MAAG BROTHERS MACHINE WORKS LTD. S W I T Z E R L A N D
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1 MAAG BROTHERS MACHINE WORKS LTD. S W I T Z E R L A N D Maag Brothers Machine Works Ltd. 1
2 At the Swiss Textile Machinery Symposium 2016 Teheran Presents Maag Brothers Machine Works Ltd. 2
3 History of Maag Brothers Machine Works Ltd. Founded 1875 Experts for fabric inspection and making up machines machines working at 400 clients International sales and service network Licensee production in key markets > start in Iran 2017 Maag Brothers Machine Works Ltd. 3
4 History of Maag Brothers Machine Works Ltd. Since over 140 year manufacturing inspection and making up machines Maag Brothers Machine Works Ltd. 4
5 Located at the lake of Zurich, Switzerland A visit is always a great experience! Maag Brothers Machine Works Ltd. 4
6 Agenda MAAG Machines for the Iranian market Engineering of a modern inspection department > MAAGQTex software solution Future technology in fabric inspection Maag Brothers Machine Works Ltd. 5
7 Present in the local market since 1960 Maag Brothers Machine Works Ltd. 5
8 MAAG Machines for the Iranian market PART I Maag Brothers Machine Works Ltd. 8
9 Maag Business Fields 1 Weaving 2 Final inspection and making up 3 Winding Technology Inspection High pile plating Inspection High pile plating Selvedge printing Packing Logistics Software input output Maag Brothers Machine Works Ltd. 9
10 CT 5000 Serie THE INSPECTION ALL-ROUNDER Maag Brothers Machine Works Ltd. 10
11 CT 5000 Serie THE INSPECTION ALL-ROUNDER Key features: Adjustable for all types of woven fabrics From light weight to very heavy fabrics Many applications for technical fabrics available Many options for automation Option for length and cross cutting devices Bestseller - over machines sold worldwide Maag Brothers Machine Works Ltd. 11
12 CT 5000 Serie THE INSPECTION ALL-ROUNDER Intermediate inspection A-frame/pile to A-frame/pile Maag Brothers Machine Works Ltd. 12
13 CT 5000 Serie THE INSPECTION ALL-ROUNDER Final inspection A-frame/pile to roll Maag Brothers Machine Works Ltd. 13
14 CT 5000 Serie THE INSPECTION ALL-ROUNDER Special version with automation and cutting systems Maag Brothers Machine Works Ltd. 14
15 CT 6000 Serie THE LYCRA MACHINE Especially for high elastic fabrics Maag Brothers Machine Works Ltd. 15
16 CT 6000 Serie THE LYCRA MACHINE Key features: Especially developed for high elastic fabrics Many applications for technical fabrics available (automotive fabrics) European length measurement certification, accuracy ±0.5% Maag Brothers Machine Works Ltd. 16
17 CT 6000 Serie THE LYCRA MACHINE Feeding from A-frame/pile in forward and reverse direction Spreading roller, driven cord expanding roller Feed-in device from pile with driven feed roller Unrolling device AC-drive with resolver Measuring device calibrated Control unit MAAG mobile system Dancing bar ultralight version Feed roller Slat conveyor Rolling-up device indidual AC-drives Roll evacuation system pneumatically operated Loop control system with ultrasonic sensor Dancing bar ultralight version Dancing bar for unrolling device ultralight version Spreading roller, driven cord expanding roller Selvedge feeler fiber optic system Maag Brothers Machine Works Ltd. 17
18 CT 6000 Serie THE LYCRA MACHINE All rollers are motorized Maag Brothers Machine Works Ltd. 18
19 Type (D)L3HS FOR HIGH PRECISION PILES Key features: Calibrated layer length of 1m Pile height 2m Fabric width up to 4m Layer identification Speed up to 80m/min. Maag Brothers Machine Works Ltd. 19
20 Type (D)L3HS FOR HIGH PRECISION PILES Maag Brothers Machine Works Ltd. 20
21 Type (D)L3HS FOR HIGH PRECISION PILES Maag Brothers Machine Works Ltd. 21
22 Type (D)L3HS FOR HIGH PRECISION PILES Maag Brothers Machine Works Ltd. 22
23 Type SKD THE SELVEDGE PRINTING MACHINE Maag Brothers Machine Works Ltd. 23
24 Type SKD THE SELVEDGE PRINTING MACHINE Key features: High quality prints even in gold or silver foil High working speed up to 50m/min Fast exchange of printing stamps Small consumption of transfer paper Sales and marketing departments just love it Maag Brothers Machine Works Ltd. 24
25 Type SKD THE SELVEDGE PRINTING MACHINE SKD A-frame to A-frame machine configuration Maag Brothers Machine Works Ltd. 25
26 Type SKD THE SELVEDGE PRINTING MACHINE Detail of printing head Easy exchangeable printing stamp holder Empty Stamp Holder Stamp Complete Stamp Holder Maag Brothers Machine Works Ltd. 26
27 Type SKD THE SELVEDGE PRINTING MACHINE High quality selvedge print with gold foil Maag Brothers Machine Works Ltd. 27
28 Type SKD THE SELVEDGE PRINTING MACHINE Maag Brothers Machine Works Ltd. 28
29 Type SKD INLINE APPLICATION Maag Brothers Machine Works Ltd. 29
30 Type FC AUTOMATIC PACKING MACHINE Key features: Self-adapting for textile rolls of different diameter and length High productivity due to full automation Tight and perfect wrapping Energy saving - no heat shrinking required Maag Brothers Machine Works Ltd. 30
31 Type FC AUTOMATIC PACKING MACHINE Longitudinal welding Ultrasonic welding Pulse welding Maag Brothers Machine Works Ltd. 31
32 Type FC AUTOMATIC PACKING MACHINE Packing process Maag Brothers Machine Works Ltd. 32
33 Type FC AUTOMATIC PACKING MACHINE Simple roll handling after packing Maag Brothers Machine Works Ltd. 33
34 MAAG INSPECTION DEPARTEMENT SOLUTIONS We can build any layout and implement your required level of automation Maag Brothers Machine Works Ltd. 34
35 Engineering of a modern inspection department MAAGQTex software PART II Maag Brothers Machine Works Ltd. 35
36 MAAGQTex THE INSPECTION TOOL Key Features: Saving cost an time > no manual paperwork Immediate feedback > electronic data processing User friendly interface > low instruction time High reliability > industrial standard components Interface to any ERP Maag Brothers Machine Works Ltd. 36
37 MAAGQTex THE CONCEPT Maag Brothers Machine Works Ltd. 37
38 MAAGQTex THE HUMAN-MACHINE-INTERFACE Maag Brothers Machine Works Ltd. 38
39 MAAGQTex THE LABEL / REPORTS Printed report Defect map Defect table Piece label Barcode Maag Brothers Machine Works Ltd. 39
40 MAAGQTex INTERFACE TO ERP-SOFTWARE ERP Import and export of production data to and from ERP-Software via standardized interfaces (CSV-files, ODBC, SQL) MAAGQTEX Maag Brothers Machine Works Ltd. 40
41 Future of fabric inspection PART III Maag Brothers Machine Works Ltd. 41
42 THE PESSIMISTIC SCENARIO Utilisation of camera-based automatic vision inspection systems Today only 2% of the fabric production is inspected automatically! Maag Brothers Machine Works Ltd. 42
43 THE OPTIMISTIC SCENARIO The best way to handle off-quality is simply not to make it! or Fashion gets less picky! Maag Brothers Machine Works Ltd. 43
44 THE END Thank you! Visit us: Maag Brothers Machine Works Ltd. 44
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