PARTS & SERVICE. Burner Refurbishment Procedure THERMO

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Ferdinand Watts
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1 PAT & EVICE Burner efurbishment Procedure THEMO Id.No. DOK50010 ev. 06/2017

Table of content 1. Introduction efurbishment Procedure 3 2. General Procedure 4 3. THEMO Burner Variant Matrix 5 4. Cable Harnesses (Burner) 10 5.

valeo-thermalbus.com zum Download bereit. / ubject to modification. / Latest version of this spare parts list is provided for download on www.

2 Table of content 1. Introduction efurbishment Procedure 3 2. General Procedure 4 3. THEMO Burner Variant Matrix 5 4. Cable Harnesses (Burner) Nozzle Block Pre-Heater 15 efurbished Burner Head Änderungen vorbehalten. Die aktuelle Fassung dieser Ersatzteilliste steht unter zum Download bereit. / ubject to modification. / Latest version of this spare parts list is provided for download on / ous réserve de modifications. La version actuelle de liste des pièces de rechange est disponible en téléchargement sur le site

3 1 Introduction efurbisment Procedure pheros is offering 3 alternatives: 1. epair failed parts after analysis -> legal warranty for new parts 2. Change of burner based on cataloque -> legal warranty for burner head 3. efurbishment Burner Procedure -> legal warranty for exchange burner What does refurbishment procedure mean? Old burner head sent back from customer will be overhauled within pheros industrial process. All refurbished burners must be pass the standard EOL-test and receive a new type label with individual marking. Please note that refurbishment procedure burners will be supplied without wire harness and without nozzle block pre-heater. Conditions to participate in pheros refurbishment procedure: 1. Old burner head must have a type label. eturn may be with or without, with or without nozzle block pre-heater. The burner has to be complete and without visible damages. 2. Type label must show at least a readable pheros heater model, article number and serial number. ee sample below. 3. erial number must be stated once refurbishment burner will be ordered. In case that serial number is not available anymore, we will not accept this old burner head. In this case customer has to order a burner head chosen from the spare parts list. Type plate burner replacement burner Änderungen vorbehalten. Für Übersetzungen ist die deutsche Fassung rechtlich bindend. Die aktuelle Fassung dieses Dokumentes steht unter zum Download bereit. / ubject to modification. For translations the german version is binding. Latest version of this document is provided for download on

4 2 General Procedure Procedure to order an refurbished burner head: - tep 1: Define heater model and type according to type label. - tep 2: Find appropriate Thermo burner in the below mentioned variant matrix. The matrix contains all relevant data on the burner (order numbers refurbishment burner, wiring harness and nozzle block preheating). - tep 3: Check condition of. If existing cannot be retained a new one must be ordered according to the variant matrix. - Note: The refurbished burner will be delivered without nozzle block pre-heater! - If a nozzle block pre-heater is required, please use existing parts or order a new one (see table of contents). - tep 4: Placing of the order. - Note: serial number (Fabr. Nr.) must be specified in the order (location see page two). - tep 5: Delivery of refurbish burner. - Invoice for new burner incl. deposit will be initiated. - tep 6: For return shipment of old part packaging of new part must be used. - tep 7: After check of a) completeness of the burner and b) readability of the type label (fabrication number) the deposit will be credited. For return shipment of old part it is mandatory to use the packaging of new part!

5 3 Thermo burner Variant matrix heater typ model ident no Heizgeräte- Typ Thermo 230 Artikel-Nr. 1 (vehicle) 1 (Fahrzeug) 2 (diagnose) 2 (Diagnose) nozzle block preheater Control unit parameter Parameter control unit Ausführung Düsenstockvorwärmung Thermo n/v n/v n/v n/v n/v n/v refurbish burner Austausch- Brenner Thermo n/v Thermo n/v Thermo n/v Thermo n/v Thermo n/v Thermo Thermo Thermo Thermo n/v Thermo Thermo Thermo Thermo Thermo n/v n/v Thermo n/v n/v Thermo Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v Thermo 231 Thermo n/v Thermo n/v Thermo Thermo = both articles in use / beide Artikel lieferbar n/v = not available / nicht vorhanden = Article not available anymore / Artikel nicht mehr lieferbar Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v Thermo Thermo n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo Thermo n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Page 5

6 3 Thermo burner Variant matrix heater typ model ident no Heizgeräte- Typ Artikel-Nr. 1 (vehicle) 1 (Fahrzeug) 2 (diagnose) 2 (Diagnose) nozzle block preheater Control unit parameter Parameter control unit Ausführung Düsenstockvorwärmung = both articles in use / beide Artikel lieferbar n/v = not available / nicht vorhanden = Article not available anymore / Artikel nicht mehr lieferbar refurbish burner Austausch- Brenner Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v n/v Thermo Thermo Thermo n/v Thermo n/v Thermo Thermo n/v n/v Thermo n/v n/v Thermo Thermo n/v Thermo Thermo n/v n/v Thermo n/v n/v n/v n/v n/v Thermo Thermo n/v n/v n/v n/v n/v n/v Thermo n/v n/v n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo Thermo n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v Thermo Page 6

7 3 Thermo burner Variant matrix heater typ model ident no Heizgeräte- Typ Artikel-Nr. 1 (vehicle) 1 (Fahrzeug) 2 (diagnose) 2 (Diagnose) nozzle block preheater Control unit parameter Parameter control unit Ausführung Düsenstockvorwärmung = both articles in use / beide Artikel lieferbar n/v = not available / nicht vorhanden = Article not available anymore / Artikel nicht mehr lieferbar refurbish burner Austausch- Brenner Thermo n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo Thermo n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v n/v Thermo Thermo Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo n/v Thermo n/v Thermo Thermo n/v n/v n/v Thermo Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v n/v n/v Page 7

8 3 Thermo burner Variant matrix heater typ model ident no Heizgeräte- Typ Artikel-Nr. 1 (vehicle) 1 (Fahrzeug) 2 (diagnose) 2 (Diagnose) nozzle block preheater Control unit parameter Parameter control unit Ausführung Düsenstockvorwärmung = both articles in use / beide Artikel lieferbar n/v = not available / nicht vorhanden = Article not available anymore / Artikel nicht mehr lieferbar refurbish burner Austausch- Brenner Thermo n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo Thermo n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v Thermo n/v Thermo Thermo n/v n/v Thermo n/v n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo 301 Thermo n/v n/v Thermo n/v Thermo n/v n/v n/v n/v n/v n/v Thermo 350 Thermo n/v n/v Thermo n/v Thermo Thermo n/v Thermo n/v n/v n/v n/v n/v Thermo n/v n/v n/v n/v n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v n/v Thermo Thermo n/v n/v Thermo n/v Thermo n/v Thermo n/v Thermo Thermo Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Page 8

9 3 Thermo burner Variant matrix heater typ model ident no Heizgeräte- Typ Artikel-Nr. 1 (vehicle) 1 (Fahrzeug) 2 (diagnose) 2 (Diagnose) nozzle block preheater Control unit parameter Parameter control unit Ausführung Düsenstockvorwärmung = both articles in use / beide Artikel lieferbar n/v = not available / nicht vorhanden = Article not available anymore / Artikel nicht mehr lieferbar refurbish burner Austausch- Brenner Thermo n/v n/v Thermo n/v n/v n/v n/v n/v n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v Thermo Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo Thermo n/v n/v Thermo n/v n/v Thermo Thermo n/v n/v n/v Thermo n/v Thermo Thermo n/v n/v Thermo Thermo n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v Thermo n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v Thermo n/v Thermo n/v n/v n/v n/v Thermo n/v n/v n/v Thermo n/v n/v n/v n/v Thermo n/v Thermo n/v Thermo n/v Thermo n/v Thermo n/v n/v n/v n/v n/v n/v n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Thermo n/v n/v Thermo n/v n/v n/v Page 9

10 4 arness enner- Produkt product Verwendung usage Produktinfo product ld. No. (1+2) Thermo <-> vehicle 63582D e.g. Alstom heating station (1) Thermo <-> vehicle 63827D e.g. UA tandard (1+2) Thermo <-> vehicle 66759C e.g. Mercedes; etra; Bahn (1) Thermo <-> vehicle 82606F e.g. tandard; etra; Mercedes; Bova; cania; Iveco; MCI; GÖPPEL; Jonckheere; Irizar; ADL; Volvo (1) Thermo <-> vehicle 82922D e.g. Mercedes (2) Thermo <-> vehicle 82923B e.g. Mercedes (1) Thermo <-> vehicle 82925D e.g. EvoBus; etra Page 10

11 4 arness enner- Produkt product Verwendung usage Produktinfo product ld. No. (1) Thermo <-> vehicle 82926F e.g. NEOPLAN; Ikarus (2) Thermo <-> vehicle 82927B e.g. NEOPLAN; Ikarus (1) Thermo <-> vehicle 87825C e.g. MAN; GÖPPEL (2) Thermo <-> vehicle 87826A e.g. MAN; GÖPPEL (1) Thermo <-> vehicle 88385C e.g. VI; Iveco (2) Thermo <-> vehicle 88390C e.g. VI; Iveco (1+2) Thermo <-> vehicle 88492D e.g. Van Hool I Note: article no longer available; no successor Page 11

vossloh; Jonckheere; Irizar; ADL; Volvo (2) Thermo <->

MAN; NEOPLAN; GÖPPEL; Ikarus; (1+2) Thermo <-> vehicle

12 4 arness enner- Produkt product Verwendung usage Produktinfo product ld. No. (1) Thermo <-> vehicle 89468C e.g. Irizar; Berkhof; TEMA; Jonckheere; vossloh (1+2) Thermo <-> vehicle 90675E e.g. Volvo; TEMA; Mercedes; Jonckheere; Marcopolo (2) Thermo <-> vehicle 93019C e.g. tandard; etra; Mercedes; Bova; cania; TEMA; Iveco; vossloh; Jonckheere; Irizar; ADL; Volvo (2) Thermo <-> vehicle 93020B e.g. MAN; NEOPLAN; GÖPPEL; Ikarus; (1+2) Thermo <-> vehicle 98509B e.g. MCI (1+2) Thermo <-> vehicle B e.g. VDL Berkhof; Thermo replacement for A vehicle side connections: plug 2 pcs. 7pole AMP and 1 pole AMP (2) Thermo <-> vehicle B e.g. UA tandard Page 12

Karosa/ Iveco (1+2) Thermo ail <-> vehicle 9010839D e.

+ 2pole + 7pole (1+2) Thermo <-> vehicle 9011445E e.g.

China-tandard (2) Thermo <-> vehicle 11112343B e.g.

13 4 arness enner- Produkt product Verwendung usage Produktinfo product ld. No. (1+2) Thermo <-> vehicle B e.g. Van Hool (1) Thermo <-> vehicle B e.g. Karosa/ Iveco (1+2) Thermo ail <-> vehicle D e.g. ail tandard connector housing, vehicle side 4pole + 2pole + 7pole (1+2) Thermo <-> vehicle E e.g. NEOPLAN (1) Thermo <-> vehicle B e.g. China-tandard (2) Thermo <-> vehicle B e.g. China-tandard (1+2) Thermo <-> vehicle B e.g. olaris connector housing, vehicle side - LEA 12pole Page 13

MAN connector housing, vehicle side - AMP 21pole (1+2) Thermo <-> vehicle 11111544A e.g. olaris; Thermo 300.

087 replacement for 2710333B vehicle side connections: plug housing - AMP 12pole (1+2) Thermo <-> vehicle

14 4 arness enner- Produkt product Verwendung usage Produktinfo product ld. No. (1+2) Thermo <-> vehicle B e.g. MAN connector housing, vehicle side - AMP 21pole (1+2) Thermo <-> vehicle A e.g. olaris; Thermo & replacement for B vehicle side connections: plug housing - AMP 12pole (1+2) Thermo <-> vehicle A e.g. EvoBus connector housing, vehicle side - Tyco 16pole (1+2) Thermo ail <-> vehicle B e.g. ail vehicle-side connections: plug housing 4pole + 2pole + 7pole article according to DIN tested and released (1+2) Thermo <-> vehicle A e.g. VDL connector housing, vehicle side - Tyco Page 14

5 Düsenstockvorwärmung Nozzle pre-heater (burner) Austausch- Brenner 5 Produkt product Verwendung usage Produktinfo product ld. No. nozzle block preheater kit Thermo kit incl.

15 5 Düsenstockvorwärmung Nozzle pre-heater (burner) Austausch- Brenner 5 Produkt product Verwendung usage Produktinfo product ld. No. nozzle block preheater kit Thermo kit incl. heating element and thermostat 24V 130W, washer; small parts fastening 86711B nozzle block preheater Thermo heating element with thermostat 24V 130W 83933C Page 15

16 memos

17 Valeo Thermal Commercial Vehicles Germany GmbH Postfach Gilching - Germany - Tel. +49 (0) Fax +49 (0) service-valeobus@valeo.com

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