Testy Testing Makes for Better Transformation
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1 Testy Testing Makes for Better Transformation Christopher Dymond, Sr. Product Manager July 15 th 2014 ETCC Quarterly meeting, Sacramento CA 1 NORTHWEST ENERGY EFFICIENCY ALLIANCE
2 Energy Efficient Clothes Drying Super Efficient Clothes Drying 2
3 Outline Background Field Data Supplemental Test Recent Lab Data Next Steps Performance Baseline Multi-Tiered Specification 3
4 4 Energy Use Comparison
5 Barriers No US product Lack of test protocol High initial cost Market awareness Existing dryers are high profit margin products for manufacturers Consumer barriers Longer drying time (10-40 min) Installation and Operational differences Consumers might not operate them efficiently 5
6 Dryer Market Transformation Today 4-7 yrs $550 ~400 kwh/yr Efficiency Push ~200 kwh/yr ETA $250 6 ENERGY STAR
7 Number of Products Test Protocol Product Standard D1 Test Protocol Distribution (little diversity) Current Federal Minimum Standards D2 Test Protocol Distribution 7 Energy Efficiency
8 Number of Products Test Protocol Product Standard Current Federal Minimum Standards D2 Test Protocol Distribution Heat Pump Dryers 8 Energy Efficiency Tier 1 Tier 2 Tier 3
9 Number of Products Test Protocol Product Standard Electric Resistance Current Federal Minimum Standards Heat Pump Dryers 9 Energy Efficiency Tier 1 Tier 2 Tier 3
10 Number of Products Test Protocol Product Standard Electric Resistance Future Federal Minimum Standards Heat Pump Dryers 10 Energy Efficiency Tier 1 Tier 2 Tier 3
11 Testing - Impacts Relative Ranking DOE 2011 ~ D1 BEST DOE 2013 ~ D2 Real World WORST 11
12 12 Laundry Field Study 2012
13 Laundry Field Study Residential Building Stock Assessment Approximately 1,850 homes Laundry Supplemental Study Final report due July 50 sites 1 month Statistically significant sample 2005 and newer models 3 weight measurements kwh monitoring of both washer and dryer Participants paid to provide load and setting details 13
14 Equipment Type Termination Automatic Manual Paired Washer Type Top Load Front Load Year Manufactured % 30% 24% 71% 70% 76% 14
15 15 Drying Time
16 16 Air Flow Rate
17 Dryer Clothing Setting 16% 25% Light Medium Heavy 59% 17
18 Load Weight 23% 40% small (0-6.5lbs) medium ( lbs) large (10.6+ lbs) 37% 18
19 Dryness Setting 1% 33% Less Dry Normal 66% More Dry 19
20 Dryer Temperature Setting 11% 43% Low Medium High 46% 20
21 21 NEEA Field Data Showed Huge Diversity
22 22 Field Testing vs. Test Conditions
23 23 Annual Energy Use
24 Results Are Conclusive Smart = Good Manual Termination 802 kwh/yr Bad Automatic Termination 1031? kwh/yr 24
25 25 LAB Data
26 Samsung DV457A1 Lab Testing Testing to DOE Appendix D2 Auto termination, no wrinkle-guard, both DOE test cloths and AHAM load 26
27 COMBINED ENERGY FACTOR (CEF) Lab Data - D2 Test Procedure 10.0 Comparison of Previous Heat Pump Dryers to Current Dryer Testing (D2 T.P.) 9.5 Euro Heat Pump #1 Euro Heat Pump #2 9.0 Euro Heat Pump #3 8.5 Euro Heat Pump #4 SLOW Euro Heat Pump #5 Euro Heat Pump #6 NA Efficient Conventional #1 Miele Euro HP SLOW 7.0 NA Efficient Conventional #2 Entry Level Modified Behavior 6.5 Samsung 2013 ET ETA "Best Case" Setting CEF 5.3 ETA Normal Setting CEF 4.3 Conventional Dryers Cheap Dryer Operated Perfectly FAST FAST Samsung ENERGY STAR Proposal CEF = 3.93 ETA "Worst Case" Setting CEF 3.73 ECO DURATION (MIN)
28 NEEA & PG&E s Supplemental Test Concept: Combine D2 test results with additional tests runs using real clothing in multiple operational modes. Benefit Increased accuracy of relative ranking Correlation to field results Eliminates optimization for just one test condition with non-realistic clothing type 28
29 Small Realistic load = 4.3 lbs Women s leggings 70% Cotton Women s v-neck Tee Cotton/poly socks Size 34 boxers 29
30 POWER [W] 2014 HP Dryer Lab Test Results 3,000 2,500 2,000 RUN 418 ECO MODE DOE 8.45 LOAD Utility Supplemental Test Procedure Real Clothes 62% IMC 4% RMC 1,500 1,000 Electric Resist compressor fan TIME [MIN] 30
31 Early Lab Results Comparison Normal Cycle Normal Temp Normal Dryness Combined Energy Factor (lbs/kwh) DOE Real Clothing % change DOE Drying Time (minutes) Real Clothing % change Good HP % % Conventional Electric Resist % % Hornet % % NDA NDA Condor % % Rank Order Changed with Real Clothes 31 Hornet and Condor Products are pre-algorithm finalization
32 Multi-Tiered Specification Today 4-7 yrs $550 ~400 kwh/yr Tier 5 Tier 6 Efficiency Push Tier 4 Each Tier ~ 50 kwh/yr Tier 3 32 ~200 kwh/yr ENERGY STAR ETA $250
33 Questions Questions? Verification that Americans can t use European Dryers 33
34 Questions & Comments Filling the Energy Efficiency Pipeline Accelerating Market Adoption Delivering Regional Advantage 34 Christopher Dymond Sr. Product Manager (503) work (503) mobile
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