Engineering Test Facilities Carrollton, Texas Halliburton. All Rights Reserved. IMPROVING COMPLETION RELIABILITY THROUGH TESTING

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1 Engineering Test Facilities Carrollton, Texas 2016 Halliburton. All Rights Reserved. IMPROVING COMPLETION RELIABILITY THROUGH TESTING

2 3 Charting a Course for Safety and Quality The experience and knowledge of our people, coupled with a commitment to technological innovation, allow Halliburton to deliver technically superior, value-added products and services to our customers. The Halliburton technology center in Carrollton, Texas, is home to our state-ofthe-art testing and design facilities. This center has developed a steady stream of innovative oil industry products that have received numerous engineering innovation awards. HAL37790 Safe operating behaviors and practices are the highest priority for all activities on the Carrollton campus. The center was the first organization to obtain Occupational Safety & Health Administration (OSHA) VPP Star site status in Region 6, and it is the sixth-longest-tenured organization in the U.S. The center s engineering test facilities provide engineering analysis and support, high-pressure/high-temperature (HPHT) testing, and tool prequalification to American Petroleum Institute (API) and ISO requirements. The center also includes two working test wells, with rig accessories, that allow Halliburton to simulate actual well environments before running new tools in a customer s well.

3 4 5 Leading in Reliability MIKE ADAMS TEST WELL As the demand for energy increases, the drilling and completing of wells continue to forge new boundaries. Higher pressures, hotter wells, and tool complexities require state-of-the-art test facilities. Named in memory of one of our most respected test department leaders, the Mike Adams Test Well is designed to be safe, operationally efficient, and best in class for downhole testing of tools for both vertical and horizontal applications. The Mike Adams facility is a modern drilling rig running on clean, quiet electric power. This big-bore well has a cased hole configured with 20-inch x 13 3/8-in. x 9 5/8-in. casing. The 9 5/8-inch casing starts at 5,200 feet (1,585 meters) and kicks off the vertical bore through a 16-degree-per-100-foot (30.5-meter) radius into a horizontal section. The rig is outfitted with power tongs capable of making premium thread connections up to a 14-inch outside diameter (OD) and 80,000 ft-lb torque. The facility features an air-conditioned observation room with a safe viewing room for customers, a modern data acquisition (DAQ) system, dressing facilities, and an office area. 3 1/2-in. Tubing Hanger with Control Line 10 3/4-in. Hanger/Liner (Optional) 2 1/16-in. 5K Outlet x 4 2,250 ft 20-in. 166-lb X-56 Viper 13 3/8-in. 61-lb K-55 BTC The Mike Adams Test Well allows customers to evaluate new tool designs and running procedures in an actual downhole environment. In some cases, a System Integration Test (SIT) may be run to proof-test an entire completion system and operating procedures before installing the system in acustomer s well, providing great value and peace of mind for Halliburton customers. Working Liner 13 3/8 in. (609.6 m of 340 mm), 72-lb/ft casing 10 3/4 in. (304.8 m of 273 mm), 51-lb/ft casing 9 5/8 in. (609.6 m of mm), 43.5-lb/ft casing 7-in. (736 m of mm), 26-lb/ft casing Mast L.C. Moore, 136 ft x 21 ft (41.4 m x 6.4 m), cantilever style Static Hook Load 335,000 lb (152,000 kg) with 10 lines Standard Equipment Elevators, slips, bushings, steel hoses Drawworks Texas Flange Electric T-1200 drawworks rated at 1,200 hp Rotary Table National Oil Well: B-27 1/2 in. (698.5 mm) Pump Halliburton HT-400 pump, 5,000 psi (34.4 MPa) Control Room Air-conditioned observation room Wellhead Specifications FMC Technologies wellhead, 20 in. (508 mm) x 13 3/8 in. (339.7 mm x 10 3/4 in. (273 mm) Wellhead with 3-1/2-in. (88.9-mm) tubing hanger, 5,000 psi (34.4 MPa) Tubing Tongs 2 1/16 in. (52.4 mm) to 5 1/2 in. (139.7 mm); 12,000 ft/lb (16,270 Nm) Casing/Drillpipe Tongs 4 1/2 in. (114.3 mm) to 14 in. (355.6 mm); 80,000 ft/lb (108.5 Nm) 5,270 ft 9 5/8-in. 47-lb N-80 Hydrill 513 HAL ft (197 m); total measured depth (TMD) of 7,494 ft (2,284 m); true vertical depth (TVD) of 6,407 ft (1,952.8 m) 6,847-ft MD, 6,407-ft TVD Landed 90 7,494-ft MD HAL37791 Horizontal Length HAL ,646 ft (1,721 m) at 2.89 HAL37792 Vertical Depth HAL17691 Mike Adams Test Well Specifications

4 HIGH-TEMPERATURE GAS TEST FACILITY HIGH-TEMPERATURE TEST FACILITY The High-Temperature Gas Test Facility (HTGTF) is used to test experimental designs for use in HPHT wells. The HTGTF has three below-ground heated and cooled test cells that are segregated to allow testing in one cell while installing/removing a test from the adjacent cell. The HTGTF was specifically built for testing with liquids or nitrogen gas with a working pressure of 40,000 psi and a maximum of 4 cubic feet (0.113 cubic meters) of nitrogen gas. Each test cell is designed to accommodate assemblies up to 45 feet (13.72 meters) and 28 inches (711 millimeters) in diameter and have a temperature range of 700 F (371 C) to 20 F (-6.7 C). The device undergoing testing receives uniformly heated/cooled air to simulate severe temperatures in a downhole environment. The facility also has a horizontal bunker 18 ft (5.49 meters) wide x 50 ft (15.24 meters) in length, and rated to the same pressure/volume as the test cells. The High-Temperature Test Facility (HTTF) is used to test experimental designs for use in HPHT wells. The HTTF has five below-ground heated test cells and one rapid-cool-down cell. The HTTF is ideally suited for performing liquid tests at 30,000 psi and 700 F (371 C). Each test cell is designed to accommodate assemblies up to 30 feet (9.14 meters) and 30 in. (762 mm) in diameter, and has a temperature range up to 700 F (371 C). The device undergoing testing receives uniformly heated air to simulate severe temperatures down hole. The rapid-cool-down test cell employs a selfcontained chiller unit capable of cooling to 32 F (0 C). Using the same control room equipment as the HTGTF, the HTTF contains PC-based virtual system controls with an integrated DAQ system. At the conclusion of a test, the data can be analyzed or charted using Microsoft Excel software. The information can also be printed directly from the DAQ system in a line chart format for immediate review. Cameras safely monitor the test cell area for potential problems, without exposing technicians to high pressures or temperatures. The HTGTF control room contains PC-based virtual system controls with an integrated DAQ system. At the conclusion of a test, the data can be analyzed or chartered using Microsoft Excel software. The information can be printed directly from the DAQ system in a line chart for immediate review. Cameras safely monitor the test cell/bunker areas for potential problems without exposing technicians to high pressures and temperatures. A nitrogen gas system makes the cell s sealed/contained atmosphere nonflammable. An oxygen analyzer and alarm system monitors the cell s atmosphere, and controls are provided to maintain inert mixtures for lower explosion limit control. A nitrogen gas system makes the cell s sealed/contained atmosphere nonflammable. An oxygen analyzer and alarm system monitors the cell s atmosphere, and controls are provided to maintain inert mixtures for lower explosion limit control. 30 ft (9.14 m) Maximum Tool Diameter 28 in. (711 mm) Maximum Temperature 700 F (371 C) 45 ft (13.72 m) Maximum Tool Diameter 28 in. (711 mm) Rapid Cool Down 28 F (-2.2 C) Maximum Temperature 700 F (371 C) Maximum Pressure 30,000 psi (207 MPa) Minimum Temperature 20 F (-6.7 C) Maximum Pressure Gas at 4 ft3/0.113 m3 40,000 psi (275.8 MPa) HAL42706 Maximum Tool Length (Bottom of Load Flange to Oven Floor) HAL42925 HAL37800 Maximum Tool Length (Bottom of Load Flange to Oven Floor) HAL42711 HTTF Technical Specifications HTGTF Technical Specifications HAL HAL42709 HAL

5 8 9 DEEP WELL SIMULATOR TEST FACILITY Snubbing Jack Power Pack for Snubbing Jack Load Flange HAL42930 The Deep Well Simulator (DWS) is used to test experimental equipment designs for use in high-temperature (700 F/371 C), high-pressure (30,000psi) wells. The Deep Well Simulator is a below-ground facility designed to accommodate large-diameter assemblies up to 50-in. (1,270-mm) inside diameters (IDs) by 63 feet (19.2 meters) long and with temperatures up to 700 F (371 C). The basic design of the simulator is a vertical, cylindrical cell. Inside the cell, the device undergoing testing receives uniformly heated air, allowing a range of temperatures and pressures found in many severe wells to be simulated. A twin cylinder hydraulic snubbing jack is used for the dynamic manipulation of downhole completion equipment. A gantry crane located above the simulator facilitates the safe handling of long, heavy tubular assemblies. Heating System Air Handler and Controls HAL42932 The DWS control room contains PC-based virtual controls with an integrated DAQ system. At the conclusion of the test, data can be analyzed or charted using Microsoft Excel software. The information can also be printed directly from the DAQ system into a line chart for immediate review. Deep Well Simulator Technical Specifications Maximum Tool Length (Bottom of Load Flange to Oven Floor) 63 ft (19.2 m) Maximum Tool Diameter 50 in. (1,270 mm) Maximum Temperature Ambient temperature to 700 F (371 C) Maximum Pressure 30,000 psi (206.8 MPa) HAL37807 A nitrogen gas system makes the cell s sealed/contained atmosphere nonflammable. An oxygen analyzer and alarm system monitors the cell s atmosphere, and controls are provided to maintain inert mixtures for lower explosion limit control. Test Fixture Packer Snubbing Jack Compression 400,000 lb at 1.93 ft/min to 1.0 ft/hr travel speed (181,437 kg at 0.59 m/min to 0.3 m/hr) Snubbing Jack Stroke 10 ft (3.05 m) Load Cylinder for Greater Loads 10,000 psi, 36-in. stroke, 2,500,000 lb tension or compression [68.94 MPa, m stroke, 2,500,000 lb (1,133,000 kg) tension or compression] HAL ,000 lb at 3.75 ft/min to 1.0 ft/hr travel speed (272,155 kg at 1.14 m/min to 0.3 m/hr) HAL42936 Snubbing Jack Tension HAL37806 Snubbing Jack Technical Specifications HAL37805 Cameras safely monitor the test area for potential problems, without exposing technicians to high pressures or temperatures.

6 10 11 SUBSURFACE SAFETY VALVE TEST FACILITY SWELL TECHNOLOGY TEST FACILITY HAL42683 The Subsurface Safety Valve (SSSV) Test Facility allows us to test our safety products to the most rigorous standards possible. This facility is used to verify that our safety valve designs will meet our goal of providing unsurpassed reliability in the downhole environment. To achieve the stated goal of unsurpassed reliability, we subject our SSSV designs to a demanding test program with conditions that far exceed API industry standards. We also employ endurance requirements that go far beyond what the SSSV should experience in its lifetime of service. The facility includes separate control room, test bay, and equipment areas that provide: Our Swell Technology Test Facility brings together key personnel including product management, operational experts, engineers, scientists, and research and development teams to enhance the collaborative effort during the design, testing, and qualification of our Swellpacker isolation systems and openhole packer technology. We work closely with our customers to ensure that each solution meets the challenges of the ever-changing wellbore requirements and that this is reflected in our full-scale development projects and testing. In addition, the collaborative environments at our centers of excellence have become key to ensuring the continual and rapid innovation, industry-leading service quality, and record-setting job execution for which Halliburton is known. HAL42684 HAL42687 Three test stands Below-ground pit for high-pressure nitrogen testing 30,000-psi-rated (206.8-MPa-rated) test section control equipment Pneumatic-actuated control valves Centrifugal pumps with a flow capability of 23,000 barrels per day (3,656.7 cubic meters/day) One dedicated pump for API sand slurry testing (5,250 bbl/day maximum as dictated by API 14A test requirements) Gas-fired boiler for testing at 180 F (82 C) Two 30,000-psi-rated (206.8-MPa-rated) gas-charged accumulators 5-gallon (19-liter) capacity 2-gallon (7.5-liter) capacity Four dedicated holding tanks Ambient fresh water Heated fresh water Water with sand Sand slurry gel (API 14A) Two compressed air-holding tanks 141-cubic-foot (4-cubic-meter) capacity 85-cubic-foot (2.4-cubic-meter) capacity 3,000-psi (20.6-MPa) nitrogen supply system 25,000-psi (68.9-MPa) nitrogen intensifier pump System controls National Instruments LabVIEW graphical user interface (GUI) for data acquisition of pressure, temperature, flow recordings National Instruments LabVIEW computer interface to control all pumps and valves during testing HAL42692 These facilities provide the latest technologies, many of which were invented by Halliburton engineering teams, to give unsurpassed depth of knowledge and development capabilities for swell technology and openhole isolation systems under actual simulated wellbore environments. Testing can be performed in both static and dynamic temperature environments to accurately replicate downhole conditions: Real-time pressure and temperature monitoring Elastomer evaluation Fully automated swell rate and swell force testing Fluid compatibility testing Aging test Flow rate testing Temperature fluctuation effects on sealing There are many more testing capabilities for both full-scale and small-scale tools offered at these cutting-edge laboratories. As a result, we can work with our customers to design customized solutions and test protocols that meet their most stringent requirements. HAL42697 HAL42695 HAL42699

7 12 Should a customer want to attend a test, the control room is outfitted with monitors and multiple cameras that monitor the testing area. Additionally, there is a GoPro camera that can be deployed for close-ups of critical test areas. This testing facility helps ensure that our customers are receiving the high-quality equipment that they have come to expect. In addition to equipment developmental testing, the North Test Well is often utilized as a resource for our field personnel development efforts as well. The Rig Training Program (in the photo immediately below) is weeks in duration (four sessions per year) and is centered on the operation of completion tools and service equipment. HAL42887 HAL42913 HAL42886 HAL37812 The Carrollton technology center also includes a second test well used primarily as backup during peak periods of use for the Mike Adams Well. This backup test well can be used for full-scale testing of packers, safety valves, Sliding Side-Door devices, wireline tools, coiled tubing units, snubbing units, and pumpdown installations. The facility is equipped with a variety of popular casing and tubing sizes to allow installation and testing of well completion tools and service equipment. HAL37813 The Multilateral Test Facility comprises a shop area for preparing long assemblies for testing and a control room for running tests on the 144-footlong (44-meter-long) Test Beam. The Test Beam can push up to 200,000 lb, pull 150,000 lb, and stroke in 10-foot (3-meter) increments. The shop also houses our TorqueMaster Model 8026 unit for assembly makeup and break-out operations. This top-of-the-line facility is equipped with all of the necessary tools so that full assemblies can be tested. HAL37815 NORTH TEST WELL HAL37814 MULTILATERAL TEST FACILITY 13

8 14 15 PRIMARY SHOPS/LABS WAREHOUSE STORAGE HAL42905 HAL42891 HAL42898 There are many features of the Carrollton Engineering Warehouse Storage Facility that help further efficiencies and improve overall quality assurance. Clean, safe, organized work spaces are the keys to helping ensure that our customers are receiving quality prototype tools for validation of customer testing and efficient service. Before heading to the Engineering Warehouse Storage Facility, and before and after testing, equipment is checked in and brought to the outdoor wash rack for an initial rinse while still in the basket. The onsite coordinator will check it over to ensure quality, and the forklift operator will deliver the tool for complete disassembly. Once disassembled, equipment is washed again in the pressure wash bay. All components are subjected to nondestructive examination (NDE) inspection. Once inspected, components are delivered for long-term storage to the Engineering Warehouse Storage Facility to await additional testing. SAFETY Safe operating behaviors and practices are the highest priority for all activities on the Carrollton campus. In addition to being the first Region 6 organization to obtain OSHA VPP Star site status, this Halliburton facility in Carrollton is also the sixth-longest-tenured organization in the U.S. The Halliburton Completion Technology and Manufacturing Center in Carrollton is highly disciplined to an industry-leading quality management system. The center is licensed under API Spec Q1 to apply the API monogram to API 6A, 6D, 11B, 11AX, 11D1, 14A, 14L, and 16RCD equipment. Additionally, the Halliburton Quality Program is approved to the requirements of ISO 9001:2008 and TS HAL42895 QUALITY HAL42903 HAL42894 The Halliburton Completion Technology and Manufacturing Center in Carrollton is authorized by the National Board of Boiler and Pressure Vessel Inspectors to apply its VR monogram. Application of the VR monogram is also authorized by the American Society of Mechanical Engineers (ASME).

9 The Halliburton commitment to reliability is demonstrated by our investment in world-class test facilities in Carrollton, Texas. The benefit of these facilities can be reduced to a simple statement: Improving Completion Reliability Through Testing. Our Service Quality goal is to exceed our customers expectations by delivering reliable products and industry-leading services. Sales of Halliburton products and services will be in accord solely with the terms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale. H / Halliburton. All Rights Reserved. halliburton.com