FLAME DETECTOR
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1 W-FLAME IR/UV FLAME DETECTOR The W-Flame is a fully integrated optical flame detection system that is ideal for monitoring single and multiple burner applications in the petrochemical, metallurgical, power generation, and Pulp & Paper industries. In the integral configuration, the detector and signal amplifier are combined into a single assembly, which simplifies installation and eliminates the need for a separate amplifier cabinet and costly specialized cables. This configuration also maintains signal integrity between the two modules. The W-FLAME is able to accurately detect burner flames at various stages of startup and operation by utilizing Safe Fire s advanced photo diode and signal processing system which looks at a combination of three flame characteristics to confirm status. A self check routine is built-in to ensure reliable performance. The complete detector assembly operates on VDC and can be pre-configured to specific burner applications which make it a truly plug and play device. The W-Flame is offered in IR or UV configurations.
2 FEATURES High temperature resistance Superb discrimination User selectable program files Plug and play capability DIMENSIONS TECHNICAL DATA MODEL W-FLAME W-FLAME SENSOR IR UV P/N -WFS-009 -WFS-009 WAVELENGTH nm 90-70nm CONNECTOR TYPE Aviation CABLE Pin, Shielded OPERATING TEMPERATURE -0 C to 8 C / -0 F to 8 F HUMIDITY 0-9% Humidity, non-condensing PROTECTION CLASS IP POWER SUPPLY +vdc 0.A MOUNTING CONNECTION NPT female thread FLAME RELAY CONTACT Normally open, A@ vdc FAULT RELAY CONTACT Normally open, A@ vdc SELF-CHECK INTERVAL minutes WEIGHT.0lbs. / 0.9kg
3 W-FLAME HOW THE W-FLAME SYSTEM WORKS... CONTROL ROOM BURNER DECK 8 TILTING BURNER 7 BURNER PLATE 8 7 BURNER PLATE Mounting tube assy. W-flame detector Sight tube assy. 7 Metal hose Flexible fiber optic assy. Cable assy. Ball valve* 8 Computer *Option
4 W-FLAME APPLICATION GUIDE L TANGENTIAL FIRING BOILERS FUEL FLAME DETECTOR Mechanical Light oil Air Heavy oil Coal Natural gas Coke oven gas Blast furnace gas W-Flame, w/o fiber optic W-Flame, w/o fiber optic W-Flame, w/ fiber optic W-Flame, w/ fiber optic L WALL-FIRED BOILERS FUEL FLAME DETECTOR Mechanical Light oil Air Heavy oil Coal Natural gas Coke oven gas Blast furnace gas W-Flame, w/o fiber optic W-Flame, w/o fiber optic W-Flame, w/o fiber optic L ARCH-FIRED BOILERS FUEL FLAME DETECTOR Mechanical Light oil Air Heavy oil Coal W-Flame, w/o fiber optic W-Flame, w/o fiber optic N/A W-Flame, w/o fiber optic W-Flame, w/o fiber optic L FUEL Light oil CIRCULATING FLUIDIZED BED BOILERS Heavy oil FLAME DETECTOR Mechanical Air W-Flame, w/o fiber optic W-Flame, w/o fiber optic N/A W-Flame, w/o fiber optic W-Flame, w/o fiber optic
5 W-FLAME W-FLAME ELECTRICAL CONNECTION PIN COLOR FUNCTION A Black/Red + VDC B White/Blue 0 VDC CONDUCTORS CABLE C White/Black Flame Relay Contact (N.O.) D White/Red Flame Relay Contact (N.O.) E Red Alarm Relay Contact (N.C.) F Pink Alarm Relay Contact (N.C.) G Purple -0mA (+) H Grey/Red -0mA (-) J Blue/Red Spare K Yellow Spare L Brown Remote File Selection A M Orange Remote File Selection B
6 W-FLAME FIBER OPTIC INSTALLATION TANGENTIAL FIRING BOILER APPLICATION Coal Burner Oil Burner Flexible fiber optic assy. W-flame detector for oil Metal hose W-flame detector for coal Mounting tube Cable assy. WALL-FIRED BOILER APPLICATION Oil Burner Coal Pipe Flexible fiber optic assy. Mounting tube W-flame detector Cable assy.
7 W-FLAME W-FLAME FIBER OPTIC INSTALLATION ARCH-FIRED BOILER APPLICATION Flexible fiber optic assy. W-flame detector for coal Sight tube assy. W-flame detector for oil Mounting tube Cable assy.
8 W-FLAME ORDERING DATA P/N DESCRIPTION NOTES -WFS-009 -WFS W-FLAME, USED FOR THE DETECTION OF IR SPECTRAL. W-FLAME, USED FOR THE DETECTION OF UV SPECTRAL. MOUNTING TUBE ASSY. 0MM O.D, For MM O.D. OUTER CARRIER. Figure (Item ) Figure (Item ) CONDUCTORS CABLE ASSY., W/ J-BOX..0 M LENGTH. Figure (Item ) SIGHT TUBE ASSY., W/ SWIVEL FLANGE & LENS CONNECTOR. Figure (Item ) BRASS BALL VALVES, THREADED NPT FEMALE END CONNECTION, FULL PORT. METAL HOSE, THREADED NPT MALE THREADED UNION NPT MALE,.M LENGTH. Figure (Item ) Figure (Item 7) SAFE-FIRE GROUP UNITED STATES Safe-Fire Inc. Irwindale Avenue Unit B, Irwindale, CA 970 T: F: E: info@safe-fire.com Safe-Fire Innovations LLC 00 Tennyson Parkway Suite 70, Plano, TX 70 T: F: E: info@safe-fire.com AUSTRALIA CHINA Safe-fire (Shanghai) Industry Equipment Co., Ltd Duhui Road, Shanghai, Zip: 008 T: 8 7 F: 8 00 E: info@safe-fire.com.cn Suman Control Engineering (Shanghai) Co., Ltd 7F, Building A, New Caohejing International Business Centre 9 Guiping Road, Shanghai 00, China T: F: E: info@smcontrol.com Safe-fire Pty Ltd. Level, Queens Road, Melbourne, VIC 00 E: info@safe-fire.com
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