ERA tec - Make a first class choice for your Process : The Metal Fiber Gas Technology!

Transcription

1 Make a first class choice for your Process : The Metal Fiber Gas Technology! 1

2 INDUSTRIAL APPLICATIONS Because of its exceptional characteristics, the Metal Fibre Burner has been able to gain significant market shares in different applications. New developments are continually being made. There are new entries in the food and steel industry, coating, aluminium casting and the processing industry 2

3 Metal Fiber Burner Combustion support in Fecralloy : Knitted Metal Fiber Bekinit 200S & 100S Infrared or Blue flame mode (Convection) BEKINIT The heart of the burner 3

4 Supplies Burners and Premix systems (Atmospheric, Fan driven ), Control systems Atmospheric, premixed and fan assisted all gas Burners made of Stainless or Aluminized steel. Eratec can deliver integrated combustion packages and provide technical support to customers in all issues relating to the design. 4

5 Metal Fiber Burner Shape versatility Design adapted to the application Most compact Most flexible Most efficient Most safe Most clean Most durable Therefore Most economic 5

6 1 - COATING Pre/Post treatment - Paint drying (Original equipment and Upgrade of existing installation) - Coil coating Teflon or ceramic coating Retrofitting 6

7 COATING POWDER COATING CURING 7 Original equipment

8 COATING POWDER COATING CURING 8 Original equipment

9 COATING Infrared BOOSTER for CONVECTION OVEN Powder coating 9 Upgrade of existing installation 9

10 COATING Infrared BOOSTER Powder coating 10 Upgrade of existing installation

11 COATING From Catalytic Burner To Metal Fibre Burner 11 Retrofitting

12 COATING COIL COATING 12 Drying and polymerisation of anti-fingerprint coating on metal strip Upgrade of existing installation

13 COATING TEFLON COATING DRYING 13

14 Coating Coating drying on Ceramics 14

15 2 - FOOD Baking - Grilling - Browning Frying Colouring Roasting Decontamination Retrofitting 15

16 FOOD FOOD INDUSTRY (Baking, Grilling, Cooking) IR multizone burner Blue flame burner 16

17 FOOD Baking Biscuit ovens 17

18 FOOD Baking Bakery ovens 18

19 FOOD Baking Bakery ovens 19

20 FOOD Pizza Ovens 20

21 FOOD Pancakes 21

22 FOOD Grilling - Meringue 22

23 FOOD Decontamination of the cheeses crust 23

24 FOOD Coffee roasting machines 24

25 FOOD Commercial fryers 25

26 3 - TEXTILE Tissus drying - Laminating - Ironing - Washer and Dryer - Heating process rolls 26

27 Textile Tissus drying 27

28 Textile Thermal treatment of technical textiles 28

29 Textile IRONING Cylindrical Metal Burner (Ø 3-4 m) with Premix system 29

30 Textile Laminating 30

31 4 POWER BURNER Burner head - Package burner Industrial Boiler 31

32 Power Burner Outputs up to 3 Mw Turndown 10:1 <15 ppm NO x 32

33 Power Burner Power burners for industrial boilers 33

34 5 SPACE HEATING IR Space heating Patio heaters 34

35 Space Heating 35 Radiating Metal Fibre Burner for infrared space heating

36 Space Heating Modulating Metal Fibre Burner for hot air heating equipment 36

37 Space Heating Patio-heaters 37

38 6 METALLURGY Forging tools preheating Tube preheating before welding Preheating before thermal spraying Mould preheating - Coil coating 38

39 Metallurgy FORGING TOOLS PREHEATING 39

40 Metallurgy Die casting of metals Without MFB The pouring throats of die casting machines are heated with all kinds of gas burners: Inhomogeneous heating, Inefficient heating With MFB The Metal Fibre Burner mounted around the pouring throat View of the radiant surface of the burner Homogeneous and Efficient heating 40

41 Metallurgy TUBE PREHEATING BEFORE WELDING 41

42 Metallurgy METAL PREHEATING before Welding 42

43 Metallurgy PREHEATING BEFORE METAL RECHARGING BY PLASMA THERMAL SPRAYING 43

44 Metallurgy MOULD PREHEATING 44

45 Metallurgy MOULD PREHEATING (cement) 45

46 Metallurgy METAL PARTS PREHEATING BEFORE MECHANICAL MOUNTING 46

47 7 Flaring & VOC abbatement 47

48 Flaring Flaring: Waste gasses 48

49 VOC Reduction VOC abbatement 49

50 VOC Reduction VOC abbatement 50

51 8 VARIOUS EQUIPMENTS Embedded equipments: Construction vehicles and constructions equipment - Road marking - Leaf thinning Ragweed Process equipments: Plastic and Metal laminating - Tube preheating Glass annealing - Foil Shrinking - Scorching 51

52 Embedded equipment PREHEATING of ROAD COATING (marking) Burner inside 52 Road marking

53 Embedded equipment ROAD DRYING (marking) 53 Road marking

54 Embedded equipment Bitumen coating waterproof structures Eratec MFB IR heating of surface and bitumen to have good adhesion of successive layers, low porosity of weld and high productivity equipment 54 Construction vehicles

55 Embedded equipment Leaf Thinning 55 In the wine industry, leaves on the vineyards, covering the grapes, are removed before harvesting. This can be done thermally

56 Embedded equipment Ragweed destruction by thermal shock (Exposure to IR heat radiation:4 seconds) Eratec s Patented methodology Before IR treatment After 4 s IR treatment 1 day after IR treatment 56

57 Process equipment Brake pads heating (253 C) on friction material side (For giving mechanical properties to the surface) Metal Fiber 57 *Heating oven manufactured by SOLARONICS IRT Scorching

58 Process equipment TUBE PREHEATING 58

59 Process equipment Foil shrinking 59

60 CONCLUSION To give a new impulse in your industrial activity, you need to consider INFRARED The reasons are: The job (drying / heating /... ) must be performed quickly We heat directly the product You need a flexible unit to just use the right energy requirements for the application (power tuning, variable width selection). You want to save space 60

61 CONCLUSION If you select the ERATEC INFRARED SYSTEM fitted to your applications it will lead to substantial benefits. Quality Meeting product specifications for any grade because of power density and easy and instantaneous system tuning Energy savings Only the right quantity of energy is used We do not heat the surrounding air No preheating, instant in/off, Compactness: Space savings 61

62 CONCLUSION How we can work together? Process Improvement Strategy Together we perform a gap analysis (where you are today and where you want to be tomorrow). Design a solution that will meet your needs. Evaluate the proposal: Cost-Benefit, Performance, Enhancements, Sizing, etc. Agreeing on the solution. Implement the solution. 62

63 Headquarters, R&D, Manufacturing Sales & Marketing 5 ZA Les Prairies Frontonas France contact@era-tec.com ERATEC Inc. 1001, rue Lenoir, Suite A-503 Montréal, QC H4C 2Z6 Canada Northern Europe Office Rietstraat 11/ Oostende Belgium 63 Your partner for a successful development!