CSI provides thermal maintenance systems for heating and cooling of liquid/vapour processes in the petrochemical, chemical, and refining industries.

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1 CSI provides thermal maintenance systems for heating and cooling of liquid/vapour processes in the petrochemical, chemical, and refining industries. CSI provide ControTrace engineered tracing and ControHeat jacketing. CSI can offer also TraceBOOST tracing system for an economical solution of steam tracing.

2 Existing thermal process management system in the market Steam jacketed piping

3 Existing thermal process management system in the market Conventional steam tracing

4 CSI thermal process management offer ControTrace steam tracing

5 CSI thermal process management Offer economical TraceBOOST steam tracing

6 Recommended applications

7 What is your process/heating objective?

8 Application details

9 Application details

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11 ControTrace bolt-on jacketing

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13 Comparison traditional tube tracing & ControTrace Tracing tubing Contact surface is Very little Contact surface is Very wide

14 Type of ControTrace bolt on heating system

15 Benefit of ControTrace bolt on heating system

16 Benefit of ControTrace bolt on heating system

17 Benefit of ControTrace bolt on heating system

18 Benefit of ControTrace bolt on heating system

19 Benefit of ControTrace bolt on heating system

20 Benefit of ControTrace bolt on heating system

21 Benefit of ControTrace bolt on heating system

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46 Coriolis mass flowmeter

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52 Economical CSI tracing

53 TraceBOOST tracing system

54 TraceBOOST tracing system

55 CompariosonTraceBOOST tracing system to Conventional tracing system Table 1 below which shows the predicted bulk process temperature maintained for each line size and insulation combination. Table 1 also lists the number of TraceBOOST elements required to maintain the process at or above this predicted bulk process temperature. The superior heat transfer efficiency of the TraceBOOST means that the performance of the tube tracers can be matched with fewer elements.

56 CompariosonTraceBOOST tracing system to Conventional tracing system Table 2 below shows that using a TraceBOOST system reduces the total number of circuits by over 50%. This reduction in circuit count means a reduction in the infrastructure required to operate a tracing system.

57 CompariosonTraceBOOST tracing system to Conventional tracing system Table 3 compares the steam consumption of the TraceBOOST and conventional steam tracing for all the lines in a specific project.

58 ComparisonTraceBOOST tracing system to Conventional tracing system TraceBOOST also offers significant capital expenditure savings over conventional steam tracing. Total savings in project capital expenditures for this case study is over $1,196,000 USD as shown in Table 4.

59 Other CSI products

60 SxSeal 1000 above ground sulfur seal legs For many years, refineries and gas plants have employed below-ground seal legs to prevent process vapour from entering the sulfur pit or collection vessel. The purpose of sulfur sealing device is to prevent process vapour (with remaining H2S & SO2) from escaping with liquid sulfur While seal legs perform this function well, they are prone to water intrusion and mechanical plugging, which results in costly repairs and unplanned SRU downtime. To address issues with current technology, CSI has partnered with oil and gas industry leaders to develop an above-ground sulfur seal solution: the S x Seal CSI s patent-pending S x Seal 1000 design ensures reliable sealing performance while enabling continuous SRU operation. Moreover, the S x Seal 1000 is backed by CSI s engineering expertise, expansive production capacity, and exemplary customer service. As such, CSI s S x Seal 1000 delivers the technical and commercial value you ve come to expect from CSI for over 50 years.

61 SxSeal 1000 above ground sulfur seal legs

62 SxSeal 1000 above ground sulfur seal legs

63 SxSeal 1000 above ground sulfur seal legs

64 SxSeal 1000 above ground sulfur seal legs

65 Comparison SxSeal 1000 with conventional underground sulphur seal legs During normal operation, liquid sulfur flows into the seal leg via a rundown line from the condenser. Once inside the seal leg, sulfur flows downward through the inlet piping to the bottom of the leg, and then upward through the annular outlet piping to the sulfur outlet. Similar to a wastewater P-trap, the presence of liquid sulfur in the bottom of the seal leg establishes a vapour seal It is prone to water intrusion & mechanical plugging The above ground seal leg working principle is nearly the same as steam trap working principle There is a float & and orifice During no-flow, the float sealing, mechanism completely seals the orifice, preventing the liquid from exiting and maintaining a minimum liquid level. In a flowing condition, the unit accommodates sulfur until the high liquid level is achieved. At this point, buoyancy lifts the float and opens the orifice. As sulfur flows out through the orifice, the float lowers and re-establishes the seal at the minimum liquid level.

66 SxSeal 2000 improved above ground sulfur seal legs

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