Hydraulic Reservoir Made of Polymer (TMP) or Steel (TMS)

Transcription

1 Electric Drives and Controls Hydraulics inear Motion and Assembly Technologies Pneumatics Service Hydraulic Reservoir Made of Polymer (TMP) or Steel (TMS) RE 9571/0.11 1/1 Replaces: 0.09 Data sheet Hydraulic reservoir for hydrostatic fan drives in omnibuses Polymer reservoir TMP Steel reservoir TMS Contents Ordering code for standard program Description Technical data Dimensions of polymer reservoir 4 Dimensions of polymer reservoir 6 Dimensions of polymer reservoir 7 Dimensions of steel reservoir 8 Oil level sensor 9 Installation instructions 9 Maintenance 9 General instructions 1 Features Power supply for fan pump and optional second pump Steel or polymer versions 6.5 l filling volume for up to 75 l/min throughput (steel reservoir) 6 l filling volume for up to 90 l/min throughput (polymer reservoir) Robust design for mobile applications in buses ight weight (polymer reservoir) Compact dimensions Reservoir cap with air bleed Oil level indicator Integrated return line filter

2 /1 osch Rexroth AG Hydraulic reservoir TMP and TMS RE 9571/0.11 Ordering code for standard program TM / Circuit 01 Hydraulic reservoir for mobile applications TM 0 Version Polymer reservoir P Steel reservoir Total volume TMP TMS 0 8 liters 08 Series Filtration Glass fiber filter, filter grade 10 µm / contamination retention capacity 1 g G101 Glass fiber filter, filter grade 10 µm / contamination retention capacity 60 g m G1060 Cellulose paper filter, filter grade 50 µm / contamination retention capacity 51 g 1) M5051 Oil level indicator 06 Optical V Optical and electrical (optional) m E 07 Suction port for second pump Not fitted S0 Fitted S1 Ports 08 Plugged (with plastic plug to protect against dirt) 1 S 1) only for external gear units l = Available m = On request = Not available Preferred series Ordering code TMP08/10 G101VS01 TMP08/10-G101ES01 TMP08/10-G101ES11 TMP08/10-G101VS11 TMS08/10 M5051VS11 Material number R R R R R

3 RE 9571/0.11 Hydraulic reservoir TMP and TMS osch Rexroth AG /1 Description The robust hydraulic reservoirs are designed for fan drives in open circuits in buses. Polymer and steel versions are available. ight weight and compact dimensions mean that Rexroth hydraulic reservoirs are optimally adapted to requirements of fan drive hydraulics on buses. The hydraulic reservoir allows the optional supply of a second pump. Hydraulic fluid The hydraulic reservoirs TMP and TMS are approved for the following hydraulic fluids: Hydraulic fluids based on mineral oil HP, HVP, HD engine oils, ATF fluids An automatic air bleed is integrated into the reservoir cap. The hydraulic reservoirs are fitted as standard with a optical oil level indicator. The polymer reservoir can also be equipped as necessary with an electrical oil level indicator. A return line filter is installed in the reservoir. Technical data Hydraulic reservoir Polymer reservoir TMP Steel reservoir TMS Material Polymer, PA66GF5 Steel, S5JR Wall thickness.5 mm mm Color white lack (painted), RA 9005 Weight (empty) 1.6 kg 5.6 kg Max. flow rate 90 l/min 75 l/min Total volume 8 l 8 l Filling volume 6 l 6.5 l Reservoir air bleed Pressure, maximum permissible Port (return line).0 bar absolute.5 bar absolute Port (case drain line).0 bar absolute.0 bar absolute Temperature range -0 C to 90 C -0 C to 90 C Maximum operating temperature, short-term < min 10 C 10 C Filter Filter material Glass fiber filter Glass fiber filter Cellulose Retention rate (ISO 16889) β 10 > 100 Separation rate > 99% for 10 μm particles Contamination retention capacity (ISO 16889) β 10 > 100 Separation rate > 99% for 10 μm particles β 10 > 100 Separation rate > 99% for 50 μm particles 1 g 60 g 51 g

4 4/1 osch Rexroth AG Hydraulic reservoir TMP and TMS RE 9571/0.11 Dimensions of polymer reservoir with oil level sensor, without suction port for second pump efore finalizing your design, request a binding installation drawing. Dimensions in mm. ø40 ø4.4 ø OS ø5/8 in ø1 in ø1 1/ in 57 4 ø OS Rear view with mounting flange View Y 4 OS ø11 (4) 7 Y (4) 11.5 egend OS Reservoir cap with air bleed Oil level indicator (optical) Mounting flange Ports Designation Port for Socket piece, outer diameter 1) Recommended hose clamp Standard Width Tightening torque Case drain line 5/8 in DIN mm Nm +0.5 Return line 1 in DIN mm 5 Nm +0.5 Suction line for fan pump 1 1/ in DIN mm 7 Nm OS Oil level sensor, electric For these socket pieces, hoses corresponding to the SAE J 517 standard are recommended 1)

5 RE 9571/0.11 Hydraulic reservoir TMP and TMS osch Rexroth AG 5/1 Dimensions of polymer reservoir without oil level sensor, without suction port for second pump efore finalizing your design, request a binding installation drawing. Dimensions in mm. ø40 ø4.4 ø ø5/8 in ø1 in ø1 1/ in ø5 Y Rear view with mounting flange View Y 41.5 ø11 (4) 76.5 (4) 11.5 egend Reservoir cap with air bleed Oil level indicator (optical) Mounting flange Ports Designation Port for Socket piece, outer diameter 1) Recommended hose clamp Standard Width Tightening torque Case drain line 5/8 in DIN mm Nm +0.5 Return line 1 in DIN mm 5 Nm +0.5 Suction line for fan pump 1 1/ in DIN mm 7 Nm For these socket pieces, hoses corresponding to the SAE J 517 standard are recommended 1)

6 6/1 osch Rexroth AG Hydraulic reservoir TMP and TMS RE 9571/0.11 Dimensions of polymer reservoir with oil level sensor, with suction port for second pump efore finalizing your design, request a binding installation drawing. Dimensions in mm. ø40 ø4.4 ø ø5/8 in OS ø1 in ø1 1/ in Y Rear view with mounting flange View Y ø11 (4) 0 ø5 OS 57 4 OS (4) 11.5 ø/4 in OS egend 1 Reservoir cap with air bleed Oil level indicator (optical) Mounting flange Ports Designation Port for Socket piece, outer diameter 1) Recommended hose clamp Standard Width Tightening torque Case drain line 5/8 in DIN mm Nm +0.5 Return line 1 in DIN mm 5 Nm +0.5 Suction line for fan pump 1 1/ in DIN mm 7 Nm Suction line for second pump /4 in DIN mm 4 Nm OS Oil level sensor, electric For these socket pieces, hoses corresponding to the SAE J 517 standard are recommended 1)

7 RE 9571/0.11 Hydraulic reservoir TMP and TMS osch Rexroth AG 7/1 Dimensions of polymer reservoir without oil level sensor, with suction port for second pump efore finalizing your design, request a binding installation drawing. Dimensions in mm. ø40 ø4.4 ø ø5/8 in ø1 in ø1 1/ in Y Rear view with mounting flange View Y ø11 (4) 0 ø (4) 11.5 egend ø/4 in Reservoir cap with air bleed Oil level indicator (optical) Mounting flange Ports Designation Port for Socket piece, outer diameter 1) Recommended hose clamp Standard Width Tightening torque Case drain line 5/8 in DIN mm Nm +0.5 Return line 1 in DIN mm 5 Nm +0.5 Suction line for fan pump 1 1/ in DIN mm 7 Nm Suction line for second pump /4 in DIN mm 4 Nm For these socket pieces, hoses corresponding to the SAE J 517 standard are recommended 1)

8 8/1 osch Rexroth AG Hydraulic reservoir TMP and TMS RE 9571/0.11 Dimensions of steel reservoir efore finalizing your design, request a binding installation drawing. Dimensions in mm x egend 1 Reservoir cap with air bleed Oil level indicator (optical) Mounting flange Ports Designation Port for Standard Thread 1 Case drain line ISO 6149 M14 x 1.5 Case drain line ISO 6149 M14 x 1.5 Return line ISO 6149 M6 x 1.5 Suction line for fan pump ISO 6149 M x Suction line for second pump ISO 6149 M x

9 RE 9571/0.11 Hydraulic reservoir TMP and TMS osch Rexroth AG 9/1 Oil level sensor Function The oil level sensor opens as the level drops. Nominal voltage: 1 V / 4 V reakdown voltage: 00 V (DC) Schematic: Indicator light not included in the delivery contents Note Contact protection measures recommended for non-resistive loads. Mating connector On the version with electrical oil level sensor, the mating connector is not included in the delivery contents. Order designation: osch Jetronic Installation instructions Piping of hydraulic reservoir to pump: Port on hydraulic Pump/oil cooler port reservoir, 1 / Highest positioned case drain port for pump Suction line for pump Return line for oil cooler If using the reservoir with a second pump, its suction line can be connected to the port. Installation position (recommended) The minimum oil level in the reservoir should always be above the pump. In order to guarantee optimum suction properties for the pump, the suction line must always be routed so that it is descending from the reservoir to the pump. TMP: TMS: 1, S Instructions The installation position must be selected so that the reservoir will not be damaged in an accident (crashproof installation). The reservoir mounting must withstand all foreseeable loads. Except at the mounting points, no mechanical loads are to be exerted on the reservoir. The permissible temperatures must not be exceeded. It must be ensured that escaping hydraulic fluid is unable to come into contact with ignition sources (hot vehicle components, sparks). For example, the reservoir could be dropped and damaged during transportation. Reservoirs that have been dropped are not approved for operation. Maintenance The service life of the hydraulic pump is heavily dependent on the quality of the hydraulic fluid in the reservoir. Our advice is to have the hydraulic fluid and the filter changed after every 000 operating hours or at least once per year. Spare part filter: Hydraulic reservoir TMP08/10 G TMS08/10 G Material number R R

10 10/1 osch Rexroth AG Hydraulic reservoir TMP and TMS RE 9571/0.11 Notes

11 RE 9571/0.11 Hydraulic reservoir TMP and TMS osch Rexroth AG 11/1 Notes

12 1/1 osch Rexroth AG Hydraulic reservoir TMP and TMS RE 9571/0.11 General instructions The project planning, installation and commissioning of a hydraulic reservoir require the involvement of qualified personnel. The service line ports and function ports are only designed to accommodate hydraulic lines. Manufacturer's instructions for the tightening torques of the used fittings must be observed! No faulty components are to be used. If the components should fail or demonstrate faulty operation, repairs must be performed immediately. During and for a short time after operation, the housing temperature of the reservoir may increase. Take suitable safety measures (e.g. wear protective clothing). Intended use --The Rexroth hydraulic reservoirs are designed for fan drives in open circuits in buses. --The warranty from Rexroth only applies to the delivered configuration. In case of extensions or conversions, the warranty will become void. osch Rexroth AG Hydraulics Axial Piston Units An den Kelterwiesen Horb, Germany Telephone +49 (0) Fax +49 (0) info.brm-ak@boschrexroth.de This document, as well as the data, specifications and other information set forth in it, are the exclusive property of osch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.