Natural Refrigeration with Hydrocarbons Emerson s R290 Solutions
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1 Natural Refrigeration with Hydrocarbons Emerson s R290 Solutions Atmosphere Conference /04/2016, Barcelona
2 Hydrocarbons - Favouring Reduced Charge & Indirect Systems Traditional Rack Refrigeration Circuit Refrigerants: HFC, CO2 Application: MT and LT Self Contained Display Case Solution Hydrocarbon Chiller Indirect Multi-Evaporator Concept Unit Brine / Water circuit Refrigerants: Hydrocarbons (or HFO s) Application: MT All Display Case Manufacturers Refrigerants: Hydrocarbons & CO2 Application: MT (HC) & LT (CO2) Chiller / Special Systems Manufacturers Refrigerants: Hydrocarbons, CO2 Application: MT (HC), LT (CO2, HC) Units / Display Case Manufacturers
3 Emerson R290 Solution Offering Variable Speed Scroll Fixed Speed Scroll 7 Displacements Scroll Variable Speed 2 Displacements 1 to 6 kw at MT 3 to 11 kw at MT Fully Hermetic Design ATEX Zone 2 certified Single and Multiple Scroll Fixed Speed R290 Solution Flow Controls Optimized Inverter 2000 to 7000 RPM Speed High versatility System Flow Controls & Electronics Full range of controls PS4 Expansion Valve,Pressure switches, Pressure transmitters
4 Customer Needs Are Evolving With F-Gas & Emerging New System Architectures Variable Speed R290 Scroll Fixed Speed R290 Scroll Customer Needs ä Fixed Speed HFC Scroll Customer Needs Compactness Weight Customer Needs ä Natural Refrigerant Solution Safe Compressor Energy Efficiency Single Compressor To Cover Multitude System Range (Self-Contained)
5 Key Benefits of R290 Scroll Compressors Compact And Less Weight (Ideal For Self-Contained Cases And Refrigeration Chillers) Mounting Hook Full Hermetic Design (Best Choice For Flammable Refrigerants) IP65 Terminal Box (Dedicated Design For R290) Option For Tandem Configuration (Cascade & Ref Chillers) Quiet Compressor ( Worry Free Applications) Nameplate Location (Ease Of Application) Possibility To Mount OM3 Active Oil Management (Ref Chiller Applications) Dedicated Oil For Propane Same Footprint (Replacement Ease) High Efficiency (Low Running Costs) Regulatory Compliance - ATEX Class II Certified (Safe Compressor) Made Possible by EMERSON s Technologies
6 R290 Fixed Speed Scrolls for Different Applications Model Displacement (m3/h) Cooling Capacity* (kw) ATEX Applications ZB07KAU 3,7 1,6 ZB09KAU 4,3 2,0 ZB10KAU 5,0 2,3 No <150g Cold Room, Display Cases, Food Service ZB12KCU 5,8 2,8 ZB17KCU 8,0 3,8 ZB20KCU 10,0 4,8 Yes >150g Display Cases, Small Chillers, Small Cascade ZB25KCU 11,7 5,7 ZB31KCU 14,4 7,0 ZB37KCU 17,1 8,3 Yes >150g Display Cases, Small Chillers, Small Cascade * -10 C Evaporating, 45 C Condensing, 10K Superheat, 0K Subcooling
7 R290 Variable Speed Scroll Product Scope and Target Applications Product Scope 2 displacements 21cc and 29cc with a wide modulation range ZBV021: 5000 RPM (86Hz), -10 C Evap, 45 C Cond, SGRT 20 C, Subooling 0K ZBV029: 4.2kW at 5000 RPM (86Hz), -10 C Evap, 45 C Cond, SGRT 20 C, Subooling 0K Modulation Range 30 to 117Hz Tandem Ready or Active Oil Management With OM3 Compressor and Drive solution Applications Self-contained disply case applications Cascade systems & R290/Water-Gylcol secondary systems Condensing units and Monoblocks
8 Flow Controls Product Offering for R290 Applications Products for use in Zone 2 according to ATEX definition Product Description Status Electronic Expansion Valves EX4-7- FLR Released Electrical plug and cable assembly EVC05A Released ThermoTM - Expansion Valves TX3- FLR Released Solenoid Valves 200RB -FLR Released Solenoid Valve Coil ASC3-EX-24VAC ASC3-EX-230VAC Released Pressure Transmitter PT5- -FLR Released Pressure Switch PS4- ATEX Released Filter Driers ADK- FLR Released Moisture Indicator MIA -FLR Released Products for non explosive environment Product Description Status Superheat Controller EC3-P32 / -P33 Released Oil Management TraxOil OM3-020P Released Compressor Soft Starter CSS-25U / CSS-32U / CSS-32W Released Electronic Expansion Valves EXM/EXL Released
9 System Electronic Controllers Market Trend New Gases and Energy Efficiency Market Applications Market Trends Our Proposal Vertical and horizontal plug-in & service counters Energy Efficiency Increased use of R290 and R600a Variable speed compressor solutions New label classifications XRi77CH XWi70K XRi77CH XWi70K 9
10 XRi77CH & XWi70K Plug-In and Service Counters Solutions Controllers for Bottle Cooler Applications Static Coolers Ventilated Coolers Open or Night Curtain Coolers Street Coolers Controllers for Cabinets with Variable Speed Compressor Service Over Counter Vertical Open or Closed Horizontal Open or Closed Frequency and Serial Control Controllers for Refrigerated Applications Ice Cream Freezers Pastry Refrigerators Cold Rooms Warming Cabinets Refrigerated Cabinets Wine Cellars Showcases Refrigerated Counters Frequency Control 10
11 XRB Enhanced Bottle, Beer and Wine Coolers XRB30CH (2 relays) XRB60CH (3 relays) XRB70CH (4 relays) FEATURES & BENEFITS Advanced energy algorithms Autotuning algorithm Defrost optimization CO2 cabinet support Multiple configurations (maps) Automatic extra cooling Real Time Clock (optional) Service counters (relay activation, working hours) Upgradable firmware Serial communication (Modbus) HARDWARE 2 to 4 configurable relay 20 AMP relay available 1 Serial TTL port Up to 4 temperature probes Up to 2 digital inputs 3 digit display (red, blue or white) 6 buttons 11
12 XC Series for Racks -XM600 Series for Cases Retail solution 12
13 Thank You
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