Fire Protection. Intumescent fire and smoke seals for door assemblies
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1 Fire Protection Intumescent fire and smoke seals for door assemblies
2 Intumescent Seals Fire Protection Quality you can trust Exitex offer a wide range of fully tested intumescent strips, glazing seals and auxiliary products for use in timber fire doors. With vast experience and knowledge of the door industry Exitex fully appreciate the crucial role that fire doors play in restricting the passage of fire and smoke through a building. A correctly installed fire door will not only assist in providing escape routes for building occupants but also protect the building and even more importantly, provide safe entrance for the emergency services. Understanding the importance of specification we have tested our products with UKAS accredited test houses to BSEN , BS 476: Part 22 and BS 476: Part 31.1, giving specifiers and customers confidence when using our products. With technical knowledge and friendly staff, we are able to deal with most requirements. 2
3 Exifire Exiglaze Complete Fire Door Protection Door Closer Protection Page 7 Hinge Protection Page 7 Exiglaze Pages 5 & 6 Lock Protection Page 7 Intumescent Seals Page 4 Air Transfer Grilles & Faceplates Page 9 3
4 Intumescent Seals Fire only Exitex Intumescent Seals provide a fire, smoke and acoustic seal for fire rated timber doorsets and are suitable for both single and double doors. The seals are Certifire approved and have been tested to BS 476: Part 22, BS EN and BS 476: Part mm Product Ref Profile Size Type Fire Rating Lengths Colours mm x 4mm Fire Only 30 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire Only 30/60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire Only 60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire Only 90 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red Fire & Smoke Seal 4mm Product Ref Profile Size Type Fire Rating Lengths Colours mm x 4mm Fire & Smoke 30 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 30/60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 90 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red Exiblade Single Flipper 4mm Product Ref Profile Size Type Fire Rating Lengths Colours mm x 4mm Fire & Smoke 30 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 30/60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 90 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red Exiblade Twin Flipper 4mm Product Ref Profile Size Type Fire Rating Lengths Colours mm x 4mm Fire & Smoke 30 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 30/60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 60 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red mm x 4mm Fire & Smoke 90 mins 2.1m/3m White/Brown/Black/Grey/Cream/Red 4
5 Exiglaze 30 Minute Glazing Exiglaze 30 is a specially formulated compressible gasket that has been tested to BS EN and BS 476: Part 22 for 30 minutes. These gaskets have been specifically designed for use in glazed apertures in fire resisting timber doors. They have the ability to accommodate variances between door and glass thicknesses and are available in both self adhesive and pushfit versions. Exiglaze 30 Self Adhesive 1 Glass 2 Exiglaze Gasket 3 Hardwood glazing bead Product Ref Profile Size Fire Rating Length Colours mm x 8mm 30 mins 200m Black / White mm x 9mm 30 mins 150m Black / White / Brown mm x 10mm 30 mins 100m Black Exiglaze 30 Pushfit 7.5mm 1 Glass 2 Exiglaze Gasket 2.5mm 7.5mm 15mm 3 Hardwood glazing bead Product Ref Profile Size Fire Rating Length Colours mm x 15mm 30 mins 300m Black / White Exiglaze 30 U Channel A graphite based U Channel gasket to suit 6/7mm glass for use in glazed apertures in fire resisting timber doors, tested to BS 476: Part 22 for 30 minutes. 1 Glass 2 U Channel Gasket 3 Hardwood glazing bead Product Ref Profile Size Fire Rating Length Colour mm x 17mm 30 mins 100m Black 5
6 Exiglaze 60 Minute Glazing Exiglaze 60 and Exiglaze 60 F1 are effective 60 minute glazing solutions for glazed apertures within timber fire doors. These systems have been designed to overcome the problems in 60 minute applications using non-insulated glass which results in high temperatures and therefore erosion of the door and beads during fire testing. Exiglaze 60 A 3 part system that has been designed and tested to BS 476: Part 22 for use within timber fire doors. Consisting of: 1 x intumescent aperture liner and 2 x 25x4mm moderate expansion intumescent seals. 1 Glass 2 Intumescent glazing seal 25x4 3 Hardwood glazing bead 4 Aperture Liner 54mm Product Ref Fire Rating Lengths Colours mins 2.1m Black mins 2.1m Brown mins 2.1m White Exiglaze 60 F1 Specially designed for low visual sightline with the added ability to accommodate variances between door and glass thicknesses. Exiglaze 60 F1 is the ultimate glazing solution for 60 minute glazed apertures within timber fire doors. Exiglaze 60 F1 is a 3 part system consisting of 2 x glazing seals and 1 x aperture liner. The system has been tested to BS 476: Part Glass 2 Intumescent glazing Seal 3 Hardwood glazing bead 4 Aperture Liner 54mm Product Ref Fire Rating Lengths Colour mins 2.1m Black 6
7 Exifire Ironmongery Protection Exifire Ironmongery Protection is manufactured from a high performance 1mm flexible intumescent sheet. Tested to BS EN and BS 476: Part 22 for both 30 and 60 minute applications. Exifire protects ironmongery installed on fire doors without compromising the integrity of the fire door assembly. Bespoke kits can be manufactured to suit most ironmongery. Hinge Protection Product Ref Exitex Description Fire Rating Radius Corner Hinge Pads 100x31mm 30/60 mins Radius Corner S/A Hinge Pads 100x31mm 30/60 mins Square Corner Hinge Pads 75mm x 25mm 30/60 mins Square Corner S/A Hinge Pads 75mm x 25mm 30/60 mins Square Corner Hinge Pads 100mm x 31mm 30/60 mins Square Corner S/A Hinge Pads 100mm x 31mm 30/60 mins Square Corner Hinge Pads 100mm x 36mm 30/60 mins Square Corner S/A Hinge Pads 100mm x 36mm 30/60 mins Square Corner Hinge Pads 100mm x 40mm 30/60 mins Square Corner S/A Hinge Pads 100mm x 40mm 30/60 mins R & T H105 Lift Off 97mm x 29mm 30/60 mins R & T H105 Lift Off S/A 97mm x 29mm 30/60 mins Lock Protection Product Ref Exitex Description Fire Rating Locks and Latches Universal BS Sashlock Kit 64/76mm backset C/W Strike Plate 30/60 mins Universal BS Deadlock Kit C/W Strike Plate 30/60 mins Universal Dinlock Kit C/W Strike Plate 30/60 mins Universal SBD Multilock Kit 30/60 mins Universal Tubular Latch Kit 64/76mm backset C/W Strike Plate 30/60 mins Universal FB1/2 Deadlock Kit C/W Strike Plate 30/60 mins Sheet Material Intumescent Sheet 200mm x 200mm Self Adhesive 30/60 mins Intumescent Sheet 300mm x 200mm Self Adhesive 30/60 mins Flush Bolts Door Closers Universal Flush Bolt Kit to suit both Square & Radiused Ends 150/200mm Universal Flush Bolt Kit to suit both Square & Radiused Ends 300/450mm Universal Flush Bolt Kit to suit both Square & Radiused Ends 600/900mm 30/60 mins 30/60 mins 30/60 mins Intumescent Universal Door Closer Pad 300 x 75mm 30/60 mins Concealed Door Closer Kit, Self Adhesive 30/60 mins Concealed Slide Arm Kit, Self Adhesive 30/60 mins 7
8 Fire Rated Letterboxes Exitex offer a wide range of 30 & 60 minute letterboxes in both 10 standard and 12 commercial sizes with a wide range of finishes. Fire tested to BS EN and BS 476: Part 22. Smoke tested to BS 476: Part Security tested to PAS 23/24, compliant to BS2911. Acoustically tested to BSEN ISO achieving 32 db RW. 30 Minute Stylish ABS framed telescopic letterbox with metal flaps, internal draught excluders, external weatherseal and fitted with a high performance intumescent liner. Product Ref Exitex Description Size Frame Finish Fire Rating Intumescent Letterbox 10 Black SAA 30 mins Intumescent Letterbox 10 Black Pol Silver 30 mins Intumescent Letterbox 10 Black Pol Gold 30 mins Intumescent Letterbox 12 Black SAA 30 mins Intumescent Letterbox 12 Black Pol Silver 30 mins Intumescent Letterbox 12 Black Pol Gold 30 mins 60 Minute Robust commercial metal framed telescopic letterbox with metal flaps, internal draught excluders, external weatherseal and fitted with a high performance intumescent liner. Product Ref Exitex Description Size Finish Fire Rating Intumescent Letterbox 12 SAA 30/60 mins Intumescent Letterbox 12 Pol Silver 30/60 mins Intumescent Letterbox 12 Pol Gold 30/60 mins Fire Rated Intumescent Acoustic Acrylic Sealant. Fire tested to BS 476: Part 20 & 22 and tested to BSEN ISO 140/3. Achieved 55 DB RW for sealing linear gap seals and small floor/wall penetrations. Product Ref Exitex Description Size Colour Fire Rating Fire Rated Intumescent Acoustic Acrylic Sealant Fire Rated Intumescent Acoustic Acrylic Sealant 310ml Brown 240 mins 310ml White 240 mins 8
9 Fire Rated Intumescent Air Transfer Grilles & Faceplates Exitex offer a comprehensive range of fire rated Air Transfer Grille systems for use in timber fire doorsets for up to 60 minutes fire resistance. In normal use the Exitex system is designed to allow air to be circulated throughout the building. In the event of a fire the system will close and provide a fire barrier to restrict the passage of hot gasses. Tested to BS 476: Part 22 for both 30 & 60 minutes Air Transfer Grille Grilles are of robost construction. The frames are constructed from Mild Steel. Modular construction allowing free airflow. Easily installed and maintenance free. Product Ref Description Dimensions (mm) Fire Rating Free Air Flow Intumescent Air Transfer Grille 150x150x40 30/60 mins 153 sq. cms Intumescent Air Transfer Grille 150x300x40 30/60 mins 307 sq. cms Intumescent Air Transfer Grille 300x300x40 30/60 mins 614 sq. cms Intumescent Air Transfer Grille 450x450x40 30/60 mins 1337 sq. cms Intumescent Air Transfer Grille 600x600x40 30/60 mins 2448 sq. cms Faceplates Faceplates are constructed from Mild Steel and powdercoated. Supplied complete with fixing screws. Product Ref Description Dimensions (mm) Fire Rating Free Air Flow Faceplate 150x150 30/60 mins 150 sq cms Faceplate 150x300 30/60 mins 295 sq cms Faceplate 300x300 30/60 mins 593 sq cms Faceplate 450x450 30/60 mins 1262 sq cms Faceplate 600x600 30/60 mins 2308 sq cms 9
10 Fire Rated Frame Foam Blue 60 is a specially formulated expanding foam that achieves up to 60 minute fire protection for timber fire doorsets when used in conjunction with Blue 60 Fire Rated Packers. No additional mastics or sealants required Fire Rated Packer 1mm x 15mm x 100mm Green Fire Rated Packer 3mm x 15mm x 100mm White Fire Rated Packer 5mm x 15mm x 100mm Blue Key features: 30 & 60 minute fire tested to BS EN & BS 476: Part 22 Tested in full size single & double doorsets, not linear gaps No additional mastics or sealants required Acoustically tested in full doorset up to 43dB Tested in both metal and timber stud partitionings Tested with softwood, MDF & hardwood frame sections Tested with gaps between 7mm and 30mm Tested in a retro-fit scenario to allow use for rectification Blue in colour for identification purposes Fire rated packers must be used in conjunction with foam 1mm, 3mm & 5mm colour co-ordinated fire rated packers Exitex Blue 60 Foam 750ml Gun Grade Exitex Blue 60 Foam 750ml Hand Held BLUE 60 TM 10
11 Installation Guide The doorset installation should be in accordance with BS 476: Part 22 / BS EN and manufacturers guidelines. Instructions: Intumescent Packers During the application, the temperature of the can and room should be between +5 C and 25 C. Frame/wall surface must be free from dust and grease. Moistening the surfaces before and after the application will ensure faster curing and increase the bonding strength. Picture 1 Tested with gaps between 7mm and 30mm. Where fixing points occur pack securely using Blue 60 fire rated packers. (picture 1) BLUE 60 TM Screw on the applicator gun/nozzle and shake can. Hold the can upside down and activate the foam by pressing the valve. IMPORTANT - The junction between the door frame and the substrate should be fully filled with Blue 60 fire rated foam. (picture 2) Architraves can then be fitted over un-cured foam or alternatively foam can be allowed to cure and then be removed mechanically. Picture 2 11
12 Exitex Ltd Dundalk Ireland T: ( ) F: ( )
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