DEWATERING REVOLUTION

Transcription

1 Advancing the technology to improve environment DEWATERING REVOLUTION Since 1992 Advancing The Technology For Better Tomorrow ACE KOREA INCORPORATION CO., LTD.

2 AN AWARD - WINNING (Excellent Machine - EM official certificate) superior quality of wastewater sludge dehydrator ELODE, the world's first field-proven coercialized electro-osmosis dehydrator which treats all types of wastewater including municipal sewage, paper-mill wastewater, food wastewater, livestock wastewater, wastewater from dyeing, wastewater from painting, chemical wastewater, pit wastewater, etc. ELODE extracts both free and absorbed water from the sludge producing a final dehydrated product with a moisture content of less than 60% (i.e. greater than 40% dry solids content). This ensures maximum dehydration performance with minimum environmental impact. ELODE can be installed as a complete system or in addition to an existing sludge treatment system. With more than 1 years of dedication, we are constantly applying the latest technology in equipment design to continuously improve our environment. This focus helps us design and manufacture the most efficient and best performing equipment. We aim to combine tradition, innovation and quality to provide the optimum equipment which will exceed our customer's expectations. Year 1992 Company Founded Year 2002 Electro-Osmosis Dehydrator development launched Acquired QS Year 2005 Direct export of ELODE to Japan launched. ELODE installed and operated at Hyundai Motors, Taekwang Industry and Pacific Group. Acquired Excellence Korean Technology (KT) certificate. Year 2006 Acquired New Excellent Product (NEP) certificate. Acquired ISO-9001 & ISO certificates. Formed a strategic alliance with Ace Korea Inc. for exclusive overseas sales right. Registered PCT patent for ELODE. Founded a R&D center. Year 2007 Acquired CE certificate of SELO whole model issued by TÜV Supplied & Installed at SAMSUNG, HYUNDAI, KOLON, TAEKWANG, DONGHAE PLANT in KOREA. Direct exported to UK, HUNGARY, RUSSIA, UKRAINE, SINGAPORE. Established ACE ENVIRONMENT PTE. LTD in SINGAPORE. Sole Agent agreed territories in UK(Ireland), RUSSIA(CIS), HUNGARY(Romania, Serbia). Participated at WEFTEC, IFAT exhibition. Year 200 Acquired CE certificate of BELO whole model issued by TÜV Repeat Supplied & Installed to SAMSUNG GROUP in KOREA. Supplied & Installed at ILSAN PLANT in KOREA. Direct exported to AUSTRIA, GERMANY. Supplied & Installed to MOSCOW WWTP. Sole Agent agreed with SIEMENS territories in USA(Canada), CHINA(HK, Macao). Supplied to SIEMENS SINGAPORE, SIEMENS USA. Sole Agent agreed territory in CHILE. Sole Agent agreed territory in POLAND. Joint Participated at WEFTEC(Chicago) exhibition with SIEMENS. ACE KOREA INCORPORATION CO., LTD. / 2page

3 Certifications Acquired Quality Assurance Acquired Innovation Goods Certificate Acquired New Technology Acquired Venture-Enterprise Registered PCT Patent Registered Technology PCT Patent Patent Contents Registered Utility Patents Registered Design Patents Mar Mar Jan Sep Apr Aug Jun Jun Nov Aug Nov Jul Oct May Sep May Nov Jun Jun ISO ISO-9001 Electro Osmosis Dehydrator Technology of Electrophoresis Dehydration by Pressure Roller for Wastewater Sludge. New Technology Enterprise Electro Osmosis Dehydrator Whole System of ELODE. DRUM Section of ELODE. Electro Osmosis Dehydrator High Pressure Roller of Belt press Dehydration 3 Phase Electro Osmosis Dehydrator Filter washing device of Belt Press Pressure Roller of Belt Press Dehydration Vacuum Roller of Belt Press Dehydration Filter Washing Device of Belt Press Pressure Roller for Dehydrators Electro Osmosis Dehydrator Built-in Belt Press ELODE model for WWTP Built-in Gravity ELODE model for WWTP Registered ELODE Brand Trade Mark Sep ELODE : Electro Osmosis Dehydrator Acquired CE mark issued by TUV Mar ELODE : Electro Osmosis Dehydrator ACE KOREA INCORPORATION CO., LTD. / 3page

4 ELODE Phase Electro-Osmosis Dehydration Equipment Methods of Dehydration by ELODE ELODE is based upon a technology allowing highly efficient dehydration to take place by extracting free water and absorbed water from sludge using electrophoresis and electro-osmosis. It is distinguished from conventional dehydration methods which only extract the free water from liquid sludge by applying high pressure and consuming large amounts of coagulation and flocculation polymers. Dewatered sludge cake is fed between the anode drum and cathode caterpillar of the ELODE machine. A three phase alternating current (AC), converted to direct current (DC) is applied to the anode drum and cathode caterpillar creating an electrical potential difference. This leads to a strong migration of sludge particles to the anode drum and water to cathode caterpillar. Thus, highly efficient dehydration with a water content below 60wt% is achieved. ACE KOREA INCORPORATION CO., LTD. / 4page

5 Electro-Osmosis Process of ELODE 1) Early Electro-Osmosis - Electrophoresis In the initial stages of electro-osmosis process, sludge particles (-) are strongly pushed to the anode drum (+). 2) Intermediary Electro-Osmosis Dehydration through movement of water (+) to cathode (-) 3) Final Electro-Osmosis - Capillary Pressure Forces the absorbed water flow through porous solid to cathode (-) 4) Cell Membrane Destruction Discharges the absorbed water (bonded moisture) of sludge ACE KOREA INCORPORATION CO., LTD. / 5page

6 SELO - Single ELODE For 2nd Stage Dehydration SELO, Single ELODE is a compact second stage dehydrator using Electro-Osmosis to further dehydrate sludge cake from conventional dewatering equipment. This produces a drier sludge and significant reductions in sludge weight. It can be easily be integrated into any conventional dewatering system such as belt-press, filter press, decanter (centrifuge), gravity dehydration etc. The sludge must be thickened to 95wt% moisture content or less by conventional means before it can be treated by SELO. Subject Model Belt Width Belt Length Belt Area Belt Washing Water Requirement Air Requirement Cleanwater Required for Caterpillar Actual area of Sludge Distribution Input Sludge Thickness Working Belt Speed Range of Belt Speed 1st Transformer Value-KVA 1st Current Value-AMP DC 2nd Electric Max Range Working Range DC 2nd Current Max Range Working Range Ave Elec Consumption (Biological Active-Sludge) Ave Elec Consumption (Chemical, Industrial-Sludge) Ave Elec Consumption (Hard-Sludge) Optimum Range of Conductivity Weight Dimension Spray Nozzle Quantity Main Body Control Panel Main Body Control Panel The Main Specification of SELO(Single ELODE) UNIT /min /min /min m/min m/min KVA Amp V V Amp Amp kw/hour kw/hour kw/hour Kg Kg L x W x H() L x W x H() pcs SELO ,000, kgf/cm 2 5 kgf/cm ~ Demo equipment only 90 55~ ~ ~ x 1600 x x 1000 x Model & Specification for development may be changed without prior notice. SELO-2000 SELO ,000 3,000 9,000 9, kgf/cm 2 2 kgf/cm 2 5 kgf/cm 2 5 kgf/cm ,00 2, ~ ~ Depends on the 1st Electric Power (Amp = KVA / / 1st Electric-Power) 4 50~ ~ ~ x 2600 x x 1200 x ~ ~ ~ x 3600 x x 1300 x 2000 ACE KOREA INCORPORATION CO., LTD. / 6page

7 BELO - Belt Press Built-In ELODE For New Setup BELO, a highly efficient dehydrator that combines first stage mechanical dewatering by Belt-Press with second stage Electro-Osmosis. This is a highly effective process which reduces the final sludge cake dryness to or below 60wt% moisture content (a dehydration ratio of over 40%). This means the volume of the sludge is reduced to less than 10% of the input sludge and 50% less than conventional dewatering equipment. BELO is a compact and robust machine, where low noise, ease of operation, flexibility and low maintenance are critical. The Main Specification of BELO(ELODE Built in Belt Press) Subject Model Belt Width Upper Belt Length Lower Belt Length Belt Washing Water Requirement Air Requirement Electric Power Consumption Actual area of Sludge Distribution Input Sludge Thickness Working Belt Speed Range of Belt Speed Weight Main Body Dimension Main Body UNIT m 3 / h N / min kw / hour m/min m/min kg L x W x H() BELO-1000 BELO st : 4 Stage Roller Auto-Double Belt Press 1,000 12,230 14, ~ x 1355 x 230 2nd : Single ELODE built-in Belt Press 2,000 13,270 15, , ~ x 2565 x 237 Same as SELO s Specification, Please refer to page 6. BELO ,000 13,50 15, , ~ x 365 x 237 Model & Specification for development may be changed without prior notice. ACE KOREA INCORPORATION CO., LTD. / 7page

8 World s first Coercialized-Sludge Dewatering revolution Advancing The Technology For Better Tomorrow ACE KOREA INC. CO., LTD. THROUGHPUT CHART of SELO(Single ELODE) Subject Model SELO-1000 SELO-2000 SELO-3000 Actual area of Sludge Distribution () Sludge Thickness () WT(%) DS(%) Belt Speed ( m/min ) throughput (m 3 /h) throughput (m 3 /h) throughput (m 3 /h) THROUGHPUT CHART of BELO (ELODE Built-in Belt Press) Subject Model BELO-1000 BELO-2000 BELO-3000 Actual area of Sludge Distribution () Sludge Thickness () WT(%) SS(%) Belt Speed ( m/min ) throughput (m 3 /h) throughput (m 3 /h) throughput (m 3 /h) This specification and data sheet may be changed without prior notice. ELODE performance depends on sludge character, operation method and operating environment. Sludge thickness depends on SS concentration and this affects the throughput. Please operate a PILOT TEST in the advance to determine actual throughput and dry solids content. Performance depends on Sludge-conductivity, Organic or Inorganic, Belt speed etc... This data is indicative of municipal sewage sludges ( i.e. conductivity 2000~5000 ) ACE KOREA INCORPORATION CO., LTD. / page

9 World s first Coercialized-Sludge Dewatering revolution Advancing The Technology For Better Tomorrow ACE KOREA INC. CO., LTD. The Best Economical Zone The Best Economical Zone The initial investment can be recovered within 24 months from installation/running start Daily Sludge Volume Solid suspended % of 1st Input Sludge after polymer mixing Dry Solid % from 1st Dewatered Cake of Conventional Machine Organic sludge should be mixed Over Less Less Over m 3 /day % SS % DS % 100% Inorganic sludge does not dewater well and should be tested first with a pilot ELODE Sludge Conductivity Final Disposal Cost Electric Cost Between Less Over Over Between 2000~ ~0.12 US$/m 3 US$/kW.h As well as High Volume As well as Low % SS As well as Low % DS As well as High % Optimum condition Actual test required Actual test required As well as High Cost As well as Low Cost Warranty Time for Replacement CORE PARTS of PART NAME & DESCRIPTION Anode Electric Drum Cathode Electric Caterpiller Transformer Carbon(Electric) & Holder Main Body Frames (STS304) Driving Motor Conveyor Driving Motor Cam Motor for belt-cleaning Caterpillar Washing-Nozzle Bearing Mesh Belt Washing Nozzle High-pressure Pump (Plunger pump) Air Cylinder Air Bellows for Belt Tecsion Mechanical Valve Bakelite Limit Switch Solenoid Valve Belt Filter Cloth Air Control Unit Electric Supply Device Sprocket Filtrate Tray (STS304) Roller Meandering Control Device Tension Control Device Scraper Cake Chute Supply Chute Chain Cleaning Pipe Carbon Brush & Carbon Plate Conveyor Warranty (Operation Hours) 17,000 hr 17,000 hr 26,000 hr 43,000 hr 25,000 hr 4,320 hr 17,000 hr 17,000 hr 4,320 hr ACE KOREA INCORPORATION CO., LTD. / 9page ACE KOREA INCORPORATION CO., LTD. / 9page

10 Features and Benefits ELODE, a proven cost-effective electro-osmosis dehydrator designed to overcome the deficiency of conventional dewatering equipment and expensive thermal dryers. Conventional means of dewatering simply do not dehydrate sludges efficiently which rely on mechanical force alone. Dehydration by ELODE iediately after sludge dewatering significantly improves the dryness of the final sludge product. Thermal drying is another coon process used to increase the sludge dryness after the conventional dewatering. Thermal driers have a very high setup and operating cost in terms of energy consumption. ELODE effectively improves the dryness with a lower operating cost, approximately 70% to 90% of energy saving! Representative References HYUNDAI KIA MOTORS GROUP. KOREA. GROUP. KOREA. SAMSUNG GROUP. KOREA. KOLON GROUP. KOREA. TAEKWANG GROUP. KOREA. DONGHAE PULP KOREA. ACE KOREA INCORPORATION CO., LTD. / 10page

11 Drier and Lighter - Energy Saver - Adaptable - Improves sludge dryness by at least 20% compared to conventional means and reduces the overall final cake weight by more than 50%. Significant savings in sludge disposal, transportation and storage costs. Low electricity consumption between 30~290kW.h and great savings in operating cost compared to coventional drying techniques. ELODE has 6 models to chose from and can be easily integrated into new setup or retrofit with any existing dehydration system. Small Size - Reliable - Superior Quality - Simple - Compact design, meaning low infrastructure cost. Proven for over 5 years in full scale operation. Ensures performance on the basis of strict principles and quality control. Easy operation and maintenance by trained users. Optimally Economical - Affordable equipment price, low operating and maintenance costs providing savings in storage, hauling, landfill and thermal treatment costs. USA RUSSIA (MOSCOW) GERMANY AUSTRIA UNITED KINGDOM HUNGARY SINGAPORE RUSSIA (Arhanglesk) ACE KOREA INCORPORATION CO., LTD. / 11page

12 Performance Comparison ELODE (Moisture Level 55wt%) Belt Press (Moisture Level 6wt%) Sludge Types Cake Moisture Level (wt %) General Dehydrators (A) (B) Reduction in Moisture Level (wt %) (A) - (B) Reduction in Weight of Sludge Cake (A) to (B) (%) Municipal WWTP mixing sludge digested sludge surplus sludge 2~6 1~5 1~5 60~64 61~65 62~ Sewage WWTP digested sludge surplus sludge 2~6 0~4 60~64 61~ Butchery WWTP mixing sludge surplus sludge 6~90 4~ 67~71 65~ paper mill 55~59 34~ leather 0~4 63~ starch 6~90 66~ alcohol 2~6 63~ Industrial WWTP food chemical 6~90 2~6 65~70 65~ fishery 4~ 62~ dyeing 74~7 50~ plating 3~7 63~ painting 1~5 60~ The data shows the average values for each application. Performance varies with different sludge types. ACE KOREA INCORPORATION CO., LTD. / 12page

13 Actual site result for References NAME OF CUSTOMERS SAMSUNG ELECTRIC SAMSUNG WWTP ILSAN PLANT KOLON PLANT DONGHAE PLANT Location Suwon City Suwon City Kyungnam Prov. Gimcheon City Ulsan City Operation Model x Q ty SELO-3000 x 3 SELO-3000 x 2 SELO-2500 x 1 BELO-2500 x 2 BELO-3500 x 3 Sludge Type Semiconductor Municipal Alcohol PVC Resin Paper Mill Model BELT PRESS DECANTER CENTRIFUGUES BELT PRESS BELT PRESS Method of Installation 2ND STAGE 2ND STAGE 2ND STAGE REPLACEMENT REPLACEMENT Operation Time (h/day) Primary Sludge ( /day) Input Sludge WT(%) SS (%) Before ELODE (A) DS (%) Cake-Out ( /day) Disposal Price (US$/ Daily Cost (US$) , , , , ,299 Yearly Cost (US$) 3,576,600 1,72,000 1,30,960 2,016,000 2,97,640 Daily Electric Consumption (kw.h) Electric Cost (US$/kWh) Daily Cost (US$) Yearly Cost (US$) 1,532 2,36 37,065 13,47 1,532 Total Year US$ 3,595,132 US$ 1,64,36 US$ 1,346,025 US$ 2,029,47 US$ 3,006,172 Year of Installation Mar-0 Jan-0 Jun-07 Jan-0 Jun-07 DS (%) Cake-Out ( /day) Disposal Price (US$/ Daily Cost (US$) 3,625 1,759 1,503 1,732 2,1 After ELODE (B) Yearly Cost (US$) DC Voltage (v) Current (Amps) Reverse Ratio 1,305, , , , ,014, Daily Electric Consumption (kw.h) Electric Cost (US$/kWh) Daily Cost (US$) Yearly Cost (US$) 195, ,320 93, ,00 34,40 Total Year US$ 1,500,120 US$ 745,560 US$ 634,320 US$ 723,600 US$ 1,362,960 RESULT / Year CAKE Volume (A):(B)/( ) Amount Save (A):(B) -91 US$ 2,095, US$ 1,11,0-213 US$ 711, US$ 1,305,7-1,196 US$ 1,643,212 The data shows average values only. ACE KOREA INCORPORATION CO., LTD. / 13page

14 Designed by Bryan Jung / All Rights reserved Ace Korea Incorporation Co., Ltd. Advancing The Technology For Better Tomorrow ACE KOREA INCORPORATION CO., LTD. Head Office (Korea, Busan) #1401, Centum IS Tower, 1209 str. Jaesong-Dong, Haeundae-Gu, Busan, Korea. ( ) Tel : Fax : antonios@korea.com Website : International Marketing Office (Singapore) Boon Lay Way #09-13, TradeHub 21, Singapore Tel : Fax : ktchua@elode.com.sg Website : South America Office (Chile, Santiago) San Isidro 210y 214, Santiago, Chile Tel : Website : ysychile@gmail.com & asiantiguer@hotmail.com 1 st Plant (Korea, Busan) for ELODE #525-, Maehak-Ri, Jungkwan-Myeon, Gijang-Gun, Busan, Korea. 2 nd Plant (Korea, Kyunggi) for Double Belt Filter Press 3Ba-521, Shinwha KongDan, JeongWang-Dong, Shiheung-si, Kyunggi-Do, Korea. Revision 2009