EXTERIOR 51-1 CONTENTS WASHER TANK AND HOSES... 6 GENERAL... 2 INTERCOOLER & RADIATOR WATER SPRAY SYSTEM... 7 SPECIAL TOOL... 2 FRONT BUMPER...
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1 - EXTERIOR CONTENTS GENERAL Outline of Change SPECIAL TOOL FRONT BUMPER WASHER TANK AND HOSES INTERCOOLER & RADIATOR WATER SPRAY SYSTEM MARKS AERO PARTS
2 - EXTERIOR General / Special Tool / Front Bumper GENERAL OUTLINE OF CHANGE As the following changes had been made, the service procedures for the relating components have been newly established. Front bumper and aero parts changed Front and rear window washer tank relocated to the luggage compartment Intercooler & radiator water spray system changed Marks changed SPECIAL TOOL Tool Number Name Use MB99078 Ornament remover Removal of front bumper B99078 FRONT BUMPER REMOVAL AND INSTALLATION Pre-removal and Post-installation Operations Front Turn Signal Lamp Removal and Installation Front bumper assembly
3 DISASSEMBLY AND REASSEMBLY EXTERIOR Front Bumper Disassembly steps Front airdam (Refer to P.-). Licence plate bracket. Licence plate garnish 3. Three-diamond mark. Front fog lamp cover. Front fog lamp plate. Oil cooler duct 7. Bumper side stay 8. Air outlet garnish (R.H. side only) 9. Bumper side net 0. Bumper bolt plate. Clip. Bumper upper reinforcement assembly 3. Bumper lower reinforcement. Bumper reinforcement. Bumper center net. Water spray hose assembly 7. Water spray nozzle 8. Air blow duct 9. Bumper face
4 - EXTERIOR Front Bumper / Aero Parts MB99078 MB99078 DISASSEMBLY SERVICE POINT CLIP REMOVAL. Use the special tool to pull up the center pin in the clip.. Remove the clip. Pin Clip AERO PARTS REMOVAL AND INSTALLATION Front airdam removal steps. Air blow duct. Front airdam NOTE The removal and installation service points for the new model are the same as those for the preceding models.
5 EXTERIOR Aero Parts - 3 Nm Adhesive tape: double-sided tape [. mm thickness] Rear spoiler removal steps. Rear spoiler. Packing 3. High-mount stop lamp
6 - EXTERIOR Washer Tank and Hoses WASHER TANK AND HOSES REMOVAL AND INSTALLATION Pre-removal and Post-installation Operations Washer Fluid Draining and Pouring Trunk Side Trim (L.H.) Removal and Installation <GSR> To rear washer 3 To windshield washer Nm Washer tank removal steps. Washer tank assembly. Washer tank bracket 3. Washer motor (rear). Washer motor (front) Washer hose removal steps Front seat and rear seat Floor carpet. Washer hose. Joint INSTALLATION SERVICE POINT WASHER MOTOR (FRONT) / WASHER MOTOR (REAR) INSTALLATION When installing the washer motors, pay special attention to the following:. Connector shape (front: -pole round connector, rear: -pole square connector). Connection of washer tubes
7 EXTERIOR Intercooler & Radiator Water Spray System -7 INTERCOOLER & RADIATOR WATER SPRAY SYSTEM REMOVAL AND INSTALLATION Pre-removal and Post-installation Operations Front Bumper Removal and Installation (Refer to P.-) Nm 7 3. Nm 7. Clamp. Water spray nozzle 3. Water spray nozzle bracket. Water spray hose. Joint. Stop valve 7. Clip Water spray motor removal steps 8. Water spray tank 9. Water spray hose 0. Water spray tank NOTE () The installation service points for the new model are the same as those for preceding models. () The water spray switch can be serviced in the same procedure as for the preceding models.
8 -8 EXTERIOR Marks MARKS REMOVAL AND INSTALLATION 3. Three-diamond mark. EVOLUTION-VI mark 3. LANCER mark INSTALLATION SERVICE POINT MARK INSTALLATION Mounting Positions. Three-diamond mark mm Center of vehicle
9 EXTERIOR Marks -9. EVOLUTION-VI mark Application tape end Align bottom edge of application tape with that of trunk lid. Align right side edge of application tape with trunk lid opening line. 3. LANCER mark Trunk lid opening line 8 mm 38 mm Rear bumper line INSTALLATION. Clean the mark installation surfaces on the body with unleaded petrol.. Peel off the backing paper from the reverse side of the marks, and then attach the marks to the vehicle body so that they fit properly into position. Caution () When attaching the marks, the surrounding temperature should be 0 38 C and the air should be completely free from dust. () If the surrounding temperature is lower than 0 C, the marks and the places on the body where the marks are to be attached should be heated to 0 30 C. (3) After sticking, press the marks strongly against the body panels. Neglecting this could cause peeled off marks.
10 NOTES
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